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Centrifuge N 642E Manual Drucker

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642E

AVAILABLE ACCESSORIES

0.5 to 1 mL Tube 1.5 to 2 mL Tube SmartView™ Operator’s Manual


Adapter Adapter Platform
p/n 7713068 p/n 7713065 p/n 00-079-009-001

FDA LISTED

RoHS
Compliant

INSTRUCTIONS FOR DISPOSAL OF WEEE BY USERS IN THE EUROPEAN


UNION
This product must not be disposed of with other waste. Instead, it
is the user’s responsibility to dispose of their waste equipment by
handing it over to a designated collection point for the recycling
of waste electrical and electronic equipment. The separate
collection and recycling of your waste equipment at the time of
disposal will help to conserve natural resources and ensure that it
is recycled in a manner that protects human health and the
environment. For more information about where you can drop off your
waste equipment for recycling, please contact your local city office, waste
disposal service, or where you purchased the product.

Made in the USA by

200 Shady Lane, Suite 170 • Philipsburg, PA 16866


+1-866-265-1486 (U.S. only) • +1-814-692-7661 • www.druckerdiagnostics.com P/N 03-0-0002-0039 Rev. N
Protected by U.S. Patents #6,811,531, & #D718463 Other Patents Pending
TABLE OF CONTENTS Model 642E has a true “0 RPM” lid locking system. The lid safety locking
system keeps the lid locked at all times when the rotor is in motion (even
Model Description ....................................................................................... 1 during power failure). The centrifuge will not allow entry into the rotor
Intended Use: .............................................................................................. 1 chamber unless the centrifuge has power and the rotor is stopped. To
open the lid, make sure that the centrifuge is plugged in and, with the
Supplied Equipment..................................................................................... 2
rotor stopped, press the ‘OPEN / STOP’ button.
Features ....................................................................................................... 2
Warranty ...................................................................................................... 2 Note: After the centrifuge has started spinning, it may be possible
to rotate the lid knob enough to cause the pawl to lose contact
General Specifications ................................................................................. 3 with the lid safety switch. If this happens, the centrifuge motor
Setup Location ............................................................................................. 3 may lose power, but the lid will still remain locked. If the knob is
accidentally moved and this situation should occur, rotate the
Initial Setup Procedure ................................................................................ 4
knob fully clockwise to its stop position and the centrifuge will
Control Panel ............................................................................................... 5 resume operation.
Verifying Preset Time and Brake.................................................................. 6
Circuit Breaker: The Model 642E is protected with a 4 Amp circuit breaker
Changing Preset Time and Brake ................................................................. 6 located at the rear of the machine mounted to the base. Any electrical
Operation ..................................................................................................... 7 short circuit will cause the breaker to cut power to the machine.
Spinning Balanced Loads ............................................................................. 8
Rotor Removal And Installation ................................................................... 8
REPLACEMENT PARTS
Part No. Description
To remove the rotor: ............................................................................... 8 7724037 Foot, rubber
To install the rotor:.................................................................................. 8 7751068 Switch, lid safety
7786061 Rotor, six-place, horizontal
Care And Preventative Maintenance ........................................................... 9 7735049 Motor, 1/30 H.P., 115 V.A.C. permanent split
Cleaning and Disinfection .......................................................................... 10 capacitor
7729006 Capacitor, 4uF, 250V A.C.
Troubleshooting......................................................................................... 11
7717051 Electronic timing and locking board
Emergency Rotor Chamber Entry .............................................................. 12 7751043 Circuit Breaker
Calibration Testing ..................................................................................... 12 7760002 Power cord
03-1-0008-0016 Pawl, latch, lid
Safety ......................................................................................................... 12 03-1-0008-0009 Knob, latch, lid
Replacement Parts ..................................................................................... 13 7724071 Hinge, friction
7732018 Seal, lid gasket
Available Accessories ................................................................................. 14
7713079 Universal Tube Holder for all tubes 75-100 mm
02-002-1-0027 Lid Assembly
03-0-0003-0068 Front Panel Label

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and the rotor stopped. If the lid remains locked after this and will not WARNING: For the safety of both the operator and service
unlock, the electronics may have been damaged. Contact Drucker personnel, care should be taken when using this centrifuge if
Diagnostics for further assistance. To access the rotor chamber, follow handling substances that are known to be toxic, radioactive or
the procedure on Page 12, “Emergency Rotor Chamber Entry”. contaminated with pathogenic microorganisms. When Risk Group II
materials are used, (as identified in the World Health Organization
Problem: The run time is not set to the desired length. “Laboratory Bio-Safety Manual”), a Bio-Seal should be employed.
Solution: Check the run preset by following the instructions on page 8. If The Bio-Seal accessory for the model is the non-aerosol shield cap
the preset is not the desired length, follow the procedure on the same with appropriate tube holders (contact Drucker Diagnostics to
page to change the run preset time. purchase). In the event that materials of a higher risk group are
being used, more than one level of protection must be provided.
EMERGENCY ROTOR CHAMBER ENTRY The use of flammable or explosive materials as well as those materials
In the event of power failure, it may be impossible to unlock the lid by
which have a vigorous chemical reaction is prohibited.
conventional means. In this case, entry into the rotor chamber may be
made by removing the latch label and using a
For your safety and the durability of your machine, never transport or
pen to manually disengage the locking
store centrifuge with tube holders inside machine.
mechanism (see photo). Pull the mechanism
towards the control panel and then unlatch
Users should also comply with the specimen receptable
and open the lid. If the unit is damaged,
manufacturer’s specific instructions for use, in addition to any other
contact your authorized dealer or Drucker
protocols established by the testing organization.
Diagnostics.

CALIBRATION TESTING MODEL DESCRIPTION


It is recommended that the top speed be tested every two years for
The Model 642E is a continuous-duty, electronically-controlled horizontal
continued safe operation. Contact Drucker Diagnostics for further
centrifuge with a lid safety interlock system. The unit is controlled by an
information or testing availability.
electronic push–button timer that has been preset for ten (10) minutes,
for precise spin times and ease of use. Samples can be safely viewed
SAFETY through the transparent lid. Entry into the machine is restricted during
The Model 642E complies with US, Canadian, and European Safety standards. operation by the safety interlock system. The Model 642E features a
lighted control panel that displays the status of the machine, easily
Lid Safety Switch: The Model 642E lid is secured to the top of the cabinet viewable from a distance.
by a latching knob and pawl system. When the knob is rotated clockwise,
the pawl grips the underside of the cabinet opening and prevents the lid For warranty information, see page 2 of this manual.
from opening. A mechanical stop positions the pawl and prevents it from
rotating completely. When rotated to the stop position, the pawl makes
contact with a micro–switch mounted underneath the cabinet top. The lid
INTENDED USE:
safety switch prevents the centrifuge from operating while the lid is open. General purpose laboratory centrifuge, intended for the density-based
An indicator light on the front of the machine will light up when the lid separation of fluids through centripetal acceleration.
has been latched properly.

Lid Safety Interlock System: In addition to the Lid Safety Switch, the
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SUPPLIED EQUIPMENT TROUBLESHOOTING
One (1) six–place horizontal rotor P/N 7786061 Note: The latch must be turned completely clockwise to its stop position
Six (6) universal 75-100 mm tube P/N 7713079 in order for the centrifuge to operate.
holders
Two (2) 0.5 to 1 mL tube adapters P/N 7713068
Two (2) 1.5 to 2 mL tube adapters
Problem: The rotor does not spin freely.
P/N 7713065
Solution:
o Make sure nothing has fallen into the rotor chamber
The rotor and accessories are rated for a rotation frequency of 4,000 RPM.
For optional accessories, see the last page of this manual. o If there is nothing obstructing the rotor, the rotor may be
damaged. Contact Drucker Diagnostics for further assistance.

FEATURES Problem: Excessive noise when the machine is running.


 Swing–out horizontal rotor design, incorporating a unique tube Solution:
holder that produces horizontally separated samples and spins o Check to see that the load is balanced.
both 75 and 100 mm tubes o Make sure that nothing has fallen into the rotor chamber.
 Cool–Flow air flow design that prevents overheating of samples o Make sure that the nut in the center of the rotor is tight.
 Heavy gauge steel construction for safety and durability o Have a technician test the motor and replace it if necessary.
 Lid safety switch that prevents the centrifuge from operating
unless the lid is closed and latched Problem: The Centrifuge does not spin.
 Automatic safety lid lock, engaged anytime the rotor is in motion Solution:
 Removable rotor for easy cleaning o Check the electrical outlet
 Brushless permanent split capacitor AC motor o Make sure the lid latch is turned completely clockwise to its stop
 Clear lid for safe observation of samples and optical calibration of position. When the lid is closed properly, the latch light on the
speed control panel will illuminate.
 Electronically controlled timed operation (see pg. 6) o Check the circuit breaker switch at the bottom left of the
 Push-button operation machine. If the switch is white, the breaker has tripped. Contact
 Indicator lights: Drucker Diagnostics for further assistance.
Color Status o The printed circuit board may be damage. Have a technician test
‘RUNNING’ Green Power is applied to the motor and replace the circuit board if necessary.
‘LATCHED’ Yellow Lid is closed and latched
‘UNLOCKED’ Red Lock system is deactivated Problem: The latch light does not come on when the lid is closed.
 Both the LATCHED and UNLOCKED LEDs must be illuminated to open the centrifuge. Solution:
If the UNLOCKED LED is not illuminated, the lid cannot be opened. o Make sure that the unit has power.
o Make sure the lid latch is turned completely clockwise to its stop
position. The latch makes contact with a switch underneath the
WARRANTY front top of the cabinet. If this switch is not activated. The light
Drucker Diagnostics warranties that this centrifuge is free from defects in
will not tur on the machine will not run
workmanship and parts for 2 years.
Problem: The machine does not unlock after a run has completed.
Solution: The lid should remain locked until the rotor has nearly come to
a complete stop and then unlock for 60 seconds. If additional unlock time
is needed, press the ‘OPEN / STOP’ button with the machine plugged in
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6. Remove Accessories Before Moving: All tube holders, samples,
and caps must be removed from the rotor chamber before
GENERAL SPECIFICATIONS
transporting or storing the centrifuge to prevent damage and Nominal Speed (Horizontal) 3,380 (+/- 100) RPM *
injury. Nominal RCF (Horizontal) 1,600 (+/- 90) xg
Maximum capacity (Horizontal) 60 mL (6 x 10 mL)
Overall Dimensions (H x W x D) 8.75 in. x 11.75 in. x 14 in.
CLEANING AND DISINFECTION Centrifuge Motor: 1/30 HP, p.s.c. motor
To prolong the life of the centrifuge cleaning and disinfection is Maximum Acceleration Time 10 seconds
recommended every six months, or whenever there is a spillage or tube Protection Breaker 4 Amp. re–settable
breakage. Contaminants must be removed immediately, or corrosion and Timer electronic, 1 to 30 minutes
premature degradation of components can occur. preset to 10 minutes, +/– 1%
1. Unplug the centrifuge before cleaning. Current Requirement 1.9 Amps
2. Apply cleaning solutions with a towel or cloth. Do not submerge Voltage Requirement 120 (+/- 10) Volts
the centrifuge in water or other cleaning solutions as this will Frequency 60 Hz
cause damage and void the warranty. Weight 11 lbs
3. ONLY isopropyl alcohol, soap and water, or a 10% (5500 PPM) * Speed range is established and verified with 120 volts at the electrical
bleach solution should be used for cleaning and disinfection of outlet. Speed range may vary depending on actual outlet voltage.
the centrifuge and accessories. Any use other than those specified by the Manufacturer is explicitly prohibited.
4. All surfaces must be dried immediately after cleaning and Maximum sample density is 1.15 grams / mL, (water density = 1.0 grams / mL)
disinfecting.
5. TBQ Germicidal products shall not be used, as they will cause SETUP LOCATION
damage to the centrifuge and void the warranty. 1. Unpack the centrifuge and verify that all of the supplied
6. The use of fully/partially halogenated hydrocarbons, ketones, equipment is present.
esters, ethers, benzyls, ethyl benzenes, and all other chemicals 2. Choose a setup location which meets the following criteria:
not prescribed by the manufacturer shall not be used as they a. A clearance height of 20” (50.8cm) is required to open the
may cause damage to the rotor chamber, rotor, tube holders, lid.
accessories and centrifuge exterior and void the warranty. b. The clearance envelope is the space around the centrifuge
7. It may be necessary to remove the rotor and clean the rotor which is required for safety. Choose a setup location which
chamber. Follow the instructions on page 8 to remove and will allow for a clearance envelope of at least 24” x 24”,
reinstall the rotor. (with the centrifuge at the center). No person or hazardous
material shall be permitted in the clearance envelope during
operation. The operator time within the envelope shall be
limited to the time necessary for loading, unloading and
centrifuge operation only.
c. Proper ventilation is necessary to prevent the overheating of
samples as well as premature failure of the centrifuge.
Choose an area which will allow unencumbered air flow.
d. The centrifuge is designed to secure to the operating surface
by four suction feet. No adjustment is necessary for leveling
the centrifuge, however, the surface should be flat and level.
e. Be sure the outlet is always within reach as the line cord is
the means of emergency disconnection!
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INITIAL SETUP PROCEDURE CARE AND PREVENTATIVE MAINTENANCE
If any problems are found during the initial setup procedure, refer to the With proper care and maintenance your centrifuge will provide years of
troubleshooting section on page 11. For further assistance, contact laboratory service. For proper care, the following steps should be taken:
Drucker Diagnostics at 814-692-7661. 1. Provide Adequate Ventilation: For cooling purposes, the Model
642E draws in ambient air through the air intake cover on the top
1. Plug the centrifuge in to an approved electrical outlet. For of the lid and exhausts this air in the rear of the base. The
electrical safety, the unit must always be properly grounded. centrifuge should be placed on a hard smooth surface for good
2. For safety purposes, the locking system is always activated. To air circulation.
deactivate the lid lock to insert or retrieve samples, press the 2. Always Spin Balanced Loads: Make certain that you are always
‘OPEN / STOP’ button on the control panel. The ‘UNLOCKED’ spinning a balanced load. The Model 642E has a unique counter
indicator light should illuminate. If it does not, refer to page 11 on balanced motor mounting design which, along with its rubber
troubleshooting. The lid will be unlocked for 15 seconds after suction feet, produces excellent vibration dampening. However,
out–of–balance loads may break glass test tubes and may
pushing the ‘OPEN / STOP’ button.
produce unsatisfactory separation results. Proper load balancing
3. Turn the latch 1/4 turn counterclockwise and open the lid.
will improve sample separation and extend the life of the
4. Spin the rotor by hand; check for free and level rotation. If the centrifuge. Refer to page 8 on balanced loads for additional
rotor does not spin freely, refer to page 11 on troubleshooting. information on balancing the load.
5. Place the six test tube holders inside the rotor and verify that they 3. Keep the Tube Holders Clean: NOTE: Always follow the safety
are seated properly. guidelines of your laboratory to properly clean up and/or dispose
6. Close the lid. Rotate the lid knob clockwise to its complete stop of materials in the event that a substance known to be
position. The ’LATCHED’ indicator light should be illuminated. If it potentially toxic, radioactive or contaminated with a pathogenic
is not, make sure that the lid is latched properly. The centrifuge microorganism is spilt in or on the centrifuge. Small glass
will not run unless the lid is latched and that the ’LATCHED’ light is fragments left in the tube holder after a tube breakage may
on. adhere to the next test tube inserted in that holder. When this
7. Turn the centrifuge on by pushing the ‘START’ button. tube is handled, these fragments may puncture protective gloves
8. The ‘RUNNING’ indicator light will illuminate. and lacerate the operator’s fingers or hand. Remaining fragments
may provide stress points on subsequent tubes and result in
9. The test tube holders will slide up into the horizontal position and
additional breakage. If a tube breakage occurs, carefully remove
the unit will accelerate to full speed.
the tube holder. Properly dispose of the sample and tube
10. Listen to the sound of the centrifuge. A smooth whirring sound fragments and thoroughly clean both the inside and outside of
should be heard. If there are any loud or unusual sounds, stop the the tube holder.
centrifuge by pushing the ’OPEN / STOP’ button immediately and 4. Motor and Electrical Maintenance: The Model 642E uses a
refer to page 11 on troubleshooting. brushless permanent split capacitor AC motor. It should not need
11. While the machine is running, try to turn the latch routine servicing for the life of the centrifuge. The electrical
counterclockwise. Power may be cut to the motor but you should components are selected for high reliability and should not need
be unable to fully turn the latch. If it is possible to turn the latch routine service.
and open the lid while the unit is running, contact Drucker 5. Tube Holder Replacement: It is recommended that the tube
Diagnostics for assistance. Close and latch the lid. holders be replaced after 24 months of use. Inspect tube holders
12. Push the ‘OPEN / STOP’ button. The ‘RUNNING’ indicator light regularly for cracks. If cracks are discovered, replace
immediately.
should go out and the motor should slow to a stop.

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13. The lid should remain locked until the rotor has nearly stopped. If
SPINNING BALANCED LOADS the machine unlocks prematurely, contact Drucker Diagnostics for
Your centrifuge must contain a balanced load in order to work properly.
assistance.
Use the following rules when loading the rotor.
Spinning balanced loads will extend the life of the machine and produce 14. Once the rotor has stopped, the interlock system will become
better results. disengaged for sixty (60) seconds. The ‘UNLOCKED’ indicator light
will illuminate during this time.
1. Opposing tube holders must be identical 15. To gain entry into the centrifuge after this period has ended,
2. Opposing tube holders must be empty or loaded with equally simply press the ‘OPEN / STOP’ button. The lid will unlock for
weighted samples. fifteen (15) additional seconds.
3. If an odd number of samples is to be spun, fill a tube with water
to match the weight of the unpaired sample and place it across After the centrifuge has passed this procedure it is ready for operation.
from this sample.
CONTROL PANEL
ROTOR REMOVAL AND INSTALLATION
TO REMOVE THE ROTOR:
1. Unlock the centrifuge by pushing the ‘OPEN / STOP’ button and
unlatch and open the lid.
CAUTION: Unplug the centrifuge from the electrical outlet to
eliminate the possibility of electrical shock or other injury.
2. Remove the test tube holders.
3. Remove the nut in the center of the rotor by turning it
counterclockwise (a tool may be required).
4. The rotor is sitting on a cone-shaped adapter. Pull the rotor up
and off of this adapter.
TO INSTALL THE ROTOR:
1. Place the rotor back onto the cone-shaped adapter. You may
‘RUNNING’ Lights up when the ‘START’ Begins a new run, (the lid
need to turn the rotor slightly to line it up properly.
machine is in operation, must be closed, see pg. 7).
2. The rotor should slide onto the rotor cone freely. (power is being applied to
3. Once a proper fit has been achieved, replace the nut and turn it the motor).
until it is hand-tight, (a tool may be required). ‘LATCHED’ Lights up when the lid has ‘OPEN/STOP’ Allows for access into the
been closed and latched rotor chamber by
4. Replace the tube holders and verify that they are seated
properly. disengaging the locking
properly. “UNLOCKED’ Lights up to indicate that mechanism. Entry is only
5. It is recommended that the initial setup procedures be the locking mechanism permitted when the rotor is
performed to ensure that the rotor has been installed correctly has been deactivated, stopped. Pressing this
allowing access to the button during operation will
and that no damage has been done to the centrifuge during
rotor chamber. terminate the run and
either the rotor installation or possible rotor chamber cleaning. unlock the lid after the rotor
See page 4 for this procedure. has come to a stop.

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VERIFYING PRESET TIME AND BRAKE OPERATION
NOTE: Your centrifuge must be plugged in. NOTE: Follow the initial setup procedure on page 4 before initial operation.
a. Push the OPEN / STOP button to disengage the lock and then
open the lid. 1. Plug the centrifuge into an approved electrical outlet.
b. Push and hold the START button for approximately three (3) 2. Push the ‘OPEN / STOP’ button and then open the lid.
seconds. The Yellow LATCHED indicator light will begin to flash, 3. Place the test tube samples into the tube holders. Be sure to
indicating program mode. follow the rules for balanced loads.
c. When you release the START button, the RUNNING indicator light 4. Close the lid and turn the lid knob clockwise to its complete stop
will begin to flash. Each flash represents one minute of run time. position. The ’LATCHED’ indicator light should turn on to indicate
d. Press the START button to verify the brake setting. When you that the latch is closed properly. If the lid knob is not completely
release the START button, the RUNNING indicator light will begin latched, the ‘LATCHED’ indicator light will not turn on and the
to flash. Each flash represents the brake setting, from 1 to 10. centrifuge will not operate!
5. The timer has been set to a preset time of ten (10) minutes. To
CHANGING PRESET TIME AND BRAKE display or change this time setting, refer to page 6.
NOTE: Your centrifuge must be plugged in. 6. Turn on the machine by pushing the ‘START’ button on the
a. Push the OPEN / STOP button to disengage the lock and then control panel.
open the lid. 7. The centrifuge should begin to spin. The ‘RUNNING’ indicator
b. Push and hold the START and OPEN buttons for approximately light should illuminate.
three (3) seconds. The yellow LATCHED indicator light will begin
to flash slowly, indicating that you can now program run time. IF A PROBLEM IS FOUND DURING A SPIN THAT REQUIRES THE
c. Press START one time for each minute of run time desired, from CENTRIFUGE TO SHUT DOWN, PRESS THE ‘OPEN / STOP’ BUTTON!
a minimum of 1 minute to a maximum of 30 minutes. The green
START indicator light will flash each time you press the START 8. The ‘RUNNING’ indicator light will begin to flash when one
button. minute remains.
d. Press OPEN to enter the run time. You will now begin to adjust 9. After time has elapsed, the ‘RUNNING’ indicator light will
the brake setting. extinguish and the rotor will slow to a complete stop.
e. Press START to adjust the brake setting, from a minimum of 1 to 10. The ‘UNLOCKED’ indicator light will illuminate and the locking
a maximum of 10. The green START indicator light will flash each mechanism will disengage allowing entry into the rotor chamber.
time you press the start button. If it does not, refer to page 11 on troubleshooting.
f. When you are finished, press the ‘OPEN’ button to exit. Use the 11. Turn the lid knob counterclockwise and open the lid.
above procedure to verify the run time and brake setting change. 12. Remove the samples.
13. If the machine re–locks before the samples are removed, press
the ‘OPEN/STOP’ button to unlock the lid for an additional fifteen
(15) seconds.

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