RANCHI FLYOVER/ELEVATED

ROAD CUM ROB

DESIGN OF STEEL ANCHORS FOR ROB

DOC. NO.: O22051-C-RP-FL-DC-2029

RANCHI FLYOVER/ELEVATED ROAD CUM ROB

ROAD CONSTRUCTION DEPARTMENT (RCD), GOVT OF JHARKHAND

Rev. No. Date Description Prepared Checked Approved

A 09-03-2023 For Approval MDE YGW ASG

 RANCHI
FLYOVER/ELEVATED
ROAD CUM ROB

9-Mar-23 A Submitted for Approval YGW ASG

DATE REV No. DESCRIPTION Checked Approved

REVISIONS
DESIGN CONSUTANT:

EPC CONTRACTOR:

STUP Consultants P.
Ltd
CLIENT: PROOF CONSULTANT:
EXECUTIVE ENGINEER,
RANCHI ROAD
CONSTRUCTION
DEPARTMENT (RCD) , IIT BOMBAY,
GOVERNMENT OF MUMBAI
JHARKHAND

PROJECT: MECON ROUNDBOUT FLYOVER PROJECT, RANCHI

Name Sign Date

DESIGN OF STEEL ANCHORS FOR
Title
ROB Prepared MDE 09-03-2023

Checked YGW 09-03-2023

O22051-C-RP-FL-DC-
Doc. No. Rev. A
2029
Approved ASG 09-03-2023

This document is the property of L&T Construction, TI IC, and must not be
passed on to any third person or firm not authorized by us, nor be copied/made
use of in full or part by such person or firm without our prior permission in writing.
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INDEX

SECTION TITLE Pg.No.

1 Introduction 1

2 Design Data 2

3 Load Specification 3

4 Sectional Properties and Standard requirements 4

5 Design for Anchor 7

8 Design of stifferes 24

9 Design of welded connection for main girder 28

10 Bolt Value Calculation 31

11 Design of end diaphragm 40

12 Design of intermediate cross bracing 51

13 STAAD INPUT 53

14 Annexure-I 74

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1 Introduction:-
This design presents the design steel anchor for main span of Cable Stay Bridge for
ROB at Ranchi.
The anchor is designed for maximum axial force and 2.5% lateral force is considered
for sagging or any eccentricity.
IRC:24-2010 is used for design.

Longitudinal Elevation

Plan

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2 Design Data:-
Span of the girder = 2.50 m
Density of steel = 78.5 kN/m3
Modulus of elasticity of steel = 200000 N/mm2

Steel girder section

Width of top flange plate btf = 900 mm

Thickness of top flange plate ttf = 50 mm
Width of top cover plate btc1 = 0 mm
Thickness of top cover plate ttc1 = 0 mm
Thickness of web plate tw = 25 mm
Depth of web plate dw = 900 mm
Width of bottom flange plate bbf = 900 mm
Thickness of bottom flange plate tbf = 50 mm
Width of bottom cover plate bbc1 = 0 mm
Thickness of bottom cover plate tbc1 = 0 mm
Opening width in web = 600 mm

3 Load specification:-

Maximum no. of strand in anchor = 55

Area of strand = 150 mm2
Strength of strand = 1860 N/mm2
Max force in cable (0.95GUTS) = 14578 kN

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4 Sectional Properties and Standard Requirements

900 900
50 50

25

25 900 600 900

50 50

900 900
At Base At Opening location

4.1 Sectional Property of Steel Section about major axis

Overall Depth Of Section h = 1000 IRC 24-2010

>= 1/25 of effective span > 100 O.K. 504.4

Characteristic Stresses and Material Constants

Structural Steel Grade = E350
Type = B
Max Tensile stress = Fe 490 IS 800:2007
Yield stress used for girders(fyw) = 320 MPa Table no.1
Yield strength of steel used for girder = 320 MPa
Modulus of Elasticity for Steel E = 2E+05 MPa
Unit Mass of Steel ρ = 7850 kg/m3
Poisson's Ratio μ = 0.3
Modulus of Rigidity G = 77000 MPa
0
Coefficient of Thermal Expansion αt = 0.000012 /C IRC 22-2015
Creep Factor for long term loads Kc = 0.5 604.3

Plastic Section Modulus of section (Zp)

IRC 22-2015
Yield stress ratio ε = SQRT(250/320) = 0.884 603.1.3
20 ε tw = 441.9 mm

Plastic Section Modulus of section Zp = A1xy1+A2Xy2+A3xy3

2
Where, A1 = 0.0506925 m
Yt (A1) = 0.0405921 m
y1 = 0.4648079 m
2
A2 = 0.0056925 m
y2 = 0.11385 m
2
A3 = 0.056115 m
Yb(A3) = 0.073984 m
y3 = 0.420616 m

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900

50
227.7
A1 505
0
A2 227.7 900

A3 444.6 495
25

50
900

A1 x y1 + A2 x y2 = 0.024210 m3
A3 x y3 = 0.023603 m3

\ Zp = 0.0478132 m3

fy = Yield Stress of Steel Used = 320 MPa

ε = Yield stress ratio = 0.884

Minimum width to thickness ratio for Compression Flange

Compression Class 1 Class 2 Class 3 Semi-
element Ratio Plastic Compact compact
Outstand 8.4 ɛ = 7.4246 9.4 ɛ = 8.3085 13.6 ɛ = 12.021
element of
compression
b/tf Actual = 8.75 Actual = 8.75 Actual = 8.75
flange - - Semi-Compact

Minimum depth to thickness ratio for Web

Compression Class 1 Class 2 Class 3 Semi-
element Ratio Plastic Compact compact
84 ɛ = 74.246 105 ɛ = 92.808 126 ɛ = 111.37
Web of I-
d/tw Actual = 36 Actual = 36 Actual = 36
section
Plastic - -

Web section is = Non Slender

If the web section is slender it is disregarded in bending strength calcalation.

Ix = btf*ttf^3 + (btf*ttf)*(Yt-ttf/2)^2 + bbf*tbf^3 + (bbf*tbf)*(Yb-tbf/2)^2

12 12
Ix = 0.020325 m4

Iy = ttf *btf^3 + tbf *bbf^3 = 0.006075 m4

12 12

Ze = 0.0427895 m3

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900

50

475

900

0 475

50
900

A1 x y1 = 0.021375 m3
A2 x y2 = 0.021375 m3

\ Zp = 0.04275 m3

Minimum Web thickness IRC 24-2010

509.6.1
The thickness of web in a section shall satisfy the following requirement
1 Serviceability requirement
2 Compression flange buckling requirement

1. Serviceability requirement IRC 24-2010

509.6.1.1
When only Transverse Stiffeners are provided
Spacing of transverse stiffeners c = 2500.00 mm
Depth of web d = 900 mm
Thickness of Web tw = 25 mm

When web connected to flanges along both londitudinal edges

i) When 3d >= c >= d 2700 >= 2500 >= 900 O.K.
ii) When 0.74d <= c < d 666 <= 2500 < 900 N.A.
iii) When c < 0.74d 2500 < 666 N.A.
iv) When c > 3d 2500 > 2700 N.A. Stiffened
Governing Case i)

hence, d/tw <= 200 e

900 200 x 0.884
<=
25
36 <= 177 O.K.
Web thickness satisfies Serviceability requirement.

2. Compression flange buckling requirement

When transverse stiffeners are not provided
d/tw<=345*ɛ2
900 345 x 0.781
<=
25
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36 <= 270 O.K.

When Transverse Stiffeners are provided

i) When c >= 1.5d 2500 >= 1350 O.K.
ii) When c < 1.54d 2500 < 1350 N.A.

Governing Case i)
hence, d/tw <= 345 x e2

900 345 x 0.781

<=
25

36 <= 270 O.K.

Web thickness satisfies compression flange buckling requirement.

4.2 Sectional Property of Steel Section about minor axis

Overall Depth Of Section h = 900 IRC 24-2010

>= 1/25 of effective span > 100 O.K. 504.4

Characteristic Stresses and Material Constants

Structural Steel Grade = E350
Type = B
Max Tensile stress = 490 IS 800:2007
Yield stress used for girders(fyw) = 320 MPa Table no.1
Yield strength of steel used for girder = 320 MPa
Modulus of Elasticity for Steel E = 200000 MPa
Unit Mass of Steel ρ = 7850 kg/m3
Poisson's Ratio μ = 0.3
Modulus of Rigidity G = 77000 MPa
0
Coefficient of Thermal Expansion αt = 0.000012 /C IRC 22-2015
Creep Factor for long term loads Kc = 0.5 604.3

Plastic Section Modulus of section (Zp)

IRC 22-2015
Yield stress ratio ε = SQRT(250/320) = 0.884 603.1.3
20 ε tw = 883.9 mm

Plastic Section Modulus of section Zp = A1xy1+A2Xy2+A3xy3

2
Where, A1 = 0.0225 m
Yt (A1) = 0.1125 m
y1 = 0.3375 m
2
A2 = 0.0225 m
y2 = 1.1E-01 m
A3 = 0.045 m2
Yb(A3) = 0.225 m
y3 = 0.225 m

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50 50

A1 225
450 0 450

225
A2
25

A3 900 900

450

A1 x y1 + A2 x y2 = 0.010125 m3
A3 x y3 = 0.010125 m3

\ Zp = 0.0203 m3

Ix = btf*ttf^3 + (btf*ttf)*(Yt-ttf/2)^2 + bbf*tbf^3 + (bbf*tbf)*(Yb-tbf/2)^2

12 12
Ix = 0.020325 m4

Iy = ttf *btf^3 + tbf *bbf^3 = 0.006075 m4

12 12

Ze = 1.35E-02 m3

5 Design for Anchor

5.1 Check for axial tension at opening location: IRC 24-2010

510.3.1
Nd = Ag fy/ϒmo
Where,
Nd = Design Tensile Strength
Ag = Area after deduction of opening = 97500 mm2
fy = yeild stress of steel = 320 Mpa
ϒmo = Partial safety factor against shear failure = 1.10
The vertical shear force is assumed to be resisted by the web of the steel section.
Nominal Shear strength may be governed by plastic shear resistance or strength of
web as governed by shear buckling.

Nd = 28364 kN

Applied force = 14578 kN OK

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5.2 Check for axial tension at base: IRC 24-2010

510.3.1
Nd = Ag fy/ϒmo
Where,
Nd = Design Tensile Strength
Ag = Area after deduction of opening = 112500 mm2
fy = yeild stress of steel = 320 Mpa
ϒmo = Partial safety factor against shear failure = 1.10
The vertical shear force is assumed to be resisted by the web of the steel section.
Nominal Shear strength may be governed by plastic shear resistance or strength of
web as governed by shear buckling.

Nd = 32727 kN

Applied force = 14578 kN OK

5.3 Design Bending Strength of Steel section (major axis)

For Laterally Un-Supported Beam IRC 24-2010

The design bending strength of the steel girder is calculated as follows, when 509.2.2
Vn < 0.6Vd.
Md = βb Z p f bd

Where,
f bd = χLT f y / γmo
ϒmo= 1.10 = Partial safety factor
χLT = 1/(φLT + (φLT2 - λLT2)1/2 <1.0
φLT = 0.5*[1 + α LT(λLT - 0.2) + λLT2]
αLT = 0.49 Imperfection parameter for welded steel section
λLT = slenderness ratio = (βb Zp fy / Mcr)1/2 < (1.2 Ze fy / Mcr)1 / 2
Ze = 0.044 m3
Zp = 0.048 m3
βb = 0.914 (1 for plastic or compact section and Ze / Zp for Semi compact section)
2
2
Mcr = c1 π2*E*Iy K I + GIt(LLT)^2 + (c2-yg-c3yi) - (c2yg-c3yj) IRC 24-2010
LLT Kw Iw π2 *EIy AnnexureC1.2

E = 2.00E+05 MPa
a = 2500 mm
From Staad Model, δ for unit force applied
δ = 0.00001 mm < 6.43E-07 mm (a3/(40EIc))
LLT = 2500 mm eff. length for lateral torsion restraint
4
Iy = 6.08E+09 mm Moment of inertia @ weak axis
G = 77000 MPa Modulus of rigidity
3
It = Σbt (ti) /3 St. Venant's Torsion constant
4
= 8.0E+07 mm
4
Ifc = 3.038E+09 mm MI of Comp. flange @ minor axis
4
Ift = 3.038E+09 mm MI of Ten. flange @ minor axis
βf = Ifc / (Ifc + Ift )
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= 0.50
hy = 950 Dist. between shear center two flanges on c/s
2
Iw = (1 - βf) βf Iy hy Warping Constant
= 1E+15 mm^4
K = 1 The value of K depends on end restraints
K= 0.5,0.7,1 respectively for complete, partial & no restraint against rotation about weak axis
Kw = 1 (The value of Kw is generally taken as 1 unless special
arrangements have been made to restrain warping at end
supports of sections )

yg = Distance between point of application of load and shear centre of cross

section. Its positive when load acts towards shear centre

= (hy /( (1 +(btop / bbot)3 x (ttop_f / tbot_f) )) + ttop_f for Mono-symetric sections

= 0 mm
yj = 0

For K = 1 from Annex-C of IRC-24-2010, Table-C.1 IRC 24-2010

c1 = 1.879 AnnexureC1.2
c2 = 0 Table C.1
c3 = 0.939

\ Mcr = 1.72E+12 N-mm

\ λLT = 0.090
\ φLT = 0.477
\ χLT = 1.00
\ f bd = 291 MPa

As beam is Laterally Un-supported, Bending Moment Capacity of Section (Md)

Md = 12709 kN-m

Moment check
Design Bending Moment
= 911 kN-m < 12709 kN-m
O.K.

5.4 Design Bending Strength of Steel section (minor axis)

For Laterally Un-Supported Beam IRC 24-2010

The design bending strength of the steel girder is calculated as follows, when 509.2.2
Vn < 0.6Vd.
Md = βb Z p f bd

Where,
f bd = χLT f y / γmo
ϒmo= 1.10 = Partial safety factor
χLT = 1/(φLT + (φLT2 - λLT2)1/2 <1.0
φLT = 0.5*[1 + α LT(λLT - 0.2) + λLT2]
αLT = 0.49 Imperfection parameter for welded steel section
λLT = slenderness ratio = (βb Zp fy / Mcr)1/2 < (1.2 Ze fy / Mcr)1 / 2
Ze = 0.014 m3
Zp = 0.020 m3
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βb = 1.000 (1 for plastic or compact section and Ze / Zp for Semi compact section)
2
2
Mcr = c1 π2*E*Iy K I + GIt(LLT)^2 + (c2-yg-c3yi) - (c2yg-c3yj) IRC 24-2010
LLT Kw Iw π2 *EIy AnnexureC1.2

E = 2.00E+05 MPa
a = 2500 mm
From Staad Model, δ for unit force applied
δ = 0.00001 mm < 6.43E-07 mm (a3/(40EIc))
LLT = 2500mm eff. length for lateral torsion restraint
4
Iy = 6.08E+09 mm Moment of inertia @ weak axis
G = 77000 MPa Modulus of rigidity
3
It = Σbt (ti) /3 St. Venant's Torsion constant
4
= mm
8.0E+07
4
Ifc = 3.038E+09 mm MI of Comp. flange @ minor axis
4
Ift = 3.038E+09 mm MI of Ten. flange @ minor axis
βf = Ifc / (Ifc + Ift )
= 0.50
hy = 0 Dist. between shear center two flanges on c/s
2
Iw = (1 - βf) βf Iy hy Warping Constant
= 0 mm^4
K = 1 The value of K depends on end restraints
K= 0.5,0.7,1 respectively for complete, partial & no restraint against rotation about weak axis
Kw = 1 (The value of Kw is generally taken as 1 unless special
arrangements have been made to restrain warping at end
supports of sections )

yg = Distance between point of application of load and shear centre of cross

section. Its positive when load acts towards shear centre

= (hy /( (1 +(btop / bbot)3 x (ttop_f / tbot_f) )) + ttop_f for Mono-symetric sections

= 0 mm
yj = 0

For K = 1 from Annex-C of IRC-24-2010, Table-C.1 IRC 24-2010

c1 = 1.879 Annex C1.2
c2 = 0 Table C.1
c3 = 0.939

\ Mcr = 2.04E+11 N-mm

\ λLT = 0.021
\ φLT = 0.456
\ χLT = 1.00
\ f bd = 291 MPa

As beam is Laterally Un-supported, Bending Moment Capacity of Section (Md)

Md = 5891 kN-m

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Moment check
Design Bending Moment
= 911 kN-m < 5891 kN-m
O.K.

Interation ratio at base = 14578 911 911

+ +
32727 12709 5891

= 0.67 O.K.

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