EN ACS880 Diode Supply CTRL PRG YDILX FW A A4
EN ACS880 Diode Supply CTRL PRG YDILX FW A A4
EN ACS880 Diode Supply CTRL PRG YDILX FW A A4
Option manuals
ACS-AP-I, -S, -W and ACH-AP-H, -W assistant control 3AUA0000085685
panels user’s manual
Drive composer start-up and maintenance PC tool user’s 3AUA0000094606
manual
Manuals for I/O extension modules, fieldbus adapters,
safety options etc.
You can find manuals and other product documents in PDF format on the Internet. See section
Document library on the Internet on the inside of the back cover. For manuals not available in the
Document library, contact your local ABB representative.
ACS880 diode supply control
program (YDILX)
Firmware manual
Table of contents
2. Start-up
3AXD50001096489 Rev A
EN
EFFECTIVE: 2023-12-31
5
Table of contents
2. Start-up
4. Program features
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Overview of the control program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DxT module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Programming via parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Adaptive programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Control locations for start/stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Local control vs. external control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
External control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Local control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Run enable, Start/stop and Start enable control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Settings and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Additional settings and diagnostics for DxT modules . . . . . . . . . . . . . . . . . . . . . . . . 23
Application programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Programmable analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Programmable analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Programmable digital inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Programmable relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Programmable I/O extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
External controller interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
DDCS communication with inverter unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Settings and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Data storage parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Programmable protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
External events (parameters 131.01…131.10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Local control loss detection (parameter 149.05) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Earth leakage fault source selection (parameter 131.28) . . . . . . . . . . . . . . . . . . . . . . 29
External earth leakage action selection (parameter 131.29) . . . . . . . . . . . . . . . . . . . 29
Fuse trip fault source (parameter 131.38) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Brake chopper fault source (parameter 131.39) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Automatic fault resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Temperature supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Settings and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Additional settings and diagnostics for DxT modules . . . . . . . . . . . . . . . . . . . . . . . 30
Maintenance timers and counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Peak value logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Amplitude loggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Default I/O connection diagram (UCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Charging of DxT supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Settings and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Reduced run function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6-pulse diode supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
12-pulse diode supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Activation of the reduced run function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Settings and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
User lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5. Parameters
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Reserved digital inputs and relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Summary of parameter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Parameter listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
101 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
104 Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
105 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
106 Control and status words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
107 System info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
110 Standard DI, RO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
111 Standard DIO, FI, FO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
112 Standard AI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
113 Standard AO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
114 Extension I/O module 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
115 Extension I/O module 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
116 Extension I/O module 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7
7. Fault tracing
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Editable messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Warning/fault history and analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Event logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Auxiliary codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Factory data logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Other data loggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
User data logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
PSL2 data logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Parameters that contain warning/fault information . . . . . . . . . . . . . . . . . . . . . . . . 165
Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
8
9. Drive-to-drive link
Further information
Introduction to the manual 9
1
Introduction to the manual
Applicability
This manual applies to the ACS880 diode supply control program (YDILX v1.1x or
later).
ACS880-304 +A018 is an air-cooled, half-controlled diode-thyristor module which is
equipped with three thyristors in upper legs and three diodes in lower legs of the six
pulse bridge. The DC busbar of the module is charged by decreasing the firing angle
of the thyristors. ACS880-304 +A018 modules can also be connected parallel if more
power is needed.
The control program described in this manual is used with cabinet-installed diode
supply unit of type ACS880-307, diode supply module of type ACS880-304, and the
diode supply unit included in drive of type ACS880-07.
10 Introduction to the manual
Safety instructions
Follow all safety instructions delivered with the supply unit.
• Read the complete safety instructions before you install, commission, use or
service the supply unit. The complete safety instructions are given in the
Hardware manual of your supply unit and in ACS880 multidrives cabinets and
modules safety instructions (3AUA0000102301 [English]) for air-cooled modules,
and in ACS880 liquid-cooled multidrives cabinets and modules safety
instructions (3AXD50000048633 [English]) for liquid-cooled modules.
• Read the software function specific warnings and notes before changing the
default settings of the function. For each function, the warnings and notes are
given in the section describing the related user-adjustable parameters.
• Read task specific safety instructions before starting the task. See the section
describing the task.
Target audience
This manual is intended for people who operate, commission, set parameters,
monitor or troubleshoot diode supply units and modules. The reader is expected to
know the fundamentals of electricity, wiring, electrical components and electrical
schematic symbols.
Introduction to the manual 11
Cybersecurity disclaimer
This product is designed to be connected to and to communicate information and
data via a network interface. It is Customer's sole responsibility to provide and
continuously ensure a secure connection between the product and Customer
network or any other network (as the case may be). Customer shall establish and
maintain any appropriate measures (such as but not limited to the installation of
firewalls, application of authentication measures, encryption of data, installation of
anti-virus programs, etc) to protect the product, the network, its system and the
interface against any kind of security breaches, unauthorized access, interference,
intrusion, leakage and/or theft of data or information. ABB and its affiliates are not
liable for damages and/or losses related to such security breaches, any
unauthorized access, interference, intrusion, leakage and/or theft of data or
information.
See also section User lock (page 37).
Secure boot
The secure boot system authenticates all software executables including boot
binary, control firmware, and FPGA logic. The system runs executables produced and
signed by ABB. A secured boot is accomplished by using the hardware root of a
trusted boot mechanism. An access control procedure is applied to software
production that involves signing operations. The access is limited to relevant
personnel only. The signing keys are stored using HSM (Hardware Security Module)
mechanism to safeguard and manage digital keys. The software that is modified or
downloaded maliciously does not run during the startup.
Control tokens
The control token system enables and controls the usage of ABB's internal features
by granting special permission for the device. ABB internal features are mainly used
for debugging. The control token is a loading package downloaded to the drive with
a unicos loader by an ABB personnel. The system verifies the authenticity before
downloading the loading package. The system accepts only control tokens
generated with ABB build tools. Note that, only ABB R&D personnel are permitted to
generate the control tokens.
The control tokens are valid only in a single device that are identified by the UCU
board specific device DNA in parameters 107.60…107.62.
See the below use cases for control tokens on end-user devices:
• Enabling JTAG debugging
• Enabling custom firmware boot
2
Start-up
In case of DxT diode supply module, the user needs to set the parameter 195.01
Supply voltage before start-up. See the appropriate supply unit hardware manual, or
drive hardware manual for the hardware-related tasks to be done at the start-up.
If the supply unit consists of more than one DxT diode supply module, set parameter
195.31 Parallel connection rating id. List of supply unit types can be filtered with
parameter 195.30 Parallel type list filter. Save the settings with parameter 196.07
Parameter save manually, and reboot the control unit with parameter 196.08 Control
board boot.
If the supply unit is equipped with an optional fieldbus adapter, the commission
engineer must check and tune the related parameters at start-up. See chapter
Fieldbus control through a fieldbus adapter.
16 Start-up
Using the control panel 17
3
Using the control panel
Refer to ACS-AP-I, -S, -W and ACH-AP-H, -W assistant control panels user’s manual
(3AUA0000085685 [English]).
18 Using the control panel
Program features 19
4
Program features
DxT module
The control program of diode-thyristor module runs on a UCU control unit. The
control program controls the main contactor or breaker (if present) and the firing
pulses of the thyristors. The control program can control:
• 6-pulse diode supply unit with one or parallel-connected DxT modules
• 12-pulse diode supply unit with two or more DxT modules.
In 6-pulse parallel-connected diode supply unit, all modules have equal firing pulses
for the thyristors. In 12-pulse diode supply unit, there is 30 degree difference
between the firing pulses for different windings, because 12-pulse transformer has
30 degree phase shift between windings.
After start command, the control program closes the main contactor or breaker (if
present) and controls the DC link charging by controlling the thyristor firing angle.
Thus there is no need for separate charging circuit. When the DC link is charged, the
thyristors are fired with 120 degrees pulses and the bridge is in diode mode.
There are, for example, following measurements:
• phase currents,
• DC voltage,
• grid main voltages,
• module temperature measurement,
• ambient temperature measurement.
There are following protections:
• DC busbar short circuit,
• overcurrent,
• grid overvoltage,
• grid undervoltage,
• phase lost,
• DC busbar undervoltage,
• current asymmetry,
• thyristor overtemperature,
• module overtemperature.
There are following additional protections in parallel-connected DxT modules:
• phase current difference between parallel modules,
• DC voltage difference between parallel modules,
• grid main voltage difference between parallel modules,
• monitoring of temperature difference between parallel modules.
There are following additional protections in 12-pulse diode supply unit:
• total current difference of the DC busbar between the modules connected to
different windings of 12-pulse transformer,
• monitoring of running status difference between the modules for each
windings.
Program features 21
Adaptive programming
Conventionally, the user can control the operation of the supply unit by parameters.
However, the standard parameters have a fixed set of choices or a setting range. To
further customize the operation of the drive, an adaptive program can be
constructed out of a set of function blocks.
The Drive composer PC tool has an Adaptive programming feature with a graphical
user interface for building the custom program. The function blocks include the
usual arithmetic and logical functions, as well as eg. selection, comparison and timer
blocks. The program can contain a maximum of 20 blocks. The adaptive program is
executed on a 10 ms time level.
For selecting input to the program, the user interface has pre-selections for the
physical inputs, common actual values, and other status information of the drive.
Parameter values as well as constants can also be defined as inputs. The output of
the program can be used eg. as a start signal, external event or reference, or
connected to the drive outputs. Note that connecting the output of the adaptive
program to a selection parameter will write-protect the parameter.
The status of the adaptive program is shown by parameter 107.30 Adaptive program
status. The adaptive program can be disabled by 196.70 Disable adaptive program.
Please note that sequential programming is not supported.
For more information, see Adaptive programming application guide
(3AXD50000028574 [English]).
22 Program features
External control
I/O 1) PLC
(= Programmable
Local control logic controller)
External control
When the supply unit is in external control, start/stop commands are given through
the I/O terminals (digital and analog inputs), fieldbus interface (via an optional
fieldbus adapter module), optional I/O extension modules or the drive-to-drive link.
Two external control locations, EXT1 and EXT2, are available. The user can select
control signals (eg. start and stop) and control modes for both external control
locations. Depending on the user selection, either EXT1 or EXT2 is active at a time.
Selection between EXT1/EXT2 is done via any binary source such as a digital input or
fieldbus control word.
Local control
The start/stop commands are given from the control panel keypad or from a PC
equipped with Drive composer when the supply unit is in local control.
Local control is mainly used during commissioning and maintenance. When switched
to local control, the control panel Start and Stop keys override the external
Start/Stop source defined for the control program. However, to control the supply
unit on and off by the panel, you must still have the Run enable and Start enable
commands on in the control program. See section Run enable, Start/stop and Start
enable control on page 23. Changing the control location to local can be disabled by
parameter 119.17 Local ctrl disable.
The user can select by a parameter (149.05 Communication loss action) how the
supply unit reacts to a control panel or PC tool communication break.
Program features 23
Application programming
Note: This feature is not supported by the current firmware version.
The functions of the firmware program can be extended with application
programming. (A standard drive delivery does not include an application program.)
Application programs can be built out of function blocks based on the IEC-61131
standard. Some parameters are used as firmware function block inputs and can
therefore be modified also via the application program.
Control interfaces
Programmable analog inputs
The control unit has two programmable analog inputs. Each of the inputs can be
independently set as a voltage (0/2 … 10 V or -10 … 10 V) or current (0/4 … 20 mA)
input by a switch on the control unit. Each input can be filtered, inverted and scaled.
The number of analog inputs can be increased by using FIO-11 or FAIO-01 I/O
extensions.
Settings
Parameter group 112 Standard AI (page 60).
Settings
Parameter group 113 Standard AO (page 63).
Settings
Parameter groups 110 Standard DI, RO (page 53) and 111 Standard DIO, FI, FO
(page 57).
Settings
Parameter group 110 Standard DI, RO (page 53).
Control unit 7 2 2 2 3
FIO-01 - 4 - - 2
FIO-11 - 2 3 1 -
FAIO-01 - - 2 2 -
FDIO-01 3 - - - 2
Three I/O extension modules can be activated and configured using parameter
groups 114 Extension I/O module 1…116 Extension I/O module 3.
Note: Each configuration parameter group contains parameters that display the
values of the inputs on that particular extension module. These parameters are the
only way of utilizing the inputs on I/O extension modules as signal sources. To
connect to an input, choose the setting Other in the source selector parameter, then
specify the appropriate value parameter (and bit, for digital signals) in group 114, 115
or 116.
Settings
Parameter groups 114 Extension I/O module 1 (page 66), 115 Extension I/O module 2
(page 82), 116 Extension I/O module 3 (page 86) and 112 Standard AI (page 60).
Fieldbus control
The diode supply unit can be connected to an overriding control system via an
optional fieldbus adapter. See chapter Fieldbus control through a fieldbus adapter
(page 189).
Settings
Parameter groups 150 FBA (page 113), 151 FBA A settings (page 117), 152 FBA A data
in (page 119), 153 FBA A data out (page 119), 154 FBA B settings (page 119), 155 FBA B
data in (page 121), and 156 FBA B data out (page 121).
26 Program features
Topology
An example connection with UCU-based diode supply unit using fiber optic cables is
shown below.
Diode supply units with a UCU control unit require an RDCO or FDCO module. The
UCU has a dedicated slot for the RDCO – an FDCO module can also be used with a
UCU control unit but it will reserve one of the three universal option module slots.
Ring and star configurations are also possible, the external controller connects to
channel CH0 on the RDCO module. The channel on the FDCO communication module
can be freely selected.
ACS880
RDCO
CH0
T R T R
T = Transmitter; R = Receiver
The external controller can also be wired to the D2D (RS-485) connector using
shielded, twisted-pair cable. The selection of the connection is made by parameter
160.51 DDCS controller comm port.
Communication
The communication between the controller and the diode supply unit consists of
data sets of three 16-bit words each. The controller sends a data set to the diode
supply unit, which returns the next data set to the controller.
The communication uses data sets 10…33. The contents of the data sets are freely
configurable, but data set 10 typically contains the control word, while data set 11
returns the status word and selected actual values.
The word that is defined as the control word is internally connected to the logic; the
coding of the bits is as presented in section Contents of the fieldbus Control word
(page 192). Likewise, the coding of the status word is as shown in section Contents
of the fieldbus Status word (page 193).
Program features 27
By default, data sets 32 and 33 are dedicated for the mailbox service, which enables
the setting or inquiry of parameter values as follows:
Controller ACS880
Value = 4300 3 3 .2
Inquire address Data set
feedback 3 3 .3
Value = 37654**
By parameter 160.64 Mailbox dataset selection, data sets 24 and 25 can be selected
instead of data sets 32 and 33.
The update intervals of the data sets are as follows:
• Data sets 10…11: 2 ms
• Data sets 12…13: 4 ms
• Data sets 14…17: 10 ms
• Data sets 18…25, 32, 33: 100 ms.
Settings
Parameter groups 160 DDCS communication (page 121), 161 DDCS transmit (page
123) and 162 DDCS receive (page 126).
28 Program features
Settings
Parameter group 147 Data storage (page 111).
Program features 29
Settings
Parameters 131.12…131.16 (page 99).
Temperature supervision
Thermal switches supervise the temperature inside the diode supply module. The
switches are connected in series and wired to a digital input (DI) of the control unit
(1 = OK, 0 = overtemperature). In case of an overtemperature, a switch opens and the
control program generates first a warning, and then, if the overtemperature
indication remains over a pre-defined delay, trips the supply unit to a fault. The user
can adjust the delay time with a parameter 110.06 DI1 OFF delay.
A temperature sensor integrated into the control unit supervises the ambient
temperature of the control unit. UCU control unit also supervises several other
temperature sensors inside the DxT module.
Settings
Parameter group 133 Generic timer & counter (page 103).
Program features 31
Load analyzer
Peak value logger
The user can select a signal to be monitored by a peak value logger. The logger
records the peak value of the signal along with the time the peak occurred, as well as
line current, DC voltage and power at the time of the peak. The peak value is sampled
at 2 ms intervals.
Amplitude loggers
The control program has two amplitude loggers.
For amplitude logger 2, the user can select a signal to be sampled at 200 ms
intervals, and specify a value that corresponds to 100%. The collected samples are
sorted into 10 read-only parameters according to their amplitude. Each parameter
represents an amplitude range 10 percentage points wide, and displays the
percentage of the collected samples that have fallen within that range.
Percentage of samples
30…40%
0…10%
10…20%
20…30%
40…50%
50…60%
60…70%
80…90%
>90%
70…80%
Amplitude logger 1 is fixed to AC current (101.02 Line current), and cannot be reset.
With amplitude logger 1, 100% corresponds to the maximum current of the drive.
The measured current is logged continuously. The distribution of samples is shown
by parameters 136.20…136.29.
Settings
Parameter group 136 Load analyzer (page 108).
32 Program features
Terminal Description
XD2D Drive-to-drive link
1 D2D_B
2 D2D_A
Drive-to-drive link (not in use by default)
3 BGND
4 SHIELD
XD2D TERM Drive-to-drive link termination switch 5).
X485 RS485 connection
5 B
6 A
Not in use (not in use by default)
7 BGND
8 SHIELD
X485 BIAS X485 bias selection switch.
X485 TERM X485 termination switch.
XCAN CAN bus
9 CAN_H
10 CAN_L Not supported
11 CAN_CGND
12 CAN_SHLD Control cable shield
XCAN TERM CANopen termination switch.
XRO1…XRO4 Relay outputs
11 NC1 XRO1: Running 2) (energized = running)
12 COM1 250 V AC / 30 V DC / 2 A
13 NO1
21 NC2 XRO2: Fault(-1) 2) (Energized = no fault)
22 COM2 250 V AC / 30 V DC / 2 A
23 NO2
31 NC3 XRO3: MCB ctrl 1) (Energized = closes main contactor/breaker)
32 COM3 250 V AC / 30 V DC / 2 A
33 NO3
41 NC4 XRO4: Not supported
42 COM4 250 V AC / 30 V DC / 2 A
43 NO4
XSTO XSTO connector
1 OUT XSTO connector. Both circuits (power module, control unit) must be closed for
2 SGND the unit to start. (IN1 and IN2 must be connected to OUT.) 8)
3 STO1
4 STO2
XSTO OUT XSTO OUT connector
5 OUT1
6 SGND
Not in use by default.
7 OUT2
8 SGND
XDI Digital inputs
1 DI1 Temp fault 2) (0 = overtemperature)
2 DI2 Run / enable 2) (1 = run / enable)
3 DI3 MCB fb 1) (0 = main contactor/breaker open)
4 DI4 Auxiliary circuit breaker fault 2)
5 DI5 Not in use by default. Can be used for eg. earth fault monitoring.
6 DI6 Reset 2) (0 -> 1 = fault reset)
7 DIIL Not in use by default. Can be used for eg. emergency stop.
XDIO Digital input/outputs
1 DIO1 Not in use by default
2 DIO2 Not in use by default
3 DIOGND Digital input/output ground
4 DIOGND Digital input/output ground
XD24 Auxiliary voltage output
5 +24VD +24 V DC 200 mA 6)
6 DICOM Digital input ground
7 +24VD +24 V DC 200 mA 6)
8 DIOGND Digital input/output ground
DICOM=DIOGND Ground selection switch 7)
XAI Analog inputs, reference voltage output
1 +VREF 10 V DC, RL 1…10 kohm
2 -VREF -10 V DC, RL 1…10 kohm
3 AGND Ground
4 AI1+ Not in use by default.
5 AI1- 0(2)…10 V, Rin > 200 kohm 3)
6 AI2+ Not in use by default.
7 AI2- 0(4)…20 mA, Rin = 100 ohm 4)
Program features 33
Terminal Description
XAO Analog outputs
1 AO1
Zero 2) 0…20 mA, RL < 500 ohm
2 AGND
3 AO2
Zero 2) 0…20 mA, RL < 500 ohm
4 AGND
XPOW External power input
1 +24V
2 GND
24 V DC, 2.05 A
3 +24V
4 GND
XFSO Safety functions module connection (not in use in supply units)
XETH1
Ethernet ports for fieldbus. Not in use by default.
XETH2
XETH3
Ethernet ports for tool communication. Not in use by default.
XETH4
XPAN Control panel connection
XPAN TERM Control panel connection termination switch
MEM Memory unit connection
The table above shows the control connections of the supply unit, and the default
meaning or use of the signals in the control program.
The wire size accepted by all screw terminals (for both stranded and solid wire) is
0.5 … 2.5 mm2 (24…12 AWG). Tightening torque is 0.45 N·m (4 lbf·in).
Notes:
As the very same control program is in use with different diode supply types, the default connections
are not applicable with them all. For example, some units have the DC link charging, some do not have
it. The default parameter settings and I/O connection are valid for the version without the charging
circuit.
1) Use
of the signal in the control program. The use is fixed and it cannot be changed by a parameter.
2) Default use of the signal in the control program. The use can be changed by a parameter. For the
floats).
DICOM = DIOGND ON: DICOM connected to DIOGND. OFF: DICOM and DIOGND separate.
8) This
input is used in inverter units only, not in supply units. This input only acts as a true Safe torque
off input in control units controlling an inverter unit. In other applications (such as a supply or brake
unit), de-energizing the IN1 and/or IN2 terminal will stop the unit but not constitute a true safety
function.
34 Program features
4×DSU 2×DSU
1. Disconnect the supply voltage and all other sources that can supply the DC bus
(eg. DC/DC converter) from the diode supply unit.
2. If the control unit of the diode supply unit is powered from the faulty module,
install an extension to the wiring and connect it to one of the remaining
modules.
3. Remove the module to be serviced from its bay. See the appropriate hardware
manual for instructions.
4. Install an air baffle to the top module guide to block the airflow through the
empty module bay.
5. Switch on the power to the diode supply unit.
6. Enter the number of diode supply modules present into parameter 195.13
Reduced run mode.
7. Reset all faults and start the diode supply unit. The maximum current is now
automatically limited according to the new configuration. A mismatch between
the number of detected modules and the value set in 195.13 will generate a fault
(5E0E Reduced run).
After all modules have been reinstalled, parameter 195.13 Reduced run mode must be
reset to 0 to disable the reduced run function.
User lock
For better cybersecurity, it is highly recommended that you set a master pass code
to prevent eg. the changing of parameter values and/or the loading of firmware and
other files.
WARNING! ABB will not be liable for damages or losses caused by the failure
to activate the user lock using a new pass code. See Cybersecurity disclaimer
(page 12).
To activate the user lock for the first time, enter the default pass code, 10000000,
into 196.02 Pass code. This will make parameters 196.100…196.102 visible. Then
enter a new pass code into 196.100 Change user pass code, and confirm the code in
196.101 Confirm user pass code. In 196.102 User lock functionality, define the actions
that you want to prevent (we recommend you select all the actions unless otherwise
required by the application).
To close the user lock, enter an invalid pass code into 196.02 Pass code, activate
196.08 Control board boot, or cycle the power. With the lock closed, parameters
196.100…196.102 are hidden.
To reopen the lock, enter your pass code into 196.02 Pass code. This will again make
parameters 196.100…196.102 visible.
The control program generates warning AE7F User pass code not changed until user
pass code 10000000 has been changed, or the warning is disabled with parameter
131.40, bit 7 (Default pass code).
When INU-DSU communication is active, change of pass code and user lock
functionality are transferred from inverter unit to diode supply unit.
Settings
Parameters 196.02 (page 134) and 196.100…196.102 (page 137).
38 Program features
Parameters 39
5
Parameters
Term Definition
Parameter Either an user-adjustable operating instruction for the diode supply unit, or
an actual signal.
p.u. Per unit
Parameters 41
Parameter listing
WARNING! Do not change any parameter settings unless you are absolutely
sure what you are doing. The parameter settings and I/O wirings of the
cabinet-installed multidrive are done at the factory according to the
application requirements.
Bit Name
0 On/Off
1 Off 2
2 Off 3
3 Start
4 -
5 -
6 -
7 Reset
8 -
9 -
10 Remote cmd
11 Ext ctrl loc
12 User bit 0
13 User bit 1
14 User bit 2
15 User bit 3
Bit Name
0 Ready to switch ON
1 Ready run
2 Ready ref
3 Tripped
4 -
5 -
6 -
7 Warning
8 Operating
9 Remote
10 Ready for load
11 User bit 0
12 User bit 1
13 User bit 2
14 Charging
15 User bit 3
Bit Name
0 Not ready run
1 Ctrl location changed
2 SSW inhibit
3 Fault
4 Lost start enable
5 Lost run enable
6 Reserved
7 Reserved
8 Reserved
9 Charging overload
10 Reserved
11 Reserved
12 Em Off2
13 Em Off3
14 Auto reset inhibit
15 Measurement configuration
Bit Value
0 1 = Force DI1 to value of bit 0 of parameter 110.04 DI force data.
1 1 = Force DI2 to value of bit 1 of parameter 110.04 DI force data.
2 1 = Force DI3 to value of bit 2 of parameter 110.04 DI force data.
3 1 = Force DI4 to value of bit 3 of parameter 110.04 DI force data.
4 1 = Force DI5 to value of bit 4 of parameter 110.04 DI force data.
5 1 = Force DI6 to value of bit 5 of parameter 110.04 DI force data.
6…14 Reserved
15 1 = Force DIIL to value of bit 15 of parameter 110.04 DI force data.
Connected 1
signal 0
status
1
DI status 0
Time
tOn tOff tOn tOff
Connected 1
signal 0
status
1
DI status 0
Time
tOn tOff tOn tOff
Connected 1
signal 0
status
1
DI status 0
Time
tOn tOff tOn tOff
Connected 1
signal 0
status
1
DI status 0
Time
tOn tOff tOn tOff
Connected 1
signal 0
status
1
DI status 0
Time
tOn tOff tOn tOff
Connected 1
signal 0
status
1
DI status 0
Time
tOn tOff tOn tOff
Source 1
signal 0
status
1
RO status 0
Time
tOn tOff tOn tOff
Source 1
signal 0
status
1
RO status 0
Time
tOn tOff tOn tOff
Status of
selected 1
source 0
1
RO status 0
Time
tOn tOff tOn tOff
Status of 1
selected 0
signal
1
DIO status 0
Time
tOn tOff tOn tOff
Status of 1
selected 0
signal
1
DIO status 0
Time
tOn tOff tOn tOff
111.45
111.44
fin
111.42 111.43
0 … 16000 Hz Minimum frequency of frequency input 1. 1 = 1 Hz
111.43 Freq in 1 max Defines the maximum input frequency for frequency 16000 Hz
input 1. See parameter 111.42 Freq in 1 min.
0 … 16000 Hz Maximum frequency for frequency input 1. 1 = 1 Hz
111.44 Freq in 1 at scaled Defines the value that corresponds to the minimum 0.000
min input frequency defined by parameter 111.42 Freq in 1
min. See diagram at parameter 111.42 Freq in 1 min.
-32768.000 … Value corresponding to minimum of frequency input 1. 1=1
32767.000
111.45 Freq in 1 at scaled Defines the value that corresponds to the maximum 1500.000
max input frequency defined by parameter 111.43 Freq in 1
max. See diagram at parameter 111.42 Freq in 1 min.
-32768.000 … Value corresponding to maximum of frequency input 1. 1=1
32767.000
111.81 DIO filter time Defines a filtering time for parameter 111.01 DIO status. 10.0 ms
The filtering time will only affect the DIOs that are in
input mode.
0.3 … 100.0 ms Filtering time for 111.01. 10 = 1 ms
112
112 Standard AI Configuration of analog inputs.
112.03 AI supervision Selects how the supply unit reacts when an analog input No action
function signal moves out of the minimum and/or maximum
limits specified for the input.
The inputs and the limits to be observed are selected by
parameter 112.04 AI supervision selection.
No action No action taken. 0
Fault The supply unit trips on 8E06 AI supervision. 1
Warning The supply unit generates an AE67 AI supervision 2
warning.
Parameters 61
63
Filtered signal
t
T
O = I × (1 - e-t/T)
112.20
112.17
112.18 112.11
112.19
AIscaled (112.22)
112.30
112.27
112.28 AIin (112.21)
112.29
63
Filtered signal
t
T
O = I × (1 - e-t/T)
113.20
113.19
113.17 113.18 Signal (real)
selected by par. 113.12
IAO1 (mA)
113.20
113.19
113.30
113.29
113.27 113.28 Signal (real)
selected by par. 113.22
IAO2 (mA)
113.30
113.29
1
*DI status
1
**Delayed DI status
0
Time
tOn tOff tOn tOff
1
*DIO status
1
**Delayed DIO
status 0
Time
tOn tOff tOn tOff
1
*DIO status
1
**Delayed DIO
status 0
Time
tOn tOff tOn tOff
1
*DIO status
1
**Delayed DIO
status 0
Time
tOn tOff tOn tOff
Bit Value
0 1 = Force AI1 to value of parameter 114.28 AI1 force data.
1 1 = Force AI2 to value of parameter 114.43 AI2 force data.
2 1 = Force AI3 to value of parameter 114.58 AI3 force data.
3…31 Reserved.
Parameters 71
1
*DIO status
1
**Delayed DIO
status 0
Time
tOn tOff tOn tOff
63 Filtered signal
t
T
O = I × (1 - e-t/T)
1
Status of selected
source
0
1
RO status
0
Time
tOn tOff tOn tOff
AIscaled (114.27)
114.36
AIin (114.26)
114.33
114.34
114.35
1
Status of selected
source
0
1
RO status
0
Time
tOn tOff tOn tOff
63 Filtered signal
t
T
O = I × (1 - e-t/T)
AIscaled (114.42)
114.51
AIin (114.41)
114.48
114.49
114.50
63 Filtered signal
t
T
O = I × (1 - e-t/T)
AIscaled (114.57)
114.66
AIin (114.56)
114.63
114.64
114.65
Bit Value
0 1 = Force AO1 to value of parameter 114.78 AO1 force data.
1…31 Reserved.
63 Filtered signal
t
T
O = I × (1 - e-t/T)
114.83
114.82
114.80 114.81 Signal (real)
selected by par. 114.77
IAO1 (mA)
114.83
114.82
%
Unfiltered signal
100
63
Filtered signal
t
T
O = I × (1 - e-t/T)
114.93
114.92
114.90 114.91
Signal (real)
selected by par. 114.87
IAO2 (mA)
114.93
114.92
114.91 114.90
Signal (real)
selected by par. 114.87
Keypad The start and stop commands are taken from the 11
control panel (or PC connected to the control panel).
Fieldbus A The start and stop commands are taken from fieldbus 12
adapter A.
DDCS controller The start and stop commands are taken from an 16
external (DDCS) controller.
120.02 Ext1 start trigger Defines whether the start signal for external control Edge
location EXT1 is edge-triggered or level-triggered.
Note: In case the settings of parameters 120.01 and
120.02 are in conflict, the setting of parameter 120.01
takes preference.
Edge The start signal is edge-triggered. 0
Level The start signal is level-triggered. 1
120.03 Ext1 in1 Selects source 1 for external control location EXT1. See DI2
parameter 120.01 Ext1 commands.
Off 0. 0
On 1. 1
DI1 Digital input DI1 (as indicated by 110.02 DI delayed 2
status, bit 0).
Note: DI1 is reserved for temperature fault in the control
program. Do not select it for any other use.
DI2 Digital input DI2 (as indicated by 110.02 DI delayed 3
status, bit 1).
DI3 Digital input DI3 (as indicated by 110.02 DI delayed 4
status, bit 2).
Note: DI3 is reserved for main breaker/contactor fault in
the control program. Do not select it for any other use.
DI4 Digital input DI4 (as indicated by 110.02 DI delayed 5
status, bit 3).
Note: DI4 is reserved for auxiliary circuit breaker fault in
the control program. Do not select it for any other use.
DI5 Digital input DI5 (as indicated by 110.02 DI delayed 6
status, bit 4).
DI6 Digital input DI6 (as indicated by 110.02 DI delayed 7
status bit 5).
DIO1 Digital input/output DIO1 (as indicated by 111.02 DIO 10
delayed status, bit 0).
DIO2 Digital input /output DIO2 (as indicated by 111.02 DIO 11
delayed status, bit 1).
Other [bit] Source selection (see Terms and abbreviations on page -
39).
92 Parameters
State of source
Command
(120.08)
0 -> 1 Start
1 -> 0 Stop
In1P Start; In2 Stop The sources of the start and stop commands are 4
selected by parameters 120.08 Ext2 in1 and 120.09 Ext2
in2. The state transitions of the source bits are
interpreted as follows:
Keypad The start and stop commands are taken from the 11
control panel (or PC connected to the control panel).
Fieldbus A The start and stop commands are taken from fieldbus 12
adapter A.
DDCS controller The start and stop commands are taken from an 16
external (DDCS) controller.
120.07 Ext2 start trigger Defines whether the start signal for external control Edge
location EXT2 is edge-triggered or level-triggered.
Note: In case the settings of parameters 120.06 and
120.07 are in conflict, the setting of parameter 120.06
takes preference.
Edge The start signal is edge-triggered. 0
Level The start signal is level-triggered. 1
120.08 Ext2 in1 Selects source 1 for external control location EXT2. See Off
parameter 120.06 Ext2 commands.
For the available selections, see parameter 120.03 Ext1
in1.
120.09 Ext2 in2 Selects source 2 for external control location EXT2. See Off
parameter 120.06 Ext2 commands.
For the available selections, see parameter 120.03 Ext1
in1.
120.12 Run enable 1 Selects the source of the external run enable signal. If DI2
the run enable signal is switched off, the supply unit will
not start, or stops if running.
1 = Run enable.
Note: This parameter cannot be changed while the
converter is running.
Parameters 93
Bit Fault
0 Overcurrent (2E00 Overcurrent)
1 Overvoltage (3E04 DC link overvoltage)
2 Undervoltage (3E05 DC link undervoltage)
3…9 Reserved
10 User fault (selected by parameter 131.13 User selectable fault)
11 External fault 1 (from source selected by parameter 131.01 External event 1
source)
12 External fault 2 (from source selected by parameter 131.03 External event 2
source)
13 External fault 3 (from source selected by parameter 131.05 External event 3
source)
14 External fault 4 (from source selected by parameter 131.07 External event 4
source)
15 External fault 5 (from source selected by parameter 131.09 External event 5
source)
Bit Name
0 Reserved.
1 Phase order
2 Reserved.
3 Reserved.
4 CU (Control unit) battery
5…6 Reserved.
7 Default pass code
8…15 Reserved.
Bit Function
0 Counter mode
0 = Loop: If warning is enabled by bit 1, it stays active only for 10 seconds
1 = Saturate: If warning is enabled by bit 1, it stays active until reset
1 Warning enable
0 = Disable: No warning is given when the limit is reached
1 = Enable: A warning is given when the limit is reached
2…15 Reserved
Bit Function
0 Counter mode
0 = Loop: If warning is enabled by bit 1, it stays active only for 10 seconds
1 = Saturate: If warning is enabled by bit 1, it stays active until reset
1 Warning enable
0 = Disable: No warning is given when the limit is reached
1 = Enable: A warning is given when the limit is reached
2…15 Reserved
Bit Function
0 Counter mode
0 = Loop: If warning is enabled by bit 1, it stays active only for 10 seconds
1 = Saturate: If warning is enabled by bit 1, it stays active until reset
1 Warning enable
0 = Disable: No warning is given when the limit is reached
1 = Enable: A warning is given when the limit is reached
2 Count rising edge
0 = Disable: Rising edges are not counted
1 = Enable: Rising edges are counted
3 Count falling edge
0 = Disable: Falling edges are not counted
1 = Enable: Falling edges are counted
4…15 Reserved
Bit Function
0 Counter mode
0 = Loop: If warning is enabled by bit 1, it stays active only for 10 seconds
1 = Saturate: If warning is enabled by bit 1, it stays active until reset
1 Warning enable
0 = Disable: No warning is given when the limit is reached
1 = Enable: A warning is given when the limit is reached
2 Count rising edge
0 = Disable: Rising edges are not counted
1 = Enable: Rising edges are counted
3 Count falling edge
0 = Disable: Falling edges are not counted
1 = Enable: Falling edges are counted
4…15 Reserved
Bit Function
0 Counter mode
0 = Loop: If warning is enabled by bit 1, it stays active only for 10 seconds
1 = Saturate: If warning is enabled by bit 1, it stays active until reset
1 Warning enable
0 = Disable: No warning is given when the limit is reached
1 = Enable: A warning is given when the limit is reached
2…15 Reserved
Bit Function
0 Counter mode
0 = Loop: If warning is enabled by bit 1, it stays active only for 10 seconds
1 = Saturate: If warning is enabled by bit 1, it stays active until reset
1 Warning enable
0 = Disable: No warning is given when the limit is reached
1 = Enable: A warning is given when the limit is reached
2…15 Reserved
Bit Name
0 End user
1 Service
2 Advanced programmer
3…10 Reserved.
11 OEM access level 1
12 OEM access level 2
13 OEM access level 3
14 Parameter lock
15 Reserved.
6
Additional parameter data
Actual signal Signal measured or calculated by the supply unit. Usually can only be monitored but
not adjusted; some counter-type signals can however be reset by entering the value
0.
Analog src Parameter can be set to the value of another parameter by choosing Other, and
selecting the source parameter from a list.
In addition to the Other selection, the parameter may offer other pre-selected
settings.
Binary src Value of the parameter can be taken from a specific bit in another parameter value
(Other). Sometimes the value can be fixed to 0 (False) or 1 (True).
In addition to the Other, False and True selections, the parameter may offer other
pre-selected settings.
FbEq32 32-bit fieldbus equivalent: Scaling between the value shown on the panel and the
integer used in fieldbus communication when a 32-bit value is selected for
transmission to an external system.
Corresponding 16-bit scalings are listed in chapter Parameters (page 39).
PB Packed boolean.
Type Data type. See Analog src, Binary src, List, PB, Real.
Fieldbus addresses
Refer to the user’s manual of the fieldbus adapter.
Additional parameter data 141
7
Fault tracing
Safety
WARNING! Only qualified electricians are allowed to service the diode supply
unit. Read the safety instructions in ACS880 multidrives cabinets and
modules safety instructions (3AUA0000102301 [English]) for air-cooled
units, and ACS880 liquid-cooled multidrives cabinets and modules safety
instructions (3AXD50000048633 [English]) for liquid-cooled units before working on
the diode supply unit.
164 Fault tracing
Indications
Warnings and faults
Warnings and faults indicate an abnormal status. The codes and names of active
warnings/faults are displayed on the control panel as well as the Drive composer PC
tool. Only the codes of warnings/faults are available over fieldbus.
Warnings do not need to be reset; they stop showing when the cause of the warning
ceases. After the cause of the fault has been corrected, the active fault can be reset
from the control panel or Drive composer PC tool. The control panel can be in local or
remote (external) control mode. When the fault has been removed, the diode supply
unit can be restarted. Faults can also be reset from an external source selected by
parameter 131.11 Fault reset selection.
Warning and fault indications can be directed to a relay output or a digital
input/output by selecting Warning, Fault or Fault (-1) in the source selection
parameter. See sections
• Programmable digital inputs and outputs (page 24)
• Programmable relay outputs (page 24), and
• Programmable I/O extensions (page 25).
Editable messages
For some warnings and faults, the message text can be edited and instructions and
contact information added. To edit these messages, choose Menu - Settings - Edit
texts on the control panel.
Auxiliary codes
Some events generate an auxiliary code that often helps in pinpointing the problem.
The auxiliary code is displayed on the control panel together with the message. It is
also stored in the event log details. In the Drive composer PC tool, the auxiliary code
(if any) is shown in the event listing.
word, 190.75 LSU status word 1, 106.01 Main control word, 110.01 DI status. The
selection of parameters cannot be changed by the user.
Warning messages
Code Warning Cause What to do
(hex)
AE14 Excess temperature Supply module heat sink Check module cooling air flow and fan
temperature is excessive due operation.
to eg. module overload or fan Check ambient temperature. If it
failure. (Control program exceeds 40 °C (104 °F), ensure that
generates first a warning, load current does not exceed derated
then a fault.) load capacity. See appropriate
hardware manual.
Check inside of cabinet and heat sink
of the supply module for dust pick-up.
Clean whenever necessary.
Check the wiring and status of thermal
switches inside the supply module(s).
See AE19 Measurement circuit
temperature (page 167).
AE15 Excess temperature High temperature difference Check cooling of drive module(s).
difference between the semiconductors Check the auxiliary code (format XXXY
of different phases. YYZZ). “XXX” indicates the source of
difference (0: Single module,
difference between phase
thyristor/diodes, 1: parallel-connected
modules, minimum-maximum
difference between all
thyristor/diodes of all modules,
2: parallel-connected modules,
minimum-maximum difference
between auxiliary power supply
boards). With parallel-connected
modules, “Y YY” specifies through
which control unit channel the highest
temperature was measured. “ZZ”
specifies the phase (0: single module,
1: U-phase [parallel connection], 2: V-
phase [parallel connection], 3: W-phase
[parallel connection]).
AE17 PU communication Communication errors Check the connections between the
detected between the control unit and the power unit.
control unit and the power Check the auxiliary code (format XXXY
unit. YYZZ). With parallel-connected
modules, “Y YY” specifies the affected
control unit channel (0: broadcast).
“ZZ” specifies the error source
(8: Transmission errors in PSL link [see
“XXX”], 9: Transmitter FIFO warning
limit hit). “XXX” specifies the
transmission error direction and
detailed warning code
(0: Rx/communication error,
1: Tx/Reed-Solomon symbol error,
2: Tx/no synchronization error,
3: Tx/Reed-Solomon decoder failures,
4: Tx/Manchester coding errors).
Fault tracing 167
Fault messages
Code Fault Cause What to do
(hex)
2E00 Overcurrent Too high inverter load or Check supply voltage.
short circuit. Check that there are no power factor
correction capacitors or surge
absorbers in supply cable.
Check motor load and acceleration
times.
Check power semiconductors
(thyristor/diodes) and current
transducers.
Check the auxiliary code (format XXXY
YYZZ). With parallel-connected
modules, “Y YY” specifies through
which control unit channel the fault
was received. “ZZ” indicates the phase
that triggered the fault (0: No detailed
information available, 1: U-phase, 2: V-
phase, 4: W-phase, 3/5/6/7: multiple
phases).
2E05 BU current difference Phase current difference Check converter fuses.
between parallel-connected Check converter(s).
modules.
Check inverter(s).
Power off all boards.
If the fault persists, contact your local
ABB representative.
Check the auxiliary code (format
XXXYYYZZ). “XXX” specifies the source
of the first error (see “YYY”). “YYY”
specifies the module through which
control unit channel the fault was
received (001: Channel 1, 002: Channel
2, 004: Channel 3, 008: Channel 4,
010: Channel 5, …, 800: Channel 12,
other than exponent of 2:
combinations of multiple channels
from the above. For example, 003
refers to channels 1 and 2.). "ZZ"
indicates the phase (01: U, 02: V,
03: W).
2E08 Ext earth leakage External earth fault triggered See AE87 Ext earth leakage (page 174).
by input selected with
parameter 131.28 Ext earth
leakage signal source.
2E09 DC short circuit There is a short-circuit in DC Check DC busbar.
busbar. Check the auxiliary code to identify the
diode supply unit (15: single diode
supply unit or the first parallel-
connected diode supply unit, 16: the
second parallel-connected diode
supply unit).
Fault tracing 177
8
Fieldbus control through a
fieldbus adapter
System overview
The user can control the diode supply unit through a fieldbus interface if the unit is
equipped with an optional fieldbus adapter (for example, option +K454). Then the
supply unit can be connected to an external control system through a serial
communication link. The fieldbus adapter can be installed into any free slot on the
control unit.
Fieldbus
controller
Fieldbus
ACS880 Other
devices
Data Flow
Control word (CW)
The diode supply unit can be set to receive its control information through the
fieldbus interface, or the control can be distributed between the fieldbus interface
and other available sources such as digital and analog inputs.
Fieldbus adapters are available for various serial communication systems and
protocols, for example
• CANopen (FCAN-01 adapter)
• ControlNet (FCNA-01 adapter)
• DeviceNet (FDNA-01 adapter)
• EtherCAT (FECA-01 adapter)
• EtherNet/IP (FENA-11 or FENA-21 adapter)
• Modbus/RTU (FSCA-01 adapter)
• Modbus TCP (FENA-11 or FENA-21 adapter)
• POWERLINK (FEPL-02 adapter)
• PROFIBUS DP (FPBA-01 adapter)
• PROFINET IO (FENA-11 or FENA-21 adapter).
Note: The text and examples in this chapter describe the configuration of one
fieldbus adapter (FBA A) by parameters 150.01…150.21 and parameter groups
151…153. The second adapter (FBA B), if present, is configured in a similar fashion by
parameters 150.31…150.51 and parameter groups 154…156.
Fieldbus control through a fieldbus adapter 191
Note: If FENA-xx Ethernet adapter is used for Ethernet tool network and Drive
composer PC tool, use the FENA-xx adapter as fieldbus adapter B. Configure the
FENA-xx adapter through parameters 150.31…150.51 and parameter groups
154…156. Normally, use the fieldbus adapter module as fieldbus adapter A. See
Ethernet tool network for ACS880 drives application guide (3AUA0000125635
[English]), and FENA-01/-11 Ethernet adapter module user’s manual
(3AUA0000093568 [English]).
Actual values
Actual values are 16-bit words containing information on the operation of the diode
supply unit.
If parameter 150.12 FBA A debug mode is set to Fast, the actual values sent to the
fieldbus are displayed by 150.17 FBA A actual value 1 and 150.18 FBA A actual value 2.
192 Fieldbus control through a fieldbus adapter
POWER ON
SWITCH-ON
INHIBITED
FAULT RESET
run enable = 1
READY TO FAULT
SWITCH ON
FAULT
CW = x111 run enable = 0
or 111x
CW = 0xx0
OPERATION Notation:
ENABLED xxx: Any bit value combination.
SW: 106.11 Main status word
CW: 106.01 Main control word
160.58 DDCS controller comm loss time Set time, eg. 100 ms.
160.51 DDCS controller comm port Set port to be used. Eg. RDCO CH0 is used with
the UCU control unit.
In ACS880-07 drives, setting the INU parameter 95.20 HW options word 1 bit 11 to
Yes automatically sets the following INU parameters to their right values:
Inverter unit parameter Setting
In the diode supply unit, data transmitted from the diode supply unit is defined with
parameters 161.51 Data set 11 data 1 selection…161.74 Data set 25 data 3 selection.
Data is received using parameters 162.51 Data set 10 data 1 selection…162.74 Data
set 24 data 3 selection.
In the inverter unit, data transmitted to the diode supply unit is defined with
parameters 61.151…61.186. Data is received using parameters 62.151…62.174.
With the settings above, the inverter unit controls the diode supply unit. In other
words, the diode supply unit receives the Control word from the inverter unit and
transmits the Status word to the inverter unit.
Note: The control program still requires the Run enable command from digital input
DI2 (by default) which is normally wired to the DSU door switch.
Drive-to-drive link 197
9
Drive-to-drive link
Product training
For information on ABB product training, navigate to new.abb.com/service/training.