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Co 01

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2.

Cooler-01 (CO-01)

Fungsi : Untuk menurunkan suhu buttom keluaran FD-01

Tipe : Double Pipe

Bahan baku : Carbon Steel SA-212 Grade A

Jumlah : 1 unit

Fluida panas :

W = 32.303,4354 kg/jam = 71.229,0750 lb/jam

t1 = 110,0000 ℃ = 230,0000 ℉

t2 = 60,0000 ℃ = 140,0000 ℉

Fluida dingin :

w = 486,3126 kg/jam = 1.072,3192 lb/jam

T1 = -33,0000 ℃ = -27,4000 ℉

T2 = 50,0000 ℃ = 122,0000 ℉

Beban Panas Chiller

Q = 4.216,7540 kJ/jam = 3.996,6901 Btu/jam

LMTD

Fluida Panas (oF) Fluida Dingin (oF) Selisih

230,0000 Suhu tinggi 122,0000 180,0000

140,0000 -27,4000 167,4000


Suhu rendah

90,0000 149,4000

LMTD = = 135,5376 oF
Tavg = 185,0000 oF; tavg = 47,3000 oF

Asumsi UD = 8 Btu/hr ft2oF (Tabel 8 Kern)

A =

= 0,0590 ft2

Karena A < 200 ft2, maka dipilih Chiller jenis Double pipe dari data tabel 11, buku

kern didapatkan :

Annulus Inner

IPS = 4,0000 IPS = 3,0000

Sch. No = 40,0000 inch Sch. No. = 40,0000 inch

OD = 4,5000 inch OD = 3,5000 inch

ID = 4,0260 inch ID = 3,0680 inch

a'' = 12,7000 ft2 a'' = 7,3800 ft2

Hot Fluid (Steam) : Annulus

Flow area, aa

D2 = 4,5000 in = 0,3750 ft Tabel. 11, Kern

D1 = 4,0260 in = 0,3355 ft

aa =

= 3,1724 ft2

Equivalent Diameter, De

De = = 1,0038 ft
Kecepatan Massa, Ga

Ga = W/aa

= 22.452,4624 lb/hr ft2

Reynold Number, Rea

Pada tavg = 185,0000 oF

= 4,0000 lb/hrft Fig. 14, Kern

Rea =

= 2.328,2978

jH = 7,0000 Fig. 28, Kern

k = 0,0253 Btu/hr ft2 (oF/ft) Fig. 16, Kern

Cp = 66,7226 Btu/lboF

= 8.509,7726

ho =

= 1.501,3269 Btu/hr ft2oF

Cold Fluid (Umpan) : Inner pipe

Flow area, ap

D = 3,0680 in = 0,2557 ft

ap = = 0,0513 ft2

Kecepatan Massa, Gp
Gp = W/ap

= 20.898,0721 lb/hr ft2

Reynold Number, Rep

Pada tavg = 47,3000 oF

= 26,0000 lb/hrft Tabel 14, Kern

Rep =

= 84,9164

jH = 150,0000 Fig. 24, Kern

Pada tavg = 47,3000

k = 0,0167 Btu/hr ft2 (oF/ft) Fig. 16, Kern

cp = 18,1543 Btu/lboF

= 22,799,7476

hi =

= 233.389,9655 Btu/hr ft2oF

Koreksi hi pada permukaan OD

hio = hi

= 195.817,2612 Btu/hr ft2oF

Clean Overall Coefficient, UC


UC =

= 1.489,9038 Btu/hr ft2oF

Design Overall Coefficient, UD

UD = 272,3947 Btu/hr ft2oF

Required Length

A = = 0,1083 ft2

Required Length = 0,0147

Diambil panjang 1 hairpin = 20,0000 ft

Jumlah hairpin yang dibutuhkan =

Sehingga digunakan 1 hairpin 20 ft

Actual Length = 2 jumlah harpin x panjang harpin

= 0,0046 ft

Actual Surface = L a”

= 0,0336 ft2

Actual Design Coefficient

UD =

= 272,3947 Btu/hr ft2oF

Dirt Factor, Rd
Rd =

= 0,0030 Btu/hr ft2oF

Pressure Drop

Hot Fluid : Annulus

De’ = (D2 – D1)

= 0,4740 ft

Re’a =

= 2.328,2978
0,264
f = 0,0035 
(Re a)0, 42
= 0,00137

ρ = 295,6046 lb/ft3

Fa =

= 0,0087 ft

Va = Ga / (3600 . ρ )

=0,0211 ft/det

V 2 
2 x
 2g 

 
F = 0,0000

( Fa  F1) x 
Pa = 144

= 0,0178

Cold Fluid : Inner Pipe


Rep = 84,9164

0 , 264
0 ,0035 
f = (Re p ) 0 , 42

= 0,0444

ρ = 295,6046 lb/ft3

2
Fp = 4 . f . Gp . L
2 g . 2 .D
= 0,0000

Pp = Fp . 
144
= 0,0000000625 Psi

IDENTIFIKASI

Nama Alat Chiller-02

Kode Alat CH-02

Fungsi Untuk menurunkan suhu buttom keluaran FD-01

Jumlah 1 unit

DATA DESAIN

Tipe Double Pipe

Bahan Konstruksi Carbon Steel SA-212 Grade A

UC 1489,9038 Btu/hr ft2 oF

UD 272,3947 Btu/hr ft2 oF

DATA MEKANIK

FLUIDA PANAS FLUIDA DINGIN

OD 4,5000 in OD 3,5000 in
ID 4,0260 in ID 3,0680 in

0,017808823
ΔP ΔP 0,000000 Psi
psi

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