S1.4 S1.6 S1.4 S1.6 (C456) : 1706858 ©2009 Hyster Company 03/2009

S1.4 S1.
6
S1.4 S1.6
(C456)
1706858 ©2009 HYSTER COMPANY

03/2009
UNIT CODE C456
03/2009 EUROPE
SECTIONS
1 FRAME/DRIVE UNIT
2 ELECTRICAL SYSTEM
3 LOAD WHEEL
4 HYDRAULIC SYSTEM
5 MAST-TWO STAGE FULL FREE-LIFT
6 MAST-THREE STAGE FULL FREE-LIFT
7 OPTIONS
8 NUMERICAL INDEX
This Parts Manual is divided into 8 major sections which are listed above. Quick reference to these sections can be
made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
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TABLE OF CONTENTS
DESCRIPTION PAGE
B
BATTERY COMPARTMENT
LATERAL BATTERY REMOVAL ................................................................................................................ 1-4
BATTERY ROLLER TRUCK ........................................................................................................................... 7-2
C
COVERS AND ADHESIVE LABELS ............................................................................................................... 1-2
D
DISTRIBUTOR ................................................................................................................................................ 4-2
DRAWBAR CONTROL BOX
PROPORTIONAL SWITCH VERSION ....................................................................................................... 1-16
E
ELECTROMAGNETIC BRAKE ....................................................................................................................... 1-14
ELECTRONIC SYSTEM .................................................................................................................................. 2-2
F
FORK 2 STAGE
FFL .............................................................................................................................................................. 5-8
HI VI ............................................................................................................................................................ 5-10
FORK 3 STAGE
FFL .............................................................................................................................................................. 6-6
H
HYDRAULIC CYLINDER
2 STAGE FFL .............................................................................................................................................. 4-7
2 STAGE HI-VI ............................................................................................................................................ 4-6
3 STAGE ..................................................................................................................................................... 4-8
HYDRAULIC SYSTEM .................................................................................................................................... 4-4
L
LEXAN GUARD
2 STAGE FFL .............................................................................................................................................. 7-6
2 STAGE HI-VI ............................................................................................................................................ 7-4
3 STAGE FFL .............................................................................................................................................. 7-8
LOAD WHEELS ............................................................................................................................................... 3-2
M
MAST 2 STAGE
FFL .............................................................................................................................................................. 5-2
HI VI ............................................................................................................................................................ 5-6
MAST 3 STAGE
FFL .............................................................................................................................................................. 6-2
P
POWER CABLES DIAGRAM .......................................................................................................................... 2-4
S
SUPPORTS AND CASTER WHEELS ............................................................................................................ 1-8
©2009 HYSTER COMPANY See Service Manual i

for service procedures.
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TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
T
TRACTION MOTOR ........................................................................................................................................ 1-12
TRACTION UNIT ............................................................................................................................................. 1-10
W
WIRE HARNESS DIAGRAM ........................................................................................................................... 2-6
WIRE NET ....................................................................................................................................................... 5-12
ii See Service Manual ©2009 HYSTER COMPANY

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ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory
©2009 HYSTER COMPANY See Service Manual iii

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HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
iv See Service Manual ©2009 HYSTER COMPANY

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HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include the indicated as two and two. This means two per
part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly parts information and are shown as follows:
which would normally contain the part required. → S/N D001H2628
Then locate the part on the assembly breakdown Indicates last serial number affected.
page. S/N D001H2629 →
Indicates the first serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N D001H1553 ↔ S/N D001H3291
AND THE NEXT HIGHER ASSEMBLY IS Indicates a range of serial numbers affected.
KNOWN:
ECN numbers for pending serial numbers are
3. Determine the assembly the required part is used shown to allow for the inclusion of the most current
on. Turn to the Table of Contents (Page i). parts information and are identified as follows:
→ S/N Pending Per ECN 63243
4. Locate the assembly the required part is used on
Indicates a pending serial number for last unit
and turn to the page indicated for that assembly.
affected.
Then locate the part on the assembly breakdown
S/N Pending Per ECN 63243 →
page.
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index (Page 8-1) to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
→ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 →
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .)
within that month for the item affected.
indicate that the part is either Not Serviced
D/B 3/00 ↔ D/B 4/00
Separately or there is a reference to another figure.
Indicates a range of production dates of the item
A figure reference is denoted by a pointing hand
affected.
followed by a figure number in the DESCRIPTION
column (FFigure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar
a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.
©2009 HYSTER COMPANY See Service Manual v

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IDENTIFICATION OF TRUCK SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
vi See Service Manual ©2009 HYSTER COMPANY

UNIT CODE C456
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PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
PUBLICATION HYSTER PART NUMBER
Operating Manual........................................................................................................................ 1668868
Service Manual (Complete)......................................................................................................... 1668891
Parts Manual............................................................................................................................... 1706858
©2009 HYSTER COMPANY See Service Manual vii

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NOTES
viii See Service Manual ©2009 HYSTER COMPANY

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1 FRAME/DRIVE UNIT
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SECTION 1
FRAME/DRIVE UNIT
DESCRIPTION PAGE
BATTERY COMPARTMENT
LATERAL BATTERY REMOVAL ................................................................................................................ 1-4
COVERS AND ADHESIVE LABELS ............................................................................................................... 1-2
DRAWBAR CONTROL BOX
PROPORTIONAL SWITCH VERSION ....................................................................................................... 1-16
ELECTROMAGNETIC BRAKE ....................................................................................................................... 1-14
SUPPORTS AND CASTER WHEELS ............................................................................................................ 1-8
TRACTION MOTOR ........................................................................................................................................ 1-12
TRACTION UNIT ............................................................................................................................................. 1-10
©2009 HYSTER COMPANY See Service Manual 1-1

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COVERS AND ADHESIVE LABELS (FIGURE 1-1)
1-2 See Service Manual ©2009 HYSTER COMPANY

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COVERS AND ADHESIVE LABELS

ITEM PART NO. DESCRIPTION QTY
1 2793761 Label ................................................................................................................... 2
2 2792746 Label (Lifting Hook) ............................................................................................. 1
3 1466602 Label ................................................................................................................... 1
4 2794102 Screw .................................................................................................................. 6
5 2792743 Label ................................................................................................................... 1
6 2302743 Label (Hyster) ..................................................................................................... 2
7 2770428 Cover .................................................................................................................. 1
7 2770429 Cover .................................................................................................................. 1
8 302047 Screw .................................................................................................................. 4
9 1476666 Cover .................................................................................................................. 1
10 2770386 Cover .................................................................................................................. 1
11 1694069 Cover .................................................................................................................. 1
12 1476664 Cover .................................................................................................................. 1
13 1698418 Clip ...................................................................................................................... 4
14 1466605 Label (LH Switch Functions) ............................................................................... 1
15 1466604 Label (RH Switch Functions) .............................................................................. 1
16 2780616 Cushion ............................................................................................................... 2
17 1466588 Spacer ................................................................................................................ 2
18 2770775 Label (Snowflake) ............................................................................................... 1
19 1606674 Label (Warranty) English .................................................................................... 1
19 1619955 Label (Warranty) Brazilian .................................................................................. 1
19 1606675 Label (Warranty) Czech ...................................................................................... 1
19 1606676 Label (Warranty) Danish ..................................................................................... 1
19 1606677 Label (Warranty) Dutch ....................................................................................... 1
19 1606678 Label (Warranty) Estonian .................................................................................. 1
19 1606679 Label (Warranty) Finnish .................................................................................... 1
19 1606680 Label (Warranty) French ..................................................................................... 1
19 1606681 Label (Warranty) German ................................................................................... 1
19 1606682 Label (Warranty) Greek ...................................................................................... 1
19 1606683 Label (Warranty) Hungarian ............................................................................... 1
19 1606684 Label (Warranty) Icelandic .................................................................................. 1
19 1606685 Label (Warranty) Italian ...................................................................................... 1
19 1606686 Label (Warranty) Latvian .................................................................................... 1
19 1606687 Label (Warranty) Lithuanian ............................................................................... 1
19 1606688 Label (Warranty) Norwegian ............................................................................... 1
19 1606689 Label (Warranty) Polish ...................................................................................... 1
19 1606690 Label (Warranty) Portuguese .............................................................................. 1
19 1606691 Label (Warranty) Romanian ................................................................................ 1
19 1606692 Label (Warranty) Russian ................................................................................... 1
19 1606693 Label (Warranty) Slovakian ................................................................................ 1
19 1606694 Label (Warranty) Slovenian ................................................................................ 1
19 1606695 Label (Warranty) Spanish ................................................................................... 1
19 1606696 Label (Warranty) Swedish .................................................................................. 1
19 1606697 Label (Warranty) Turkish .................................................................................... 1
19 1606698 Label (Warranty) Croatian .................................................................................. 1
20 1578418 Instruction Label ................................................................................................. 1

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BATTERY COMPARTMENT (FIGURE 1-2)

LATERAL BATTERY REMOVAL

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UNIT CODE C456
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BATTERY COMPARTMENT
LATERAL BATTERY REMOVAL

1 2795386 Capscrew ............................................................................................................ 1
2 320157 Washer ............................................................................................................... 2
3 1468073 Frame ................................................................................................................. 3
4 1470272 Extension Spring ................................................................................................. 1
5 302400 Nut ...................................................................................................................... 3
6 2795502 Bumper ............................................................................................................... 1
7 54123 Snap Ring ........................................................................................................... 6
8 2794679 Bearing ............................................................................................................... 6
9 2794673 Tube Assy ........................................................................................................... 3
10 2794894 Rod ..................................................................................................................... 3
11 2795513 Key ...................................................................................................................... 1
12 1468072 Frame ................................................................................................................. 1
13 2795502 Bumper ............................................................................................................... 1
14 2770378 Shock Absorber .................................................................................................. 2
15 2047869 Trim-Bulk (M) ...................................................................................................... 1

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NOTES

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SUPPORTS AND CASTER WHEELS (FIGURE 1-3)

UNIT CODE C456
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SUPPORTS AND CASTER WHEELS

1 1694086 Caster Wheel ...................................................................................................... 1
2 2770825 Screw .................................................................................................................. 2
3 2770354 Spacer ................................................................................................................ 1
4 1694818 Swivel Fork ......................................................................................................... 1
5 1694817 Wheel .................................................................................................................. 1
6 128469 Ball Bearing ........................................................................................................ 2
7 1694816 Axle Shaft ........................................................................................................... 1
8 2045976 Locknut ............................................................................................................... 1
9 293656 Capscrew ............................................................................................................ 1
10 1530390 Bushing ............................................................................................................... 2

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TRACTION UNIT (FIGURE 1-4)

UNIT CODE C456
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TRACTION UNIT
1 292528 Capscrew ............................................................................................................ 5
2 320161 Washer ............................................................................................................... 5
3 2770500 Drive Wheel 95Sh ............................................................................................... 1
3 1491574 Drive Wheel 70Sh Rubber .................................................................................. 1
3 2770501 Drive Wheel 72Sh No marking Cold Storage ..................................................... 1
3 2770502 Drive Wheel 72Sh Gripped Cold Storage ........................................................... 1
4 1470096 Seal ................................................................................................................ 1
5 12981 Snap Ring ....................................................................................................... 1
6 67551 Snap Ring ....................................................................................................... 1
7 1470097 Shim ............................................................................................................... 1
8 1470099 Shim ............................................................................................................... 1
9 1470100 Bearing ........................................................................................................... 2
10 1470148 Kit-Gear .......................................................................................................... 1
11 1539453 Transmission Housing .................................................................................... 1
12 2794733 Key ................................................................................................................. 1
13 2793258 Key ................................................................................................................. 2
14 2792009 Bearing ........................................................................................................... 2
15 2791933 Shim ............................................................................................................... 1
16 2792105 Spacer ............................................................................................................ 1
17 1539448 Gear ............................................................................................................... 1
18 2794669 Nut .................................................................................................................. 1
19 2792314 Screw ............................................................................................................. 2
20 1470105 Bearing ........................................................................................................... 1
21 296240 Capscrew ....................................................................................................... 6
22 2792165 Screw .................................................................................................................. 3
23 296011 Capscrew ............................................................................................................ 3
24 2060217 Transmission Assy .............................................................................................. 1
25 1470106 Drain Plug ....................................................................................................... 3
26 1470108 Fitting .............................................................................................................. 2
27 2791975 Gasket ............................................................................................................ 1
28 1539449 Gear ............................................................................................................... 1
29 239503 Nut .................................................................................................................. 1
30 296418 Washer ........................................................................................................... 1

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TRACTION MOTOR (FIGURE 1-5)

UNIT CODE C456
03/2009 EUROPE
TRACTION MOTOR
1 2106374 Electric Motor ...................................................................................................... 1
2 1700499 Terminal ......................................................................................................... 1
3 1700501 End Cover ...................................................................................................... 1
4 1470185 Bearing ........................................................................................................... 2
5 1626085 Washer ........................................................................................................... 1
6 1700507 Ring ................................................................................................................ 1
7 1700505 Wheel ............................................................................................................. 1
8 1700503 Support Plate .................................................................................................. 1
9 1700504 Spacer ............................................................................................................ 1
10 1700502 Sensor ............................................................................................................ 1
11 1701031 Oil Seal ........................................................................................................... 1
12 12929 Snap Ring ....................................................................................................... 1
13 12928 Snap Ring ....................................................................................................... 1
14 1700506 Rotor ............................................................................................................... 1
15 1700498 Stator .............................................................................................................. 1
16 1700500 End Cover ...................................................................................................... 1
17 1366857 Stud ................................................................................................................ 6
18 388048 Disk ................................................................................................................ 3

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ELECTROMAGNETIC BRAKE (FIGURE 1-6)

UNIT CODE C456
03/2009 EUROPE
ELECTROMAGNETIC BRAKE
1 1657716 Brake Assy .......................................................................................................... 1
2 296002 Capscrew ....................................................................................................... 3
3 1657715 Coil ................................................................................................................. 1
4 1524570 Coil (Hub) ....................................................................................................... 1
5 2792087 Disk ................................................................................................................ 1
6 1646927 Disk ................................................................................................................ 1
7 2045943 Band ................................................................................................................... 1
8 2069533 Dust Cap ............................................................................................................. 1

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DRAWBAR CONTROL BOX (FIGURE 1-7)

PROPORTIONAL SWITCH VERSION

UNIT CODE C456
03/2009 EUROPE
DRAWBAR CONTROL BOX

PROPORTIONAL SWITCH VERSION

1 1464908 Cover .................................................................................................................. 1
2 1467778 Tiller Head (Lower) ............................................................................................. 1
3 293797 Capscrew ............................................................................................................ 3
4 2770645 Steering Column ................................................................................................. 1
5 2770378 Shock Absorber .................................................................................................. 2
6 2770353 Casting ................................................................................................................ 1
7 2792378 Screw .................................................................................................................. 1
8 1525904 Shock Absorber .................................................................................................. 1
9 2792295 Pin ....................................................................................................................... 1
10 2792053 Pin ....................................................................................................................... 2
11 2791931 Washer ............................................................................................................... 2
12 2791987 Bushing ............................................................................................................... 2
13 2038546 Sensor ................................................................................................................ 1
14 2794114 Support ............................................................................................................... 1
15 2795461 Screw .................................................................................................................. 2
16 2770642 Screw .................................................................................................................. 4
17 1499660 Capscrew ....................................................................................................... 2
18 1594946 Switch ............................................................................................................. 1
19 1466595 Bushing .......................................................................................................... 2
20 1466607 Spring ............................................................................................................. 1
21 1583757 Tiller Head ...................................................................................................... 1
22 1498102 Microswitch ..................................................................................................... 2
23 1504943 Switch Asm ..................................................................................................... 2
24 1466606 Spring ............................................................................................................. 1
25 1464907 Cover .............................................................................................................. 1
26 1498103 Switch ............................................................................................................. 2
27 1594945 Switch ............................................................................................................. 1
28 1467779 Cover (Belly Switch) ....................................................................................... 1
29 1700189 Control Card ................................................................................................... 1
30 1466935 Camshaft ........................................................................................................ 1
31 2038042 Plug ..................................................................................................................... 1
32 320152 Washer ........................................................................................................... 2
33 136681 Capscrew ............................................................................................................ 2
34 292681 Lockwasher ......................................................................................................... 2
35 320157 Washer ............................................................................................................... 2
36 1531075 Spring ............................................................................................................. 1
37 1700225 Tiller Head .......................................................................................................... 1
38 1700195 Tiller Head .......................................................................................................... 1
39 1581352 Cover .......................................................................................................... 2
40 1503735 Button ......................................................................................................... 2
41 1581353 Cover .......................................................................................................... 2
42 1594131 Spring copper color ........................................................................................ 1

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NOTES

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2 ELECTRICAL SYSTEM
UNIT CODE C456
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SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ELECTRONIC SYSTEM .................................................................................................................................. 2-2

POWER CABLES DIAGRAM .......................................................................................................................... 2-4
WIRE HARNESS DIAGRAM ........................................................................................................................... 2-6

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ELECTRONIC SYSTEM (FIGURE 2-1)

UNIT CODE C456
03/2009 EUROPE
ELECTRONIC SYSTEM
1 2790487 Bdi And Hourmeter ............................................................................................. 1
1 1707673 Display optional .................................................................................................. 1
2 1699776 Key ...................................................................................................................... 1
3 1694069 Cover .................................................................................................................. 1
4 2770368 Adhesive ............................................................................................................. 1
5 320155 Washer ............................................................................................................... 7
6 296509 Screw .................................................................................................................. 2
7 1693742 Switch ................................................................................................................. 1
8 292500 Capscrew ............................................................................................................ 1
9 320156 Washer ............................................................................................................... 10
10 302399 Nut ...................................................................................................................... 7
11 1692973 Horn .................................................................................................................... 1
12 2108634 Controller ............................................................................................................ 1
13 339530 Clamp ................................................................................................................. 2
14 370647 Fuse (10 Amp) .................................................................................................... 4
15 296153 Capscrew ............................................................................................................ 2
16 1588252 Support ............................................................................................................... 1
17 302398 Locknut ............................................................................................................... 2
18 2770378 Shock Absorber .................................................................................................. 2
19 1694064 Support ............................................................................................................... 1
20 1648884 Fuse (300 Amp) .................................................................................................. 1
21 239503 Nut ...................................................................................................................... 4
22 320157 Washer ............................................................................................................... 6
23 293741 Capscrew ............................................................................................................ 2
24 1594437 Isolator ................................................................................................................ 1
25 1594442 Isolator ................................................................................................................ 1
26 1698418 Clip ...................................................................................................................... 2

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POWER CABLES DIAGRAM (FIGURE 2-2)

UNIT CODE C456
03/2009 EUROPE
POWER CABLES DIAGRAM

1 1532285 Battery Connector ............................................................................................... 1
2 1532284 Battery Connector Housing ................................................................................. 1
3 2059400 Battery Cable ...................................................................................................... 1
4 2059399 Battery Cable ...................................................................................................... 1
5 1532287 Cable Assy .......................................................................................................... 1
6 1532286 Battery Connector Housing ................................................................................. 1
7 2059402 Battery Cable ...................................................................................................... 1
8 2059401 Battery Cable ...................................................................................................... 1
9 1693742 Switch ................................................................................................................. 1
10 2770407 Battery Charger .................................................................................................. 1
11 1648884 Fuse (300 Amp) .................................................................................................. 1
12 2108279 Power Cable ....................................................................................................... 1
13 2108280 Power Cable ....................................................................................................... 1
14 2108281 Power Cable ....................................................................................................... 1
15 2108283 Power Cable ....................................................................................................... 1
16 2108282 Power Cable ....................................................................................................... 1
17 2108492 Power Cable ....................................................................................................... 1
18 2108284 Power Cable ....................................................................................................... 1

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WIRE HARNESS DIAGRAM (FIGURE 2-3)

UNIT CODE C456
03/2009 EUROPE
WIRE HARNESS DIAGRAM

1 2108634 Controller ............................................................................................................ 1
2 1699776 Key ...................................................................................................................... 1
3 1693742 Switch ................................................................................................................. 1
4 1471484 Holder ................................................................................................................. 1
5 2790487 Bdi And Hourmeter ............................................................................................. 1
6 1692973 Horn .................................................................................................................... 1
7 2054328 Wire Harness ...................................................................................................... 1
8 2101361 Wire Harness ...................................................................................................... 1
9 2108354 Wire Harness ...................................................................................................... 1
10 370647 Fuse (10 Amp) .................................................................................................... 4
11 2770407 Battery Charger .................................................................................................. 1
12 1692941 Relay ................................................................................................................... 1
13 2111349 Wire Harness optional ........................................................................................ 1
14 1707673 Display optional .................................................................................................. 1
15 2108668 Wire Harness ...................................................................................................... 1

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NOTES

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3 LOAD WHEEL
UNIT CODE C456
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SECTION 3
LOAD WHEEL
DESCRIPTION PAGE
LOAD WHEELS ............................................................................................................................................... 3-2

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LOAD WHEELS (FIGURE 3-1)

UNIT CODE C456
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LOAD WHEELS
1 1531786 Roller .................................................................................................................. 2
2 1530189 Roller .............................................................................................................. 2
3 3041219 Seal ................................................................................................................ 2
4 1531790 Roller .............................................................................................................. 1
5 194723 Ball Bearing .................................................................................................... 2
6 1531789 Roller .............................................................................................................. 1
7 302452 Roll Pin ........................................................................................................... 6
8 2770370 Pin ....................................................................................................................... 2
9 2791942 Grease Fitting ..................................................................................................... 2
10 2770656 Rocker Arm ......................................................................................................... 2
11 2791931 Washer ............................................................................................................... 8
12 1530205 Roller .............................................................................................................. 1
13 1531787 Roller .............................................................................................................. 1
14 1531785 Roller .................................................................................................................. 4
15 2781515 Plate .................................................................................................................... 2
16 2781516 Pin ....................................................................................................................... 4
17 2793240 Bushing ............................................................................................................... 4
18 2790462 Fitting .................................................................................................................. 4
19 296252 Capscrew ............................................................................................................ 4
20 1530185 Roller .................................................................................................................. 4
21 2781514 Plate .................................................................................................................... 2
22 1531788 Roller .................................................................................................................. 2
23 2792265 Pin ....................................................................................................................... 4
24 302456 Roll Pin ............................................................................................................... 2
25 1530204 Roller .................................................................................................................. 1

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NOTES

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4 HYDRAULIC SYSTEM
UNIT CODE C456
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SECTION 4
HYDRAULIC SYSTEM
DESCRIPTION PAGE
DISTRIBUTOR ................................................................................................................................................ 4-2

HYDRAULIC CYLINDER
2 STAGE FFL .............................................................................................................................................. 4-7
2 STAGE HI-VI ............................................................................................................................................ 4-6
3 STAGE ..................................................................................................................................................... 4-8
HYDRAULIC SYSTEM .................................................................................................................................... 4-4

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DISTRIBUTOR (FIGURE 4-1)

UNIT CODE C456
03/2009 EUROPE
DISTRIBUTOR
1 2770785 Pump And Motor ............................................................................................ 1
2 2770786 Brush .............................................................................................................. 4
3 2791971 Damper ............................................................................................................... 2
4 320159 Washer ............................................................................................................... 2
5 287854 Capscrew ............................................................................................................ 2
6 1470169 Distributor ....................................................................................................... 1
7 1470170 Relief Valve .................................................................................................... 2
8 355859 Strainer ........................................................................................................... 1
9 1470172 Reservoir ........................................................................................................ 1
10 1503997 Tube Assy ...................................................................................................... 1
11 1503998 Hyd Oil Fill Cap .............................................................................................. 1
12 1470171 Pump .............................................................................................................. 1
13 1600293 Flow Valve ...................................................................................................... 1
14 2770675 Valve .............................................................................................................. 1
15 355866 Valve .............................................................................................................. 1
16 1495150 Coupling ......................................................................................................... 1
17 2770677 Pump And Motor ................................................................................................. 1
18 2038550 Wire Harness ...................................................................................................... 1
19 2770679 Support ............................................................................................................... 1

UNIT CODE C456
EUROPE 03/2009
HYDRAULIC SYSTEM (FIGURE 4-2)

UNIT CODE C456
03/2009 EUROPE
HYDRAULIC SYSTEM
KEY:
A: 2 STG Hi Vi
B: 2 STG FFL
C: 3 STG FFL
QTY
ITEM PART NO. DESCRIPTION A B C
1 2798663 Fitting ................................................................................................. 2 2 3
2 2798661 Fitting ................................................................................................. 2 2 1
3 2770396 Hydraulic Tube .................................................................................. 1 1 1
4 2770686 Tube Assy ......................................................................................... 1 1 1
5 14560 Fitting ................................................................................................. .. .. 1
6 2770690 Hydraulic Tube .................................................................................. .. .. 1
7 16447 Fitting ................................................................................................. .. .. 2
8 2770680 Hydraulic Hose Asm h=4025mm ....................................................... .. .. 1
8 2770682 Hydraulic Hose Asm h=4325mm ....................................................... .. .. 1
8 a 2770681 Hydraulic Hose Asm h=4625mm ....................................................... .. .. 1
8 a 1482608 Hose Assy h=5395mm ...................................................................... .. .. 1
9 17319 Sleeve ............................................................................................... .. .. 1
10 17218 Fitting ................................................................................................. .. .. 1
11 2770687 Hydraulic Tube h=4025mm ............................................................... .. .. 1
11 2770688 Hydraulic Tube h=4325mm ............................................................... .. .. 1
11 a 2770689 Hydraulic Tube h=4625mm ............................................................... .. .. 1
11 a 1482587 Tube h=5395mm ............................................................................... .. .. 1
12 1501136 Seal ................................................................................................... .. 2 ..
13 2796401 Hose Failure Valve Body ................................................................... .. 2 ..
14 2046591 Hyd Pipe Ftg ...................................................................................... .. 2 ..
15 2780095 Fitting ................................................................................................. .. 2 ..
16 1499004 Tube Assy ......................................................................................... .. 1 ..
17 1499006 Tube Assy h=2603mm ...................................................................... .. 1 ..
17 1499009 Tube Assy h=2803mm ...................................................................... .. 1 ..
17 1499011 Tube Assy h=3003mm ...................................................................... .. 1 ..
17 1499013 Tube Assy h=3203mm ...................................................................... .. 1 ..
17 1499014 Tube Assy h=3403mm ...................................................................... .. 1 ..
17 1499015 Tube Assy h=3603mm ...................................................................... .. 1 ..
17 1499016 Tube Assy h=4003mm ...................................................................... .. 1 ..
FOOTNOTES:
a only for 1,6ton

UNIT CODE C456
EUROPE 03/2009
HYDRAULIC CYLINDER (FIGURE 4-3)

2 STAGE HI-VI

1 2039178 Cylinder Assy h=2830mm ................................................................................... 2
2 2041531 Kit-Seal ............................................................................................................... 1
3 893268 Flow Valve .......................................................................................................... 2

UNIT CODE C456
03/2009 EUROPE

2 STAGE FFL

2 1501134 Kit-Seal ............................................................................................................... 2
4 2041532 Kit-Seal ............................................................................................................... 1
5 893278 Flow Valve .......................................................................................................... 1
6 893268 Flow Valve .......................................................................................................... 2

UNIT CODE C456
EUROPE 03/2009

3 STAGE

UNIT CODE C456
03/2009 EUROPE
HYDRAULIC CYLINDER
3 STAGE

1 a 2039180 Cylinder Assy h=4625mm ................................................................................... 1
2 2041531 Kit-Seal ............................................................................................................... 2
3 2041532 Kit-Seal ............................................................................................................... 1
5 893278 Flow Valve .......................................................................................................... 1
6 893268 Flow Valve .......................................................................................................... 2
FOOTNOTES:
a only for 1,6ton

UNIT CODE C456
EUROPE 03/2009
NOTES

UNIT CODE C456
03/2009 EUROPE
5 MAST-TWO STAGE FULL FREE-LIFT

UNIT CODE C456
03/2009 EUROPE
SECTION 5
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
FORK 2 STAGE
FFL .............................................................................................................................................................. 5-8
HI VI ............................................................................................................................................................ 5-10
MAST 2 STAGE
FFL .............................................................................................................................................................. 5-2
HI VI ............................................................................................................................................................ 5-6
WIRE NET ....................................................................................................................................................... 5-12

UNIT CODE C456
EUROPE 03/2009
MAST 2 STAGE (FIGURE 5-1)

FFL

UNIT CODE C456
03/2009 EUROPE

UNIT CODE C456
EUROPE 03/2009
MAST 2 STAGE
FFL

1 2770277 Bracket (LH) ........................................................................................................ 1
2 131716 Shim (0,508 mm) ................................................................................................ 100
3 104506 O-Ring ................................................................................................................ 2
4 215212 Wear Strip ........................................................................................................... 2
5 2038859 Screw .................................................................................................................. 2
6 2794101 Damper ............................................................................................................... 2
7 320156 Washer ............................................................................................................... 2
8 302399 Nut ...................................................................................................................... 2
9 2770276 Bracket (RH) ....................................................................................................... 1
10 320156 Washer ............................................................................................................... 6
11 2794102 Screw .................................................................................................................. 8
12 131357 Snap Ring ........................................................................................................... 3
13 320169 Washer ............................................................................................................... 6
14 2791951 Seal ..................................................................................................................... 2
15 2795455 Rubber Pad ......................................................................................................... 2
16 2770157 Brace .................................................................................................................. 2
17 2770135 Bracket ................................................................................................................ 1
18 320157 Washer ............................................................................................................... 2
19 136681 Capscrew ............................................................................................................ 2
20 2770149 Sheave ................................................................................................................ 1
21 2770126 Bracket ................................................................................................................ 1
22 2790663 Pulley .................................................................................................................. 2
23 2793383 Washer ............................................................................................................... 5
24 58908 Snap Ring ........................................................................................................... 2
25 1468051 Leaf Chain - Fixed Length h=2603mm ............................................................... 2
26 15201 Cotter Pin ............................................................................................................ 8
27 2793850 Pin ....................................................................................................................... 4
28 2793851 Anchor ................................................................................................................ 4
29 302404 Locknut ............................................................................................................... 4
30 129387 Shim (0.508 mm) ................................................................................................ 100
31 1363272 Load Roller ......................................................................................................... 8
32 58901 Snap Ring ........................................................................................................... 8
33 304522 Snap Ring ........................................................................................................... 3
34 310433 Pin ....................................................................................................................... 3
35 296075 Capscrew ............................................................................................................ 2
36 320165 Washer ............................................................................................................... 2

UNIT CODE C456
03/2009 EUROPE
NOTES

UNIT CODE C456
EUROPE 03/2009

HI VI

UNIT CODE C456
03/2009 EUROPE
MAST 2 STAGE
HI VI

1 1465597 Pin ....................................................................................................................... 2
2 2790663 Pulley .................................................................................................................. 2
3 2793383 Washer ............................................................................................................... 2
4 15201 Cotter Pin ............................................................................................................ 10
5 2793850 Pin ....................................................................................................................... 4
6 2793851 Anchor ................................................................................................................ 2
7 302404 Locknut ............................................................................................................... 2
8 1468056 Chain h=2830mm ............................................................................................... 2
8 1468057 Chain h=3030mm ............................................................................................... 2
8 1468058 Chain h=3230mm ............................................................................................... 2
9 131357 Snap Ring ........................................................................................................... 2
10 320169 Washer ............................................................................................................... 2
11 2045629 Seal ..................................................................................................................... 2
12 2770157 Brace .................................................................................................................. 2
13 2795456 Wear Plate (3,05 mm) ......................................................................................... 100
13 2791980 Wear Plate (4,06 mm) ......................................................................................... 100
13 2791982 Wear Plate (5,08 mm) ......................................................................................... 100
13 2791983 Wear Plate (5,334 mm) ....................................................................................... 100
14 296215 Capscrew ............................................................................................................ 8
15 2770248 Load Roller (Inner Mast) Ø70,1mm .................................................................... 6
15 2770816 Load Roller (Carriage) ø70,5mm ........................................................................ 6
16 1194252 Snap Ring ........................................................................................................... 6
17 2794101 Damper ............................................................................................................... 2
18 2770276 Bracket (RH) ....................................................................................................... 1
19 2770277 Bracket (LH) ........................................................................................................ 1
20 292685 Lockwasher ......................................................................................................... 2
21 293686 Capscrew ............................................................................................................ 2
22 15261 Cotter Pin ............................................................................................................ 2
23 292680 Washer ............................................................................................................... 6
24 2794102 Screw .................................................................................................................. 6
25 2038859 Screw .................................................................................................................. 2
26 320156 Washer ............................................................................................................... 100
27 302399 Nut ...................................................................................................................... 2
28 310433 Pin ....................................................................................................................... 2
29 304522 Snap Ring ........................................................................................................... 2
30 1497753 Label ................................................................................................................... 1

UNIT CODE C456
EUROPE 03/2009
FORK 2 STAGE (FIGURE 5-3)

FFL

UNIT CODE C456
03/2009 EUROPE
FORK 2 STAGE
FFL

1 1609012 Load Backrest ..................................................................................................... 1
2 296184 HCE 1002 Cpscr ................................................................................................. 4
3 316837 Nut ...................................................................................................................... 4
4 320161 Washer ............................................................................................................... 8
5 1464121 Carriage 570x65 L=1160mm .............................................................................. 1
5 1464125 Carriage 570x55 L=1160mm .............................................................................. 1
5 1464129 Carriage 570x65 L=980 ...................................................................................... 1
6 58901 Snap Ring ........................................................................................................... 6
7 1363272 Load Roller ......................................................................................................... 6
8 129387 Shim (0.508 mm) ................................................................................................ 100

UNIT CODE C456
EUROPE 03/2009

HI VI

UNIT CODE C456
03/2009 EUROPE
FORK 2 STAGE
HI VI

1 1609012 Load Backrest ..................................................................................................... 1
2 296184 HCE 1002 Cpscr ................................................................................................. 4
3 316837 Nut ...................................................................................................................... 4
4 320161 Washer ............................................................................................................... 8
5 1464120 Carriage 570x65 L=1160mm .............................................................................. 1
5 1464124 Carriage 570x55 L=1160mm .............................................................................. 1
5 1464128 Carriage 570x65 L=980 ...................................................................................... 1
6 296215 Capscrew ............................................................................................................ 8
7 2770811 Shim (3 mm) ....................................................................................................... 2
7 2770812 Shim (4 mm) ....................................................................................................... 2
7 2770813 Shim (5 mm) ....................................................................................................... 2
7 2770814 Shim (6 mm) ....................................................................................................... 2
8 1194252 Snap Ring ........................................................................................................... 6
9 2770248 Load Roller (Inner Mast) Ø70,1mm .................................................................... 6
9 2770816 Load Roller (Carriage) Ø70,5mm ....................................................................... 6
10 292682 Lockwasher ......................................................................................................... 2

UNIT CODE C456
EUROPE 03/2009
WIRE NET (FIGURE 5-5)

UNIT CODE C456
03/2009 EUROPE
WIRE NET
1 2770442 Guard h3=1275mm ............................................................................................. 1
1 2770443 Guard h3=1375mm ............................................................................................. 1
1 2770444 Guard h3=1475-1575-1775mm .......................................................................... 1
1 2770369 Guard h3=2830mm ............................................................................................. 1
1 2770441 Guard h3=3030mm ............................................................................................. 1
1 2770442 Guard h3=3230mm ............................................................................................. 1
1 2770443 Guard h3=3430mm ............................................................................................. 1
1 2770444 Guard h3=3830mm ............................................................................................. 1
2 2792005 Clip ...................................................................................................................... 6
3 2794227 Nut ...................................................................................................................... 6
4 2770652 Cap ..................................................................................................................... 6

UNIT CODE C456
EUROPE 03/2009
NOTES

UNIT CODE C456
03/2009 EUROPE
6 MAST-THREE STAGE FULL FREE-LIFT

UNIT CODE C456
03/2009 EUROPE
SECTION 6
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
FORK 3 STAGE
FFL .............................................................................................................................................................. 6-6
MAST 3 STAGE
FFL .............................................................................................................................................................. 6-2
WIRE NET ....................................................................................................................................................... 6-8

UNIT CODE C456
EUROPE 03/2009

FFL

UNIT CODE C456
03/2009 EUROPE
MAST 3 STAGE
FFL

1 1465597 Pin ....................................................................................................................... 1
2 2790663 Pulley .................................................................................................................. 4
3 2793383 Washer ............................................................................................................... 8
4 15201 Cotter Pin ............................................................................................................ 24
5 2793850 Pin ....................................................................................................................... 8
6 2793851 Anchor ................................................................................................................ 8
7 302404 Locknut ............................................................................................................... 8
8 1468056 Chain h=4025mm ............................................................................................... 2
8 1468057 Chain h=4325mm ............................................................................................... 2
8 a 1468058 Chain h=4625mm ............................................................................................... 2
8 a 1468059 Leaf Chain - Fixed Length h=4795mm ............................................................... 2
10 1465598 Pin ....................................................................................................................... 1
11 15261 Cotter Pin ............................................................................................................ 2
12 292680 Washer ............................................................................................................... 8
13 292500 Capscrew ............................................................................................................ 8
14 1343989 Hose Sheave ...................................................................................................... 1
15 1360534 Stubshaft ............................................................................................................. 1
16 292683 Lockwasher ......................................................................................................... 1
17 292533 Capscrew ............................................................................................................ 1
18 131357 Snap Ring ........................................................................................................... 3
19 320169 Washer ............................................................................................................... 100
20 2791951 Seal ..................................................................................................................... 3
21 2770157 Brace .................................................................................................................. 2
22 2795455 Rubber Pad ......................................................................................................... 3
23 2038859 Screw .................................................................................................................. 2
24 320156 Washer ............................................................................................................... 100
25 302399 Nut ...................................................................................................................... 2
26 2770276 Bracket (RH) ....................................................................................................... 1
27 2794101 Damper ............................................................................................................... 2
28 2770135 Bracket ................................................................................................................ 1
29 292681 Lockwasher ......................................................................................................... 2
30 287851 Capscrew ............................................................................................................ 2
31 58908 Snap Ring ........................................................................................................... 2
32 2770126 Bracket ................................................................................................................ 1
33 2770149 Sheave ................................................................................................................ 1
34 129387 Shim (0.508 mm) ................................................................................................ 100
35 1363272 Load Roller ......................................................................................................... 8
36 58901 Snap Ring ........................................................................................................... 8
37 304522 Snap Ring ........................................................................................................... 3
38 310433 Pin ....................................................................................................................... 3
39 293686 Capscrew ............................................................................................................ 2
40 292685 Lockwasher ......................................................................................................... 2

UNIT CODE C456
EUROPE 03/2009
MAST 3 STAGE
FFL

41 131716 Shim (0,508 mm) ................................................................................................ 100
42 215212 Wear Strip ........................................................................................................... 4
43 104506 O-Ring ................................................................................................................ 4
44 2770277 Bracket (LH) ........................................................................................................ 1
45 1497753 Label ................................................................................................................... 1
FOOTNOTES:
a only for 1,6ton

UNIT CODE C456
03/2009 EUROPE
NOTES

UNIT CODE C456
EUROPE 03/2009

FFL

UNIT CODE C456
03/2009 EUROPE
FORK 3 STAGE
FFL

1 1609012 Load Backrest ..................................................................................................... 1
2 296184 HCE 1002 Cpscr ................................................................................................. 4
3 316837 Nut ...................................................................................................................... 4
4 320161 Washer ............................................................................................................... 8
5 1464122 Carriage 570x65 L=1160mm .............................................................................. 1
5 1464126 Carriage 570x55 L=1160mm .............................................................................. 1
5 1464130 Carriage 570x65 L=980mm ................................................................................ 1
6 129387 Shim (0.508 mm) ................................................................................................ 100
7 1363272 Load Roller Ø=82,3mm ...................................................................................... 4
8 58901 Snap Ring ........................................................................................................... 4

UNIT CODE C456
EUROPE 03/2009
WIRE NET (FIGURE 6-3)

UNIT CODE C456
03/2009 EUROPE
WIRE NET
1 2770369 Guard h=4025mm ............................................................................................... 1
1 2770441 Guard h=4325mm ............................................................................................... 1
1 a 2770442 Guard h=4625mm ............................................................................................... 1
1 a 1477510 Guard h=4795mm ............................................................................................... 1
1 a 1482415 Guard h=5095mm ............................................................................................... 1
1 a 1482416 Guard h=5395mm ............................................................................................... 1
2 2792005 Clip ...................................................................................................................... 6
3 2794227 Nut ...................................................................................................................... 6
4 2770652 Cap ..................................................................................................................... 6
FOOTNOTES:
a only for 1,6ton

UNIT CODE C456
EUROPE 03/2009
NOTES

UNIT CODE C456
03/2009 EUROPE
7 OPTIONS
UNIT CODE C456
03/2009 EUROPE
SECTION 7
OPTIONS
DESCRIPTION PAGE
BATTERY ROLLER TRUCK ........................................................................................................................... 7-2

LEXAN GUARD
2 STAGE FFL .............................................................................................................................................. 7-6
2 STAGE HI-VI ............................................................................................................................................ 7-4
3 STAGE FFL .............................................................................................................................................. 7-8

UNIT CODE C456
EUROPE 03/2009
BATTERY ROLLER TRUCK (FIGURE 7-1)

UNIT CODE C456
03/2009 EUROPE
BATTERY ROLLER TRUCK

1 1566433 Battery Tray ........................................................................................................ 1
2 1557631 Spacer ................................................................................................................ 4
3 296243 Capscrew ............................................................................................................ 8
4 2790442 Roller .................................................................................................................. 8
5 2796348 Holder ................................................................................................................. 16
6 287851 Capscrew ............................................................................................................ 16
7 287854 Capscrew ............................................................................................................ 8
8 320160 Washer ............................................................................................................... 10
9 302401 Locknut ............................................................................................................... 2
10 2794531 Plate .................................................................................................................... 2
11 2042664 Screw .................................................................................................................. 4
12 2794533 Nut ...................................................................................................................... 4
13 1557624 Roller .................................................................................................................. 1
14 2771397 Plate .................................................................................................................... 1
15 136749 Screw .................................................................................................................. 2
16 320157 Washer ............................................................................................................... 2
17 302400 Nut ...................................................................................................................... 2

UNIT CODE C456
EUROPE 03/2009
LEXAN GUARD (FIGURE 7-2)

2 STAGE HI-VI

UNIT CODE C456
03/2009 EUROPE
LEXAN GUARD
2 STAGE HI-VI

1 1686884 Guard h3=2765mm ............................................................................................. 1
1 1686885 Guard h3=2965mm ............................................................................................. 1
1 1686886 Guard h3=3165-3365mm ................................................................................... 1
1 1686888 Guard h3=3765mm ............................................................................................. 1
1 1686889 Guard h3=4165mm ............................................................................................. 1
2 1585574 Nut ...................................................................................................................... 2
3 1608780 Washer ............................................................................................................... 2
4 1587878 Screw .................................................................................................................. 2

UNIT CODE C456
EUROPE 03/2009

2 STAGE FFL

UNIT CODE C456
03/2009 EUROPE
LEXAN GUARD
2 STAGE FFL

1 1686884 Guard h3=2603mm ............................................................................................. 1
1 1686885 Guard h3=2803mm ............................................................................................. 1
1 1686886 Guard h3=3003-3203mm ................................................................................... 1
1 1686887 Guard h3=3403mm ............................................................................................. 1
1 1686888 Guard h3=3603mm ............................................................................................. 1
1 1686889 Guard h3=4003mm ............................................................................................. 1
2 1585574 Nut ...................................................................................................................... 2
3 1608780 Washer ............................................................................................................... 2
4 1587878 Screw .................................................................................................................. 2

UNIT CODE C456
EUROPE 03/2009

3 STAGE FFL

UNIT CODE C456
03/2009 EUROPE
LEXAN GUARD
3 STAGE FFL

1 1686884 Guard h3=4027mm ............................................................................................. 1
1 1686885 Guard h3=4327mm ............................................................................................. 1
1 a 1686886 Guard h3=4627-4797mm ................................................................................... 1
1 a 1686887 Guard h3=5097mm ............................................................................................. 1
1 a 1686888 Guard h3=5397mm ............................................................................................. 1
2 1585574 Nut ...................................................................................................................... 2
3 1608780 Washer ............................................................................................................... 2
4 1587878 Screw .................................................................................................................. 2
FOOTNOTES:
a only for 1,6t

UNIT CODE C456
EUROPE 03/2009
NOTES

UNIT CODE C456
03/2009 EUROPE
8 NUMERICAL INDEX
UNIT CODE C456
03/2009 EUROPE
SECTION 8
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
12928 1-13 13 6-3 12 320152 1-17 32 1464129 5-9 5

12929 1-13 12 292681 1-17 34 320155 2-3 5 1464130 6-7 5
12981 1-11 5 6-3 29 320156 2-3 9 1464907 1-17 25
14560 4-5 5 292682 5-11 10 5-4 7 1464908 1-17 1
15201 5-4 26 292683 6-3 16 5-4 10 1465597 5-7 1
5-7 4 292685 5-7 20 5-7 26 6-3 1
6-3 4 6-3 40 6-3 24 1465598 6-3 10
15261 5-7 22 293656 1-9 9 320157 1-6 2 1466588 1-3 17
6-3 11 293686 5-7 21 1-17 35 1466595 1-17 19
16447 4-5 7 6-3 39 2-3 22 1466602 1-3 3
17218 4-5 10 293741 2-3 23 5-4 18 1466604 1-3 15
17319 4-5 9 293797 1-17 3 7-3 16 1466605 1-3 14
54123 1-6 7 296002 1-15 2 320159 4-3 4 1466606 1-17 24
58901 5-4 32 296011 1-11 23 320160 7-3 8 1466607 1-17 20
5-9 6 296075 5-4 35 320161 1-11 2 1466935 1-17 30
6-3 36 296153 2-3 15 5-9 4 1467778 1-17 2
6-7 8 296184 5-9 2 5-11 4 1467779 1-17 28
58908 5-4 24 5-11 2 6-7 4 1468051 5-4 25
6-3 31 6-7 2 320165 5-4 36 6-3 9
67551 1-11 6 296215 5-7 14 320169 5-4 13 1468052 5-4 25
104506 5-4 3 5-11 6 5-7 10 6-3 9
6-4 43 296240 1-11 21 6-3 19 1468053 5-4 25
128469 1-9 6 296243 7-3 3 339530 2-3 13 6-3 9
129387 5-4 30 296252 3-3 19 355859 4-3 8 1468054 5-4 25
5-9 8 296418 1-11 30 355866 4-3 15 6-3 9
6-3 34 296509 2-3 6 370647 2-3 14 1468055 5-4 25
6-7 6 302047 1-3 8 2-7 10 6-3 9
131357 5-4 12 302398 2-3 17 388048 1-13 18 1468056 5-7 8
5-7 9 302399 2-3 10 893268 4-6 3 6-3 8
6-3 18 5-4 8 4-7 6 1468057 5-7 8
131716 5-4 2 5-7 27 4-9 6 6-3 8
6-4 41 6-3 25 893278 4-7 5 1468058 5-7 8
136681 1-17 33 302400 1-6 5 4-9 5 6-3 8
5-4 19 7-3 17 1194252 5-7 16 1468059 5-7 8
136749 7-3 15 302401 7-3 9 5-11 8 6-3 8
194723 3-3 5 302404 5-4 29 1343989 6-3 14 1468060 5-7 8
215212 5-4 4 5-7 7 1360534 6-3 15 6-3 8
6-4 42 6-3 7 1363272 5-4 31 1468061 5-7 8
239503 1-11 29 302452 3-3 7 5-9 7 1468072 1-6 12
2-3 21 302456 3-3 24 6-3 35 1468073 1-6 3
287851 6-3 30 304522 5-4 33 6-7 7 1470096 1-11 4
7-3 6 5-7 29 1366857 1-13 17 1470097 1-11 7
287854 4-3 5 6-3 37 1464120 5-11 5 1470099 1-11 8
7-3 7 310433 5-4 34 1464121 5-9 5 1470100 1-11 9
292500 2-3 8 5-7 28 1464122 6-7 5 1470105 1-11 20
6-3 13 6-3 38 1464124 5-11 5 1470106 1-11 25
292528 1-11 1 316837 5-9 3 1464125 5-9 5 1470108 1-11 26
292533 6-3 17 5-11 3 1464126 6-7 5 1470148 1-11 10
292680 5-7 23 6-7 3 1464128 5-11 5 1470169 4-3 6

UNIT CODE C456
EUROPE 03/2009
NUMERICAL INDEX (continued)

1470170 4-3 7 1530189 3-3 2 1606688 1-3 19 1694818 1-9 4

1470171 4-3 12 1530204 3-3 25 1606689 1-3 19 1698418 1-3 13
1470172 4-3 9 1530205 3-3 12 1606690 1-3 19 2-3 26
1470185 1-13 4 1530390 1-9 10 1606691 1-3 19 1699776 2-3 2
1470272 1-6 4 1531075 1-17 36 1606692 1-3 19 2-7 2
1471484 2-7 4 1531785 3-3 14 1606693 1-3 19 1700189 1-17 29
1476664 1-3 12 1531786 3-3 1 1606694 1-3 19 1700195 1-17 38
1476666 1-3 9 1531787 3-3 13 1606695 1-3 19 1700225 1-17 37
1477510 6-9 1 1531788 3-3 22 1606696 1-3 19 1700498 1-13 15
1482411 6-3 8 1531789 3-3 6 1606697 1-3 19 1700499 1-13 2
1482412 5-4 25 1531790 3-3 4 1606698 1-3 19 1700500 1-13 16
6-3 9 1532284 2-5 2 1608780 7-5 3 1700501 1-13 3
1482413 5-4 25 1532285 2-5 1 7-7 3 1700502 1-13 10
1482415 6-9 1 1532286 2-5 6 7-9 3 1700503 1-13 8
1482416 6-9 1 1532287 2-5 5 1609012 5-9 1 1700504 1-13 9
1482585 4-5 11 1539448 1-11 17 5-11 1 1700505 1-13 7
1482586 4-5 11 1539449 1-11 28 6-7 1 1700506 1-13 14
1482587 4-5 11 1539453 1-11 11 1619955 1-3 19 1700507 1-13 6
1482602 4-5 8 1557624 7-3 13 1626085 1-13 5 1701031 1-13 11
1482606 4-5 8 1557631 7-3 2 1646927 1-15 6 1707673 2-3 1
1482608 4-5 8 1566433 7-3 1 1648884 2-3 20 2-7 14
1491574 1-11 3 1578418 1-3 20 2-5 11 2038042 1-17 31
1494404 4-7 1 1581352 1-17 39 1657715 1-15 3 2038546 1-17 13
1494405 4-7 1 1581353 1-17 41 1657716 1-15 1 2038550 4-3 18
1494406 4-7 1 1583757 1-17 21 1686884 7-5 1 2038859 5-4 5
1494407 4-7 1 1585574 7-5 2 7-7 1 5-7 25
1494408 4-7 1 7-7 2 7-9 1 6-3 23
1494409 4-7 1 7-9 2 1686885 7-5 1 2039139 4-7 3
1494410 4-7 1 1587878 7-5 4 7-7 1 4-9 4
1495150 4-3 16 7-7 4 7-9 1 2039140 4-7 3
1497753 5-7 30 7-9 4 1686886 7-5 1 4-9 4
6-4 45 1588252 2-3 16 7-7 1 2039141 4-7 3
1498102 1-17 22 1594131 1-17 42 7-9 1 4-9 4
1498103 1-17 26 1594437 2-3 24 1686887 7-7 1 2039142 4-7 3
1499004 4-5 16 1594442 2-3 25 7-9 1 4-9 4
1499006 4-5 17 1594945 1-17 27 1686888 7-5 1 2039143 4-7 3
1499009 4-5 17 1594946 1-17 18 7-7 1 4-9 4
1499011 4-5 17 1600293 4-3 13 7-9 1 2039178 4-6 1
1499013 4-5 17 1606674 1-3 19 1686889 7-5 1 4-9 1
1499014 4-5 17 1606675 1-3 19 7-7 1 2039179 4-6 1
1499015 4-5 17 1606676 1-3 19 1692941 2-7 12 4-9 1
1499016 4-5 17 1606677 1-3 19 1692973 2-3 11 2039180 4-6 1
1499660 1-17 17 1606678 1-3 19 2-7 6 4-9 1
1501134 4-7 2 1606679 1-3 19 1693742 2-3 7 2039181 4-6 1
1501136 4-5 12 1606680 1-3 19 2-5 9 2039182 4-6 1
1503735 1-17 40 1606681 1-3 19 2-7 3 2039183 4-6 1
1503997 4-3 10 1606682 1-3 19 1694064 2-3 19 2041531 4-6 2
1503998 4-3 11 1606683 1-3 19 1694069 1-3 11 4-9 2
1504943 1-17 23 1606684 1-3 19 2-3 3 2041532 4-7 4
1524570 1-15 4 1606685 1-3 19 1694086 1-9 1 4-9 3
1525904 1-17 8 1606686 1-3 19 1694816 1-9 7 2042265 4-9 1
1530185 3-3 20 1606687 1-3 19 1694817 1-9 5 2042266 4-9 1
UNIT CODE C456
03/2009 EUROPE

2042267 4-9 1 2770277 5-4 1 2770690 4-5 6 2792314 1-11 19

2042338 4-7 3 5-7 19 2770775 1-3 18 2792378 1-17 7
2042348 4-7 3 6-4 44 2770785 4-3 1 2792743 1-3 5
4-9 4 2770353 1-17 6 2770786 4-3 2 2792746 1-3 2
2042664 7-3 11 2770354 1-9 3 2770811 5-11 7 2793240 3-3 17
2045629 5-7 11 2770368 2-3 4 2770812 5-11 7 2793258 1-11 13
2045943 1-15 7 2770369 5-13 1 2770813 5-11 7 2793383 5-4 23
2045976 1-9 8 6-9 1 2770814 5-11 7 5-7 3
2046591 4-5 14 2770370 3-3 8 2770816 5-7 15 6-3 3
2047869 1-6 15 2770378 1-6 14 5-11 9 2793761 1-3 1
2054328 2-7 7 1-17 5 2770825 1-9 2 2793850 5-4 27
2059399 2-5 4 2-3 18 2771397 7-3 14 5-7 5
2059400 2-5 3 2770386 1-3 10 2780095 4-5 15 6-3 5
2059401 2-5 8 2770396 4-5 3 2780616 1-3 16 2793851 5-4 28
2059402 2-5 7 2770407 2-5 10 2781514 3-3 21 5-7 6
2060217 1-11 24 2-7 11 2781515 3-3 15 6-3 6
2069533 1-15 8 2770428 1-3 7 2781516 3-3 16 2794101 5-4 6
2101361 2-7 8 2770429 1-3 7 2790442 7-3 4 5-7 17
2106374 1-13 1 2770441 5-13 1 2790462 3-3 18 6-3 27
2108279 2-5 12 6-9 1 2790487 2-3 1 2794102 1-3 4
2108280 2-5 13 2770442 5-13 1 2-7 5 5-4 11
2108281 2-5 14 5-13 1 2790663 5-4 22 5-7 24
2108282 2-5 16 6-9 1 5-7 2 2794114 1-17 14
2108283 2-5 15 2770443 5-13 1 6-3 2 2794227 5-13 3
2108284 2-5 18 5-13 1 2791931 1-17 11 6-9 3
2108354 2-7 9 2770444 5-13 1 3-3 11 2794531 7-3 10
2108492 2-5 17 5-13 1 2791933 1-11 15 2794533 7-3 12
2108634 2-3 12 2770500 1-11 3 2791942 3-3 9 2794669 1-11 18
2-7 1 2770501 1-11 3 2791951 5-4 14 2794673 1-6 9
2108668 2-7 15 2770502 1-11 3 6-3 20 2794679 1-6 8
2111349 2-7 13 2770642 1-17 16 2791971 4-3 3 2794733 1-11 12
2302743 1-3 6 2770645 1-17 4 2791975 1-11 27 2794894 1-6 10
2770126 5-4 21 2770652 5-13 4 2791980 5-7 13 2795386 1-6 1
6-3 32 6-9 4 2791982 5-7 13 2795455 5-4 15
2770135 5-4 17 2770656 3-3 10 2791983 5-7 13 6-3 22
6-3 28 2770675 4-3 14 2791987 1-17 12 2795456 5-7 13
2770149 5-4 20 2770677 4-3 17 2792005 5-13 2 2795461 1-17 15
6-3 33 2770679 4-3 19 6-9 2 2795502 1-6 6
2770157 5-4 16 2770680 4-5 8 2792009 1-11 14 1-6 13
5-7 12 2770681 4-5 8 2792053 1-17 10 2795513 1-6 11
6-3 21 2770682 4-5 8 2792087 1-15 5 2796348 7-3 5
2770248 5-7 15 2770686 4-5 4 2792105 1-11 16 2796401 4-5 13
5-11 9 2770687 4-5 11 2792165 1-11 22 2798661 4-5 2
2770276 5-4 9 2770688 4-5 11 2792265 3-3 23 2798663 4-5 1
5-7 18 2770689 4-5 11 2792295 1-17 9 3041219 3-3 3
6-3 26

UNIT CODE C456
EUROPE 03/2009
NOTES


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S1.4 S1.

1706858 ©2009 HYSTER COMPANY

5 MAST-TWO STAGE FULL FREE-LIFT

6 MAST-THREE STAGE FULL FREE-LIFT

©2009 HYSTER COMPANY See Service Manual i

TABLE OF CONTENTS (continued)

ii See Service Manual ©2009 HYSTER COMPANY

ABBREVIATIONS QUICK REFERENCE SHEET

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

©2009 HYSTER COMPANY See Service Manual iii

HOW TO USE THE ILLUSTRATED PARTS MANUAL

iv See Service Manual ©2009 HYSTER COMPANY

HOW TO FIND THE DESIRED PART NUMBER

©2009 HYSTER COMPANY See Service Manual v

IDENTIFICATION OF TRUCK SERIAL NUMBERS

vi See Service Manual ©2009 HYSTER COMPANY

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1668868

Service Manual (Complete)......................................................................................................... 1668891

Parts Manual............................................................................................................................... 1706858

©2009 HYSTER COMPANY See Service Manual vii

viii See Service Manual ©2009 HYSTER COMPANY

©2009 HYSTER COMPANY See Service Manual 1-1

COVERS AND ADHESIVE LABELS (FIGURE 1-1)

1-2 See Service Manual ©2009 HYSTER COMPANY

COVERS AND ADHESIVE LABELS

©2009 HYSTER COMPANY See Service Manual 1-3

BATTERY COMPARTMENT (FIGURE 1-2)

1-4 See Service Manual ©2009 HYSTER COMPANY

©2009 HYSTER COMPANY See Service Manual 1-5

ITEM PART NO. DESCRIPTION QTY

1-6 See Service Manual ©2009 HYSTER COMPANY

©2009 HYSTER COMPANY See Service Manual 1-7

SUPPORTS AND CASTER WHEELS (FIGURE 1-3)

1-8 See Service Manual ©2009 HYSTER COMPANY

SUPPORTS AND CASTER WHEELS

©2009 HYSTER COMPANY See Service Manual 1-9

TRACTION UNIT (FIGURE 1-4)

1-10 See Service Manual ©2009 HYSTER COMPANY

©2009 HYSTER COMPANY See Service Manual 1-11

TRACTION MOTOR (FIGURE 1-5)

1-12 See Service Manual ©2009 HYSTER COMPANY

©2009 HYSTER COMPANY See Service Manual 1-13

ELECTROMAGNETIC BRAKE (FIGURE 1-6)

1-14 See Service Manual ©2009 HYSTER COMPANY

©2009 HYSTER COMPANY See Service Manual 1-15

DRAWBAR CONTROL BOX (FIGURE 1-7)

1-16 See Service Manual ©2009 HYSTER COMPANY

DRAWBAR CONTROL BOX

ITEM PART NO. DESCRIPTION QTY

©2009 HYSTER COMPANY See Service Manual 1-17

1-18 See Service Manual ©2009 HYSTER COMPANY

ELECTRONIC SYSTEM .................................................................................................................................. 2-2

©2009 HYSTER COMPANY See Service Manual 2-1

ELECTRONIC SYSTEM (FIGURE 2-1)

2-2 See Service Manual ©2009 HYSTER COMPANY

©2009 HYSTER COMPANY See Service Manual 2-3

POWER CABLES DIAGRAM (FIGURE 2-2)

2-4 See Service Manual ©2009 HYSTER COMPANY