Ergonomic Assessment Worksheet v1.3.

6
Ergonomic Assessment Worksheet v1.3.6 ESO
Plant Gender of operator m f Body height
Line MTM Analysis Analyst

Task / Workplace Task duration [s] Observation Date

Planning
Calculate the total score of whole body and compare it to the UL score.The overall result is determined by the higher
Result of overall evaluation: value and the appropriate traffic light is checked. Anyway, interpretation should take into account both values.
Green Whole Body = Postures + Forces + Loads + Extra Upper Limbs
Yellow
= + + +
Red
evaluation

0-25 Points Green Low risk: recommended; no action is needed

EAWS

>25-50 Points Yellow Possible risk: not recommended; redesign if possible, otherwise take other measures to control the risk

>50 Points Red High risk: to be avoided; action to lower the risk is necessary

Extra points “Whole body” (per minute / shift) Extra points

Intensity
Adverse effects by working on 0 3 8 15
0a
moving objects
none middle strong very strong
Status
0 2 5 10
Accessibility (e.g. entering motor
0b
or passenger compartment)
good complicated poor very poor
Intensity × frequency
0 1 2 5
Countershocks, impulses,
vibrations light visible heavy very heavy
0c
0 1 2,5 4 6 8
[n] 1-2 4-5 8 - 10 18 - 20 > 20
Intensity × duration or frequency
0 1 3 5
Joint position
(especially wrist) neutral ~ 1/3 max ~ 2/3 max maximal
0d 0 2 2,5 4 6 8
[s] 3 10 20 40 60
[n] 1 8 11 16 20
[%] 5 17 33 67 100
Intensity
0 5 10 15
Other physical work load
0e (please describe in detail)
none middle strong very strong

note: Max. score = 40 (line 0c, 0d); Max. score = 15 (line 0a, note: correct evaluation, if duration of
Extra = ∑ lines 0a – 0e 0e); Max. score = 10 (line 0b) evaluation ≠ 60 s
=
Lines 0a-b mainly relate to the Automotive Industry, for other sectors additional elements may be necessary. For details see the EAWS manual.

Shift Duration and Tasks: Comments / proposals for improvements

Description Formula Result

Real shift duration [min]

Lunch break [min] -

Other official pauses [min] -
Non repetitive tasks
(i.e. cleaning, supplies, etc) [min] -
Net duration of repetitive task/s (a) [min] =
No. of real units (or cycles) (b)

Net cycle time [s] (a/b × 60) =

Idle Time [s]

EAWS form v1.3.6 © AMI 2019 1/4

 Ergonomic Assessment Worksheet v1.3.6 ESO

Basic Postures / Postures and movements of trunk and arms Postures

(incl. loads of <3 kg, Symmetric Asymmetric
forces onto fingers of <30 N Trunk Lateral Far Reach
and whole body forces of <40 N) Evaluation of static postures Rotation 1) Bending 1) 2)
and/or high frequency movements of

Sum of lines
trunk/arms/legs
Static postures: ≥ 4 s
duration of posture [s] × 60
High frequency movements: Duration [s/min] =
Task duration [s] int dur int dur int dur
Trunk bendings (> 60°) ≥ 2/min
[%] 5 7,5 10 15 20 27 33 50 67 ≥ 83 0-5 0-3 0-5 0-3 0-5 0-2
Kneeling/crouching ≥ 2/min
Arm liftings (> 60°) ≥ 10/min [s/min] 3 4,5 6 9 12 16 20 30 40 ≥ 50 Intensity × Intensity × Intensity ×
[min/8h] 24 36 48 72 96 130 160 240 320 ≥400 Duration Duration Duration

Standing (and walking)

Standing & walking in alteration,
1 0 0 0 0 0,5 1 1 1 1,5 2
standing with support

2 Standing, Confined space 0,7 1 1,5 2 3 4 6 8 11 13

60°
20° 0°
a Bent forward (20-60°) 2 3 5 7 9,5 12 18 23 32 40
3
b with suitable support 1,3 2 3,5 5 6,5 8 12 15 20 25

a Strongly bent forward (>60°) 3,3 5 8,5 12 17 21 30 38 51 63

4
b with suitable support 2 3 5 7 9,5 12 18 23 31 38

a Elbow at/above shoulder level 3,3 5 8,5 12 17 21 30 38 51 63

5
b With S01 exoskeleton 2,5 3,8 6,4 9,0 13,1 16,2 23,1 29,0 39,0 48,0

a Hands above head level 5,3 8 14 19 26 33 47 60 80 100

6
b With S01 exoskeleton 4,1 6,2 11,0 14,8 20,0 25,5 36,5 46,5 62,0 77,5
Sitting
Upright with back support
7 0 0 0 0 0 0 0,5 1 1,5 2
slightly bent forward or backward

Upright no back support (for other

8 0 0 0,5 1 1,5 2 3 4 5,5 7
restriction see Extra Points)

9 Bent forward 0,7 1 1,5 2 3 4 6 8 11 13

a Elbow at / above shoulder level 2,7 4 7 10 13 16 23 30 40 50

10
b With S01 exoskeleton 1,9 2,8 4,9 7,0 9,1 11,2 16,1 21,0 28,0 35,0

a Hands above head level 4 6 10 14 20 25 35 45 60 75

11
b With S01 exoskeleton 2,8 4,2 7,0 9,8 14,0 17,5 24,5 31,5 42,0 52,5
Kneeling or crouching

12 Upright 3,3 5 7 9 12 15 21 27 36 45

13 Bent forward 4 6 10 14 20 25 35 45 60 75

a Elbow at / above shoulder level 6 9 16 23 33 43 62 80 108 135

14
b With S01 exoskeleton 5,2 7,8 13,9 20,0 29,1 38,2 55,1 71,0 96,0 120,0
Lying or climbing
Lying (on back, breast or side) w/ arms
15 6 9 15 21 29 37 53 68 91 113
above head

16 Climbing 6,7 10 22 33 50 66

1) 0 1 3 5 2) 0 1 (0,75) 3 (2,25) 5 (3,75) ∑

int

int

slightly medium strongly extreme arm

Far Reach

close 60% 80% ∑ ∑ ∑

Trunk

≤10° 15° 25° ≥30° stretched (max.=15) (max.=15) (max.=10)

0 1,5 2,5 3 0 1 1,5 2 ∑ (max. = 40)
dur

dur

never 4s 10 s ≥ 13 s never 4s 10 s ≥ 13 s
0% 6% 15% ≥ 20% 0% 6% 15% ≥ 20% (a) (b)
note: Max. duration of evaluation = duration of task or 100%! note: correct evaluation, if task duration ≠ 60 s

Postures = ∑ lines 1 - 16 + =
(a) (b)

EAWS form v1.3.6 © AMI 2019 1/4

 Ergonomic Assessment Worksheet v1.3.6 ESO

Action forces (per minute) Forces

0 7 15 25 50 Intensity × Duration

Int
16,7% Fmax 33,3% Fmax 50,0% Fmax 66,7% Fmax Fmax
Forces onto 0 1 1 1,5 2 3,5 7

stat
17 fingers (e.g. [s] 3 6 9 12 20 ≥ 30

Duration
clips, plugs) [%] 5 10 15 20 33 ≥ 50
0 1,5 2 2,5 3

dyn
[n] 4 10 15 ≥ 20
0 6 15 25 50 Intensity × Duration

Int
16,7% Fmax 33,3% Fmax 50,0% Fmax 66,7% Fmax Fmax
Forces onto arms 0 1 1 1,5 2 4 8,5

stat
18 / whole body [s] 3 6 9 12 20 ≥ 30

Duration
forces [%] 5 10 15 20 33 ≥ 50
0 1 2 3 4,5 6,5 10
dyn
[n] 1 3 6 8 10 ≥ 12
Forces Fmax onto arms / whole body ST Upright M F ST Bent M F ST Above head M F Finger forces Fmax (F=Female M=Male)
+ 480 315 + 435 285 + 430 280 Posture A1 (power grip, pliers)
forces A A A
M for males & F for females - 500 325 - 370 240 - 495 320 Fmax
A A A
+ 320 210 + 400 260 + 305 200 M F
B B B
- 485 315 - 605 390 - 480 310 315 205
B B B
+ 290 185 + 310 200 + 210 140 Posture A2 (ball of the thumb)
C C C
- 255 165 - 205 135 - 210 140 Fmax
C C C
KN Upright M F KN Bent M F KN Above head M F M F
+420 270 + 380 245 + 425 275 235 155
A A A
-
430 280 - 345 225 - 495 320 Posture B1 (thumb or thumb to 4 fingers)
A A A
+445 290 + 495 320 + 410 270 Fmax
B B B
-495 325 - 445 290 - 425 275 M F
B B B
+ + +
C 300 195 C 290 190 C 275 180 110 70
- - -
C 245 160 C 205 135 C 280 180 Posture B2 (index or wide pinch)
SI Upright M F SI Bent M F SI Above head M F Fmax
+ 405 265 + +
A A 385 250 A 395 255 M F
- 440 285 - -
A A 375 245 A 455 295 75 50
+ 405 260 + +
Data based on the "Assembly specific force B B 455 295 B 365 240 Posture C (hook, palmar, strong pinch)
- 380 250 - - Fmax
atlas" (Wakula, Berg, Schaub, Glitsch, Ellegast B B 425 275 B 370 240
2009) +
C 250 165 +
C 270 175 +
C 200 130 M F
- 235 155 - -
C C 205 135 C 210 135 85 55
note: correct evaluation,
Action forces = ∑ lines 17 - 18 =
if task duration ≠ 60s

Manual Material Handling (per shift) Loads

Weights of loads [kg] for repositioning (lifting / lowering), carrying and holding as well as pushing and pulling
Male (kg) 3 10 15 20 25 30 35 ≥40
Reposition, carrying & Load points 1 1,5 2 3 4 10 17 25
holding Female (kg) 2 5 7 10 12 15 20 ≥25
Load points 1 1,5 2 3 4 5,5 7 25
Male (kg) 50 75 100 150 200 ≥ 250
M1 Wheelbarrows and Dollies
+ Female (kg) 40 60 80 115 155 ≥ 195
Pushing Carriage, trolleys. No fixed Male (kg) 50 75 100 150 250 350 ≥ 550
M2 rollers
and pulling Female (kg) 40 60 80 115 195 270 ≥ 425
Carts, roller conveyors, Male (kg) 50 75 150 250 350 500 600 800 ≥ 1250
M3 pallet truck Female (kg) 40 60 115 195 270 385 460 615 ≥ 960
Load points Means of transport 0,5 1 1,5 2 3 4 5 6 8
Posture, position of load (select characteristic posture)

Asymmetric postures (bending trunk far forward

+ little trunk bending or bending trunk deep or far forward; little trunk
trunk upright and / or not twisted and twisting; load far from the body; limited
twisting; load at or close to bending forward and trunk twisting simultaneously;
load at the body postural stability while standing or crouching) or
the body load far from body or above shoulder level
kneeling
Posture points 1 2 4 8
Working Conditions (pushing and pulling only) very high
trolley pushing / pulling on rough floor and above on structured sheet metal, trolleys have to be teared off when rolling
very low rolling resistance
(+) (very) slick floor small gaps / edges into / out of a track starting, strongly damaged floor resistance
Conditions points 0 1 3 5 6 8
Frequency of load manipulations [frequecy/shift], holding time [min/shift] or travel distance [meter/shift]
Frequency (#) of repositionings / pushing & pulling short 5 25 120 350 750 1000 1500 2000 2500 ≥ 3000
Duration (holding time) [min] 2,5 10 37 90 180 ≥ 240
×
Distance (carrying, pushing & pulling long) [m] 300 650 2500 6000 12000 ≥16000
Duration points 1 2 4 6 8 10 11 13 14 15
Manual Material Handling (result)
Pulling long 1)
Repositioning

( + ) ( + ) ( + ) ( + + ) ( + + )
Pulling short
Carrying 1)
Holding 1)

Pushing &
Pushing &

(Load + posture +
19 (condition points))
1)

1)

× duration points × = × = × = × = × =

1) Maximal cumulative duration points for all tasks of repositioning,

Handling = ∑ line 19 =
holding, carrying as well as pushing & pulling all together = 15

EAWS form v1.3.6 © AMI 2019 1/4

 Ergonomic Assessment Worksheet v1.3.6 ESO
Upper limb load in repetitive tasks Upper Limbs
Force & Frequency & Grip (FFG) Basis: number of real actions per minute or percent static actions (analyze only the most loaded limb)
a %SA = Percentage of Static Actions %DA = 100% - %SA

FDS = Force-Duration Static FFD = Force-Frequency Dynamic

power grip/contact grip

b Legend GS' = Modified Grip Points Static (Grip x %SA) GD = Grip Points Dynamic

finger or moderate pinch

%FLS = Percentage of Static Actions at force level %FLD = Percentage of Dynamic Actions at force level
(thumb to >2 fingers, finger)

c SC = Static Contribution DC = Dynamic Contribution

strong pinch FDGS = Sum of Static Contributions FFGD = Sum of Dynamic Contributions
(thumb to 1 or 2 fingers)
Calc Stat Static actions (s/min) Grip Dynamic actions (real actions/min) Calc Dyn
Force [N] FDS GS' %FLS SC ≥45 30 20 10 5 3 0 2 4 2 10 15 20 25 30 35 ≥40 FFD GD %FLD DC

0─5 1 1 0 0 0 0 abc 0 0 0 1 2 3 4 7

> 5 ─ 20

> 20 ─ 35

> 35 ─ 90
4

11
2

8
1

5
S
1

3
0

2
0 ab

1 ab

1 a
bc

b
c

b
0

1
D
0

2
1

3
2

5
3

7
4

9
6

12
9

12

18

> 90 ─ 135 16 11 7 4 3 2 a ab b 2 3 5 7 9 12 15 24

> 135 ─ 225 21 14 10 6 4 3 a a b 4 5 6 8 11 14 20 32

> 225 ─ 300 28 18 12 8 5 4 a a b 5 6 7 9 12 16 26 40

20a FDGS = ∑ SCi FFG = FDGS + FFGD %DA = ΣFLDj FFGD = ∑ DCj
100% FFG %DA
Hand / arm / shoulder postures (use duration for worst case of wrist / elbow / shoulder)
Wrist (deviaton, flex./extens.) Elbow (pron, sup, flex./extens.) Shoulder (flexion, extension, abduction)

If shoulders are involved close to or above shoulder height without support or in

20b
awkward postures, multiply score ×3
Posture points 10% 25% 33% 50% 65% 85% PP
Wrist/Elbow 0 0,5 1 2 3 4
Shoulder 0 1,5 3 6 9 12
Shoulder w/exosk 0 1,1 2,3 4,5 6,8 9
Additional factors
Gloves inadequate (which interfere with the handling ability required) are used for over half the time 2
Working gestures required imply a countershock. Frequency of 2 time per minute or more (i.e.: hammering over hard surface) 2
Working gestures imply a countershock (using the hand as a tool) with freq. of 10 time per hour or more 2
Exposure to cold or refrigeration (less than 0 degree) for over half the time 2
Vibrating tools are used for 1/3 of the time or more 2
20c Tools with a very high level of vibrations 4
Tools employed cause compressions of the skin (rednesses, callosities, blebs, etc.) 2
Precision tasks are carried out for over half the time (tasks over areas smaller than 2-3 mm) 2
During almost the whole time one or more additional factor/s is/are present 3
Additional points (choose the highest value) = AF
Repetitive tasks duration
Net Duration [min/shift] 60 90 180 300 420 480
+
Shift Points (1 hour = 1 point) 1 1,5 3 5 7 8
Work Organization Breaks are possible at every Breaks lead to a stop of the
Breaks are possible at given conditions
time process
+
(Cycle time longer than 10 minutes) (Cycle time between 1 and 10 minutes) (Cycle time shorter than 1 minute)
20d Work Organization Points 0 1 2
Breaks (≥ 8 min) [#/shift] 0 1 2 3 4 5 6 ≥7
Break points cycle time ≤ 30 s 3 2 1 0 -1 -2 -3 -4 +
cycle time > 30 s 0 -0,5 -1 -1,5 -2
Duration Points = DP
Upper limb load in repetitive tasks
(a) Force & Frequency & Grip (b) Postures (c) Additional factors (d) Duration Upper Limbs
20
( FFG + PP + AF ) × DP =

EAWS form v1.3.6 © AMI 2019 1/4