8 7 6 5 4 3 DWG. NO.

4535 670 27511

SH
1 1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D
A RELEASED TO STATUS A 3/28/03 B. ALBING

D D

C C

B B
This drawing does not show all schematic details which have been omitted for clarity. Instead, those
portions are represented with functionally equivalent circuits. For exact details refer to the appropriate schematic.

NEXT ASSY QTY DWN T. NEMENZ 3/26/03

A 4535 670 00341 REF CHK D. HOFFMAN 3/27/03 C 2003
CLEVELAND, OHIO 44143 U.S.A. A
END ITEM ENG B. ALBING 3/26/03
Becky Nemenz
2003.04.09 13:56:30 -04'00'
Document is released 4535 670 00011 MFG P. STONE 3/28/03 GALAXY COUCH
Philips Medical System
(Cleveland), Inc. U.S.A 44143
MATERIAL
INTERCONNECT
ALL SHEETS OF THIS DOCUMENT CONTAIN PROPRIETARY AND CONFIDENTIAL
INFORMATION OF PHILIPS MEDICAL SYSTEMS (CLEVELAND), INC. AND ARE
DIAGRAM
INTENDED FOR EXCLUSIVE USE BY CURRENT PHILIPS PERSONNEL. COPYING,
DISCLOSURE TO OTHERS, OR OTHER USE IS PROHIBITED WITHOUT THE FINISH REL. NO. 2004617
EXPRESS WRITTEN AUTHORIZATION OF PHILIPS LAW DEPARTMENT. REPORT
VIOLATIONS OF THIS REQUIREMENT TO THE PHILIPS LAW DEPARTMENT,
DWG. SCALE NONE
D 4535 670 27511 A
CLEVELAND, OHIO, 44143 U.S.A.
DO NOT SCALE SHEET 1 OF 15 REV

8 7 6 5 4 3 2 3-28-2003_10:31 1 453567027511 1
 8 7 6 5 4 3 DWG. NO.
4535 670 27511
SH
2
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D

PACESETTER K&B BRAKE RELEASE

Assembly, Service Switch VERT_UP VERT_UP VERT_UP

LAMP_UP 1 2 1 2 1 2 SERVICE_MODE_A

D 362395 + - SW-A SW-B SW-C

2
3
D
3 4 3 4 3 4
? 1
This provided brake release
VERT_DOWN VERT_DOWN VERT_DOWN
Lamps lit when both gantry power in service mode.
and couch are in service mode. LAMP_DOWN 1 2 1 2 1 2
+ - SW-A SW-B SW-C
Assembly, Service
?
3 4 3 4 3 4 Transformer 362391 SERVICE_MODE_B
6
Direct Inverter
P766 J766 J726 5
4
Control Signals
Service Brn
1 1
Brn
T2 18VAC
Red
1
To Relay
Mode SERVICE_MODE_D
2 To Power
12 Board
Control L22513 24VAC 11
Blk 2 2 18VAC_RET 3 Board
P743 10
Blk Blue Sheet 10 A-3
From/To 1
2
Black
Red 24VAC_SERV L22515
24V/18V Sheet 8 B-6
3 White 24VAC_RET
L22512 J738
Gantry 4 Green SPARE
K&B_ENABLE_RET
K&B_ENABLE
1
2
(L22525) K&B_STOP
K&B_DOWN
3
4
K&B_UP 5
J731 L22514 Black PACESETTER_15V 6
PACESETTER_ENABLE 7
Service 1 SERVICE_MODE_ACTIVE SERVICE_MODE_C
9
PACESETTER_FW/REV 8
PACESETTER_RET 9
2 5V Red 8
C SW Status 7
10
C
To Power
3

4
SERVICE_MODE_ACTIVE

SHIELD
White
Note: Hazardous voltages present in this circuitry! PE3
Board
Sheet 8 A-1 NEW:

Note: Hazardous voltages present in this circuitry! Assembly, Servo

Transformer
To Horizontal Motion
4535 670 27511 Motion Controller
T1
L22485 J723 L22484 J748 P748 230V/40V/20V F5 5ASB J9
VERTICAL_HARD_LIMIT_DETECTED White 1 BRN 1 1 BLK RED 1 2 MOTION_CONTROLLER_POWER BLACK(2)
L22455 VIN_1

1
K101
3 HORIZONTAL_POWER_ENA Green 2
Sheet 12
From Power BLK 2 2
WHT GRY MOTION_CONTROLLER_POWER_RET
BLACK(1)
VIN_2 C-6
L22482 2 4 ESTOP_OK2 Black 3
3 3
P746
230VAC_L1 Black
L22509
2
SSR
4
Board BRN YEL 1 2
F4 2ASB
T1 Terminals 1 & 2 are screw
terminals of third fuseholder;
BLACK(3) PE
P1 T2 used for tiepoints only
230VAC_L2 White BLUE 4 4 ORN VIO
P2
P3
PT_BYPASS_POWER Red F2 5ASB 5 Sheet 8 B-1 GRN/YEL
120VAC_L1 PE5 (ACS CHASSIS)
P4 1
120VAC_L2 K102 6
B P5 L22508
P6
1 3 PE4 BLK SHIELD B
2 4
PE4
Red SSR
Power L22510 F3
L22483
J747 P747 LINE_FILTER

From 1 2 VERT_POWER Brown 1 1 Brown

LINE_H LOAD_H
L1 - INVERTER_HOT
Brown
To Vertical BRN
L22493 P722
1
8ASB Grn/Yel
Gantry Blue VERT_POWER_RETURN 2 2 Blue GND LF1
L2 - INVERTER_NEUT
Regen 2
LINE_N LOAD_N
(L11903)
3 3 Blue Board OLD:
3
PE3 BLUE 4
PE2 Grn/Yel PE3
Sheet 11 A-4 Assembly, Servo
Assembly, Line Filter Transformer
362396 (Bulk 24 AC Supply)
362310
Blue
P748
T1 To Power Board
230V/40VCT
1 BLK RED
to F5, terminal 1 Sheet 8 C-7
F1 P1 J1 J2 P2 L22489 J704 2
Orange 1 2 Brown 1 1 1 1 1
as above WHT YEL
LINE_H 5V1
2 2 2 to F4, terminal 1
2ASB 5V2 3
Blue Blue 2 2 3 3 3 BRN BLUE
LINE_L 5V3
4 4 4
PE2 Grn/Yel 3 3
COM1
5 5 5
DC Power 4 ORN GREY
GND COM2
COM3
6 6 6 To Control
A DC 4 output COM4
7 7 7
Board A
**** 120VAC **** Power Supply
362487
DCPS
PS1
24V1
24V2
KEY
8
9
10
8
9
10
Key
8
9
10
P704
Sheet 7 D-8
PE4 N/C
T1
to L22455 & J9, pin 2
and to L22493 & P722, pin 1

**** ALWAYS ON **** 15VNEG

15V
COM5
11
12
13
11
12
13
11
12
13
Terminal used as
tiepoint only
CLEVELAND, OHIO 44143 U.S.A.
PROPRIETARY AND CONFIDENTIAL INFORMATION,
REFER TO SHEET ONE.

DWN T. NEMENZ
DWG SCALE NONE
D 4535 670 27511 A
DO NOT SCALE SHEET 2 OF 15 REV
453567027511 2
8 7 6 5 4 3 2 3-28-2003_8:49 1
 8 7 6 5 4 3 DWG. NO.
4535 670 27511
SH
3
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D
A A

F B F B

DISPLAY G G

E C E C

BB_RESET

MPWM1
To PLD 1-3
D DP D DP
Control Board 362191 Assy (1)
D Sheet 4 A-4 D
MPC_RS232_TX1

MPC_RS232_RX1

MPC_RS232_TX2 Sheet 6 C-8 PLD1 VOLTAGE_MONITOR_SIGNALS_1-11

Sheet 7 C-4
MPC_RS232_RX2
C/P_I-F_1-7
CANA_RX
Address Decode
24V_UNREG_OK
Sheet 4 A-6
CANA_TX Sheet 4 D-5
MPC 555 IF 74VHC14

CPM Assembly ESTOP_CONTROL_CLOSED_BFRD Sheet 4 B-3 PWR_FAIL_2

ESTOP_CTRL Sheet 4 A-5 Baseboard Power Status INVRTR_FAULT Sheet 4 A-6 24V UNREG OK

ESTOP_OK_BFRD Sheet 4 B-3 ADC_RD

178655 BBID_0 Vertical ADC Control ADC_CNVRT
453

Galaxy ADC_BUSY Sheet 7 A-5

BBID_1

BBID_2 100
Baseboard
ID 011
Vertical ADC Status ADC_CS

C
PWR_FAIL_2
Vertical ADC Data UART_INT
UART_CS C
ABS_OVERSPEED_FAIL Sheet 6 A-6
UART_RESET
TAPE_SWITCH Sheet 7 B-1
Uart Control UART_RD/WR
SERVICE_MODE_ACTIVE_BFRD

REGISTER_SELECT PLD_IF_1-16
B_MPCA ABS_OVERSPEED_FAIL
Address bus buffers Sheet 5 C-5
TAPE_SWITCH Sheet 5 B-4
74LVTH162244
PLD2 SERVICE_MODE_ACTIVE_BFRD
CT_ABS_ENCODER_DATA
Sheet 4 B-8
Sheet 5 D-1
ADDRESS Sheet 6 B-6 CT_ABS_ENCODER_CLOCK Sheet 5 D-1
Carbon Top Control Register TS_ABS_ENCODER_DATA Sheet 5 C-1
TS_ABS_ENCODER_CLOCK Sheet 5 D-1
Sheet 6 B-6 TOP_SUPPORT_CLUTCH Sheet 4 A-3
DATA Data Bus buffers Sheet 7 A-3 Top Support Control Register TOP_SUPPORT_BRAKE
CARBON_TOP_CLUTCH
Sheet 4 A-3
74LVTH164245 Sheet 4 A-3
CARBON_TOP_BRAKE
B B_MPCD Sheet 4 A-3 B
AUTO_EN_PLD
P703
JTAG Vertical Control Register V_MAN_ENABLE
Sheet 4 B-1
Sheet 4 B-1
1 TDI
REMOVE_KEEP_ALIVE Sheet 6 B-2
2 5V
3 TMS REMOVE_KEEP_ALIVE_ACTIVE Sheet 6 B-2
4
5
3.3_ISO
TCK To PLDs 1-3 Carbon Top Position Data PLD_MOTION_CTRLR_GO_X Sheet 4 C-4
6 PLD_MOTION_CTRLR_GO_Y Sheet 5 B-4
7 TDO
74LVTH16244 VERTICAL_HARD_LIMIT_DETECTED_BFRD Sheet 4 B-8
8
9
10
1
48
25
1OE
2OE Top Support Position Data SOFT_LIMIT_UP_BFRD
HIRIZONTAL_POWER_ENABLE
Sheet 4 B-8
24
3OE Sheet 4 A-3
4OE SOFT_LIMIT_DN_BFRD Sheet 4 B-8
Sheet 5 B-2 MOTION_CTLR_LIVE_Y 47
46
1A1 1Y1
2
3 CT_CONTROL_RD
WPR_OVER_V
1A2 1Y2 WPR_UNDER_V Sheet 7 B-3
Sheet 5 B-2 TS_LIMIT_OUT 44
43
1A3 1Y3
5
6 TS_CONTROL_RD VERTICAL_DN_BLOCKED_BFRD
1A4 1Y4 Sheet 4 B-8
Sheet 5 B-3 TS_LIMIT_IN 41
40
2A1 2Y1
8
9
VERTICAL_SPEED_CONTROL_ENABLE Sheet 4 A-4
2A2 2Y2
Sheet 5 B-3 TS_MOTOR_RELAY_FB 38
37
2A3 2Y3
11
12
VERTICAL_ENABLE Sheet 4 A-4
2A4 2Y4 VERTICAL_UP Sheet 4 A-4
MOTION_CTRLR_LIVE_X
Sheet 4 D-4
CT_LIMIT_OUT
36
35
33
3A1
3A2
3Y1
3Y2
13
14
16
Counter/HTP Generator VERTICAL_DOWN Sheet 4 A-4
Sheet 4 D-4 3A3 3Y3 VERTICAL_POWER_ENA Sheet 4 A-4
A 32
3A4 3Y4
17
Sheet 5 B-6 A
Sheet 4 D-3 CT_LIMIT_IN 30
29
4A1 4Y1
19
20
VERTICAL_MOTOR_BRAKE Sheet 4 A-3
4A2 4Y2
Sheet 5 B-4 CT_MOTOR_RELAY_FB 27
26
4A3 4Y3
22
23
4A4 4Y4
CLEVELAND, OHIO 44143 U.S.A.
PROPRIETARY AND CONFIDENTIAL INFORMATION,
REFER TO SHEET ONE.

DWN T. NEMENZ
DWG SCALE NONE
D 4535 670 27511 A
DO NOT SCALE SHEET 3 OF 15 REV
453567027511 3
8 7 6 5 4 3 2 3-28-2003_8:50 1
 8 7 6 5 4 3 DWG. NO.
4535 670 27511
SH
4
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D

Patient Support CAN Interface

Control Board 362191 Assy (2)
to/from Gantry (L11925) P712
7 1 1
+V_OUT +VIN MOTION_CTRLR_GO_X
14
D P701 NMV0505SA
+5V
2 D
5 2 15
5 ISO_5V_CAN -V_OUT GND MOTION_CTRLR_LIVE_X CT_LIMIT_OUT CT_LIMIT_IN MOTION_CTRLR_ESTOP_OK
3
9 H_MAN_ENABLE
4
Sheet 3 A-7 Sheet 3 A-7 Sheet 3 A-7 H_SOFT_ENABLE
16
1
4
8 AUTO_ENABLE_MO_CON
17 ACS

74VHC14

74VHC14
3
8 HCPL-0710 1 5
7 +5V
18
2
6
750 6
2 6
19
I/O X
1
SHLD 7
CAN_H 3
7
82C251
VCC_CAN TXD
1
4 5 4
CAN_TX 1K
X-AXIS MO-CON LIVE
Heartbeat from ACS 1K
CT OUT LIMIT
1K
CT IN LIMIT
8
20 Sheet 12
5 CANH RXD Active with Active with
CAN_L 6 5 SHIELD Blinks at 1 sec rate 21
9 CANL VREF To CPM limit sw activation limit sw activation
4
2
GND_CAN RS
8
1
CAN Port
453 when active 453 453 9
22
C-3
8
10
3
1 HCPL-0710 8
Sheet 3 D-6 23
7 0.0
CAN_RX 11
2 130 1 BAS16LT1
2 24
6
6 74VHC14 12
1
PLD_MITION_CTRLR_GO_X 25
SHLD
1 ISO_5V_CAN_GND Sheet 3 B-2 0 13
BAS16LT1 SHLD
P702 4 5
750 SHIELD 10.0K 0
0.0 0.0 X-AXIS MOTION CONTROLLER GO
1
0.1U BAS16LT1
C 1
1 C
1M 453 453
1 4 5 6 CAN_5V_OK
Sheet 7 C-3
1 74VHC14 SOFT ENABLE PS HORZ ENABLE PS AUTO ENABLE

2 3
10.0K
HMA121

1
1

74VHC14 453 453 453

ESTOP_OK_BFRD
Isolation barrier Sheet 3 C-6

MOTION_CTRLR_ESTOP_OK
74VHC14 74VHC14 Sheet 5 B-4

74VHC14

74VHC14
74VHC14
74VHC14 74VHC14
ESTOP_CONTROL_CLOSED_BFRD 74VHC14
Sheet 3 C-6 AUTO_EN_PLD

HCPL-0631 Sheet 3 B-2

B Sheet 3 B-2 SERVICE_MODE_ACTIVE_BFRD 1
VCC 8
B
2 7
SOFT_LIMIT_DOWN_BFRD 3 6
Sheet 3 A-2 4
1K GND 5
Sheet 3 B-2 SOFT_LIMIT_UP_BFRD HCPL-0631
1
453 VCC 8
Sheet 3 B-2 VERTICAL_HARD_LIMIT_DETECTED_BFRD 2 7 74VHC14
3 6 V_MAN_EN
Sheet 3 A-2 VERTICAL_DOWN_BLOCKED_BFRD 4
GND 5
Sheet 3 B-2

Sheet 3 A-2
1K 1K

Sheet 3 C-6

Sheet 3 D-6

Sheet 3 A-2

Sheet 3 A-2

Sheet 3 A-2

Sheet 3 A-2

Sheet 3 B-2

Sheet 3 B-2

Sheet 3 A-2

Sheet 3 B-2

Sheet 3 B-2

Sheet 3 B-2
1K 1K
Sheet 3 D-1
+24V
VERTICAL_HARD_LIMIT_DETECTED

Sheet 7 C-3 & Sheet 3 D-3

Sheet 3 C-3
VERTICAL_DOWN_BLOCKED

Sheet 7 B-1 PWR_FAIL

VERT_SPEED_CTRL_ENABLE

HORIZONTAL_POWER_ENABLE
SERVICE_MODE_ACTIVE

See Sheet 5 A-6

RLY_BD_12V_OK

CARBON_TOP_BRAKE
VERTICAL_POWER_ENABLE

CARBON_TOP_CLUTCH
VERTICAL_MOTOR_BRAKE
VERTICAL_ENABLE
ESTOP_CTRL_CLOSED
SOFT_LIMIT_DOWN

TOP_SUPP_CLUTCH
VERTICAL_DOWN

ABS_OVERSPEED_FAIL
PS_EN_AUTO_+

PS_EN_VERT_+
HDIR_RTN

PS_EN_AUTO_-

PS_EN_VERT_-
HDIR+
24V_UNREG_OK

PS_EN_HOR_+
SOFT_LIMIT_UP

HDIR-
HTP_RTN

PS_EN_HOR_-
HTP+

VERTICAL_UP
INVRTR_FAULT

HTP-

ESTOP_OK

ESTOP_CTRL

TOP_SUPP_BRAKE
SOFT_EN_+

SOFT_EN_-
MPWM1

A +5V
A
N/C

N/C

N/C

N/C

N/C

N/C
P710 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
CLEVELAND, OHIO 44143 U.S.A.
PROPRIETARY AND CONFIDENTIAL INFORMATION,
REFER TO SHEET ONE.

To Power Board L22491 Sheet 8 A-5 DWN T. NEMENZ

DWG SCALE NONE
D 4535 670 27511 A
DO NOT SCALE SHEET 4 OF 15 REV
453567027511 4
8 7 6 5 4 3 2 3-28-2003_15:04 1
 8 7 6 5 4 3 DWG. NO.
4535 670 27511
SH
5
1
REVISIONS

Carbon Top Absolute Encoder (alternate) Carbon Top Absolute Encoder

Control Board 362191 Assy (3)
ZONE REV DESCRIPTION DATE APPR'D

Mounted on lead screw shaft Mounted on lead screw shaft +15V

Synchronous Serial Interface (SSI) Synchronous Serial Interface (SSI) Differential driver
J715 P715
Baumer Assembly 362416 J742
Stegmann Assembly 362415 1 1 CT_ABS_ENCODER_CLOCK_+
LTC486
CT_ABS_ENCODER_CLOCK
1 2 2 CT_ABS_ENCODER_DATA_+
BAUMER +V STEGMANN J742 P742 L22456 TS_ABS_ENCODER_CLOCK
D RTN
2 +V 1 1 3 3 F3 D
DATA+
CLK+
DATA+
3
DATA-
2 2 4 4
0.5A Sheet 3 B-2
4 CLK+ 3 3 5 5
ZERO
CLK-
DATA- 5 4 4 6 6 CT_ABS_ENCODER_CLOCK_-
RTN
CLK- EN
6 RXD+ 5 5 7 7 CT_ABS_ENCODER_DATA_-
DV EN
RXD-
F/R 7 6 6 8 8
TXD+
DV/MT
8 TXD- 7 7 9 9 Differential receiver
SHIELD
9
SET
CW/CCW
8 8 10 10 LTC488 Sheet 3 B-2
10 SHIELD 9 9 0 CT_ABS_ENCODER_DATA
11 10 10
TS_ABS_ENCODER_DATA
12 11 11 J713
F2
13 12 12 1
14 13 13 2 0.5A
15 14 14 3 EN
EN
15 15 4

P767 J767
Absolute TS 5
6
1 1
Reset Jumper 2 2
To zero press button inside under rubber plug. Encoder 7

C L22520 Assy. 3 3 (Not Used) 8

C
9
4 4
0 TS OUT LIMIT Y_AXIS MO-CON LIVE
Attach momentarily to zero, Then remove. Sheet 3 B-2 ABS_OVERSPEED_FAIL 453 453

1K 1K
ABSOLUTE OVERSPEED FAIL
453 Y-AXIS MOTION CONTROLLER GO
MOTION_CTLR_LIVE_Y
P716 453
Sheet 3 A-7 +5V
P714
1 A+
2 B+ TS_LIMIT_OUT
Relative CT 3
1
HCPL-0631
PLD 3 74VHC14 Sheet 3 A-7 1
9
4 VCC 8 PLD_MITION_CTRLR_GO_Y
encoder 5
2
3
7
6
CT_POS_ENCODER_A
CT_POS_ENCODER_B
Horizontal Sheet 3 B-2 2
10
6
4 Absolute over CT MOTOR RELAY FEEDBACK 3
7 A- GND 5
L22478 8 B- speed detection Aciive with E-Stop OK 453
4
11 I/O Y
9 Except if horiz motor
Sheet 12 A-8 10 over temperature. 1K
5
12
J714
11
12 Sheet 3 A-7 CT_MOTOR_RELAY_FB 13

0 MOTION_CTRLR_ESTOP_OK
6
14
Sheet 13
Sheet 4 B-3 7
B
TS MOTOR RELAY FEEDBACK 15 C-2 B
TAPE_SWITCH 8
Sheet 3 C-6 453 SHLD

1K
J724 part of 0
TS_MOTOR_RELAY_FB
14
1 Sheet 3 A-7 0
2
PLD 2 HTP Leds (16) +5V TS IN LIMIT
15 Counter/HTP 453
3 TAPESWITCH ON
16
generator
1K
4
Part Of PLD2
HTP HDIR 17 453 TS_LIMIT_IN
18
5
1K
Sheet 3 A-7 CT_TAPE_SWITCH
TO 6 part of part of
19
GANTRY 7 P730 J730 J710 P710
LTC486 J717 P717
20 22 22 22 22 HTP_RTN RIGHT
L11924 21
8
18 18 18 18
HTP+ PLD_HTP
1 1 1 2
Foot Switch
2 2
9 20 20 20 20 HTP- N/C
22 HDIR+ PLD_HDIR FOOTSWITCH ON 3 3 Assy 362517
24 24 24 24
10 HDIR-
+5V
23 26 26 26 26
11 LEFT
28 28 28 28 HDIR_RTN 453 1 2
24
EN
A 25
12
part of EN 1K A
13
SHLD
L22491

On Power Board
PE1 L22449 Footswitch Base CLEVELAND, OHIO 44143 U.S.A.

4535 670 04781 PROPRIETARY AND CONFIDENTIAL INFORMATION,

REFER TO SHEET ONE.

Footswitch Top Cover DWN T. NEMENZ

DWG SCALE NONE
D 4535 670 27511 A
DO NOT SCALE SHEET 5 OF 15 REV
453567027511 5
8 7 6 5 4 3 2 3-28-2003_8:50 1
 8 7 6 5 4 3 DWG. NO.
4535 670 27511
SH
6
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D
Diagnostic & Debug Ports
RS232A_5V_OK 4 1
BAS16LT1 D&D_5V
Control Board 362191 Assy (4)
Sheet 7 C-3
74VHC14
453
BAS16LT1 BAS16LT1
Isolation barrier Diagnostic & Debug Ports
3 2
D +5V 10K HMA121 16
VCC MAX232 V+
2
BAS16LT1 ISO_5VDC_MC D
1 4
C1+ C2+ J705 RS232B_5V_OK 4 1
1 7 1
Sheet 7 C-3 453
+VIN +V_OUT 74VHC14 BAS16LT1 BAS16LT1
3 5
C1- C2- 2
NMV0505SA
3 2
2 5 11 T1IN T1OUT 14 3 10K
GND -V_OUT +5V HMA121 16 2
VCC MAX232 V+
10 T2IN T2OUT 7
4 Tornado TX1/RX1 1
C1+ C2+
4
J707
5
1 7 1
1 HCPL-0710 8 12 R1OUT R1IN 13 +VIN +V_OUT
6 3 5
C1- C2- 2
NMV0505SA
MPC_RS232_TX1 2 9 R2OUT R2IN 8
2 5 11 T1IN T1OUT 14 3
6 15
GND V-
6 J706 GND -V_OUT Spare1
4
1 10 T2IN T2OUT 7
5
4 5 2
1 HCPL-0710 8 12 R1OUT R1IN 13
SHIELD 6
3
4
Shell TX2/RX2 SPARE_RS232_TX1 2 9 R2OUT R2IN 8
8 HCPL-0710 1 6 15
GND V-
6 J708
5
1
2 2
6
MPC_RS232_RX1 6 4 5 2
SHIELD
3
5 4 4
Spare2
CPM Module SHIELD
8 HCPL-0710 1
C 3
5
C
Sheet 3 D-6 1 HCPL-0710 8 SPARE_RS232_RX1 6
2
6

MPC_RS232_TX2 2
+24V
6 5 4
SHIELD
10K
4 5
1 HCPL-0710 8 S
SHIELD
G IRFR9120
SPARE_RS232_TX2 2
8 HCPL-0710 1 6
10K D
2
C
MPC_RS232_RX2 6 4 5
+3.3V B
SHIELD 2N3904
10K MOTION CONTROLLER
5 4 E
13 ST16C554 17 MC_TX 8 HCPL-0710 1 BACKUP POWER
SHIELD VCC TXDA
30 7 MC_RX
VCC RXDA 10K
47 2
VCC
64 19 6 10K 10K
VCC TXDB
Isolation barrier 5
4
D7 RXDB
29
D6
3 51 5 4
D5 TXDC
2 41 SPARE_RS232_RX2 SHIELD
D4 RXDC
1
D3
68 53
B B_MPCD
67
D2
D1
TXDD
RXDD
63 REMOVE_KEEP_ALIVE B
Sheet 3 B-5 66
D0 Sheet 3 B-2 REMOVE_KEEP_ALIVE_ACTIVE
52 12 +5V
IOR DTRA
18 24 MO_CON_KEEP_ALIVE
IOW/R_W DTRB
46
DTRC MC_RX
16 58 8 HCPL-0710 1 ISO_5VDC_MC
20
CSA/CS DTRD J711
Sheet 3 B-5
B_MPCA
50
54
CSB/A3
CSC/A4 RTSA
14
22 6
2
5 To Motion
CSD RTSB 9

UART_RD/WR
32
A2
RTSC
RTSD
48
56
4
8
Controller
33 5 4
A1 3
UART_CS 34
A0 CTSA
11 SHIELD
130 7 ACS J1 L22496
Sheet 3 C-3 UART_RESET
37
RST/RST CTSB
25
45 16
LTC1387CSW
18
2
UART_INT 15
INTA/IRQ
CTSC
CTSD
59 MC_RX_ISO 17
RB
RA
VCC
A
4
1
6 RS-422 and
21 5 SHLD
INTB MC_TX B
49
55
INTC RIA
8
28 1 HCPL-0710 8
MC_TX_ISO 15
DY Y
6
7
ACS Logic
INTD RIB Z
38 42 1 8
39
RXRDY
TXRDY
RIC
RID
62 2
0.1U
C1+ 485/232
VDD
3 Power
65 6 2 14 3 0.0 0.0
INTSEL C1- SLEW
31
CDA
9
27
20
C2+ ON
13
12
Sheet 12 D-7
16/68 CDB RXEN
43 4 5 19 11
CDC C2- VEE
35 61 SHIELD 9 10
X1/CLK CDD 0.1U DXEN GND 0.1U
A 36
X2/CLK
10
A
DSRA
6 26 3 0.1U
GND DSRB
23 44
GND DSRC
40 60
GND DSRD
57
GND Isolation barrier 3
CLEVELAND, OHIO 44143 U.S.A.
PROPRIETARY AND CONFIDENTIAL INFORMATION,
REFER TO SHEET ONE.

DWN T. NEMENZ
DWG SCALE NONE
D 4535 670 27511 A
DO NOT SCALE SHEET 6 OF 15 REV
453567027511 6
8 7 6 5 4 3 2 3-28-2003_8:51 1
 8 7 6 5 4 3 DWG. NO.
4535 670 27511
SH
7
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D

DC Power L22489 Control Board 362191 Assy (5) +3.3V ISO +5V

+5V +3.3V +24V +15V -15V

Sheet 2 A-4 +5V +3.3V ISO
PLD Power (3) 10K
D P704 D
F1 PT6405E ERROR_5VDC
1 2 11
VIN VOUT
3 10 BAS16LT1
2 6.3A VIN VOUT
4
VIN VOUT
9 Over/Under ERROR_3VDC_PLD
3 1
NC Voltage Monitor(s) BAS16LT1
4 ERROR_3VDC
5
GND
X7
5 6 BAS16LT1
GND
7 VOUT 12 8 34161D ERROR_24VDC
6 +24V GND VCC
8 ADJ 1 6
GND VREF OUTPUT_1 BAS16LT1
7 7
MODE_SEL ERROR_+15VDC
F6 2
8 INPUT_1
3 5 BAS16LT1
INPUT_2 OUTPUT_2
9 2A 4 ERROR_-15VDC
-15V GND
Key BAS16LT1
F5 +3.3V ERROR_ADC_5VDC
11
+15V
3.3v logic power
12 0.8A BAS16LT1
LX8117A-33
F4 3 2
13 VIN VOUT
0.8A 1 ADJ/ VOUT 4
A
GND (TAB)

RS232A_5V_OK
+15VDC -15VDC +24VDC +5VDC
Sheet 6 D-8
BAS16LT1
RS232B_5V_OK
Sheet 6 D-4
C C
1.5K 1.5K 2.43K 453 Vert A/D power CAN_5V_OK
BAS16LT1
1
+VIN +V_OUT
7 ADC_+5V Sheet 4 C-5
BAS16LT1
NMV0505SA RLY_BD_12V_OK
A
2 5 ADC_+5V_RTN
Sheet 4 A-6
GND -V_OUT A-3 BAS16LT1

P709 Voltage monitor signals

Sheet 3 D-2
L22505 Sheet 15 C-4

Active if voltage over 4.86v

WPR_OVR_V
4.86V - MC33284D

-15V
+ 4.70K

Wiper moves CCW when extended. Vertical POT failure WPR_OVR_V

detection circuit Sheet 3 A-2

VERT TRANSDUCER WPR_UNDR_V +5V

0.101V -
Assy 314031 MC33284D

+15V
B VERT_POT_REF
VERT_POT_SIGNAL + 4.70K B
0 LED4
UP J718 P718 MC33284D
WPR_UNDR_V SHUNT2
CCW RED 1 1 VERT_POT_REF - 453
S GREEN 2 2 VERT_POT_SIGNAL
Active if voltage under 0.101v
+ PWR_FAIL_2
500 BLACK 3 3 VERT_POT_RTN
CW 74VHC14 74VHC14
CW
Sheet 3 C-6
DOWN A

ADS7820U
VERT_POT_SIGNAL 1 28 ADC_+5V
V_IN V_DIG
2 27
AGND1 V_ANA
3 SHUNT1
4
REF 10K PWR_FAIL
CAP
5VDC Reference B_MPCD
C
A
DB11
6
7
Sheet 3 B-6 B
2N3904
Sheet 4 A-8
+15V ADC_CNVRT DB10
24 8
R/C DB9
ADC_CS 25 9 E
+15V
Sheet 3 C-3 ADC_BUSY
26
CS
BUSY
DB8
D7
10
11 11
D6
MC33284D V+ 19 12
- 5
LM6321M
12 20
DZ_A D5
13
2
REF02BU
6
+ 21
DZ_B D4
15
VIN VOUT + V- 22
DZ_C D3
16
A 3
TEMP
3 1 2 6 7 8 9 13 14
DZ_D D2
D1
17 A
4 5 18
GND TRIM D0
23 ADC_+5V_RTN
5
BYTE
14
C-5
AGND2 DGND 0
This is where analog and CLEVELAND, OHIO 44143 U.S.A.
-15V A
digital ground are connected. PROPRIETARY AND CONFIDENTIAL INFORMATION,
REFER TO SHEET ONE.

DWN T. NEMENZ
DWG SCALE NONE
D 4535 670 27511 A
DO NOT SCALE SHEET 7 OF 15 REV
453567027511 7
8 7 6 5 4 3 2 3-28-2003_8:51 1
 8 7 6 5 4 3 DWG. NO.
4535 670 27511
SH
8
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D

(Simplified diagram some details omitted for clarity) CT BRAKE POWER CT CLUTCH POWER
J724
13
SHLD
0.0
Power Board (See T61-2018 for details) +24VDC UNREG
BRAKE_POWER_24V 1
P725

CT_BRAKE 2
D D
Assy 362192
25
12 0.0 CLUTCH_POWER_24V3
+5V +12V
24 A
CT_CLUTCH 4
11
A-4 CARBON_TOP_BRAKE A 1 4
23 5
10
HDIR+
HDIR- A-6 A-3 CARBON_TOP_CLUTCH B D LED X 5
B
TS_BRAKE 6
Brake/Clutch/Relay
22 A-5 C
HDIR_RTN TOP_SUPPORT_BRAKE C
21
9
HTP+ A-5 A-3
TOP_SUPPORT_CLUTCH D
B
2N3904
2 3 IRL520NS 3.32K
C 7 Drive Signals
HTP- A-6 A-3 HMA121 G TS_CLUTCH 8
8 A-6 S D
20
HTP_RTN
A-6 Pass Through +5V
E E 9 To J725
From Gantry 19
7
SOFT_EN_+ 2 K2 ESTOP OK Typical (5)
2
E MOTOR_RELAYS 10 Sheet 14 D-8
SOFT_EN_- A-5 3
L11924 18
6
PS_EN_VERT_+ A-5 4 BAS16LT1 A N/C
11
PS_EN_VERT_- A-4 1K K1 2 12
5 A-4 4 B N/C
PS_EN_HOR_+ +5V 3
17
PS_EN_HOR_- A-4 + VCC
1
4
+24VDC UNREG
N/C
13
4
PS_EN_AUTO_+ A-4 1K X2 E-Stop Charge Hold Circuit 14
16 A-4 3 D Hold On Circuit CT Used to keep brakes and clutches N/C
PS_EN_AUTO_- OUT
3 A-4 1 15
VHEDCS-.10
Brake & Clutch Only powered momentarily after power is removed. N/C

+
15 2
2
ESTOP_OUT - COM G IRLL014N
-
K1 16
14 5 S 1K 10 5.6
ESTOP_IN +24VDC UNREG 1N5400
1 ESTOP_OK 0.5W 10000UF +5V
E-Stop Current Sensor A-5 & B-3 35V
D 5.6 5.6 1N5400 P728
7.5V 0.5W 0.5W 10000UF 1
+24VDC UNREG 2
MMSZ4693T1 35V
G IRLL014N
C 24V_UNREG_OK 5.6
0.5W
5.6
0.5W
2
C
S 3
J722 AC1 MMSZ4693T1 MMSZ4689T1 A-6 5.6 2
4
1 1K
7.5V 10K 0.5W Vertical
From Servo X-fmr 2
- +
HMA121
+5V A-6 V-MOTOR-12V_OK 5

and L22493 3
N/C +12V
2
ESTOP CONTROL CLOSED B-7 SOFT_LIMIT_UP A Typical (4)
6 Drive Signals
N/C AC2 2200UF LM317 A VERT_UP_RLY 7
B-7 VERTICAL_DOWN_BLOCKED B
(Bulk 24 AC Supply) 4 50V VIN VOUT
C
C
B VERT_DOWN_RLY 8 To VMON Board
ADJ E-Stop 1 A-4 VERTICAL_ENABLE B
Sheet 2 B-1 2N3904 C VERT_EN_RLY 9 Sheet 9 C-8

+
A-5 VERTICAL_SPEED_CTRL_ENABLED
243 2.10K Control K2
D VERT_SPD_CTRL_EN_RLY 10
- E
2 S1A 2 Relay 453 10
A-5 MPWM1 11
P727
1 VERTICAL_UP A-6 INVRTR_FAULT 12
A-4 Note: pwr_fail or abs_overspeed_fail

HMA121
2 SOFT_LIMIT_UP
P726 D
A-7 S1A S1A 18VAC FROM can inhibit E-Stop relay closure.
3 VERTICAL_DOWN 1
A-4 SERVICE MODE G PWR_FAIL
A-7 P723
Vertical 4 SOFT_LIMIT_DOWN
A-7
2 +5V E-Stop Control S VERTICAL_HARD_LIMIT_DETECTED 1
5 VERT 3
X-FMR Relay Feedback IRLL014N
C
ABS_OVERSPEED_FAIL
HORIZONTAL_POWER_ENABLE 2 To power SSRs
Limits/Brake 6
BRAKE
DISENGAGED
Sheet 2 D-3 9 K2 3904
B
1K VERTICAL
3 L22485
8 HORIZONTAL
7 POWER 4
To J727 8
3.32K
IRL520NS 453
+5V 7 E
1K
ENABLE 2
POWER
ENABLE
N/C
5
Sheet 2
N/C
G

B Sheet 14 C-4 9 VERT_BRAKE_A S1A S1A

10K
C 1K 453
453
6 B-5 B
S
D

10 VERT_BRAKE_B B
3904
11 VERTICAL_POWER_ENABLE ESTOP CONTROL
12 2 E C-4 ESTOP_OK
13
VERTICAL_DOWN_BLOCKED C-4
14
4.70K SERVICE_MODE_ACTIVE
VERTICAL_HARD_LIMIT_DETECTED

P731
B-7 & C-4

+5V
1
1K
To Service Switch
C-5

C-2
B-4

B-7

B-2

B-2

B-4
2
D-7

D-7

D-7

D-7

D-7

D-7

C-4

C-7

C-7

C-7

C-7
C-4
C-7

C-7

C-7

C-7

D-5

D-5

D-5

D-5
B-2

B-7

B-7
L22514

HORIZONTAL_POWER_ENABLE
A-7 SERVICE_MODE_ACTIVE 3
ESTOP_CTRL_CLOSED

VERT_SPEED_CTRL_ENABLE
SERVICE_MODE_ACTIVE
VERTICAL_DOWN_BLOCKED

Sheet 2
SOFT_LIMIT_DOWN

V-MOTOR-12V_OK

VERTICAL_POWER_ENABLE

VERTICAL_MOTOR_BRAKE
PWR_FAIL

INVRTR_FAULT

ESTOP_CTRL
24V_UNREG_OK

4
HDIR_RTN
HDIR+

PS_EN_HOR_+

CARBON_TOP_CLUTCH
PS_EN_AUTO_+

ABS_OVERSPEED_FAIL
CARBON_TOP_BRAKE
+24V
HDIR-
HTP_RTN

PS_EN_VERT_+
VERTICAL_ENABLE
MPWM1
HTP+

PS_EN_AUTO_-

TOP_SUPP_CLUTCH
TOP_SUPP_BRAKE
PS_EN_VERT_-
VERTICAL_DOWN
HTP-

ESTOP_OK

SOFT_EN_+

PS_EN_HOR_-

VERTICAL_UP
SOFT_EN_-

C-8
SOFT_LIMIT_UP

P721

+5V
L22504 Sheet 15 C-4
N/C

N/C

N/C

N/C

N/C

N/C
A A
P730 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

To Control Board L22491 Sheet 4 A-5 CLEVELAND, OHIO 44143 U.S.A.

PROPRIETARY AND CONFIDENTIAL INFORMATION,
REFER TO SHEET ONE.

DWN T. NEMENZ
DWG SCALE NONE
D 4535 670 27511 A
DO NOT SCALE SHEET 8 OF 15 REV
453567027511 8
8 7 6 5 4 3 2 3-28-2003_8:51 1
 8 7 6 5 4 3 DWG. NO.
4535 670 27511
SH
9
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D

J735
L23317
J772 P772 Vert Brake Assy 362323
1 1 1 5V Vertical Monitor J775
1 1
2 2 2 5V P775

VERT_BRAKE
D D
Vertical Drive
3
4
3
4
3
4
GND
GND
Assy 362508 2
3
2
3
1

1SMA15 4 4 2
5 5 5 V_MOTOR_12V_OK
Signals To 6 6 6 SERVICE_MODE_ACTIVE
VER_BRK
Relay Board 7 (GREEN) 1SMA15
8
Sheet 10 D-7 9
J773 P773
2.43K S1A
10 1 1 V_UP_RLY
+5V
11 2 2 V_DOWN_RLY
12 3 3 V_EN_RLY Vertical brake Drive
4
4 4
3
From Power Board
5 5 MPWM1
6 6 INVRTR_FAULT
2 L22480 TO REGEN ASSY
7 7 Fault interlock relay
P759
1
Sheet 14 D-2 Sheet 11 B-5
PE3 Closed when
L22479 P771 there is no fault. Vertical Brake Interlock
J728 J771
1 1 1 5V P777 J777 L23318 J782 P782 Closed when 230VAC Present
2 2 2 5V 1 1 1 1
C 3 3 3 GND
1 K1 6
2 2 2 2
22
21
C
Vertical Drive 4 4 4 GND K1 4
8
3 3 3 3 24
5 5 5 V_MOTOR_12V_OK FAULT 4 4 4 4
(YEL) 16
Signals From 6 6 6 SERVICE_MODE_ACTIVE 5 5 5 5 OVR-TMP
12
7 7 7 VERT_UP_RLY 6 6 6 6 +5VDC
Power Board 8 8 8 VERT_DOWN_RLY FAULT 7 7 7 7 IL_RLY_CLSD
11
14
TP6
Sheet 8 C-2 9 9 9 VERT_EN_RLY
230V_IL_RLY_CLSD
8 8
10 10 10 VERT_SPD_CTRL_EN_RLY (GREEN) +5V
230V_IL_RLY_CLSD
11 11 11 MPWM1
10K PE3 Part of Regen Assy
12 12 12 VERT_FAULT

Shown for clarity

PE3 OVR_TMP
10K

QUAD_ENCODER
Control
L23490J778
5VRET
5VRET2
1
2
3
P779
1
2
J779
1
2
1
2
P778
1
2
GND
5V
Logic 5 6

74HC14
I- K1
4 3 3 3 3 I+ 11
I+ I-
5 4 4 4 4 I- 13
A-
6 5 5 5 5 B+
N/C 9
OVR-TMP
B A+
5V
7 6 6 6 6 B- (YEL) B
8 7 7 7 7 A+
5V1
9 8 8 8 8 A-
B-
10 9 9 9 9
B+
10 10 10 10

VERTICAL_DRIVE_ENCODER_H5D PE3

Vert Encoder Assy 362530 The vertical monitor assembly compares the command signals with the encoder feedback.
If they do not agree the brake is applied and a fault is generated.
Alternate Encoder Assembly Conditions include incorrect direction, speed, regen overtemperature,
QUAD_ENCODER
J778
1
230VAC missing or enable without direction command.
1 2
5V
2 3
A+
3 4
A-
4 5
B+
5 6
B-
6 7
I+
7 8
I-
8 9
A 5VRET
SCRN
9 10 A

VERTICAL_DRIVE_ENCODER_QUANTUM CLEVELAND, OHIO 44143 U.S.A.

PROPRIETARY AND CONFIDENTIAL INFORMATION,
REFER TO SHEET ONE.

DWN T. NEMENZ
DWG SCALE NONE
D 4535 670 27511 A
DO NOT SCALE SHEET 9 OF 15 REV
453567027511 9
8 7 6 5 4 3 2 3-28-2003_8:51 1
 8 7 6 5 4 3 DWG. NO.
4535 670 27511
SH
10
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D

D D
Note: Hazardous voltages present in this circuitry!
+5V
P735
1
2
3
Relay Board
Vertical Drive SERVICE_MODE_ACTIVE

Signals From
4
5 V-MOTOR-12V_OK
362382 Assy
6 SERVICE_MODE_ACTIVE
Vertical Monitor Board 7 VERTICAL_UP_RELAY Circuitry simplified for clarity.
1 1 1 1
8 VERTICAL_DOWN_RELAY
and cable L23317 See Schematic T61-2570 for details. P736

+
K1 K2 K3 K4
9 VERTICAL_EN_RELAY - - - - 1
16 16 16 16
Sheet 9 D-8 10 VERT_SPD_CTRL_EN_RLY
UP DOWN ENABLE NORMAL MODE SPEED ENABLE
2
11 MPWM1 3
12 INVRTR_FAULT
N/C
4 Inverter Control
C 5 C
+5V 6 Signals To L22506
7
DCP010512P-U
NORMAL MODE SPEED ENABLE
K4 6 SERVICE_MODE_SPEED
10K
8
and Inverter
1 6 ISO_+12V
VS_IN V+OUT
14 8
4
8
SPEED 10K 9 Sheet 11 C-8
SYNC_IN SYNC_OUT 10
K3 6
2 5 10K 11
0V_IN 0V_OUT 4
8 12
ENABLE 13
1 HCPL-0710 8
14
TL084BCD
2
0.1 - 15
6 NORMAL_MODE_SPEED
+ 16
10K 10K

4 5 1.0
SHIELD

MMSZ4693T1
Low Pass Filter
8 HCPL-0710 1
7.5V DOWN
2 8
6 1K 4
B 6 K2 B
5 4
SHIELD
UP
Power Monitor 8
4
6 K1

Note: This isolated circuit

Isolation Barrier
floats at 150 VDC! P738 1 2 3 4 5 6 7 8 9 10

Direct Inverter Control

Signals From Service Mode
Push Button Switches
Sheet 2 C-1
A A

CLEVELAND, OHIO 44143 U.S.A.

PROPRIETARY AND CONFIDENTIAL INFORMATION,
REFER TO SHEET ONE.

DWN T. NEMENZ
DWG SCALE NONE
D 4535 670 27511 A
DO NOT SCALE SHEET 10 OF 15 REV
453567027511 10
8 7 6 5 4 3 2 3-28-2003_8:52 1
 8 7 6 5 4 3 DWG. NO.
4535 670 27511
SH
11
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D

362309 Assy
Vertical Brake
D
P775
362323
Vertical Drive
Note: Hazardous voltages present in this circuitry! D
To Vertical 1

Monitor Board 2 Motor EARTH

3 PE3 Note: Shunt resistors active during
Sheet 9 D-3 4
+MTR_BUS
vertical down motion only.
300VDC RED
Spring Applied
Power Released GRY
L22519 100K SHUNT1
24VDC PE3 1W 50
50W
90 DEGREE CENTIGRADE
DOWN 1 2
362512 Assy
ORG Hi-heat Thermostat
J783 P783 50 mounted on same
VERT_DOWN
50W
BLK plate as resistors
Normally closed
U V W 220

DOWN_SHUNT 4
20
C 3 phase Motor 2W C
PE INV L23290 PE REGEN

Control Inverter SHUNT2

INVRTR_RTN

2
T99G-1010 C

1 G
J736
1
P1 E 4
3 IRG4BC20UD-S
P1 Return J1

WHT
2

YEL
3
P2 60 120 230 115
4
P2 Speed Voltage Hz 4 4

5
L22506 P3
Inverter Control 6
P3 5V Ref Out
7 Inverter DC Neg J4 K&B_J4 L23289_BLK

Signals From 8 Bus Voltage J3 K&B_J3 L23289_RED

Pos
Relay Board 9
10 CONN2
Sheet 10 C-2 11
3
F Foreward
B 12 2 B
13 S Stop AC LINE CONN1
14 1
15
R Reverse L2 L1 A/M
CONN2 P782 Vertical Brake Operation Enable
1 22 K1
2 21
To Vertical 3 24
4
Monitor Board 5 OVR-TMP
6 +5VDC
Sheet 10 C-2 7 IL_RLY_CLSD
K1
12

Inverter Panel L23288

11
14

BRN

362390 Assy BLU A2 K1

230VAC Interlock Relay
Inhibits brake operation
Regen Assy 362513
A1
if 230VAC is not present

P781 L2 L1 P780
A A

Note: Hazardous voltages present in this circuitry! 230 VAC from CLEVELAND, OHIO 44143 U.S.A.
Line Filter PROPRIETARY AND CONFIDENTIAL INFORMATION,
REFER TO SHEET ONE.
Sheet 2 B4 DWN T. NEMENZ
DWG SCALE NONE
D 4535 670 27511 A
DO NOT SCALE SHEET 11 OF 15 REV
453567027511 11
8 7 6 5 4 3 2 3-28-2003_8:52 1
 8 7 6 5 4 3 DWG. NO.
4535 670 27511
SH
12
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D
L22500
ACS 1381BERA
Horizontal Motion Controller PE5
Single AxisCHASSIS GND
CT_MOTOR _RELAY_A
1 362313 assy
7
ACS J1 J1 RS422 4 P753 C-8
1
SHIELD
Dynamic
D 2
R
Braking CT Motor D
P711 L22496

0.5_OHM
RX232
S
Motion Control 1 3
TX232
J7 MOTOR T
Resistor
+ Encoder
2 4 Assy # Velocity Regulation
Backup Power 3 5
5L
U
CT_MOTOR _RELAY_C
3 362474
RS232-GND
and RS-422Serial PE 9

M
4 6 PE PE7_CT_MOTOR
TX+ 6
Communication 5 7
TX-

To/From Control 6
7
8
9
RX+ CT_MOTOR
RX-
Board 8
J8 CONTROL SUPPLY
Relay and brake resistor mounted on cable manager track guide.
- THERMALSW1
Relay contact B on page 14 B-5
Sheet 6 B-2 9 1
24VDC
1 1 2
1 2
24RTN
3
J5 PEG/HSSI 4 50 degree C
VIN1 5 N/C thermal switch
L22455 From VIN2 J9 DRIVE SUPPLY 6
CT Motor Encoder mounted on
From Sheet 2 B-1 PE 7

Mounted on rear 8 horizontal

Of motor 9
P712
motor body
C L22495
Normally closed C
(Velocity Regulation) P753 J753
L22488 J2 ENCODER 1 1

QUAD_ENCODER
1 1 1
+5L
J3 I/O + SAFETY (I/O X) 2
14
1
2 2 2 Digital Input 1 15
1 A+ CT_MOTOR _RELAY
5V 2 3
2 3 3 3 Digital Input 2
A+ A- 16
3 3 B A
A- 4 4 4 Digital Input 3 4
4 B+
B+ 4 17
5 5 5 5 Digital Input 4 MOV
B- B- 5
6 5
I+
7
6 6 6
+5L RTN
Digital Input 5 18 J797 P797 Relay MOV
I- 6 6
5VRET
8 7 7 7
HA
Digital Input 6
19
Assy
9 7 362457
SCRN 8 8 8 Digital Input 7 7
HB
8 20
9 9 9 Digital Input 8
I+ 8
Part of 362313 motor assy. 10 Output 1
9
21
J799
I-
10 9
11
MTMPR
Output 2
11
22
J798 L22499 Sheet 15 C-4
12 Output 3 10
CT Position Encoder 13
Shield
Output 4
12 23
+5L 11
13
Mounted on lead screw shaft 14
HC
Output 5
14 12
24
15 V_RETURN
MTMP 25
(For Position Information V_SUPPLY
15
SHLD
13
16
B and HTP Generation)P744 J744 L22477
P4A J4A J4 ENCODER 2 AGND
17 B
QUAD_ENCODER
1 1 1 1 1
+5L
E_STOP
18
0 Motion Controller (X)
Right Limit
2 2 2 2 2
5V
1
2 3 3 3 3 3
A+
Left Limit
19 To Control Board
A+ A- 20
3 Analog OUT
A-
B+
4
4 4 4 4 4
B+
Analog IN-
21 Sheet 4 D-1
5 5 5 5 5 5
B- B- 22
6 Analog IN+
I+ 6 6 6 6 6
7 I+ 23
I- Output 6
8 7 7 7 7 7
5VRET I- 24
9 Output 7
SCRN 8 8 8 8 8
+5L RTN 25
Output 8
9 9 9 9 9
Shield
362417 or 362424
P755
1
P4B J4B L22521
J716 L22478 1 1 2 IN and OUT Limit Switches
1 2 2 3 Sheet 14 B-7
2 3 3
3 4 4
CT Position 4 5 5

Encoder 5 6 6
Note: Alternate for Dual Axis ACS 1292B (Not used at present time).
6 7 7
A To Control 7 8 8 A
Board 8 9 9

Sheet 5 B-8 9
10 CLEVELAND, OHIO 44143 U.S.A.
PROPRIETARY AND CONFIDENTIAL INFORMATION,
11 REFER TO SHEET ONE.

12 DWN T. NEMENZ
DWG SCALE NONE
D 4535 670 27511 A
DO NOT SCALE SHEET 12 OF 15 REV
453567027511 12
8 7 6 5 4 3 2 3-28-2003_8:52 1
 8 7 6 5 4 3 DWG. NO.
4535 670 27511
SH
13
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D

D For Second Axis Horizontal Motion (Optional) TS_MOTOR _RELAY_A XXXXX

+
D
1

LXXXXX
7
4
TS_MOTOR
R?
R 1_OHM

M
PE PE6
ACS 1292B S TS_MOTOR _RELAY_C
3
T
Y_MOTOR 9
TS Motor Encoder Lxxxx U 6
P? P? Y_ENCODER_1
QUAD_ENCODER
1
2
1
2
1
2
+5L
I/O_Y_SAFETY
PE
-
5V
A+
1
2
3
3 3 3
A+
A-
Digital Input 9
Digital Input 10
1
2 Not Designed (Future)
A- 4 4 4
4 B+ 3
B+ Digital Input 11
5 5 5 5
B- B- 4
I+
6
6 6 6
Digital Input 12 L22497 J714
7 +5L RTN 5
I- Digital Input 13 1
8 7 7 7
5VRET HA 6 9
9 Digital Input 14
SCRN 8 8 8
HB
Digital Input 15
7
2
10
To Control Board
9 9 9
I+ 8 3
Digital Input 16
10
I-
Output 9
9
4
11 Top Support
11
12
C 12
MTMPR
Output 10
10
5 Motion Connector Y C
Shield 11
Output 11 13
13
+5L 12 6
14
HC
Output 12
13
14 Sheet 5 B-1
Output 13 7
15
MTMP 14 15
V_RETURN
8
15 SHLD
V_SUPPLY
Lxxxx Y_ENCODER_2 16
TS Position Encoder P? P?
1 1 1
AGND
17 0
QUAD_ENCODER +5L N/C
2 2 2 18
1 A+ Right Limit
5V
2 3 3 3 19
A+ A- Left Limit
3
A- 4 4 4 20
4 B+ Analog OUT
B+
5 5 5 5 21
B- B- Analog IN-
6
I+ 6 6 6 22

5VRET
I-
7
8
9
7 7 7
I+
I-
Analog IN+
Output 14
23
P762 J762 2
Not Designed (Future)
SCRN 8 8 8 24 1 1
+5L RTN Output 15 8 TS_MOTOR _RELAY_B
9 9 9 25 2 2 5
Shield Output 16
Top Support Motor Relay Feedback
Not Designed (Future) Top Support IN/OUT Limits
B J763 P763 P? P? TS_OUT_LIM B
1 1 1 1 Lxxxx 1 2
2 2 2 2
3 3
4 4 P? P? Lxxxx P? P? TS_IN_LIM
5 5
1 1 1 1 Lxxxx 1 2
2 2 2 2
3 3

P754
1
2
3
Tape Switch/CT motor Relay Feedback
4 Sheet 14 B-7
5

A A

CLEVELAND, OHIO 44143 U.S.A.

PROPRIETARY AND CONFIDENTIAL INFORMATION,
REFER TO SHEET ONE.

DWN T. NEMENZ
DWG SCALE NONE
D 4535 670 27511 A
DO NOT SCALE SHEET 13 OF 15 REV
453567027511 13
8 7 6 5 4 3 2 3-28-2003_8:52 1
 8 7 6 5 4 3 DWG. NO.
4535 670 27511
SH
14
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D

CT Brake - not used

J764 L22498
1 1
J765 1 1
P765
2 2 2 2
3 3

CT_BRAKE
1
CLUTCH-A CLUTCH-A

D P764 A MOV Assy D

2
L22499 362491
J725 L22486 J749 P749 MOV

CT_CLUTCH
1
1 1 1
2 2 2
2
3 3 3
To 4 4 4
B
CLUTCH-B
Power 5 5 5
CLUTCH-B
6 6 6
Board 7 7 7 P799
CT Relay/Motor
8 P798 Thermal Switch
Sheet 8 9 Switch - Sheet 12
D-2 10 J750
1
P750
1 B-2 J759
11 1
2 2
12 2 Brake Drive To Vertical

TS_CLUTCH
3 3
13 1 3
14
4 4
4 Monitor PCB Sheet 9 D-3

TS_BRAKE
5 5 1 2
15
6 6
16
2
C 7 7
C
8 8
Lxxxx
Vert Soft Limit SWs - Faston
J727 L22480 V_UP_SOFT_LIM

Not Designed 1
2
1 2

1 13
V_DOWN_SOFT_LIM

2 14
TS-MOTOR_RELAY
(FUTURE) To
3
4
1 2

5
Power 6
7
Board 8

Sheet 8 9
Vert Hard Limit SWs - Screw Term
10
V_DOWN_HARD_LIM
L22492
CT Motor Relay Feedback
CT_MOTOR _RELAY_B
B-7 11 1 2
J754 12
2
1
8 13 V_UP_HARD_LIM
2 5 1 2
To Cable L22497 3
14

Sheet 13 A-2 4
Relay contact A & B on page 12 D-3
B 5 B
J758 P758 CT_OUT_LIM
1 1 362392 1 2
2 2
J755
1
To Cable L22495 2
P760 J760
L22490 J761 P761 CT_IN_LIM
Sheet 12 A-3 3 1 1 1 1 362418 1 2
2 2 2 2
3 3

Tape Switch
Transition
Board P_RH J_RH TAPESW RH
1 1 L22501 1 2
4535 670 04771 2 2
P757 J757 L22487 P796
J796 P752
J752 L22502
1 1 1 1 1 1
2 2 2 2 2 2

A 3 3 3 3 3 3 P_LH J_LH TAPESW LH A

1 1 L22501 1 2
PE8A PE8A PE9A PE9A
2 2

CLEVELAND, OHIO 44143 U.S.A.

PE8 PE9 PROPRIETARY AND CONFIDENTIAL INFORMATION,
REFER TO SHEET ONE.

DWN T. NEMENZ
DWG SCALE NONE
D 4535 670 27511 A
DO NOT SCALE SHEET 14 OF 15 REV

8 7 6 5 4 3 2 3-28-2003_8:52 1 453567027511 14
 8 7 6 5 4 3 DWG. NO.
4535 670 27511
SH
15
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D

D D

Gantry Earth L23524 Redundant Safety Ground

1 and 2 L22524
(Gantry Cables) PE1 - PT Base Front PE2 - Base Panel Assy PE3 - PT Base Rear
L22449
Vert Motor
Foot Switch L22517 (L22483) Line Filter
J709
Control Board L23317 Shield
C L22494 L23318 Shield C
L22505
J721 L23490 Shield
Parenthesis (LXXXXX) Power Board
L22504 L22479 Shield
Indicate Partial L22512 Shield
DC Power Supply J1-1
Cable Shown (L22482) PE INV
PE REGEN
L22519 L23290

Near Toroid X-Fmr

PE4 - Front Scissor PE5 - ACS Chassis
PE7 - CT Motor
(L22445) (L22500) L22503
L22445 Shield PE6 - Sub Frame PE8 - Top Support

B L22516
ACS P9-PE B
(L22445) (L22487)
Top Support Motor
Servo X-Fmr Shield (FUTURE) PE8A PE8A
362310 Tape Switch
PE9A PE9A
Transition PCB
Assy 4535 670 04771

PE9 - Carbon Top

A A

CLEVELAND, OHIO 44143 U.S.A.

PROPRIETARY AND CONFIDENTIAL INFORMATION,
REFER TO SHEET ONE.

DWN T. NEMENZ
DWG SCALE NONE
D 4535 670 27511 A
DO NOT SCALE SHEET 15 OF 15 REV

8 7 6 5 4 3 2 3-28-2003_8:53 1 453567027511 15