CareFusion Alaris Gateway Workstation - Service Manual

Alaris® Gateway Workstation
Technical Service Manual


Contents
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product Familiarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Purpose of this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Features of the Workstation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Routine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Required Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Required Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical Safety Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Safety Test Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
First Electrical Safety Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Second Electrical Safety Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Power-up Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Beacon (where fitted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pump Loading/Removal Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Setting the Time and Date. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Recommended Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cleaning the Workstation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Performance Verification Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Workstation has been Dropped or Damaged. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Workstation has been Exposed to Fluids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Workstation Will Not Power from AC Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Power Not Present at Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Warning LED Remains Lit when Pump is Removed from Tile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Tiles not Shown in the Web User Interface or PDMS (Software v1.1.3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Tile Failure and Portal System Fault Indicator (SFI) alarms when Pump is fitted to a Tile. . . . . . . . . . . . . . . 17
System Fault Indicator (SFI) Alarms - Compact Flash (CF) Card Failures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Circuit Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Functional Module Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
The Alaris® Gateway Workstation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Feature Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Electronics Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Module Overview Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Services Board and Single Board Computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Low Voltage Power System Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Tile Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Ethernet Isolation Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1000SM00015 Issue 8 2/72


Power Supply Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Battery Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Corrective Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Torque Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Base Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3 Tile Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Front Cover and LVPS PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Services Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Upper Comms Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lower Comms Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
IEC Pod/Rear Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Saddle Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Cabling Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2 Horizontal Module - 1000SP00633. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2 Vertical Module - 1000SP00632. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2 Vertical Module (2-3-5 only) - 1000SP01290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2 Vertical Module (0-3-5 and 2-3-5 only) - 1000SP01411. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3 Horizontal Module - 1000SP00634 and 1000SP01410. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4 Horizontal Module - 1000SP00635. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Base Unit (option 1) - 1000SP00636. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Base Unit (option 1)(0-3-5 and 2-3-5 only) - 1000SP01282. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Base Unit (option 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Base Unit (option 2 with Quad RS232 spares kit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Base Unit (option 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Configurations - 3X, 5X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Configurations - 7X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Configuration - 9-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Configuration - 2-3-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Configuration - 0-3-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Mounting Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Available Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Trolley Mounting Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Bar Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Pole Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Mounting Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3x0, 3x2, 3x3 and 3x4 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9x2 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
0x3x5 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
2x3x5 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
1000SM00015 Issue 8 3/72


Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Electromagnetic Compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Caution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Guidance and Manufacturer’s Declaration – Electromagnetic Emissions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Guidance and Manufacturer’s Declaration - Electromagnetic Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Guidance and Manufacturer’s Declaration—Electromagnetic Immunity - LIFE SUPPORT Equipment . 60
Recommended Separation Distances for LIFE SUPPORT Equipment between portable and mobile RF
communications equipment and the Alaris® Gateway Workstation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Spare Parts Listing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Module Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Mains Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Saddle Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Pod Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Front Cover Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
LVPS Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
PSU Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Battery Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Tile Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Ethernet Isolation Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Services Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Compact Flash Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Miscellaneous Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Hardware Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Trolley Mounting Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Bar Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Pole Mounting Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
End Covers/Tile Spacers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Beacon Horizontal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Beacon Vertical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Information on Disposal for Users of Waste Electrical and Electronic Equipment . . . . . . . . . . . . . . . . . . . . . 68
Information on Disposal in Countries outside the European Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Battery Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Service Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Document History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Software Upgrade Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
1000SM00015 Issue 8 4/72

General Information
1 General Information
Introduction
The Alaris® Gateway Workstation (herein after referred to as "Workstation") has been designed as a modular system providing a
communications gateway between the Alaris® Infusion Pump and any Patient Data Management System (PDMS), Patient Monitoring
(PM) System or Clinical Information System (CIS) that requires access to the infusion data retained within the pump.
• Central management system for multiple Alaris® Infusion Pumps
• Medical Device Interface (MDI) – a unique mounting mechanism providing data communications and mains power to the Alaris®
Infusion Pump
• Reduced cable clutter with the use of a single AC power inlet
• Simple to set up with adaptable modular design
• Efficient organisation of multiple infusion lines and configurations
• Battery back-up in the event of power supply interruption
• Optional high visibility beacon assists with the location of pumps in an alarm state
• Nurse call interface for all Alaris® Infusion Pumps attached to the Workstation
• Software running on the Workstation allows remote access to the device
The device supports optional upgrades to enhance the data communication interfaces and to support software for connections to such
client / server systems.
Data can be accessed and the software installed on the Workstation can be configured from a client PC using a standard Web browser;
this may be performed over an Ethernet network or by directly linking to the Workstation.
Product Familiarity
The Workstation provides power and communications for the complete range of Alaris® Infusion Pumps (excluding the Alaris® System).
Prior to operation of the Workstation and prior to attempting any repairs or servicing, carefully read the Directions for Use (DFU)
As part of continuous improvement, product enhancements and changes are introduced from time to time.
Purpose of this Manual

This Technical Service Manual describes how to set up, test and maintain the Workstation. This manual is intended for use by personnel
experienced in medical equipment testing and maintenance procedures.
This manual has been prepared for use by qualified service personnel only.
We recommend that all servicing should only be carried out by a CareFusion certified service engineer.
It is important to ensure that you only refer to the most recent version of the Directions for Use and Technical Service
A Manual for your CareFusion products. These documents are referenced on www.carefusion.com. Copies can be
obtained by contacting your local CareFusion representative.
Conventions Used in this Manual

BOLD Used for controls and indicators referenced in this manual, for example, Battery Indicator, ON/OFF button.
'Single quotes' Used to indicate cross-references made to another section of this manual. For example, see Chapter 2,
'Routine Maintenance'.
underline Used to indicate a link to another section within this manual.
Italics Used to refer to other documents or manuals. For example, refer to the relevant Directions for Use (DFU) for
further information. Also used for emphasis, for example, ...if the gap still measures less than...
Wherever this symbol is shown a Hints and Tips note is found. These notes provide useful advice or
information that may help to perform the task more effectively.
Wherever this symbol is shown an Update note is found. A typical example is drawing attention to a software
upgrade that should be confirmed has been installed.
Wherever this symbol is shown an Important note is found. These notes highlight an aspect of test or
A maintenance that is important to know about.
1000SM00015 Issue 8 5/72

General Information
General Precautions
Y Prior to using the Workstation, carefully read the Operating Precautions in the Directions for Use (DFU).
V This Workstation contains static sensitive components. Observe strict precautions for the protection of static sensitive
components when attempting to repair and service the Workstation.
An explosion hazard exists if the equipment is used in the presence of flammable anaesthetics. Exercise care to locate
the equipment away from any such hazardous sources.
A Dangerous Voltage. An electrical shock hazard exists if the Workstation casing is opened or removed. Refer all servicing
to qualified service personnel.
If the equipment is dropped, subjected to excessive moisture or spillage, humidity or high temperature, or otherwise
suspected to have been damaged, remove it from service for inspection by qualified service personnel.
To isolate the Gateway from mains supply remove the mains connector from the source socket. The Gateway should
A be positioned to allow access for disconnecting the mains connector.
Refer all servicing to qualified service personnel only. Circuit board repairs are not recommended - replacements are available.
1000SM00015 Issue 8 6/72

General Information
Features of the Workstation

Horizontal 4 tile assembly 3 MDI Tile Base Unit Front View
Tile Warning
Indicator
A/B Status
Battery Indicators
Indicator ON Status
Vertical 2 tile assembly
Indicator
AC Power
System Fault
Indicator
Indicator
ON/OFF Rear View
Barcode Reader RS232 Serial

Interface (optional)
RS232 Serial RS232 Serial
Interface (optional) Interface (optional)
Base Module
Nurse Call Auxiliary

Interface Interface
Standard RS232 Ethernet
Serial Interface Interface
Potential
Equalisation (PE)
AU Patent No. 144,124;
CA Patented/Breveté 90,905;
GB Patent No. 2,083,562;
IE Patent No. D13002;
JP Patent No.⊓㍳╙1,117,998ภ;
U.S. Patent No. 6,593,528; 6,407,335.
115-230V 115-230V
~50-60Hz AUX ~50-60Hz
Connector
350VA
AC Power Input AC Power Output
ON/OFF Button Press once to switch the Workstation on. Press and hold for 1 second to switch the
a Workstation off. In the event that the system needs to be reset, depress and hold for
at least 4 seconds, then press again to switch the Workstation on.
Battery Indicator When illuminated the Workstation is operating from the internal battery; when
j flashing the battery power is depleted.
AC Power Indicator When illuminated the Workstation is connected to the AC power supply and the
k battery is being charged.
‘A’ Status Indicator When flashing will provide a visual indication that the software is operational.
‘B’ Status Indicator When flashing will provide a visual indication that the network is operational.
‘ON’ Status Indicator When illuminated the Workstation is operational.
System Fault Indicator The Workstation will illuminate this indicator when an internal fault is present and
w detected.
(Consult accompanying documents for further information).
1000SM00015 Issue 8 7/72

Routine Maintenance
2 Routine Maintenance
Required Test Equipment
The following test equipment is required to perform the tests in this chapter.
• Medical grade electrical safety tester, equivalent to Metron QA-90
• PC with Ethernet LAN connection, COM port and Internet Explorer 6.0 or above installed
• Cat5e Ethernet cable
• Cat5e Ethernet Crossover cable
• Alaris® Infusion Pump with IrDA enabled which has been serviced within the past 12 months.
• IEC AC Mains Lead, 5A, straight (P/N 134748)
Required Tests
The following tests are required to test the different Workstation configurations.
Workstation Configuration
Auxiliary Workstation Workstation Workstation with Wireless LAN
Functional test
(Option 1) (Option 2) (Option 3)
Electrical Safety Test   
Power-up check  
Beacon (when fitted)   
Pump Loading/Removal Test   
Battery Test  
Setting the Time and Date  
1000SM00015 Issue 8 8/72

Routine Maintenance
Electrical Safety Test

The Electrical Safety Test must be performed twice.
A The first test will ensure the PE and Insulation Resistance are acceptable for safe AC power application.
The second test, with the Workstation powered up from AC power, is to ensure the Leakage Current values are
correctly measured.
Electrical Safety Test Calibration

Note: Ensure that no physical contact is made with the unit under test during the electrical safety test cycle.
1. Connect a Medical grade electrical safety tester, (e.g. Safety Tester) to a main's outlet, ensuring that the connections for Live and
Neutral are correct.
2. Connect the enclosure lead to the PE point of the Workstation. Plug the mains test lead from the safety tester into the Workstation
mains inlet.
3. Switch on the Workstation.
4. Set up and perform a standard electrical safety test to IEC/EN60601-1 Class I, using an Earth Continuity test current of 25A. If the
safety tester requires an applied Type to be entered, select Type B but no applied parts should be specified.
The required test result limits are as follows:
• Current Consumption <300mA
• Protective Earth Resistance (all test points) <100mΩ
Earth Leakage Current:
• Open Supply (OS) <1000µA
• Normal Condition (NC) <500µA
• Open Supply Reverse Mains (OSRM) <1000µA
• Normal Condition Reverse Mains (NCRM) <500µA
Enclosure Leakage Current:
• Open Supply (OS) <500µA
• Normal Condition (NC) <100µA
• Open Earth (OE) <500µA
• Open Supply Reverse Mains (OSRM) <500µA
• Normal Condition Reverse Mains (NCRM) <100µA
• Open Earth Reverse Mains (OERM) <500µA
First Electrical Safety Test
PE Connector - Earth Continuity Test

1. Connect the AC lead from the Safety Tester to the Workstation Mains Inlet.
2. Connect the enclosure lead from the Safety Tester to the PE stud on the rear cover of the Workstation with a crocodile clip.
3. Perform the Earth Continuity Test.
4. Disconnect the enclosure lead from the PE stud.
1000SM00015 Issue 8 9/72

Routine Maintenance
Tile Module/Mounting Bar - Earth Continuity Test

1. Fit a high current probe to the enclosure lead.
2. Firmly apply the probe point to one of the module tile plate mounting screws.
4. Repeat the test for each tile plate mounting screws in turn.
5. Carefully apply the probe point to one end of the tile mounting bar.
7. Repeat the test for each tile mounting bar in turn.
Note: Ensure that, in all cases, the resistance to earth of any continuity test does not exceed 100mΩ.
A
IEC Outlet Earth Pin - Earth Continuity Test
1. Connect the enclosure lead to the Tile IEC Earth Point via the Earth Connection Test Lead, part number 1000JG00238
2. Fit the test equipment to the rear IEC Mains Outlet.
4. Repeat the test for each IEC Mains Outlet and each tile IEC Outlet in turn.
Note: Ensure that, in all cases, the resistance does not exceed 100mΩ.
A
Second Electrical Safety Test
Earth and Enclosure Leakage Current Test
Ensure all Earth Continuity Tests and the Insulation Resistance Test results pass before proceeding with the Earth and
A Enclosure Leakage Current Test.
1. Connect an AC Mains supply to the Workstation using an IEC Mains Lead and ensure that the Mains connected LED is illuminated.
2. Test each IEC outlet in turn using the test jig 1000JG00237 and ensure the socket tester LEDs DO NOT illuminate.
3. Push the On/Off keypad button to turn the Workstation on a wait approximately 30 seconds.
4. For software 1.1.6 version wait for the system to fully boot up before moving to the next stage.
5. Test each IEC outlet in turn using the test jig 1000JG00237 and ensure that all LEDs ARE illuminated.
6. Remove the AC power lead and replace it with the safety tester AC Test Power Cord. Ensure that the Enclosure lead is still connected
to the PE point on the rear side of the Workstation. Ensure that the Battery LED on the front panel Keypad is illuminated: If the battery
LED is flashing or not illuminated then the unit will be required to be charged for ½ hour by re-inserting the AC power lead before
proceeding.
7. Complete the full test sequence.
8. Print the test results as required.
9. Disconnect the safety Tester from the Workstation.
10. Power down the Workstation
1000SM00015 Issue 8 10/72

Routine Maintenance
Power-up Check
This test checks that the speaker and the keypad LEDs are operating correctly after power-up.
1. Observing the front panel keypad, connect the Workstation to the AC Mains supply using an IEC Mains Lead and ensure that the AC
Power Indicator is illuminated.
2. Switch the Workstation on using the ON/OFF button.
3. Check that the 'ON' Status indicator is illuminated, the System Fault indicator flashes rapidly and the secondary speaker produces a
beep.
4. The secondary speaker and System Fault Indicator will buzz and flash once per IEC mains outlet, and once for the Service Board,
followed by a 1 second tone from the primary speaker.
5. The 'A' Status indicator will flash a few times..
6. After 30 seconds, the 'B' Status indicator will flash approximately once every 30 seconds.
Beacon (where fitted)

This test checks that the Beacon is working correctly.
1. Connect the Workstation to the AC Mains supply using an IEC Mains Lead and ensure that the AC Power Indicator is illuminated.
2. Observing the end Beacon, switch the Workstation on using the ON/OFF button.
3. Check that the red LED on the beacon flashes brightly.
4. Check that the amber LED on the beacon flashes brightly.
5. No more beacon activity should occur unless a pump is alarming.
Pump Loading/Removal Checks

Connect the Workstation to the AC Mains supply using an IEC Mains Lead and ensure that the AC Power Indicator is illuminated.
Load pump to each tile in turn and check:
• Pump is properly located on its electrical connectors
• Pump is mechanically locked into position
• Pump mains indicator turns on when fully fitted
When removing the pump from the tile check:

• Pump mains indicator turns off
• Check that the red LED on the tile turns off when the pump is removed. If the LED stays on, the Workstation should be serviced by
a qualified service engineer.
1000SM00015 Issue 8 11/72

Routine Maintenance
Battery Test Rear View of

Auxiliary Workstation
Test Equipment
Base Module
(1000JG00275)
Cat5e Ethernet
Crossover Cable
Test PC
This test verifies that the battery is functioning correctly, with and without AC mains attached to the Workstation:
Barcode Reader
Connector
Nurse Call
Connector
Rear View of Cat5e Ethernet Test PC

Workstation Crossover Cable with Wireless LAN card
1. Connect the Workstation to the test equipment as shown. Connect Workstation to AC mains using IEC Mains Lead.
2. Connect the Cat5e crossover cable between the Auxiliary Connector port on the rear of the Workstation and the test PC ethernet
port.
3. Switch on the Workstation. Wait for the Workstation to initialise (approx. 45 seconds).
4. Manually set the test PC's IP address to 192.168.0.130, Subnet mask 255.255.255.0.
5. On the Test PC, launch Internet Explorer. In the address bar at the top of the screen enter the following address: http://192.168.0.128
6. Confirm that the Workstation web service startup page is displayed. Click the Refresh icon and confirm that the startup page
continues to be displayed when the refresh is complete. 1000LB00644 Iss 2
7. Click OK on the startup screen.

8. Check that, at the bottom right hand corner of the monitoring page on the test PC, the battery symbol shows a capacity percentage
of between 5% and 100%. If the capacity is less than 5% then the Workstation must remain connected to AC mains until the capacity
reaches 50%. 1000LB00644 Iss 2
9. Remove the AC mains lead and ensure that the Workstation continues to operate and shows a capacity percentage of between
5% and 100%. If the unit does not operate or shows a percentage less than 5% then it is likely that a battery sub-system fault has
occurred and should be replaced only after further investigation. 1000LB00644 Iss 2
Rear View of Test Equipment

Workstation Base Module
(1000JG00277)
Cat5e Ethernet Test PC

Crossover Cable with Wireless LAN card
1000SM00015 Issue 8 12/72

Routine Maintenance
Setting the Time and Date

1. Ensure that the Cat5e crossover cable between the Auxiliary Connector port on the rear of the Workstation and the test PC ethernet
port.
2. Connect the Workstation to AC mains using an IEC Mains Lead. Switch on the Workstation.
3. Manually set the test PC's IP address to 192.168.0.130, Subnet mask 255.255.255.0.
4. On the Test PC, launch Internet Explorer. In the address bar at the top of the screen enter the following address: http://192.168.0.128
5. Click OK on the startup screen. Confirm that the tile monitoring page is displayed.
6. Click on Date and Time in the navigation panel on the left of the screen. The following screen is displayed:
This screen shot is for illustrative purposes only and may not reflect the installed software version.
7. Enter the correct date and correct time .
8. Click Update to confirm.
9. Click on Event Logs in the navigation panel on the left of the screen. An entry for Time Changed and Date Changed at the bottom
of the list indicates that the time and date have been updated successfully.
1000SM00015 Issue 8 13/72

Routine Maintenance
Recommended Cleaning and Inspection

Cleaning the Workstation
Before the transfer of the Workstation to a new patient and periodically during the use, clean the Workstation by wiping over with a lint-
free cloth lightly dampened with warm water and a standard disinfectant / detergent solution.
Do not use the following disinfectant types:
• NaDcc (such as PRESEPT)
• Hypochlorites (such as CHLORASOL)
• Aldehydes (such as CIDEX)
• Cationic Surfactants (such as Benzalkonium Chloride)
• Iodine (such as Betadine)
• Concentrated Isopropyl alcohol based cleaners will degrade plastic parts.
Recommended cleaners are:
Brand Concentration
Hibiscrub 20% (v/v)
Virkon 1% (w/v)
The following products were tested and are acceptable for use on the Alaris® Gateway Workstation if used in accordance with the
specified manufacturer’s guidelines.
• Warm soapy water
• Mild detergent in water (e.g. Young’s Hospec)
• 70% Isopropyl Alcohol in water
• Chlor-Clean
• Clinell Sporicidal wipes
• Hibiscrub
• TriGene Advance
• Tristel Fuse sachets
• Tristel Trio wipes system
• Tuffie 5 wipe
• Virkon Disinfectant
• Virusolve+ (Ready To Use)
• Virusolve+ (Wipes)
Before cleaning always switch off and disconnect from the AC power supply. Never allow fluid to enter the casing and
A avoid excess fluid build up on the pump.
Do not use aggressive cleaning agents as these may damage the exterior surface of the Workstation.
Do not steam autoclave, ethylene oxide sterilise or immerse this Workstation in any fluid.
To ensure that this Workstation remains in good operating condition, it is important to keep it clean and carry out the routine
maintenance procedures described below.
Interval Routine Maintenance Procedure
When loading pumps Check that each pump is properly located on its electrical connectors and is
mechanically locked into position.
When removing pumps Check that the red LED turns OFF on the Tile Plate when the pump is removed. If the LED
stays ON, the Workstation should be serviced by a qualified service engineer.
As required Thoroughly clean external surfaces of the equipment before and after prolonged
periods of storage.
12 Monthly Inspect AC outlets, communication connectors and the AC inlet for damage.
Perform electrical safety checks. The complete unit leakage current must be measured.
If more than 500µA the equipment should not be used, but should be serviced by a
qualified service engineer.
1000SM00015 Issue 8 14/72

Routine Maintenance
Performance Verification Procedure

Model / Serial Number: Service Order / Inventory Number:
Hospital Name / Reference: Software Version:
Inspection Physical inspection and clean
Operation CH2 Power-up Check

• Ensure that the speaker and Keypad LEDs are functioning correctly.
• Check Beacon operation (if fitted).
Pump Removal/Loading Checks
Battery Test
Setup CH2 Set the correct Date and Time.
Class I (no applied parts) Test results are stored:

Test in accordance with the standard • Electronically ¨
EN 60601-1 and test equipment
Electrical
operation manual.
• Print-out ¨ PASS / FAIL
Safety TestsCH2 • Other ¨
____________________
Verification
Performed
By ___________________________ __________________________ __________________
Sign Print Date
chX indicates the chapter number in the Technical Service Manual (TSM) - 1000SM00015.
E.G. CH2 = Refer to TSM Chapter 3.
1000SM00015 Issue 8 15/72

Troubleshooting
3 Troubleshooting
Troubleshooting Guide
Warnings
• Use extreme caution when servicing equipment whilst it is connected to the AC mains.
A • This equipment contains static-sensitive components. Wherever the ESD symbol V appears observe strict
precautions for the protection of static-sensitive components when attempting to service and repair the
equipment.
• Always visually inspect the tiles, communications cables and connectors, power cord and plug for damage. If
the power cord or plug are damaged they should be replaced.
• Should further technical assistance be required call your local CareFusion Service Centre.
Workstation has been Dropped or Damaged

• If the equipment is damaged, the damaged parts should be identified and replaced before any further troubleshooting is carried
out.
• During inspection, careful attention should be paid to the power tile and each docking tile, which may be damaged if the docking
station is dropped.
Workstation has been Exposed to Fluids

• Excessive fluid spills can lead to fluid ingress into the docking station. Even if the fluid dries out, deposits can be left which cause
the equipment to fail.
• If fluid ingress is suspected the docking station should be inspected internally.
• Clean and dry out the equipment.
• Take care to ensure dried out deposits do not remain on the PCBs or other electrical components. Replace permanently damaged
tiles.
Workstation Will Not Power from AC Supply

• First check the function of the AC power cable with another piece of working equipment.
• Check that the AC power is switched on at the outlet, if applicable.
• Check that the power cord is seated properly in the AC power inlet. Also check the fuse in the AC power plug.
• If the AC Power switch does not illuminate when the pump is connected to a live AC cable, check the fuses at the AC power inlet.
Power Not Present at Pump

• Check that the docking station is switched on and has power.
• Check that the pump is correctly seated on the tile.
• Hold a magnet next to the Infra-Red communications port on the tile. If the Warning LED does not light up the tile must be
replaced. If the LED does light up, suspect a problem with the pump and remove from service to be examined by qualified service
personnel.
Warning LED Remains Lit when Pump is Removed from Tile

• Replace the complete tile, following the instructions in chapter 5 'Spare Parts Replacement Procedures'.
1000SM00015 Issue 8 16/72

Troubleshooting
Tiles not Shown in the Web User Interface or PDMS (Software v1.1.3)
Software configuration for the tile's Ethernet Switches was corrected in v1.1.5 and above.
• Upgrade to the latest Workstation software variant.
Tile Failure and Portal System Fault Indicator (SFI) alarms when Pump is fitted to a Tile
• Replace the Tile assembly and upgrade the Workstation to the latest software variant
• Send Customer Feedback and faulty Tile assembly to the Customer Advocacy department at CareFusion if the following revision
status is shown on the tile PCB:
-- Two Vertical high - 1000EL00708 Rev 8 and above
-- Two Horizontal wide - 1000EL00712 Rev 8 and above
-- Three Vertical high - 1000EL00636 Rev 10 and above
-- Three Horizontal wide - 1000EL00716 Rev 7 and above
System Fault Indicator (SFI) Alarms - Compact Flash (CF) Card Failures
The Workstation alarms 5 minutes after every power up.
There is no communication with the Workstation Web Service page or the event log failed to download.
• It is recommended that all Compact Flash Cards are purchased directly from CareFusion, as the use of Compact Flash Cards
purchased from any other source may invalidate the warranty. Please contact CareFusion Technical Support for further guidance
• Replace the CF card
Note: The 128mb

Compact Flash Card
has now been replaced
by the larger capacity
512mb Compact Flash
Card .
1000SM00015 Issue 8 17/72

Circuit Descriptions
4 Circuit Descriptions
Functional Module Block Diagram
The Alaris® Gateway Workstation
The Workstation has been designed as a modular system providing a communications gateway between the Alaris® Infusion Pump and
any Patient Data Management System (PDMS), Patient Monitoring (PM) System or Clinical Information System (CIS) that requires access
to the infusion data retained within the pump.
The device supports optional upgrades to enhance the data communication interfaces and to support software for connections to such
client / server systems.
The user can access data and configure software installed on the Workstation from a client PC using a standard Web browser; this may be
performed over an Ethernet network or by directly linking to the Workstation.
The software is provided under license from CareFusion Corporation.
Feature Summary
• Central management system for multiple Alaris® Infusion Pumps
• Medical Device Interface – a unique mounting mechanism proving data communications and mains power to the Alaris® Infusion
Pump
• Reduced cable clutter with the use of a single AC power inlet
• Simple to set up with adaptable modular design
• Efficient organisation of multiple infusion lines and configurations
• Battery back-up in the event of power supply interruption
• High visibility beacon assists with the location of pumps in an alarm state (where fitted)
• Nurse call interface for all Alaris® Infusion Pumps attached to the Workstation
• Software running on the Workstation allows remote access to the device
Electronics Architecture
Key J2 RS232 Serial Port - Com4*
Data Lines Services Board PCB*
Power Lines 3 Port RS232 RS232 Serial Port - Com8*
J3
Combination Quad UART J4 J1 Serial Isolation
PCB*
Internal J4 RS232 Serial Port - Com9*
* Available as a User Option J7
USB 1
Internal J5
J10
USB 2
PCMCIA J8 Cisco AIR-LMC 352*
Expansion J5 J5 Audio (Mono) J11 Speaker
LVDS
Expansion J6 J6 J13
Display
LVDS
J3 J14 UART 1 J12
Display
Compact Barcode Barcode Reader*
J1 J15
Flash Reader
Isolated RS232 Serial Port - Com3
AA1100 J14
RS232
Single Board Computer
Isolated External Network RJ45
J3 J1 J2
Ethernet
128MByte CF Card
J5 Nurse Call Interface
Ethernet J4 Auxiliary Gateway RJ45

Isolation PCB
J6
Internal
J9 J3
Network
J1 Internal
J2 J3
Network
Keypad / Status LEDs J2
Nurse Call J5
Battery Pack J2 Power J4 J13 Visual Status Indicator

Power and
J1 AC Power to Pumps
Control J6 LVPS Control J3
Tile PCB IrDA Interface to Pumps

+15v Power J1 J6 Power J5 J1
Tile Power
Mains Power J1 Low Voltage Power J6
Distribution
System PCB
Mains J4, Mains Mains
Power Supply Unit
Distribution J5 Inlet Outlet
1000SM00015 Issue 8 18/72

Circuit Descriptions
Module Overview Functional Description

Services Board and Single Board Computer
The Single Board Computer (SBC) is an off the shelf processor board supplied to CareFusion Corporation by DSP Designs. The SBC
connects both mechanically and electrically to the Services Board PCB which provides the processor with the peripheral external
interfaces. The SBC also contains the 512 MByte Compact Flash card. Also available on the Services Board is a PCMCIA connector into
which attaches the Cisco wireless card and antenna.
Low Voltage Power System Board

The Low Voltage Power System Board (LVPS) provides the Workstation with low voltage DC power. The LVPS Board gets power from the
PSU module connected to the AC mains supply. A smart rechargeable battery pack is connected to the LVPS Board as a second power
source used when the AC mains is unavailable; this makes the LVPS Board act as a UPS.
The LVPS Board has an on-board charger that is responsible for keeping the smart battery pack charged. The LVPS Board provides
regulated 3.3V and 5V to the Services Board and also provides either +15V from the power supply or battery terminal voltage to the
Tile Boards. The circuitry for switching on and off the Docking Station is on the LVPS Board, which the User activates with an externally
mounted keypad.
Tile Board
In the Workstation the Tile Board provides the interface to the pumps providing power (directly from the AC mains) and an IrDA port for
communication with the pumps. The Tile board itself communicates via the Internal Switched Ethernet to the SBC. The Tile board also
controls the Visual Status Indicator and Nurse Call interface directly without the need for the SBC to be fitted.
The Tile Board is designed in four different configurations:
• Vertical mount, two tiles high
• Vertical mount, three tiles high
• Horizontal mount, two tiles wide
• Horizontal mount, three tiles wide
To enable the modular construction, Tile Boards connect in series to extend the number of tiles within the Workstation as the
configuration shape grows.
Ethernet Isolation Board

The function of the Ethernet Isolation Board is to provide electrical separation between the internal electronics of the Workstation
and the external Ethernet connections. This board isolates both the primary 10 Base T / 100 Base-Tx interface and also the Ethernet
connection with an Auxiliary Docking Station. The board also provides the relay for the nurse call function.
Power Supply Unit

The Power Supply Unit (PSU) converts AC mains voltage into +15VDC used to power all electronic sub-systems within the Workstation
when AC mains is connected. The AC mains input is implemented as a spur off the Live and Neutral wiring within the device that also
provides AC mains power to the pumps and to the AC mains outlet connector.
Battery Pack
A 9.6v, 2.7A internal battery provides a UPS function should a temporary disconnection from the AC mains power supply occur. The
NiMH battery pack includes a gas gauge and supports the SMB interface.
1000SM00015 Issue 8 19/72

Corrective Maintenance
5 Corrective Maintenance
Introduction
• Ensure the Workstation is disconnected from the AC power supply and switched off before attempting to
A service. To isolate the Gateway from mains supply remove the mains connector from the source socket. The
Gateway should be positioned to allow access for disconnecting the mains connector.
• The Workstation contains static-sensitive components. Observe strict ESD precautions at all times
• Only use CareFusion recommended spare parts
• Following all spare part replacement and repair activities, testing must be performed in accordance with the
Performance Verification Procedure (PVP), see Chapter 2, 'Routine Maintenance'
Note: The Alaris®

VP Plus Guardrails®
Volumetric Pump will
only be recognised
when using software
variant V1.1.6 and
above.
1000SM00015 Issue 8 20/72

Torque Guide
The torque levels established during the manufacturing process are outlined in the 'Refitting Notes' sections of this chapter. Torque
levels selected apply throughout product life for the Workstation.
Use the information as a guide to the 'do not exceed' torque levels when servicing the Workstation. When servicing, it is recommended
that torque is applied gradually until the component is secure. In any process do not exceed the stated levels.
If a torque driver is available for servicing this will help control the applied torque; otherwise, be aware that excess force may cause the
component to fail.
Note: Where a torque
level is not stated in
the 'Refitting Notes'
sections of this chapter
then fixing should be
hand-tight.
1. The force required to create a thread for the first time is more than when reassembling a previously made joint.
2. Always use the correct torque level when first making an assembly stage.
3. Take care with the torque applied when re-assembling parts. Less torque is required, so a hand tool may be more appropriate.
4. In many situations a stripped thread will require replacement of the failed component.
5. The head patterns of the fasteners are of the following types:
• Snake Eye Tool Workstation (fits into a ¼" drive socket, torque to 500cNm, used on tie rods when pulling modules together)
• Hex Head 13mm (tie rod shoulder nuts (035 and 235 products only), torque to 500cNm)
• Pozi Number 1 (smaller X head)
• Torx Number T10 (Medium star profile, used on the majority of Torx fasteners)
• Torx Number T20 (Larger star shape, typically for case securing screws)
• M3 nuts (Hex head with 5.5mm across flats (AF) drivers)
• M4 nuts (Hex head with 7mm across flats (AF) drivers)
6. Always select the correct tool and bit pattern for the fastener.
1000SM00015 Issue 8 21/72

Base Module
3 Tile Assembly
Replacement Procedure
1. Remove the eight Screws A on the tile assembly B.
2. Disconnect the Ethernet Cable Out (red), Neutral Wire, Live Wire, DC Power Cable (J6), Ethernet Cable In (grey), Nurse Call Cable (J19)
and the three Earth Cables.
3. Replace the Tile Assembly.
Refitting Note:
Ensure that all connectors are pushed fully home and that the cables are not trapped under relays. Torque screws to 170cNm
A Screw (x8)
B Tile Assembly
Latest Workstation spare tile assemblies (1000SP01614, 1000SP01615, 1000SP01616 and 1000SP01617) and module
A assemblies (1000SP00632, 1000SP00633, 1000SP00634, 1000SP00635 and 1000SP00636) are preloaded with
firmware and are only compatible with Workstation software v1.1.5 and above.
Prior to Workstation repair or upgrade, confirm the installed software version.
Contact the local CareFusion affiliate for further assistance with upgrading software, if required.
1000SM00015 Issue 8 22/72

Earth Cable (x3)
See Upgrade Note Neutral Wire
Live Wire
Ethernet Cable In
Nurse Call Cable
DC Power Cable Ethernet Cable Out
Ensure that the indicated M6 Plain Washer is been replaced with Nylon Washer (0000ME00296).
Item Description Part Number

a M4x10 CSK Torx HD A2 BN13278 1000SP01217
b AGW Tile 3 High v1.1.5 or above 1000SP01617
1000SM00015 Issue 8 23/72

Front Cover and LVPS PCB
1. Remove the 3 Tile Assembly.
2. Remove the four Screws A securing the Front Cover Assembly.
3. Disconnect the Cable Assembly Services LVPS (J3), Cable Assembly Services Power (J4), Cable Assembly Battery LVPS (J6) and the
Cable Assembly Tile LVPS (J5) from the LVPS PCB B.
4. Remove the four screws C, four washers D and E and Ground Wire securing the LVPS PCB to the Front Cover F.
5. Release the locking tabs for Molex connector (J2) and remove the Keypad Panel G flexi tail.
6. Remove the Front Cover Seal H.
7. Reassemble in reverse order.
Refitting Note:
When replacing the Front Cover Seal, fit the Seal to both edges of the Front Cover. The flat edge goes against the side of the Front Cover
and the edge with the tube goes into the Front Cover recess. Ensure that all connectors are pushed fully home. Torque screws to 45cNm.
Fit the Front Cover to the extrusion and torque to 170cNm.
FFront Cover
HSeal (x2)
Ground Wire
J5
CScrews (x4)
J6
J4
DWasher J3
EWashers (x3)
J1
LVPS and Front Cover Assembly
AScrews (x4)
BLVPS PCB
GKeypad
a M4x20 Pan HD Torx A2 BN5653 1000SP01217
b Assembly PCB LVPS 1000EL00628
c M3x8 Pan HD Torx A2 ISO14583 1000SP01217
d Washer M3 Plain Z+C
e Flat Washer Nylon M3 TO ISO 7089
f Cover Front AGW 1000SP01215
g Label AGW Front
h Seal Front Cover AGW
1000SM00015 Issue 8 24/72

Power Supply Unit
1. Remove the 3 Tile Assembly.
2. Remove the Front Cover and disconnect plug from LVPS PCB.
3. Remove the five Screws A and C, the five Washers B and D and the Ground Wires securing the PSU to the Extrusion.
4. Remove the PSU F. Ensure that the Thermal Pad F is fully removed from the Extrusion.
Refitting Note:
Ensure that the Thermal Pad is fitted to the side of the PSU, the protective film has been removed and the PSU is replaced with the
Thermal Pad tight to the side of the extrusion. Torque screws to 170 cNm.
E PSU
F Thermal Pad
B Washers (x4)
A Screws (x4)
Ground Wire D Washer

C Screw
Ground Wire

a M4x10 Pan Head BIN 5653 1000SP01217
b Star Washer M4 DIN6797
c M3x8 Pan HD Torx A2 ISO14583
d Washer M3 Sahkeproof External
e Assembly PSU Switch Mode 1000SP01216
f Thermal Pad PSU
e AGW PSU KIT (035-235 configuration) 1000SP01708
f Thermal Pad PSU
1000SM00015 Issue 8 25/72

Battery Pack
1. Remove the eight Screws A and Washers B securing the Rear Cover Assembly to the Power Base Module.
2. Open the Cover Assembly by hinging along one long face. Avoid stressing the connected cables and lay the Cover along side the
assembly.
3. Disconnect the Battery C and remove from saddle slot.
Refitting Note:
Ensure cable assemblies are not trapped and the Back Cover Seal is fitted to the Saddle Lug before fitting the Back Cover. Torque Screws
to 45 cNm.
Rear Cover Assembly

B Washer (x8)
A Screw (x8)
C Battery Pack

a M3x16 Pan HD Torx A2 ISO 14583 1000SP01217
b Washer M2 Wavey SST
c Gateway Assembly Battery Pack 1000SP00605
The battery pack used in this Alaris® Gateway Workstation is manufactured by CareFusion and includes a proprietary
A PCB (printed circuit board) designed specifically for the Alaris® Gateway Workstation, and in conjunction with
Alaris® Gateway Workstation software, controls battery use, charge and temperature. Any use of battery packs
that are not manufactured by CareFusion in the Alaris® Gateway Workstation is at your sole risk, and CareFusion
does not provide any warranty for or endorsement on any battery packs that are not manufactured by CareFusion.
CareFusion’s product warranty shall not apply in the event the Alaris® Gateway Workstation has suffered damage or
premature wear, or malfunctions or otherwise operates incorrectly, as a result of use with a battery pack that is not
manufactured by CareFusion.
1000SM00015 Issue 8 26/72

Services Board
assembly.
3. Disconnect the Speaker (J11), RS232 Cable Assembly (J14) and Barcode Reader Cable Assembly (J15).
4. Disconnect Grey Ethernet Cable Assy (J9) and the Services Ethernet Cable Assy (J3).
5. Disconnect the Earth Services Cable Assy (J16), the Service Power Cable Assy (J2) and the Services LVPS Cable Assy (J1).
6. Disconnect the Wireless LAN Card E from the PCMCIA slot (option 3 only).
7. Remove the six Screws D and Washers C.
8. Remove the Services Board F.
9. Remove the current Compact Flash (CF) Card from the slot on the Services Board, as required.
11. Perform the software installation as per the procedure provided with The CF Card.
Refitting Note:
• Ensure the Wireless LAN card and all cable connections are pushed fully home.
• Torque Screws to 45 cNm.
Rear Cover Assembly

B Washer (x8)
F Services Board
A Screw (x8)
C Washer (x6)
D Screw (x6)
• Compact Flash (CF) cards should not be swapped between Workstations as this will result in a failure during the
A power up initialisation sequence.
• It is recommended that all Compact Flash Cards are purchased directly from CareFusion, as the use of Compact
Flash Cards purchased from any other source may invalidate the warranty. Please contact CareFusion Technical
Support for further guidance.
• All variants of the Workstation are compatible with the 512mb Compact Flash Card.
• When fitting new service boards, a new Compact Flash card is required.
1000SM00015 Issue 8 27/72

J8 J3 J6 J9
J1
J2
J15
J14
J11
G CF Card
E Wireless LAN Card

a M3x8 Pan HD Torx A2 ISO14583 1000SP01217
b Flat Washer Nylon M3 TO ISO 7089
c M3x8 Pan HD Torx A2 ISO 14583
d Flat Washer Nylon M3 TO ISO 7089
e Cisco Air-Pcm352 Pcmcia Wireless Card 1000EL00824
f Services Board 1000EL00638
g AGW Registry Clean Card V1.1.3 (512mb) 1000SP01629
g Workstation Compact Flash Card V1.1.3 1000SP01628
g Workstation Compact Flash Card V1.1.5 1000SP01630
g AGW Registry Clean Card V1.1.5 (512mb) 1000SP01631
1000SM00015 Issue 8 28/72

Upper Comms Pod
1. Remove the eight Screws A and Washers B securing the Rear Cover C to the Power Base Module.
assembly.
3. Disconnect the Barcode Cable Assembly D from the Services Board (J15).
4. Remove the labels from the Comms Pod Cover G. Remove the four Screws E and four Washers F securing the Comms Pod Cover.
Remove the Pod Cover and Pod Seal J.
5. Remove the Plate Connector H, unclip the Ferrite I and remove.
6. Remove the Barcode Cable Assembly Nut using an 11mm spanner.
7. Remove the Barcode Cable Assembly.
Refitting Note:
• Ensure the Barcode Cable Assembly is in the correct orientation.
• Ensure that the Ferrite is properly secured and does not move.
• Torque screws to 45 cNm.
B (x8)
C Rear Cover
A (x8)
J Pod Seal
G Pod Cover
F (x4) I Ferrite
E (x4)
D Barcode Cable Assembly

H Plate Connector
Barcode Cable Assembly

correct orientation

a M3x16 Pan HD Torx A2 ISO 14583 1000SP01217
c Cover Rear Asena Gateway 1000ME00595
d Barcode Cable Assembly 1000EL00679
e M3x8 Pan HD Torx A2 ISO14586 1000SP01217
f Washer M3 Wavy SST
g Pod Comms Asena Gateway 1000SP01214
h Plate Connector Barcode 1000ME01642
i Fair-Rite 0431173951 0000EL00940
j Seal Comms Pod Asena Gateway 1000SP01214
1000SM00015 Issue 8 29/72

Lower Comms Pod
1. Remove the labels from the Comms Pod Cover C Remove the four Screws A and four Washers B securing the Comms Pod
Cover and Seal D.
2. Slide the Speaker E (if fitted) from the retainer in the rear of the Comms Pod Cover and disconnect from the Services Board (J11).
Remove the Pod Cover.
3. Disconnect the Nursecall Connector (J5), Nursecall Cable Assembly (J6), red Ethernet Cable (J3) and the Services Ethernet Cable
Assembly (J1) from the Ethernet Isolation Board F.
4. Remove the two Screws G, Nylon Washer H, Shakeproof Washer I and Ethernet Earth Cable crimp connector securing the
Ethernet Isolation Board. Remove the Ethernet Isolation Board.
5. Disconnect the RS232 Cable Assembly J from the Services Board (J14). J6 J3 J5
6. Remove the RJ45 Plate Connector K and the Multi Plate Connector L.
7. Remove the Nurse Call Connector Assembly M using an 11mm spanner.
8. Remove the two Washers, Nuts and Standoffs N.
9. Remove the RS232 Cable Assembly.
Refitting Note:
• Ensure that the RJ45 connectors are pushed firmly into the connector plate.
• Apply Loctite 243 to the threaded end of the Standoffs N and torque to 25cNm.
• Ensure that the Nurse Call Connector is in the correct orientation.
• Torque screws to 45cNm
1000SM00015 Issue 8 30/72

F Ethernet Isolation Board

M Nurse Call Assembly I Shakeproof
C Pod Cover D Seal Washer
L Multi Plate
B (x4) Connector G (x2)
A (x4)
H Nylon Washer
N Nut (x2),
Washer (x2),
Standoff (x2)
K RJ45 Plate
J RS232 Cable Assembly Connector
E Speaker

a M3x8 Pan HD Torx A2 ISO14583 1000SP01217
c Pod Comms Asena Gateway 1000SP01214
d Seal Comms Pod Asena Gateway
e Assembly Speaker Alarm AGW 1000SP00652
f Asena Gateway Ethernet Isolation Board 1000EL00655
g M3x8 Pan HD Torx A2 ISO14583 1000SP01217
h Flat Washer Nylon M3 To ISO 7089
i Washer M3 Shakeproof External
j Gateway Cable Assy Isolated RS232 1000EL00679
k Plate Connector RJ45 Type2 Asena Gateway n/a
l Plate Connector Type Multi Asena Gateway n/a
m Gateway Cable Assy Isolated Nurse Call 1000EL00677
n Screw Lock Kit Female RS232 1000SP01217
* Loctite 243 n/a
* Item not shown
1000SM00015 Issue 8 31/72

IEC Pod/Rear Cover
1. Ensure the Mains Inlet Cable Assembly A is disconnected from the Tile PCB (see '3 Tile Assembly') and the Power Supply Unit (see
'Power Supply Unit')
2. Remove the eight screws B and washers C securing the Rear Cover D to the Power Base Module.
3. Remove the PE Connector Nut E, Washer F.
4. Remove the Ethernet Earth Cable, the Services Earth Cable and the Mains Inlet Cable crimp connectors.
5. Remove the Shakeproof Washer G, Nut H and M6 Washer I.
6. Remove the PE Stud K and Earth Symbol Washer J.
7. Remove the three Screws L and Washers M securing the IEC Pod Cover N and Seal O. Remove the IEC Pod Cover.
8. Remove the Mains Inlet Cable Assembly A from the slot in the Rear Cover Assembly.
Refitting Note:
Torque Nuts H and E to 150cNm. Torque Screw B and L to 45 cNm.
The Fuses are located in the Mains Inlet Cable Assembly and can be replaced without disassembling the Workstation.
A Replace the Fuses as required.
D Rear Cover
C (x8)
B (x8)
O Seal
NIEC Pod Cover
M (x3)
L (x3)
A Mains Inlet I Washer

Cable Assembly
H Nut
G Washer
F Washer
K PE Stud
J Earth Symbol
Washer
E Nut
1000SM00015 Issue 8 32/72


a Gateway Cable Assy Mains In 1000EL00903
b M3x16 Pan HD Torx A2 ISO 14583 1000SP01217
c Washer M2 Wavey SST
d Cover Rear Asena Gateway 1000ME00595
e Nut M6 Plain Din 934 A2 1000SP01217
f Washer M6 Brass ISO 7092
g Washer M6 Shakeproof Din 67898, A2
h Nut M6 Thin 4035 A2
i Washer M6 Plain
j Washer Earth
k PE Stud M6x20 0000ME00547
l M3x8 Pan HD Torx A2 ISO14583 1000SP01217
m Washer M3 Wavey SST
n Pod IEC Asena Gateway 1000SP01214
o Seal IEC Pod Asena Gateway
* Assembly Cable Earth Services Board 1000EL00799
* Assembly Cable Earth Ethernet Isolation 1000EL00802
* Fuse 4AH Time-Lag T 0000EL00994
* Item not shown
1000SM00015 Issue 8 33/72

Saddle Kit
1. Remove the Rear Cover Seal A.
2. Remove the eight Screws B securing the Rear Cover D to the extrusion.
3. Remove the Saddle Gasket D, PSU Chimney Seal E and the Comms Chimney Seal F from the Rear Cover.
Refitting Note:
• Ensure that all seals and gaskets are pushed fully home and are fitted in the correct orientation.
• Torque the eight Screws B to 200cNm.
D Saddle Gasket
C Rear Cover
B (x8)
A Rear Cover Seal
E PSU Chimney Seal F Comms Chimney Seal

a Seal Cover Rear Asena Gateway 1000SP01213
b Screw Skt Cap M6x20 Din 6912 1000SP01217
c Saddle Rear Cover Asena Gateway 1000SP01213
d Saddle Gasket Asena Gateway
e Seal PSU Chimney AGW
f Seal Comms Chimney AGW
1000SM00015 Issue 8 34/72

B E AC O N L O NG
J 5 - LIV E
B eacon
B eacon (J 13)
J 4 - NE UT R AL
1000E L 00784
P OWE R OUT (J 1)
2 Vertical Module - 1000SP00632
1000S P 00452
E T HE R NE T OUT (J 2)
E AR T H
2 Horizontal Module - 1000SP00633
Cabling Diagrams
EXTRUSION CENTRE RAIL

2-V T ile B oard
P OW E R IN (J 6)
1000S P 00452
1000S P 00452
1000SM00015 Issue 8
1000S P 00452
E AR T H

E AR T H
E AR T H
J 5 -LIVE
J 4- NE UT R AL
E T HE R NE T IN (J 3)
E T HE R NE T 2 (J 7)
1000E L 00708 E T HE R NE T 2 (J 7)
2-H T ile board

J 13- B eacon
P OWE R OUT (J 1)
P OWE R IN (J 6)
1000E L 00712
1000S P 00452
1000E L01383
1000E L00689
1000E L00690
35/72
SEE NOTE
1000S P 00452
1000E L00689
1000E L00690
1000E L01383
NOTES:
In systems larger than a 3XX, connect cable 1000EL01385 to J7 of the 2V Module
2 Vertical Module (2-3-5 only) - 1000SP01290
0000E L00952
1000E L00689
1000S P 00452
1000E L00691
P OWE R OUT (J 1)
B eacon (J 13)
J 4 - NE UT R AL
J 5 - LIV E
1000S P 00452
E AR T H

2-V T ile B oard
P OW E R IN (J 6)
1000S P 00452
E AR T H
1000E L 00708
NOTE:
Module 1000SP01290 is used in configuration 2x3x5, as the lower 2V module
1000SM00015 Issue 8 36/72

2 Vertical Module (0-3-5 and 2-3-5 only) - 1000SP01411
P OWE R OUT (J 1)
B eacon (J 13)
J 4 - NE UT R AL
J 5 - LIV E
1000S P 00452
E AR T H

2-V T ile B oard
P OW E R IN (J 6)
1000S P 00452
E AR T H
1000E L 1
1000S P 00452
1000E L01383
1000E L00689
1000E L00690
SEE NOTE
NOTES:
In systems larger than a 3XX, connect cable 1000EL01385 to J7 of the 2V Module
Module 1000SP01411 is used in configurations 2x3x5, and 0x3x5 as the upper 2V module
1000SM00015 Issue 8 37/72

B E AC O N L O NG
B eacon
1000E L 00784
1000S P 00452
1000S P 00452
1000S P 00452
E AR T H
E AR T H
E AR T H
1000SM00015 Issue 8
J 5 - LIVE
J 4 - NE UT R AL
Nurse call (J 18)

3 Horizontal Module - 1000SP00634 and 1000SP01410
3-H T ile board

B eacon (J 13)
P OWE R OUT (J 6)
P OWE R IN (J 1)
1000E L 00716
38/72
1000E L00691
1000E L00689
1000E L01384
1000S P 00452
4 Horizontal Module - 1000SP00635
1000S P 00452
1000S P 00452
1000S P 00452
1000S P 00452
E AR T H
E AR T H
E AR T H
E AR T H
1000SM00015 Issue 8
J 5 - LIVE 1000E L 00691 J 5 - LIVE
J 4 - NE UT R AL J 4 - NE UT R AL
1000E L 01383
E T HE R NE T IN (J 3) E T HE R NE T IN (J 3)
E T HE R NE T OUT (J 2) E T HE R NE T OUT (J 2)
2-H T ile board E T HE R NE T 2 (J 7) 2-H T ile board E T HE R NE T 2 (J 7)
BEACON NOT FITTED TO 4H MODULE J 13 - B eacon J 13 - B eacon
P OWE R OUT (J 1)
P OWE R IN (J 6)
P OWE R OUT (J 1)
P OWE R IN (J 6)
1000E L 00712 1000E L 00712
1000E L 00688
39/72
1000S P 00452
1000E L00689
1000E L00690
1000E L01384
J 5-LIV E
J 13-B eacon
J 4-NE UT R AL
J 1-P OWE R OUT
1000S P 00452
E AR T H
J 2-E T HE R NE T OUT
3-V T ile board
1000E L 01385
1000S P 00452
E AR T H J 6-P OW E R IN
Base Unit (option 1) - 1000SP00636
1000S P 00452
UPPER POD E AR T H
J 3-E T HE R NE T IN
J 18-Nurse call
E T HE R NE T IS O L AT IO N B O AR D
1000E L00688
1000E L 00636
1000E L 00677 1000E L 00676
J 5-NUR S E C ALL OUT J 6-Nurse call
J 4-AUX E T HE R J 3-T ile E thernet
1000SM00015 Issue 8
J 2-E XT E T HE R J 1-S ervices E thernet
1000E L 00802
C HAS S IS
1000E L 00655 J 5-T ILE P OW E R
K E YP AD
J 2-K eypad[9..0]
1000E L 01383
LV P S B OAR D 1000L B 00617
1000E L 00799
C HAS S IS
1000E L 00679
1000E L 00682
J 3-S E R VIC E S
LOWER POD 1000E L 00683
J 4-S E R VIC E S P OW E R OUT
B AT T E R Y P AC K J 6-B AT T E R Y
J 1-15V IN
40/72
1000E L 00628
1000E L 00684
B AT T E R Y C HAS S IS 1000E L 00687
1000S P 00605
1000E L00903
BASE UNIT WITH OPTION 01 IE C MAINS

1000SP00636 MAINS OUT
1000E L 00686
J 3-15V OUT
L IV E
MAINS E
IE C MAINS MAINS L
NE UT R AL MAINS N
MAINS IN PS U
E AR T H C HAS S IS
1000E L 00765
P E S T UD
J 5-LIV E
J 13-B eacon
J 4-NE UT R AL
J 1-P OWE R OUT
1000S P 00452
E AR T H
3-V T ile board
1000E L 01385
1000S P 00452
1000E L 00959
1000S P 00452
UPPER POD E AR T H
J 18-Nurse call
E T HE R NE T IS O L AT IO N B O AR D3
1000E L00963
1000E L 00636
1000E L 00677 1000E L 00676
1000SM00015 Issue 8
J 2-E XT E T HE R J 1-S ervices E thernet
1000E L 00802
C HAS S IS
1000E L 00655 J 5-T ILE P OW E R

Base Unit (option 1)(0-3-5 and 2-3-5 only) - 1000SP01282
J 2-K eypad[9..0]
LV P S B OAR D
1000E L 00799 K E YP AD
1000L B 01484
1000E L 00679
1000E L 00682
J 3-S E R VIC E S
J 4-S E R VIC E S P OW E R OUT
B AT T E R Y P AC K 1 J 6-B AT T E R Y J 1-15V IN
41/72
C HAS S IS
1000E L 00684
B AT T E R Y 1000E L 00628
1000S P 00605 C HAS S IS 1000E L 01033

1000E L00903
IE C MAINS
MAINS OUT
ALTERNATIVE BASE UNIT WITH OPTION 01
1000E L00959
1000E L00961
0000E L00951 - B LUE
0000E L00961 - Y E LLOW
FOR USE WITH INVERTED 'T' CONFIGURATIONS

L IV E
1000SP01282 MAINS E
C HAS S IS
C HAS S IS
IE C MAINS MAINS L 1000E L 00686

NE UT R AL MAINS N J 3-15V OUT
MAINS IN
PS U
E AR T H
1000E L 01016
1000E L 00962
P E S T UD
Connect 1000EL01385 to J7 on 2V modules when fitted
B E AC O N
J 5-LIV E
B eacon
J 13-B eacon
J 4-NE UT R AL
J 1-P OWE R OUT
1000S P 00452 1000E L 00693
E AR T H
Base Unit (option 2)
3-V T ile board

1000E L 01385
1000S P 00452
BARCODE 1000E L 00680
1000S P 00452
UPPER POD E AR T H
J 18-Nurse call
1000E L00688
1000E L 00636
1000E L 00677 1000E L 00676
G S B UNIT
1000SM00015 Issue 8
J 2-E XT E T HE R J 1-S ervices E thernet J 4-QUAD R S 232
1000E L 00802
C HAS S IS J 13-LC D DIS P LAY
1000E L 00655 J 5-T ILE P OW E R

AA1100
K E YP AD
J 2-K eypad[9..0]
1000E L 00681 1000E L 01383

J 3-E T HE R NE T J 9-E T HE R NE T S LV P S B OAR D 1000L B 00617
1000E L 00799
J 16- C HAS S IS
S P E AK E R AS S Y 1000S P 00652 C HAS S IS
J 11-S P E AK E R
J 1-S E R VIC E S
J 15-B AR C ODE
1000E L 00679 J 2-P OW E R IN

J 14-IS O R S 232 1000E L 00682
J 3-S E R VIC E S
1000E L 00638 J 4-S E R VIC E S P OW E R OUT
J 6-B AT T E R Y
J 1-15V IN
42/72
1000E L 00628
1000E L 00684
S MAR T B AT T E R Y B AT T E R Y C HAS S IS 1000E L 00687
1000S P 00605
BASE UNIT 02 INCLUDING SERVICES BOARD

1000E L00903
CONFIGURATION SHOWN IS 3 X 0 IE C MAINS
MAINS OUT
1000E L 00686
J 3-15V OUT
L IV E
MAINS E
IE C MAINS MAINS L
NE UT R AL MAINS N
MAINS IN PS U
E AR T H C HAS S IS
1000E L 00765
P E S T UD
BARCODE READER
1000EL00769
B E AC O N1
J 5-LIV E
B eacon
J 13-B eacon
IS O L AT E D Q UAD R S 232
J 4-NE UT R AL
J 1-P OWE R OUT
1000E L 00679 1000E L 00998 1000S P 00452 1000E L 00693
J 2-R s232_1 J 6-C HAS S IS E AR T H
1000E L 00679
J 3-R s232_2 1000E L 00695
J 1-QUAD R S 232[1..4]
3-V T ile board1
J 4-R s232_3 1000E L 01385
1000E L 00679 1000S P 00452

J 5-R s232_4 E AR T H J 6-P OW E R IN
BARCODE USED FOR SOFTWARE 1000E L 00821

CONFIGURATION THEREFORE
ONLY 3 RS232 CAN BE USED
BARCODE
1000E L 00680
1000S P 00452
UPPER POD E AR T H
J 18-Nurse call
1000E L00688
1000E L 00636
1000E L 00677 1000E L 00676
Base Unit (option 2 with Quad RS232 spares kit)
G S B UNIT
1000SM00015 Issue 8
1000E L 00802
1000E L 00655 J 5-T ILE P OW E R
AA1100 K E YP AD1
J 2-K eypad[9..0]
1000E L 01383
1000E L 00681 J 9-E T HE R NE T S
J 3-E T HE R NE T 1000E L 00998 LV P S B OAR D1 1000L B 00617
J 16- C HAS S IS 1000E L 00799

J 11-S P E AK E R
J 1-S E R VIC E S
J 15-B AR C ODE
1000E L 00679 J 2-P OW E R IN

J 14-IS O R S 232 1000E L 00682
J 3-S E R VIC E S
J 6-B AT T E R Y
J 1-15V IN
43/72
1000E L 00628
S MAR T B AT T E R Y
1000E L 00684
1000S P 00605
1000E L00903
IE C MAINS
CONFIGURATION SHOWN IS 3 X 0 WITH
MAINS OUT
BEACON, QUAD RS232 KIT AND OPTIONAL
1000E L 00686
BARCODE READER J 3-15V OUT
L IV E
MAINS E
IE C MAINS MAINS L
NE UT R AL MAINS N
MAINS IN
P S U1
E AR T H C HAS S IS
1000E L 00765
P E S T UD
B E AC O N
J 5-LIV E
B eacon
J 13-B eacon
J 4-NE UT R AL
J 1-P OWE R OUT
1000S P 00452 1000E L 00693
E AR T H
Base Unit (option 3)
3-V T ile board

1000E L 01385
1000S P 00452
BARCODE
1000E L 00680
1000S P 00452
UPPER POD E AR T H
J 18-Nurse call
1000E L00688
1000E L 00636
1000E L 00677 1000E L 00676
G S B UNIT 2
J 4-AUX E T HE R J 3-T ile E thernet W iF i P C MC IA
1000SM00015 Issue 8
1000E L 00802
1000E L 00824
1000E L 00655 J 5-T ILE P OW E R
AA1100
K E YP AD
J 2-K eypad[9..0]
1000E L 00681 1000E L 01383

J 3-E T HE R NE T J 9-E T HE R NE T S LV P S B OAR D 1000L B 00617
1000E L 00799
J 16- C HAS S IS
J 11-S P E AK E R
J 1-S E R VIC E S
J 15-B AR C ODE
1000E L 00679 J 2-P OW E R IN

J 14-IS O R S 232 1000E L 00682
J 3-S E R VIC E S
J 6-B AT T E R Y
J 1-15V IN
44/72
1000E L 00628
S MAR T B AT T E R Y
1000E L 00684
1000S P 00605
1000E L00903
BASE UNIT 03 INCLUDING SERVICES BOARD

IE C MAINS
AND WIRELESS LAN.
MAINS OUT
CONFIGURATION SHOWN IS 3 X 0 WITH BEACON
1000E L 00686
J 3-15V OUT
L IV E
MAINS E
IE C MAINS MAINS L
NE UT R AL MAINS N
MAINS IN
PS U
E AR T H C HAS S IS
1000E L 00765
P E S T UD
2H MODULE BEACON LONG 3H MODULE BEACON LONG 4H MODULE J3
J2
J2 1000SP00633 1000EL00784 J2 1000SP00634 1000EL00784 1000SP00635
J7
J7 J13
J13 J3 J13 J3
BEACON 1000EL01383 1000EL01384 1000EL01384

1000EL00693 SEE NOTE 4 SEE NOTE 4 SEE NOTE 4
SEE NOTE 1
1000E L00689
1000S P 00452
1000E L00689
1000S P 00452
1000EL01384
1000EL01383
1000EL01384
1000E L00689
1000S P 00452
1000E L00690
1000E L00690
1000E L00690
1000EL01385
1000EL01385
1000EL01385
1000EL01385
Configurations - 3X, 5X
J13 J2
J1 E J2 L/N J1 E J2 L/N J1 E J2 L/N
BASE MODULE BASE MODULE BASE MODULE BASE MODULE
1000SP00636 1000SP00636 1000SP00636 1000SP00636
OR + + +
1000SP00650 1000SP00649 1000SP00649 1000SP00649
OR OR OR OR
1000SP00651 1000SP00650 1000SP00650 1000SP00650
OR OR OR
1000SP00651 1000SP00651 1000SP00651
3X0 3X2 3X3 3X4
4H MODULE J3
J2
1000SM00015 Issue 8
2H MODULE BEACON LONG 3H MODULE BEACON LONG 1000SP00635
J2 J2
1000SP00633 1000EL00784 1000SP00634 1000EL00784
J13 J7
J7
J13 J3 J13 J3
BEACON
1000EL00693
1000EL01384
1000E L00689
1000S P 00452
1000E L00690
1000E L00689
1000S P 00452
1000E L00690
1000E L00689
1000S P 00452
1000E L00691
1000EL01383
1000EL01384
J13 J1 E J2 L/N J1 E J2 L/N
J1 E J2 L/N
1000SP00632 1000SP00632 1000SP00632

1000SP00632
2V MODULE 2V MODULE 2V MODULE
2V MODULE
J7 J7 J7
SEE NOTE 2
SEE NOTE 2 J7
SEE NOTE 2
SEE NOTE 2
45/72
1000EL01383
1000EL01385
1000E L00690
1000S P 00452
1000E L00689
1000E L00690
1000S P 00452
1000E L00689
1000E L00690
1000S P 00452
1000E L00689
1000EL01383
1000EL01385
1000EL01383
1000EL01385
1000E L00690
1000S P 00452
1000E L00689
1000EL01383
1000EL01385

J1 E J2 L/N
BASE MODULE BASE MODULE BASE MODULE
1000SP00636 1000SP00636 1000SP00636 BASE MODULE
OR OR OR 1000SP00636
1000SP00650 1000SP00650 1000SP00650 +
1000SP00651 1000SP00651 1000SP00651 OR
1000SP00650
OR
1000SP00651
5X0 5X2 5X3 5X4
NOTES:
1) IN 3X0 SYSTEMS, CABLE 1000EL01385 CONNECTED TO J2 OF BASE MODULE
2) IN 5XX SYSTEMS, CABLE 1000EL01385 CONNECTED TO J7 OF 2V MODULE
3) NO BEACON FITTED TO XX4H MODULES
4) USE ETHERNET COUPLER 0000EL00942
J2 4H MODULE J3
2H MODULE BEACON LONG 3H MODULE BEACON LONG 1000SP00635
J2 J2
1000SP00633 1000EL00784 1000SP00634 1000EL00784
J13 J7
J7
J13 J3 J13 J3 J7
Configurations - 7X
BEACON
1000EL00693
1000EL01384
1000E L00689
1000S P 00452
1000E L00690
1000EL01384
1000E L00689
1000S P 00452
1000E L00690
1000E L00689
1000S P 00452
1000E L00691
1000EL01383
J13 J1 E J2 L/N J1 E J2 L/N
J1 E J2 L/N
1000SP00632 1000SP00632 1000SP00632

1000SP00632
2V MODULE
J7 J7 J7
J7
1000EL01383
1000EL01383
1000E L00690
1000S P 00452
1000E L00689
1000E L00690
1000S P 00452
1000E L00689
1000E L00690
1000S P 00452
1000E L00689
1000EL01383
1000EL01383
1000E L00690
1000S P 00452
1000E L00689
1000SM00015 Issue 8
J1 E J2 L/N
1000SP00632 1000SP00632 1000SP00632

1000SP00632
2V MODULE
J7 J7 J7
SEE NOTE 1
SEE NOTE 1 J7
SEE NOTE 1
SEE NOTE 1
1000EL01383
1000EL01385
1000EL01383
1000E L00690
1000S P 00452
1000E L00689
1000E L00690
1000S P 00452
1000E L00689
1000E L00690
1000S P 00452
1000E L00689
1000EL01385
1000EL01383
1000EL01385
1000EL01383
1000EL01385
1000E L00690
1000S P 00452
1000E L00689

J1 E J2 L/N
BASE MODULE BASE MODULE BASE MODULE
1000SP00636 1000SP00636 1000SP00636 BASE MODULE
1000SP00650 1000SP00650 1000SP00650 +
1000SP00651 1000SP00651 1000SP00651 OR
1000SP00650
46/72
OR
1000SP00651
7X0 7X2 7X3 7X4
NOTES:
1) IN 7XX SYSTEMS, CABLE 1000EL01385 CONNECTED TO J7 OF 2V MODULE
2) NO BEACON FITTED TO XX4H MODULES
Configuration - 9-2 Configuration - 2-3-5

BEACON
2H MODULE BEACON LONG 1000EL00693
J2
1000SP00633 1000EL00784
J7
J13 J3
J1 E J2 J13 L/N
1000S P 00452
1000EL01383
1000E L00689
1000E L00690 1000SP01411

2V MODULE
J1 E J2 L/N
J7
1000SP00632
1000S P 00452
1000EL01383
1000EL01385
1000E L00690
1000E L00689
2V MODULE
J7
1000S P 00452
1000EL01383
1000E L00690
1000E L00689
J1 E J2 L/N
J1 E J2 L/N BASE MODULE

1000SP01282 This module may be upgraded with
OPTION 2 KIT - 1000SP00650
1000SP00632
2V MODULE
J7
1000S P 00452
1000E L00690
1000EL01383
1000E L00689
1000E L00959
1000E L00961
0000E L00951
0000E L00953
1000E L00962
J1 E J2 L/N
1000SP00632
2V MODULE
J7
SEE NOTE 1 L/N J3
E
1000S P 00452
1000EL01383
1000E L00690
1000E L00689
1000EL01385
3H TILE BOARD
J2
1000EL00716
J1 E J2 L/N J6 E J1
BASE MODULE
1000SP00636
OR
1000SP00650
OR
1000SP00651
1000S P 00452
1000E L00689
1000E L00691
0000E L00952
9x2
E J2 J1 L/N
NOTES:
1) CABLE 1000EL00674 CONNECTED TO J7 OF 2V MODULE
1000SP01290
2V MODULE
J7
J3
1000SM00015 Issue 8 47/72

Configuration - 0-3-5
BEACON
1000EL00693
J1 E J2 J13 L/N
1000SP01411
2V MODULE
J7
1000S P 00452
1000EL01383
1000EL01385
1000E L00690
1000E L00689
J1 E J2 L/N
BASE MODULE
1000SP01282 This module may be upgraded with
OPTION 2 KIT - 1000SP00650
1000E L00959
1000E L00961
0000E L00951
1000E L00962
0000E L00961
L/N E J3
3H TILE BOARD
J2
1000EL00716
J6 E J1
1000SM00015 Issue 8 48/72

Labels
(A5)
(A3)
(A2)
(A5)
D
(A3)
(A4)
(A5)
B
(A1)
B
Alaris®
Gateway Workstation
(A3)
30V/1A
MAX
(A3)
oll ° n 7
C àrl, Ve CH
R e n Ce 31
ar A r -1
0, ,
e 1 tre
S Z.A
eF -O s - 18
0, ièc ss nd
us ne La 0,
18 P e la
-1 a- sin zer
io B -P Ro
n u iè ll
C rs - Bu wit
Sw sin ce e
e S
itz es n°
A -O ion
er s C 1
Z. l, A us
la e 0,
Ve n
H L
nd n
r F
Sà are
31 tre,
C
en - Trolley Mass including safe

working load – 90kg
cs - Pojízdná část Hmotnost
(A2) (A4)
bezpečného pracovního
zatížení – 90 kg
da - Rullevogn Vægt, inkl.
arbejdsbelastning – 90 kg
3
10
de - Fahreinheit Gewicht
Iss
00
1
einschließlich Traglast – 90 kg
LB
54
01
01
C
es - Peso del Carrito soporte
54
LB
1
00
incluida la carga segura de

Iss
10
trabajo: 90 kg
3
et - Käru Mass koos ohutu

töökoormusega – 90 kg
fi - Vaunun massa, johon sisältyy sallittu kuormitus - 90 kg
fr - Trolley masse incluant la charge maximale d'utilisation – 90 kg
hu - Kocsi Tömeg (biztonságos üzemi terheléssel) – 90 kg
it - Peso a pieno carico del carrello in sicurezza 90kg
lv - Pamatne Masa, ietverot drošu darba slodzi — 90 kg
(A5) nl - Trolley Massa inclusief veilige werklast – 90 kg
no - Vogn Vekt inkludert sikker arbeidslast – 90 kg
pl - Masa wózka z uwzględnieniem dopuszczalnego obciążenia
1000LB01541 Iss 3 1000LB01541 Iss 3
roboczego – 90 kg
pt - Carro, Massa incluída na carga de trabalho segura – 90 kg
ro - Cărucior Masa, inclusiv sarcina utilă maximă – 90 kg
ru - Тележка. Масса, включая допустимую рабочую нагрузку
–90 кг
sl - Teža vozička, vključno z varno delovno obremenitvijo: 90 kg
2 x T 4AH sv - Vagn Vikt inklusive nyttolast – 90 kg
1000LB01541 Iss 3 1000LB01541 Iss 3
250V 1000LB01639 Iss 1
20 x 5mm
1000LB01541 Iss 3 1000LB01541 Iss 3
(A1)
Made in U.K. 1000LB01541 Iss 3 1000LB01541 Iss 3
D
Covered under Patents, U.S. 6407335, 6593528; CA 2614658, 2390517;
EP 1502612, 1233799; HK 1049289, 1073805; AU, 723884; 737149; DE
29920378.6; FR 997137; Reg’d AU 144124; CA 90905; GB 2083562;
IE D13002; JP 1117998
CareFusion UK 305 Ltd., The Crescent, Jays Close, 1000LB01541 Iss 3 1000LB01541 Iss 3
Basingstoke, Hampshire, RG22 4BS, U.K.
115-230V 115-230V
~50-60Hz AUX ~50-60Hz
460VA 1000LB01541 Iss 3 440VA
1000LB01637 Iss 1
1000LB01541 Iss 3 1000LB01541 Iss 3

a Label Set Alaris Gateway 1000LB01541
Artwork Number: 1000AW03818
Description: Alaris® Gateway Safety Label (1000LB01637)
b Label AGW Logo 1000LB01416

Colour Information
Background
Artwork Number: 1000AW03826White
c Alaris Gateway Safe Working Load Label 1000LB01639

Description:CMYK Red
Alaris® Gateway Safe and Black
Working Load Label (1000LB01639)
Colour Information
Red dotted outline is not to bePantone
printed. Cool Gray 2C
d Alaris Gateway Safety Label 1000LB01637
Background
Text/Image Pantone 425C
Label to be Reverse Printed (Sub-surface).
For dotted
Red cuttingoutline
Tool refer to to
is not drawing 1000ME02101 latest issue
be printed.
Change History: Issue (Sub-surface).

CO Reference Description Author Date
1000SM00015 Issue 8 49/72 Label to be Reverse Printed
1 13163 Initial Release Ian Tyler June 2013
For cutting Tool refer to drawing 1000ME02102 latest issue
Change History: Issue CO Reference Description Author Date

1 13163 Initial Release Ian Tyler July 2013
Mounting Options
6 Mounting Options
Available Kits
Trolley Mounting Kit
Fitting Procedure
1. Remove the plastic coating from the inner and outer surfaces of the Ring Clamp A.
2. Slide one ring clamp over each trolley pole.
3. Align the Cross Bar B fixing holes with those in each of the Ring Clamps.
4. Insert the Fixing Screw C through the assembly positioning washers D and E as shown.
5. Position the support bar and tighten the Thin Nut G, Dome Nut F and screw to 3Nm.
C Screw
E Bellville
Spring (x4)
A Ring Clamp
F Dome Nut
E Washer (x4)
B Cross Bar
G Nut (x2)

a Ring Clamp 1000SP01187
b Cross Bar
c Screw Skt Tap M6 X 25 Din 912
d Washer Plain M6 Din 125
e Bellville Washer, Lee Springs 250-025-500
f Nut Dome M6 Din 1587
When fixing the Workstation to the trolley, the mounting kits should be positioned and tightened so that the mount
A clamps align with the 10 x 25mm bars on the trolley.
1000SM00015 Issue 8 50/72

Mounting Options
Bar Mounting Kit
Fitting Procedure
1. Remove Sealing Cord from the channel. Using an Allen key, remove the fasteners from the pre-fitted square nuts in the extrusion
channel. Using a screwdriver or similar pointed tool, slide the loosened Square Nuts along the channel to the required position.
2. Insert the two Screws B through the Clamp A and Spacers C.
3. Tighten the Screws ensuring that the mounting kit remains level.
4. Insert the Mounting Knobs D into the Clamp.
5. Repeat the process for the remaining kits.
6. Cut a length of Sealing Cord to fill the channel between the mounting kit and the end caps.
7. Carefully press the cord into place.
8. Repeat the operation for the remaining sections of the channel.
NOTE: CareFusion only recommend mounting kits to be fitted to the vertical extrusion.
B Screw (x2)
A Clamp
C Spacer
D Mounting Knob (x2)
Square Nut (x2)

a Rail Mounting Clamp DS/IDS 1000SP00655
b M6 x 100 Soc Hd A2 S/S Cap Scrw
c Spacer, Mounting Long
d Knob Mounting
It is important that the mounting brackets are located exactly as detailed in the Mounting Locations section.
A
1000SM00015 Issue 8 51/72

Mounting Options
Pole Mounting Kit
Fitting Procedure
1. Remove Sealing Cord from the channel. Using an Allen key, remove the fasteners from the pre-fitted square nuts in the extrusion
channel. Using a screwdriver or similar pointed tool, slide the loosened square nuts along the channel to the required position.
2. Insert the two Screws B through the Clamp A and Spacers C.
3. Tighten the Screws ensuring that the mounting kit remains level.
4. Repeat the process for the remaining kits.
5. Cut a length of Sealing Cord to fill the channel between the mounting kit and the end caps.
6. Carefully press the cord into place.
7. Repeat the operation for the remaining sections of the channel.
B Screw (x2)
A Clamp
C Spacer
Square Nut (x2)

a Assembly P/Clamp Docking Station Asena 1000SP00169
b M6 x 100 Soc Hd A2 S/S Cap Scrw
c Spacer, Mounting Long
Ensure that all clamps A with the T-Bar handle are updated to the new design.
Old design New design
It is important that the mounting brackets are located exactly as detailed in the Mounting Locations section.
A
1000SM00015 Issue 8 52/72

Mounting Options
Mounting Locations
It is important that the mounting brackets are located exactly as detailed in the diagrams below. Each mounting bracket must be
attached to a load bearing Dräger type mounting rail when the Bar Mounting kit is used or a load bearing pole when the Pole Mounting
kit is used.
The Workstation should not be fitted to any other mobile pole or drip stand unless the stability and strength of the
A whole assembly has been evaluated to IEC/EN60601-1.
Note: The mounting

brackets detailed in the
following diagrams are the Bar
Mounting Kit (1000SP00655).
The indicated mounting
positions also apply to the Pole
Mounting Kit (1000SP00169).
3x0, 3x2, 3x3 and 3x4 Configuration

Mounting kits required: 2
1000SM00015 Issue 8 53/72

Mounting Options


1000SM00015 Issue 8 54/72

Mounting Options
9x2 Configuration
Note: This
configuration cannot
be mounted on the
Docking Station Trolley
(80083UN00-00).
1000SM00015 Issue 8 55/72

Mounting Options
0x3x5 Configuration
Note: This
be mounted on the
(80083UN00-00).
1000SM00015 Issue 8 56/72

Mounting Options
2x3x5 Configuration
Note: This
be mounted on the
(80083UN00-00).
1000SM00015 Issue 8 57/72

Appendix
7 Appendix
Electromagnetic Compatibility
Warning
• The use of any accessory, transducer, or cable with the Workstation other than those specified may result in increased emissions
or decreased immunity of the Workstation.
• The Workstation should not be used adjacent to or stacked with other equipment, however if adjacent or stacked use is necessary,
the Workstation should be observed to verify normal operation in the configuration in which it will be used.
Caution
• The Workstation is a CISPR 11 Group 1 Class A Medical Equipment System and intended for use by healthcare professionals only.
• Medical Electrical Equipment needs special precautions regarding EMC and needs to be installed, put into service and used
according to the EMC information provided in the accompanying documents.
• Portable and Mobile RF communications can affect Medical Electrical Equipment.
• Operating the Workstation near equipment which radiates high energy radio frequencies (electro surgical or cauterizing
equipment, portable radios, cellular telephones, etc.) may cause false alarm conditions. If this happens, reposition the
Workstation away from the source of interference or turn off the Workstation and manually regulate the flow.
Guidance and Manufacturer’s Declaration – Electromagnetic Emissions

The Workstation is intended for use in the electromagnetic environment specified below.
The customer or the user of the Workstation should assure that it is used in such an environment.
Emissions Test Compliance Electromagnetic Environment – Guidance
CISPR 11 The Workstation uses RF energy only for its internal function in the normal
Group 1 product offering. Therefore, its RF emissions are very low and are not likely to
RF Emissions cause any interface in nearby electronic equipment.
Class A system when

used in conjunction
CISPR 11
with pumps
RF Emissions
Class B in stand alone
operation The Workstation is suitable for use in all establishments, other than domestic,
and those directly connected to the public low-voltage power supply network
EN 61000-3-2 that supplies buildings used for domestic purposes.
Class A
Harmonic Emissions
EN 61000-3-3
Voltage Fluctuations, Complies
Flicker Emissions
1000SM00015 Issue 8 58/72

Appendix
Guidance and Manufacturer’s Declaration - Electromagnetic Immunity

The customer or the user of Workstation should assure that it is used in such an environment.
EN 60601-1-2
Immunity Test Compliance Level Electromagnetic Environment – Guidance
Test Level
Floors should be wood, concrete, or ceramic tile.

EN 61000-4-2 Electro-Static ±6 kV contact ±8 kV contact (Note 2)
Discharge (ESD) If floors are covered with synthetic material, the
±8 kV air ±15 kV air (Note 2)
relative humidity should be at least 30 %.
±2 kV for power
EN 61000-4-4 ±2 kV for power supply
supply lines Mains power quality should be that of a typical
Electrical Fast Transient, Burst lines
±1 kV for input/ commercial or hospital environment.
(EFT) (Note 3) N/A (Note 4)
output lines
EN 61000-4-5 ±1 kV Line(s) to
Line(s) ±1 kV Line(s) to Line(s) Mains power quality should be that of a typical
Power Line Surge
±2 kV Line(s) to ±2 kV Line(s) to Earth commercial or hospital environment.
(Note 3) Earth
Power frequency magnetic fields should be at

EN 61000-4-8 Power Frequency
3 A/m 400 A/m 50 Hz (Note 2) levels characteristic of a typical location in a
Magnetic Field (50/60 Hz)
typical commercial or hospital environment.
<5 % UT (Note 1) <5 % UT

(>95 % dip in UT) (>95 % dip in UT)
for 0.5 cycle for 0.5 cycle
Mains power quality should be that of a typical
40 % UT 40 % UT commercial or hospital environment.
EN 61000-4-11 (60 % dip in UT) (60 % dip in UT) If the user of the Workstation requires continued
for 5 cycles for 5 cycles operation during power mains interruptions,
Voltage Dips, Short it is recommended that the Workstation be
Interruptions, and Voltage powered from an uninterruptible power supply
Variations 70 % UT 70 % UT or a battery.
(Note 3) (30 % dip in UT) (30 % dip in UT)
for 25 cycles for 25 cycles The Workstation does employ an internal short
duration battery.
<5 % UT <5 % UT
(>95 % dip in UT) (>95 % dip in UT)
for 5 sec for 5 sec
Note 1—UT is the AC mains voltage prior to application of the test level.
Note 2—Compliance levels raised by EN 60601-2-24.
Note 3—Performed at the Minimum and Maximum Rated Input Voltage.
Note 4—CareFusion recommends using signal cables of less than 3 metres in length and this requirement is applicable only if signal
cables are 3 metres or more in length. (EN 60601-1-2:2002, Clause 36.202.4)
1000SM00015 Issue 8 59/72

Appendix
Guidance and Manufacturer’s Declaration—Electromagnetic Immunity - LIFE SUPPORT Equipment

The customer or the user of the Workstation should ensure that it is used in such an environment.
EN 60601-1-2 Compliance
Immunity Test Electromagnetic Environment – Guidance
Test Level Level
Portable and mobile RF communications equipment should be used
no closer to any part of the Workstation, including cables, than the
recommended separation distance calculated from the equation
applicable to the frequency of the transmitter.
Recommended Separation Distance
3.5
d = [-----] √P
V1
12
d = [-----] √P 80 MHz to 800 MHz
V2
EN 61000-4-6 3 V rms 10 V rms
Conducted RF 150 kHz to 80 MHz (Note 3) 12
d = [-----] √P 80 MHz to 2.5 GHz
E1
23
EN 61000-4-3 3 V/m 10 V/m d = [-----] √P 800 MHz to 2.5 GHz
Radiated RF 80 MHz to 2.5 GHz (Note 3) E1
where P is the maximum output power rating of the transmitter in

watts (W) according to the transmitter manufacturer and d is the
recommended separation distance in metres (m).a
Field strengths from fixed RF transmitters, as determined by an

electromagnetic site survey, b should be less than the compliance level
in each frequency range. c
Interference may occur in the vicinity of equipment marked with the

following symbol:
Note 1—At 80 MHz and 800 MHz, the higher frequency range applies.
Note 2—These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from
structures, objects, and people.
Note 3—Compliance levels raised by EN 60601-2-24.
a) The compliance levels in the ISM frequency bands between 150 kHz and 80 MHz and in the frequency range 80 MHz to 2.5
GHz are intended to decrease the likelihood that mobile/portable communications equipment could cause interference if it is
inadvertently brought into patient areas. For this reason, an additional factor of 10/3 is used in calculating the recommended
separation distance for transmitters in these frequency ranges.
b) Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios,
amateur radio, AM and FM radio broadcast, and TV broadcast cannot be predicted theoretically with accuracy. To assess
the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the
measured field strength in the location in which the Workstation is used exceeds the applicable RF compliance level above, the
Workstation should be observed to verify normal operation. If abnormal performance is observed, additional measures may be
necessary, such as re-orienting or relocating the Workstation.
c) Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 10 V/m.
1000SM00015 Issue 8 60/72

Appendix
Recommended Separation Distances for LIFE SUPPORT Equipment between portable and mobile RF
communications equipment and the Alaris® Gateway Workstation
The Workstation is intended for use in an electromagnetic environment in which
radiated RF disturbances are controlled.
The user of the Workstation can help prevent electromagnetic interference by maintaining a minimum distance between portable
and mobile RF communications equipment (transmitters) and the Workstation as recommended below, according to the maximum
output power of the communications equipment.
Separation Distance According to Frequency of Transmitter

m
Rated Maximum Output

Power of Transmitter 150 kHz to 80 MHz 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
Outside ISM bands In ISM bands
W 3.5 12 12 23
d = [------] √P d = [------] √P d = [ ------] √P d = [------] √P
V1 V2 E1 E1
0.01 0.03 0.12 0.12 0.23

0.1 0.11 0.38 0.38 0.73
1 0.35 1.20 1.20 2.30
10 1.11 3.80 3.80 7.28
100 3.50 12.00 12.00 23.00
For transmitters rated at a maximum output power not listed above, the recommended separation distance d in metres (m) can be
determined using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the
transmitter in watts (W) according to the transmitter manufacturer.
Note 1—At 80 MHz and 800 MHz, the separation distance for the higher frequency range apply.
Note 2—The ISM (Industrial, Scientific, and Medical) bands between 150 kHz and 80 MHz are 6.765 MHz to 6.795 MHz; 13.553 MHz to
13.567 MHz; 26.957 MHz to 27.283 MHz; and 40.66 MHz to 40.70 MHz.
Note 3—An additional factor of 10/3 is used in calculating the recommended separation distance for transmitters in the ISM
frequency bands between 150 kHz and 80 MHz and in the frequency range 80 MHz to 2.5 GHz to decrease the likelihood that mobile/
portable communications equipment could cause interference if it is inadvertently brought into patient areas.
Note 4—These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from
structures, objects, and people.
1000SM00015 Issue 8 61/72

Appendix
Spare Parts Listing

Module Assemblies
Module Description Part Number
Option 1 Base Assembly:

3X, 5X, 7X and 9X configurations 1000SP00636
035 and 235 configurations 1000SP01282
Option 2 Upgrade Kit 1000SP00650
Option 3 Upgrade Kit (for option 2 only) 1000EL00824

Wireless LAN Card
Alaris AGW Quad RS232 Upgrade Kit 1000SP01340
Barcode Reader Spares Kit 1000SP00651
2 High Vertical Module Assemblies:

235 configuration - lower module 1000SP01290
035 and 235 configurations - upper module 1000SP01411
2 Wide Horizontal Module Assembly:

3 Wide Horizontal Module Assemblies:

3X, 5X and 7X configurations 1000SP00634
035 and 235 configurations 1000SP01410
4 Wide Horizontal Module Assembly:

3X, 5X and 7X configurations 1000SP00635
1000SM00015 Issue 8 62/72

Appendix
Cables
Part Number Description Qty
0000EL00943 Ethernet Cable 2m 1 Ea
1000EL01384 Flat Cat6 Ethernet Cable 0.5m - (Or) 1 Ea
1000EL01383 Flat Cat6 Ethernet Cable 0.33m - (Gy) 1 Ea
1000EL01385 Flat Cat6 Ethernet Cable 0.75m - (Rd) 1 Ea
1000EL00676 Gateway Cable Assy Nurse Call 1 Ea
1000EL00677 Gateway Cable Assy Isolated Nurse Call 1 Ea
1000EL00679 Gateway Cable Assy Isolated RS232 1 Ea
1000EL00681 Gateway Cable Assy Services Ethernet 1 Ea
1000EL00682 Gateway Cable Assy Services LVPS 1 Ea
1000EL00683 Gateway Cable Assy Services Power 1 Ea
1000EL00684 Gateway Cable Assy Battery LVPS 1 Ea
1000EL00686 Gateway Cable Assy PSU LVPS Power 1 Ea
1000EL00687 Gateway Cable Assy LVPS Chassis 1 Ea
1000EL00688 Gateway Cable Assy LVPS Tile Power 1 Ea
1000EL00799 Assembly Cable Earth Services Board 1 Ea
1000EL00802 Assembly Cable Earth Ethernet Isolation 1 Ea
1000EL00903 Gateway Cable Assy Mains In 1 Ea
1000SP00452 Assy Cable Earth DS/IDS 3 Ea
Mains Cables
134748 CORD, PWR, U.K. 220V 1 Ea
0000EL00938 EUROPEAN CORDSET - STRAIGHT IEC 1 Ea
Rear Cover
1000ME00595 Cover Rear Asena Gateway 1 Ea
Saddle Kit
1000SP01213 AGW SADDLE KIT
Saddle Gasket Asena Gateway 1 Ea
Saddle Rear Cover Asena Gateway 1 Ea
Seal Comms Chimney AGW 1 Ea
Seal Cover Rear Asena Gateway 1 Ea
Seal PSU Chimney AGW 1 Ea
Pod Kit
1000SP01214 AGW POD KIT
Label Set Alaris Gateway 1 Ea
Pod Comms Asena Gateway 2 Ea
Pod IEC Asena Gateway 1 Ea
Seal Comms Pod Asena Gateway 2 Ea
Seal IEC Pod Asena Gateway 1 Ea
1000SM00015 Issue 8 63/72

Appendix
Front Cover Kit

1000SP01215 AGW FRONT COVER KIT
Cover Front AGW 1 Ea
Gateway Keypad Label 1 Ea
Label AGW Logo 1 Ea
Seal Front Cover AGW 1 Ea
LVPS Board
1000EL00628 Assembly PCB LVPS 1 Ea
PSU Kit
1000SP01216 AGW PSU KIT
Assembly PSU Switch Mode 1 Ea
Thermal Pad PSU 1 Ea
1000SP01708 AGW PSU KIT (035-235 configuration)
Assembly PSU Switch Mode AGW + 1 Ea
Thermal Pad PSU 1 Ea
Battery Pack
1000SP00605 Gateway Assembly Battery Pack 1 Ea
Tile Assemblies
1000SP01614 AGW Tile 2 Wide v1.1.5 or above 1 Ea
1000SP01615 AGW Tile 3 Wide v1.1.5 or above 1 Ea
1000SP01616 AGW Tile 2 High v1.1.5 or above 1 Ea
1000SP01617 AGW Tile 3 High v1.1.5 or above 1 Ea
Ethernet Isolation Board

1000EL00655 Asena Gateway Ethernet Isolation Board 1 Ea
Services Board
1000EL00638 Services Board 1 Ea
1000EL00824 Cisco Air-Pcm352 Pcmcia Wireless Card 1 Ea
Compact Flash Cards

1000SP01629 AGW Registry Clean Card V1.1.3 (512mb) 1 Ea
1000SP01628 Workstation Compact Flash Card V1.1.3 1 Ea
1000SP01630 Workstation Compact Flash Card V1.1.5 1 Ea
1000SP01631 AGW Registry Clean Card V1.1.5 (512mb) 1 Ea
1000SM00015 Issue 8 64/72

Appendix
Labels
0000LB01541 Label Set Alaris Gateway 1 Ea
1000LB01416 Label AGW Logo 1 Ea
1000LB01639 Alaris Gateway Safe Working Load Label 1 Ea
1000LB01637 Alaris Gateway Safety Label 1 Ea
Miscellaneous Hardware
0000EL00940 Fair-rite 0431173951 1 Ea
0000ME00432 Nut Square M6 DS 1 Ea
0000ME00444 Asena GW, Assy, Cover Dust RS232 1 Ea
0000ME00547 PE Stud M6x20 1 Ea
0000ME00620 M6x16 Low Head A2 Screw (DIN7984) 1 Ea
0000ME00621 M4x10 Rec Pan A2 S/S M/C (DIN7985) 1 Ea
0000ME00622 M4x25 Rec Pan A2 S/S M/C (DIN7985) 1 Ea
0000ME00741 M6x8 Hex Soc Set A4 S/S Pln Cup Pnt 1 Ea
1000EL00680 Gateway Cable Assy Barcode 1 Ea
1000EL01062 Barcode Reader Without Button (MS9520) 1 Ea
1000ME00406 Trimstrip Extrusion Profile Asena DS/IDS 1.00 m
1000ME00417 End Cap Pole DS/IDS 1 Ea
1000ME00419 Slip Catch DS/IDS 1 Ea
1000ME00473 M8x25 Hand Knob SSRR706 1 Ea
1000ME00546 T-Piece Asena Gateway 1 Ea
1000ME00561 Hard Stop Module Spacer Asena Gateway 1 Ea
1000ME00562 Shoulder Nut Asena Gateway 1 Ea
1000ME00583 Casting Bag Hanger Support AGW 1 Ea
1000ME00637 Tie Rod 2 Horizontal AGW 1 Ea
1000ME01627 Compression Spring XL 10509 1 Ea
1000ME01642 Plate Connector Barcode 1 Ea
1000SP00436 Assembly Bag Hanger 2 Way L/H 1 Ea
1000SP00437 Assembly Bag Hanger 2 Way R/H 1 Ea
1000SP00438 Assembly Bag Hanger 3 Way L/H 1 Ea
1000SP00581 Extrusion Main Vertical 2 Tile AGW 1 Ea
1000SP00582 3Extrusion Main Horizontal 2 Tile AGW 1 Ea
1000SP00583 Extrusion Main Horizontal 3 Tile AGW 1 Ea
1000SP00584 Extrusion Main Horizontal 4 Tile AGW 1 Ea
1000SP00643 Tie Rod Assy Kit 30 1 Ea
1000SP00646 Tie Rod Assy Kit 3H 1 Ea
1000SP00652 Assembly Speaker Alarm AGW 1 Ea
1000SP00657 Tube Tidy Kit 1 Ea
1000SP01449 Barcode Reader Fixed Position Kit 1 Ea
0000EL00994 Fuse 4AH Time-Lag T 1 Ea
1000SM00015 Issue 8 65/72

Appendix
Hardware Kit
1000SP01217 AGW HARDWARE KIT
Flat Washer Nylon M3 to ISO7089 20 Ea
M3x16 Pan Hd Torx A2 ISO14583 20 Ea
M3x8 Pan Hd Torx A2 ISO14583 20 Ea
M4x10 Csk Torx Hd A2 BN13278 20 Ea
M4x10 Pan Head BIN 5653 20 Ea
M4x20 Pan Hd Torx A2 BN5653 20 Ea
M4x8 Pan Hd Torx A2 BN5653 20 Ea
Nut M6 Plain DIN 934 A2 20 Ea
Nut M6 Square DS/IDS 20 Ea
Nut M6 Thin 4035 A2 20 Ea
Offset Faston Tab M4 Tinned 10 Ea
Screw Skt Cap M6x20 DIN 6912 20 Ea
Screwlock Kit Female RS232 3 Ea
Star Washer M4 DIN6797 20 Ea
Washer Earth M6 20 Ea
Washer M3 Plain Z+C 20 Ea
Washer M3 Shakeproof External 20 Ea
Washer M3 Wavey SST 20 Ea
Washer M6 Plain 20 Ea
Washer M6 Shakeproof DIN 67898,A2 20 Ea
Trolley Mounting Kit

1000SP01187 MOUNTING KIT ASSEMBLY DS TROLLEY
Belville Washer, Lee Springs 250-025-500 4 Ea
Nut Dome M6 DIN 1587 2 Ea
Ring Clamp 2 Ea
Screw Skt Tap M6 X 25 DIN 912 2 Ea
Washer Plain M6 DIN 125 4 Ea
1000SM00015 Issue 8 66/72

Appendix
Bar Mounting Kit

1000SP00655 ASSEMBLY MOUNTING KIT EXTENDED TYPE 1
Knob Mounting 2 Ea
M6x100 Soc Hd A2 S/S Cap Scrw 2 Ea
M6x40 Soc Hd A2 S/S Cap Scrw (DIN 912) 2 Ea
Rail Mounting Clamp DS/IDS 1 Ea
Spacer Pole Clamp Docking Station Asena 2 Ea
Spacer, Mounting Long 2 Ea
Pole Mounting Kit

1000SP00169 ASSEMBLY P/CLAMP DOCKING STATION ASENA
Label Logo 1 Ea
M4 Int Fan Disc Washer A2 S/S 4 Ea
M4x16 Pozi Pan Steel M/C (DIN 7985Z) 4 Ea
M6x100 Soc Hd A2 S/S Cap Scrw 2 Ea
M6x40 Soc Hd A2 S/S Cap Scrw (DIN 912) 2 Ea
Plate Mounting P/clamp Dock Stat Asena 1 Ea
Pole Clamp AGW/DS 1 Ea
Spacer Pole Clamp Docking Station Asena 2 Ea
Spacer, Mounting Long 2 Ea
End Covers/Tile Spacers

1000ME00542 Spacer Tile Module Asena Gateway 1 Ea
1000ME00543 End Plate Intermediate Asena Gateway 1 Ea
1000ME00544 Beacon End Cap Asena Gateway 1 Ea
1000ME00545 End Cap Asena Gateway 1 Ea
1000ME00547 Beacon Diffusor 1 Ea
Beacon Horizontal
1000EL00784 Cable Assembly Beacon Long 1 Ea
Beacon Vertical
1000EL00693 Gateway Cable Assembly Beacon 1 Ea
1000SM00015 Issue 8 67/72

Appendix
Disposal
Information on Disposal for Users of Waste Electrical and Electronic Equipment
This symbol U on the product and/or accompanying documents means that used electrical and electronic products should not be
mixed with municipal waste.
If you wish to discard electrical and electronic equipment, please contact your CareFusion affiliate office or distributor for
further information.
Disposing of this product correctly will help to save valuable resources and prevent any potential negative effects on
human health and the environment which could otherwise arise from inappropriate waste handling.
Information on Disposal in Countries outside the European Union

This symbol is only valid in the European Union. The product should be disposed of taking environmental factors into
consideration. To ensure no risk or hazard, remove the internal rechargeable battery and the Nickel Metal Hydride battery
from the Services Board and dispose of as outlined by the local country regulations. All other components can be safely
disposed of as per local regulations.
Battery Removal
Removal Procedure
assembly.
3. Disconnect the Battery C and remove from saddle slot.
Rear Cover Assembly

B Washer (x8)
A Screw (x8)
C Battery Pack
1000SM00015 Issue 8 68/72

Appendix
Service Contacts
For service, contact your local Affiliate Office or Distributor.
AE DE GB NZ
CareFusion, CareFusion, CareFusion, CareFusion,
PO Box 5527, Pascalstr. 2, The Crescent, Jays Close, 14B George Bourke Drive,
Dubai, United Arab Emirates. 52499 Baesweiler, Basingstoke, Mt Wellington 1060,
Deutschland. Hampshire, RG22 4BS, PO Box 14-518,
United Kingdom. Panmure 1741, Auckland,
New Zealand
Tel: (971) 4 28 22 842 Tel: (49) 931 4972 837 Tel: (44) 0800 917 8776 Tel: 09 270 2420
Freephone: 0508 422734
Fax: (971) 4 28 22 914 Fax: (49) 931 4972 318 Fax: (44) 1256 330860 Fax: 09 270 6285
AU DK HU PL
3/167 Prospect Highway, Firskovvej 25 B, Döbrentei tér 1, ul. Rzymowskiego 53,
PO Box 355 2800 Lyngby, H-1013 Budapest, 02-697 Warszawa,
Seven Hills, NSW 2147, Danmark. Magyarország. Polska.
Australia.
Tel: (61) 1800 833 372 Tlf. (45)70 20 30 74 Tel: (36) 1 488 0232 Tel: (48) 225480069
Tel: (36) 1 488 0233
Fax: (61) 1800 833 518 Fax. (45)70 20 30 98 Fax: (36) 1 201 5987 Fax: (48) 225480001
BE ES IT SE
Leuvensesteenweg 248 D, Edificio Veganova, Via Ticino 4, Hammarbacken 4B,
1800 Vilvoorde, Avenida de La Vega, nº1, 50019 Sesto Fiorentino, 191 46 Sollentuna,
Belgium. Bloque 1 - Planta 1, Firenze, Italia. Sverige.
28108 Alcobendas, Madrid,
España.
Tel: +32 (0) 2 267 38 99 Tel: (34) 902 555 660 Tél: (39) 055 30 33 93 00 Tel: (46) 8 544 43 200
Fax: +32 (0) 2 267 99 21 Fax: (34) 902 555 661 Fax: (39) 055 34 00 24 Fax: (46) 8 544 43 225
CA FR NL US
235 Shields Court, Parc d’affaire le Val Saint Quentin De Molen 8-10, 10020 Pacific Mesa Blvd.,
Markham, 2, rue René Caudron 3994 DB Houten, San Diego, CA 92121,
Ontario L3R 8V2, 78960 Voisins le Bretonneux Nederland. USA.
Canada. France
Tel: (1) 905-752-3333 Tél: (33) 01 30 02 81 41 Tel: +31 (0)30 2289 711 Tel: (1) 800 854 7128
Fax: (1) 905-752-3343 Fax: (33) 01 30 02 81 31 Fax: +31 (0)30 2289 713 Fax: (1) 858 458 6179
CH FI NO ZA
A-One Business Centre P O Box 121, Fjordveien 3 Unit 2 Oude Molen Business Park,
Zone d’activitiés Vers-la-Pièce Äyritie 8B, 1363 HØVIK Oude Molen Road, Ndabeni,
n° 10 01511 Vantaa Norge. Cape Town 7405, South Africa.
1180 Rolle / Switzerland
Ph.: 0848 244 433 Tel: +358 207871 090 Tel: (47) 64 00 99 00 Tel: (27) (0) 860 597 572
Tel: (27) 21 510 7562
Fax: 0848 244 100 Fax: (27) 21 5107567
CN
CareFusion,
上海代表机构，中国上海市张杨
路 500 号，
上海时代广场办事处大楼，
A 座，24 层，
邮编：200122。
电话：(86) 21 58368018
传真：(86) 21 58368017 Rev. H
1000SM00015 Issue 8 69/72

Appendix
Document History
Issue Date CO No. Author Update Description
1 31/01/06 4974 Martin Burnett Initial release
2 30/06/06 6994 Martin Burnett Rebrand
3 November 2006 7237 Ian Tyler Mounting to trolley instructions added.
4 July 2008 7886 Ian Tyler Revisions to service procedures and update of spare parts.
5 February 2010 10252 Martin Burnett Rebrand and inclusion of Mounting Options
Addition of new part numbers.
6 January 2011 10885 Ian Tyler
Back up battery and speaker replacement added.
7 January 2013 12421 Heather Dickhart Incorporate IN0165 and IN0167 into TSM
Instructions for Fuse replacement
8 February 2014 13660 Ian Tyler
Introduction of new labels
1000SM00015 Issue 8 70/72

Appendix
Software Upgrade Record

Please fill out the table below and return to the local CareFusion representative, see Service Contacts for address details, to ensure the
records are upto date so that any future product actions can be directed to the correct institution(s).
Hospital Name: Country:
Product SKU Serial Number Processor/Software Date Updated Comments/Reference

version after upgrade (dd/mm/yyyy) (e.g. Field Safety Notice number,
Information Notice number, etc.)
Signature: Name: Position:
1000SM00015 Issue 8 71/72

Alaris is a registered trademarks of CareFusion
Corporation or one of its subsidiaries. All rights
reserved.
All other trademarks are property of their
respective owners.
© 2005-2014 CareFusion Corporation or one of its
subsidiaries. All rights reserved.
CareFusion Switzerland 317 Sarl,

t A-One Business Centre, Z.A Vers –La-
Pièce n° 10, CH-1180, Rolle
CareFusion UK 305 Ltd., The Crescent,

EC REP Jays Close, Basingstoke, Hampshire,
RG22 4BS, UK
carefusion.com

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Alaris® Gateway Workstation

Technical Service Manual

1000SM00015 Issue 8 2/72

Power Supply Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

1000SM00015 Issue 8 3/72

1000SM00015 Issue 8 4/72

Purpose of this Manual

Conventions Used in this Manual

1000SM00015 Issue 8 5/72

1000SM00015 Issue 8 6/72

Features of the Workstation

Barcode Reader RS232 Serial

Nurse Call Auxiliary

AC Power Input AC Power Output

‘ON’ Status Indicator When illuminated the Workstation is operational.

1000SM00015 Issue 8 7/72

1000SM00015 Issue 8 8/72

Electrical Safety Test

Electrical Safety Test Calibration

First Electrical Safety Test

PE Connector - Earth Continuity Test

1000SM00015 Issue 8 9/72

Tile Module/Mounting Bar - Earth Continuity Test

Earth and Enclosure Leakage Current Test

1000SM00015 Issue 8 10/72

Beacon (where fitted)

Pump Loading/Removal Checks

When removing the pump from the tile check:

1000SM00015 Issue 8 11/72

Battery Test Rear View of

Rear View of Cat5e Ethernet Test PC

7. Click OK on the startup screen.

Rear View of Test Equipment

Cat5e Ethernet Test PC

1000SM00015 Issue 8 12/72

Setting the Time and Date

1000SM00015 Issue 8 13/72

Recommended Cleaning and Inspection

1000SM00015 Issue 8 14/72

Performance Verification Procedure

Hospital Name / Reference: Software Version:

Inspection Physical inspection and clean

Operation CH2 Power-up Check

Pump Removal/Loading Checks

Setup CH2 Set the correct Date and Time.

Class I (no applied parts) Test results are stored:

1000SM00015 Issue 8 15/72

Workstation has been Dropped or Damaged

Workstation has been Exposed to Fluids

Workstation Will Not Power from AC Supply

Power Not Present at Pump

Warning LED Remains Lit when Pump is Removed from Tile

1000SM00015 Issue 8 16/72

Note: The 128mb

1000SM00015 Issue 8 17/72

PCMCIA J8 Cisco AIR-LMC 352*

Expansion J5 J5 Audio (Mono) J11 Speaker

Ethernet J4 Auxiliary Gateway RJ45

Battery Pack J2 Power J4 J13 Visual Status Indicator

Tile PCB IrDA Interface to Pumps