Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Defects in Woven Fabric

Download as pdf or txt
Download as pdf or txt
You are on page 1of 10

Defects In Woven Fabric

Stitchdiary

After the knit defects post, we will talk about the defects found in
woven fabrics. Defects found in fabric ruin the aesthetic appeal and
quality of the final garment, making it really important to identify and
take corrective measures at the right time.

Defects in woven fabric can be a result of yarn imperfections, incorrect


weaving process or errors in the finishing process. They can be
categorized into 3 groups: yarn related defects, defects occurring in
warp direction and defects in the filling direction.
Yarn Related Defects:
1. Mixed End/ Thick End: It can be identified as the warp end
having larger diameter than the other warps.
2. Slub Or Slug: Abnormally thick place occurring in the yarn that
affects the fabric’s appearance.

Warp Direction Defects:


1. Reedy Fabric Marks: Appearance of fine cracks across the fabric
between warp end groups which resemble denting pattern in the reed.
2. Warp Streaks: Warp streaks can be identified as the warp way
stripes of shade variations occurring between groups of threads.
3. Misdraws / Wrong Draw: Design or stripes in the final fabric
being damaged due to drawing of incorrect ends.

4. Broken / Missing End: It can be identified as the space created in


the fabric when a yarn partially or completely is missing from the
fabric
Weft Direction Defects:
1. Starting Marks: Thick or thin places occurring in fabric due to
pick density variation when starting the loom, causing starting marks.
2. Filling/Weft Bars:

3. Broken Pick: Broken Pick defect can be identified as the weft


inserted to only a partial portion of the pick.
4. Broken Pattern: This defect occurs on drop box looms for fabrics
that have patterns. If the sequence of weft yarn colour breaks or
pattern width of particular colour is distorted, broken pattern defect
appears.
5. Double Pick: This defect happens when more than one pick is
inserted in the single shed.

6. Gout: Appearance of foreign matter or contamination like lint,


waste, etc woven into the fabric.
7. Sloughing off: When a bunch of or coil of yarn slips from the pirn
during weaving then thick yarn bunches or coils appear on the fabric.

8. Snarl: When yarn doubles back on itself especially because of high


twist yarn, then snarling appears. It can be found randomly spread
across fabric width or only in a region nearby the selvedge.
Now we know some of the common defects that can appear in woven
fabric that can hamper the quality of the final garment produced out of
it. With the knowledge of what causes these defects and how we can
avoid them during the weaving process, we can ensure the fabric
produced is as per the quality and appearance intended.

You might also like