BON0218 - Bondor - Product - Overview v70

Product Overview
Build Better
Leaders in Thermal & Architectural Building Solutions
Contents
Introduction...................................................................................................... 3 Insulated Walling............................................11
Why Bondor® are the Market Leaders............................................................... 3 Product Description........................................................................................ 13
Support for Australian Standards Equitilt® Flameguard®.................................................................................... 17
& Local Manufacturing...................................................................................... 3
BondorPanel®................................................................................................. 19
Global Experience ............................................................................................ 3
MetecnoPanel®................................................................................................21
Still beautiful, after all these years.................................................................... 4
InsulWall®...................................................................................................... 23
LuxeWall®...................................................................................................... 25
Quality Assurance, LuxeWall® FlameGuard®................................................................................. 25
Proven Partnerships.........................................5 DesignerWall®................................................................................................ 27
BlueScope Steel............................................................................................... 5
Codemark ....................................................................................................... 5 Insulated Roofing...........................................29
Factory Mutual (FM) ........................................................................................ 5 MetecnoSpan®................................................................................................31
IPCA................................................................................................................. 5 SolarSpan®..................................................................................................... 33
AIA................................................................................................................... 5 InsulRoof®...................................................................................................... 35
NATA................................................................................................................ 5 Equideck® Flat Pan......................................................................................... 37
EconoClad® Roof............................................................................................ 39
Build Better with Bondor®...............................6 Roof End-Lap Solutions...................................................................................41
Fast Build Times............................................................................................... 6
Cost Effective................................................................................................... 6 COLORBOND® Colour Range....................... 42
Design Flexibility.............................................................................................. 6 COLORBOND® Standard................................................................................. 42
Low Maintenance & Hard Wearing ................................................................... 6 COLORBOND® Metallic................................................................................... 42
Environmentally Friendly.................................................................................. 6 COLORBOND® Matt........................................................................................ 42
Why use Bondor® building solutions?............................................................... 7
Slower Traditional Methods............................................................................... 7
Innovative Accessories & Systems...............43
Summary of Physical Properties ...................................................................... 8
Summary of Fire Properties.............................................................................. 8
Summary of Environmental Properties.............................................................. 8
Bondor's 3 Distinct Core Options...................9

EPS-FR............................................................................................................. 9
PIR................................................................................................................... 9
MW.................................................................................................................. 9
2 - Bondor® Product Overview

Introduction
The Bondor® Product Guide is an overview of the steel faced insulated
wall & roof panel systems Bondor® supplies to the Australian building
market. This guide provides basic product information such as panel
physical properties, spans, acoustic, fire and thermal performance.
Where greater detail is required please refer to our technical data sheets,
product guides, installation manuals and standard drawings. This information
is readily available from the Bondor website www.bondor.com.au or by
contacting a local Bondor® representative on 1300 300 099.
Why Bondor® are the Market Leaders

Bondor® is Australia’s only manufacturer, distributor and installer of
'EPS-FR' cored panel, Factory Mutual Approved 'PIR' cored panel and
Factory Mutual Approved 'MW' cored panel. As such, we are in a unique
position to be able to offer our customers impartial advice on the right
insulated panel solution to meet their needs.
Support for Australian Standards

& Local Manufacturing
Bondor® is an Australian manufacturer producing steel faced insulated
panel systems in nine facilities around Australia. In over 65 years, we have
manufactured in excess of 100 million square metres and installed in
excess of 65 million square metres.
Bondor® products are physically tested and certified to conform to
stringent Australian Standards and comply with the performance criteria
when used in accordance with the National Construction Code.
Bondor® provide technical advice and support throughout the design
and construction process. Our dedicated Technical Services team, local
State representatives and construction supervisors are relied upon by our
customers for the right advice based on Bondor’s 65 years of construction
experience and product developed in Australia.
Global Experience
Bondor®, through its associated businesses, has links to the global Metecno
Group. As such, we are able to access the latest trends in building product
innovation and blend these with Australian experience and know how.
Bondor® Product Overview - 3

Still beautiful, after all these years.
Bondor® Industry Training & Professional Development sessions
Australian Standards Tested & Certified Products
Continual testing and innovation
Experienced design and specification service

Quality Assurance,
Proven Partnerships
BlueScope Steel
In business, your reputation is everything and minimizing
risk makes sound business sense. Using only BlueScope®
Steel for our panel skins ensures quality Australian steel
products and transparent and reliable warranties.
Codemark
Australia’s CodeMark Certification is a third-party building
product certification scheme that authorises the use
of new and innovative products in order to facilitate
compliance with the NCC. Bondor has a range of select
wall and roof products that are CodeMark certified and
cover multiple performance criteria to meet today’s
building regulations.
Factory Mutual (FM)

Approved Products and Systems
Factory Mutual (FM) Global is one of the worlds leading
insurance companies and its product testing is an
accepted international standard of product quality
and performance in the insurance industry. A range of
Bondor products and installation details have been FM
approved, providing building owners and insurers a level
of confidence in their performance in the face of fire or
natural hazards such as cyclones.
IPCA
Bondor is an active member of the Insulated Panel Council
Australasia (IPCA), involved in developing the Industry
Code of Practice for insulated panel construction. IPCA set
out the principles and standards from design, manufacture,
installation, maintenance and risk management of
Insulated Panel in Australian buildings. The IPCA Code of
Practice has been developed through industry leaders,
external fire experts and the AFAC.
AIA
The Australian Institute of Architects
The Australian Institute of Architects (AIA) is the peak body
for architectural professionalism in Australia, representing
12,000 members. The Institute works to improve our
built environment by promoting quality, responsible and
sustainable design.
As supporting corporate partner to the AIA, Bondor®
is actively involved in industry forums, technical CPD
presentations and specific product and installation advice
to AIA members.
NATA
NATA accreditation provides a means of determining,
formally recognising and promoting the competence of
facilities to perform specific types of testing, inspection,
calibration, and other related activities.

Build Better with Bondor®
Fast Build Times Low Maintenance & Hard Wearing
Bondor’s insulated panels fit together easily, require few tools for Bondor® panel systems use COLORBOND® steel for its high quality and
preparation, are easy to handle and install, leading to fast build times. consistent pre-finished look as well as ongoing low maintenance, tested
and proven for use in the Australian environment.
Cost Effective
Bondor® wall and roof systems are able to achieve significantly long spans,
Environmentally Friendly
reducing structural steel and support requirements in comparison to Bondor's wall and roof systems have a low impact on the environment
traditional cladding and roofing products. with the use of zero ozone depleting insulation material and fully recyclable
steel. Bondor® products deliver building owners and occupants with
Design Flexibility superior thermal performance and air leakage control, reducing
the building envelope's heating and cooling costs, energy
Coupled with Bondor's product performance is the design flexibility for consumption and carbon footprint.
specifiers to select from. We offer a wide array of exterior and interior
finishes, modern colours with varying gloss levels, horizontal or vertical
orientation to inspire creative and colourful building envelopes with
Bondor's high performing and functional building systems.

Why use Bondor® building solutions?
Bondor® Panel Systems Versus Traditional Systems
Bondor® products conform to the Australian Standards through rigorous
testing and independent certification to ensure compliance requirements
are met across various building application performance criteria as
prescribed in the National Construction Code.
• Bondor® products meet Part J (NCC Vol. 1) by providing roofing,
insulation and ceiling in one product, eliminating the need for unsightly
and labour intensive wire mesh, bulk insulation and spacer battens.
• Insulated panels do not compress, crumble or take up moisture
like other insulation types. This avoids the loss of thermal barrier
effectiveness and efficiency over time, which effects traditional systems.
• Wall and roof panels lock together, forming an airtight seal that
significantly reduces air leakage and improves energy efficiency,
therefore saving on heating and cooling costs.
• Significantly longer spanning capability means a reduction in
structural steel.
• Up to 50% quicker installation means faster end user occupancy and
earlier cash flow generation, with weeks saved from building schedules.
• Ease of installation means less labour is required to install Bondor®
insulated panel systems.
• Insulated panels eliminate thermal transfer and bridging.
• Savings in structural steel, mesh and labour means the project is
completed much quicker to conventional methods.
Slower Traditional Methods

Conventional Roofing / Walling Methods
Conventional commercial roofing and walling systems are labour intensive
with multiple steps, subsequent increased costs and safety concerns.
Painstakingly labour intensive wire Insulation rolls are “man-handled”
Many spacer battens secured Roof sheet is then tacked in place
Poor thermal performance Labour & material intensive

Summary of Physical Properties
Total
Cover Thickness Weight kg/ Max Span Acoustic
Product Core R-Value Max Length Features
Width mm mm m2 At 1kPa Rw value
m2K/W
MetecnoInspire® PIR 1100 50-100 2.7-5.3 13.9-16.0 16m 5.3m 26 Architectural, Conceal Fix
Architectural, Conceal &
Equitilt® EPS-FR 1200 50-250 1.4-6.5 12-14.9 16m 8.7m 24-25
Standard Fix
Insulated Walling
Non-Combustible, FRL,
Equitilt® FlameGuard® MW 1200** 50-150 1.6-4.4 15.6 - 25.6 11m 6.3m 28-30
FM Approved
High Thermal Performance,
MetecnoPanel® PIR 1100** 50-200 2.7-10.4 12-17.4 25m 8.1m 25-27 IPCA Compliant, FM
Approved
Proven Performance,
BondorPanel® EPS-FR 1200 50-250 1.4-6.5 11.3-14 16m 8.9m 24-25
Group 1, IPCA Compliant
Structural Wall System,
InsulWall® EPS-FR 1200 90-140 2.4-3.7 11.8-12.5 16m 8.9m 24-25
CodeMark Certified
Luxury Wall System,
LuxeWall® EPS-FR 1200 50, 75 1.9-2.5 11.3-11.6 6.5m 1.2m 35-40
CodeMark Certified
Low Pitch Rib Roof, Long
MetecnoSpan® Rib PIR 1000 40-100 2.3-5.4 10.7-13.2 up to 25m** 6.9m 24-25
Spans, FM Approved
Insulated Roofing
Low Pitch Rib Roof, Long

SolarSpan® Rib EPS-FR 1000 50-200 1.4-5.2 10.6-12.7 up to 24m** 9.0m 24-25
Spans, Local Avail
InsulRoof® Corro EPS-FR 1000 50-200 1.6-5.4 11.6-13.7 up to 12m** 9.0m 23-24 Corro Profile, Long Spans
Wide Flat Tray, Thermal
Equideck® Flat EPS-FR 1200 50-250 1.4-6.5 11.3-14.0 16m 8.1m 24-25
Performance
Foilback/Embossed PVC
EconoClad® Rib PIR 1000 25-100 1.6-5.5 5.6-8.7 16m 2.4m 23
Rib Roof
Max spans shown represent thickest panel option for multi-spans.

*To achieve Group 1, the system must be installed per Bondor® instructions, otherwise Group 2 rating applies. Refer Bondor® Technical Data Sheets for more information.
**Refer to your local branch for alternative sizing as non-standard options available.
Summary of Fire Properties

Core EPS-FR PIR MW
Group Number 1&2 2 1&2
AS 1530.3 Spread of Flame Index 0 0 0
AS 1530.3 Smoke Developed Index 2-3 1-4 3
FM Approved 4880 & 4881 (No Height Restriction) √ √
FM Approved 4471 √
Fire Rated to AS 1530.4 -/60/60 -/90/90 -/180/180
Non-combustible AS 1530.1 √
BAL Rating BAL 40 BAL 40 BAL-40 & BAL-FZ
IPCA Code of Practice Compliant √ √ √
Note: This summary is intended for Information purposes, for full product specifications refer to product data sheets. Before specifying a specific product ensure a full understanding of project requirements is taken into
account and that full assessment is made of the performance and the suitability of the relevant Bondor® product. Bondor® does not warrant that any of its products are suitable for all applications and does not accept
responsibility for product selection decisions based on the above information provided.
Summary of Environmental Properties

Criteria EPS-FR PIR MW
Zero ozone depleting insulant √ √ √
Re-usable √ √ √
Recyclable Steel √ √ √
VOC Low Low Low
Low Air Leakage √ √ √
Consistent Insulation √ √ √
Does not rot, settle and is vermin proof √ √ √

Bondor's 3 Distinct Core Options
Bondor’s unique position enables us to provide unbiased advice across a
wide range of roof and wall products. We offer the three globally recognised
core options (EPS-FR, MW & PIR),
Bondor operates in every State with 9 manufacturing facilities across

Australia. We continue to invest in Australian manufacturing, research and
development and quality control.
Selecting high performance and conforming building materials is made

easier for specifiers, builders and building occupants with Bondor’s range
of steel faced insulated panel products and its non-combustible or fire
retardant core options.
EPS-FR
Expanded Polystyrene
with Fire Retardant
EPS-FR
(EPS-FR) is a thermoplastic high strength
foam, which is self-extinguishing when
exposed to flames.
PIR
Fire-Retardant Polyisocyanurate
(PIR) is a thermoset high strength foam,
PIR
which will char when exposed to flame.
MW
Mineral Wool
(MW) is molten rock which has been spun
MW
into a wool-like fibre and bound with resin
and it does not burn when exposed to
flames.

Insulated Walling
Bondor® insulated walling systems combine high thermal efficiency
and fire performance with a wide selection of attractive surface profiles
and vibrant COLORBOND® colours, that inspire creative and sustainable
designs for Australian building envelopes.

metecnoinspire ®
Certificate CM40191
Product Description PIR

MetecnoInspire® is an insulated architectural facade system that offers
architects and designers an inspiring palette of colours, attractive
surface profiles and excellent thermal properties. MetecnoInspire® also
offers an innovative concealed fix system making it an ideal solution for
Inspired facade or walling designs.
Core PIR (Fire-retardant Polyisocyanurate)
Width (cover mm) 1100
Thickness (mm) 50, 80, 100
Length Up to 16m (check for availability)
External Material BlueScope® Steel 0.5mm, 0.6mm G300
External Finishes Single V Rib, V Rib, Double V Rib, Micro V Rib, Satinline
Classic Cream™, Surfmist®, Paperbark®,
Evening Haze®, Shale Grey™, Dune®,
Cove™, Windspray®, Pale Eucalypt®, Gully™,
Mangrove®, Wallaby®, Jasper®, Manor
Exterior Colour Options Red®, Terrain®, Basalt®, Woodland Grey®,
Monument®, Ironstone®, Cottage Green®,
Deep Ocean®, Night Sky®. Metallics:
Galatic™, Cosmic™, Rhea™, Astro™, Aries™,
Celestian™
Internal Material BlueScope® Steel 0.5mm, 0.6mm G300
Internal Finishes Plain
Interior Colour Options Permagard® White
Paint System AS/NZS 2728 & AS 1397
BAL-40 (all exposed core to be covered
Bushfire Attack Level
with flashing)
FM Approval 4880, 4881
Environmental Zero Ozone Depleting Potential (ODP)
Fire hazard properties AS 5637.1
Group Number 2
SMOGRARC <100
Fire Indices AS/NZS 1530.3
Ignitability Index 0
Spread of Flame Index 0
Heat Evolved Index 0
Smoke Index 4
SMOGRARC <100
Acoustic Properties Rw 26 depending on thickness
Panel Properties
Panel Thickness (mm) 50 80 100
Typical Mass (kg/m ) based on 0.6/0.5mm skins
2
13.9 15.1 16.0
Total R-value (m2K/W) 2.7 4.3 5.3
Note: The above Total R-values are for insulation average temperature of 15˚C. Contact us for other temperatures.
The technical information contained in this document cover a breadth of applications

where MetecnoInspire® may be used, which may be outside the scope of our CodeMark
certificate. Data specific can be found on CodeMark certification.

equitilt ®
Certificate CM40104
Equitilt® EPS-FR
Equitilt EPS-FR is an architectural walling panel system installed in
®
a vertical or horizontal orientation that combines functionality with

creative expression. Equitilt® is offered in a variety of metallic or
standard COLORBOND® colours that can be mixed with surface profiles
to deliver a stunning finish to a building’s exterior and interior.
EPS-FR
Core
(Expanded Polystyrene with fire retardant)
Width (cover mm) 1200, 900 (non-std)
50, 75, 100, 150, 200, 250;
Thickness (mm)
non-std options available
External Material 0.6mm, 0.7mm G300 COLORBOND® steel
Plain, Ribbed, Satinline, Shadowline Series
External Finishes
600/1200
Standard & Non-Standard colours.
Exterior Colour Options
Check for availability.
Internal Material 0.6mm, 0.7mm G300 COLORBOND® steel
Internal Finishes
600/1200
Interior Colour Options
Acoustic Properties Rw 24 - 25 depending on thickness
Material Group
C1.10 Group 1 & 2
Numbers
BAL-40 (all exposed core to be covered with
flashing)
Fire hazard properties AS/NZS 1530.3
Smoke Index 2-3
SMOGRARC <100
Panel Thickness (mm) 50 75 100 125 150 200 250

Typical Mass (kg/m2) 12.0 12.4 12.8 13.2 13.5 14.2 14.9
SL Grade Total R-value
1.4 2.1 2.7 3.3 4.0 5.2 6.5
(m2K/W)
Note: The above Total R-values are for insulation average temperature of 15˚C.
Contact us for other temperatures and different EPS-FR core grades.
The technical information contained in this document cover a breadth of applications where
Equitilt® may be used, which may be outside the scope of our CodeMark certificate. Data
specific can be found on CodeMark certification.

flameguard ®
Non-Combustible
Certificate CM40149
Equitilt® Flameguard® MW
Equitilt® FlameGuard® is a non-combustible architectural walling panel
system manufactured with a mineral wool fibre core material. Equitilt®
FlameGuard® is FM Approved to FM 4880 No Height Restriction.
Equitilt® FlameGuard® Plus is FM Approved to FM 4880 & FM 4881 No
Height Restriction. These panels are recommended to be used where
improved fire performance is required for insurance purposes in walling
applications.
Core MW (Mineral Wool)
1200, 1140**, 900** (**Refer to your local
Width (cover mm) branch as minimum order quantities required
for non-standard widths.)
FlameGuard®: 50, 75
Thickness (mm)
FlameGuard® Plus: 100, 150
External Material 0.6mm, 0.7mm G300 COLORBOND® steel
External Skin COLORBOND® steel
External Finishes
600/1200
Internal Material 0.6mm, 0.7mm G300 COLORBOND® steel
Internal Skin COLORBOND® steel
Internal Finishes
600/1200
Material Group Numbers C1.10 Group 1
FlameGuard®: BAL-40
Bushfire Attack Level FlameGuard® Plus: BAL-FZ
(all exposed core to be covered with flashing)
FlameGuard®: 4880
FM Approval
FlameGuard® Plus: 4880 & 4881
Combustibility AS 1530.1 Non-combustible
Smoke Index 3
SMOGRARC <100
FlameGuard® FlameGuard® Plus

Panel Thickness (mm) 50 75 100 150
Typical Mass (kg/m2) 15.6 18.1 20.6 25.6
Total R-value (m2K/W) 1.6 2.3 3.0 4.4
Note: The above Total R-values are for insulation average temperature of 15˚C. Contact us for
other temperatures.
Max. Lengths for Standard Supply
Max Panel Length (m) 5 7 9 11
(Special Order)
Equitilt FlameGuard® may be used, which may be outside the scope of our CodeMark
certificate. Data specific can be found on CodeMark certification.

bondorpanel ®
Certificate CM40189
BondorPanel® EPS-FR
BondorPanel® is a versatile and high performing insulated wall and
ceiling panel used in controlled environments such as cold storage, food
preparation areas and clean rooms, but extends its use to transportable
offices, wall partitions and many other applications.
EPS-FR (Expanded Polystyrene with fire

Core
retardant)
Thickness (mm) 50, 75, 100, 125, 150, 200, 250
BlueScope COLORBOND® Steel 0.6mm G300
External Material
CRP Grade
External Finishes Plain, Ribbed, Satinline
Permagard® White or other standard & non-
standard colours
BlueScope COLORBOND® Steel 0.6mm G300
Internal Material
CRP Grade
Material Group
C1.10 Group 1 & 2
Numbers
flashing)
Smoke Index 2-3
SMOGRARC <100

Mass (kg/m ) 2
11.3 11.6 12.0 12.3 12.7 13.3 14.0
1.5 2.1 2.8 3.4 4.1 5.4 6.7
(m2K/W) @ 6˚C
1.4 2.1 2.7 3.3 4.0 5.2 6.5
(m2K/W) @ 15˚C
Note: The above Total R-values are for insulation average temperature of 6˚C and 15˚C.
Contact us for other temperatures and different EPS core grades.
BondorPanel® may be used, which may be outside the scope of our CodeMark certificate.
Data specific can be found on CodeMark certification.

metecnopanel ®
Certificate CM40196
MetecnoPanel® PIR
MetecnoPanel® is a durable, insulated wall and ceiling panel with
a PIR (Polyisocyanurate) fire-retardant core and high performing
thermal properties. MetecnoPanel® is FM Approved to FM 4880 &
4881 - No Height Restriction and is recommended where improved
fire performance is required for insurance purposes. MetecnoPanel® is
available in a variety of panel surface profiles and COLORBOND® colours
to create an inspiring interior and exterior finish.

1100, 1200** (**Refer to your local branch
Width (cover mm) as minimum order quantities required for
non-standard widths)
Thickness (mm) 50, 75, 100, 125, 150, 200
BlueScope Steel 0.5mm, 0.6mm G300;
External Material
Stainless Steel 0.55mm
External Finishes Plain, Fineline, Satinline, Ribbed
Surfmist®. Other colours available subject to
minimum order quantities.
BlueScope® Steel 0.5mm, 0.6mm G300;
Internal Material
Stainless Steel 0.55mm
Internal Finishes Plain, Fineline, Satinline, Ribbed
BAL-40
Bushfire Attack Level 200mm - BAL-FZ
(all exposed core to be covered with flashing)
FM Approval 4880, 4881
Smoke Index 4
SMOGRARC <100
Panel Thickness (mm) 50 75 100 125 150 200

Typical Mass (kg/m2) based on
12.0 13.0 14.0 14.7 15.5 17.4
0.6/0.6mm skins
Total R-value (m2K/W) @ 6˚C 2.9 4.2 5.6 6.9 8.3 10.9
Total R-value (m K/W) @ 15˚C
2
2.7 4.0 5.3 6.6 7.9 10.4
Note: The above Total R-values are for insulation average temperature of 6˚C & 15˚C.
Contact us for other temperatures.
MetecnoPanel® may be used, which may be outside the scope of our CodeMark certificate.

insulwall ®
Certificate CM40033
InsulWall® EPS-FR
InsulWall® is a lightweight and structural insulated panel made from
EPS-FR that is lined with a unique BlueScope® primed steel ready for
third party coating systems such as a Dulux® Wash & Wear painted
interiors and Dulux® Acratex® acrylic-render coated exteriors. InsulWall®
is purpose designed to suit commercial applications as well as the
residential housing, modular and renovation market. InsulWall® is
available in thicknesses to suit 90mm interior walls and 140mm exterior
walls and is available for use with the NCC CodeMark accredited
InsulLiving® building system.
EPS-FR
Core
Thickness (mm) 90, 140
External Material 0.6mm G300 prime coated BlueScope® steel
External Finishes Plain
External coating should strictly follow Dulux®
Exterior Colour Options DuSpec Specification. Dulux® Acratex®
Coventry Coarse.
Internal Material 0.6mm G300 prime coated BlueScope® steel
Internal coating should strictly follow Dulux®
DuSpec Specification. Broad walls - Dulux®
Interior Colour Options Wash & Wear 101 Adv L/G. Kitchens - Dulux®
Wash & Wear Kitchen. Bathrooms - Dulux®
Wash & Wear Bathroom L/G for wet areas
flashing)
Smoke Index 2-3
SMOGRARC <100
Panel Thickness (mm) 90 140

Mass (kg/m ) 2
11.8 12.5
2.4 3.7
(m2K/W) @ 6˚C
InsulWall® may be used, which may be outside the scope of our CodeMark certificate. Data

luxewall ®
luxewall flameguard ® ®
Non-Combustible
FRL 90/90/90
Certificate CM40203
AS1530.4
Certificate CM40239
LuxeWall® EPS-FR
LuxeWall® is a modern, lightweight residential wall cladding solution LuxeWall® FlameGuard® MW
developed with a concealed fixing system to fasten to timber and metal
stud wall framing. The system uses architectural steel faced insulated LuxeWall® FlameGuard® Fire Rated System is a fire rated architectural
wall cladding conceal fixed in a vertical orientation. LuxeWall® is boundary wall system tested and approved for both FRL 60/60/60
available in standard wall thicknesses of 50mm & 75mm (Note: 90 to and FRL 90/90/90 for use in commercial and residential applications.
200mm wall thicknesses are available via special order). LuxeWall® FlameGuard® is a lightweight, conceal fixed and
architecturally finished high performance wall product that simplifies
Core EPS-FR with CorePlus® installation on zero boundary properties where site access is difficult.
Width (cover mm) 1200, 900^
Core MW (Mineral Wool)
50, 75 (other thicknesses available on
Thickness (mm) Width (cover mm) 1200, 900^
request)
50, 75 (other thicknesses available on
Length Up to 6.5m (check for availability) Thickness (mm)
request)
External Material BlueScope® COLORBOND® Steel 0.6mm G300
Length Up to 6.5m (check for availability)
External Finishes Plain, VJ^
Metallic Cosmic®, Metallic Astro®, Matt
Exterior Colour Options External Finishes Plain (Other options available)^
Basalt®, Matt Surfmist®
Standard, Matt & Metallic COLORBOND®
BlueScope® COLORBOND® Steel 0.6mm G300 Exterior Colour Options
Internal Material options available
with HygienePlus®
BlueScope® COLORBOND® Steel 0.6mm G300
Internal Finishes Plain Internal Material
with HygienePlus®
Interior Colour Options Surfmist
Interior Colour Options Surfmist
Acoustic Properties Rw 35, 40 (EPS) *depending on construction
Acoustic Properties Rw 40, 45* depending on construction
Bushfire Attack Level Material Group Numbers C1.10 Group 1
flashing)
BAL-FZ (all exposed core to be covered with
Combustibility AS 1530.1 Non-combustible (MW) Bushfire Attack Level
flashing)
Combustibility AS 1530.1 Non-combustible
Smoke Index 2-3
SMOGRARC <100
Smoke Index 3
Ave. Specific Extinction
<250m2 /kg Fire Resistance AS 1530.4 FRL 90/90/90
Area
Total R-Value (m2K/W) SMOGRA RC
<100
Framing Timber Framing Steel Framing LuxeWall® panel thickness 50mm 75mm 50mm 75mm
LuxeWall® panel thickness 50mm 75mm 50mm 75mm Summer Winter Summer Winter Summer Winter Summer Winter
Summer Winter Summer Winter Summer Winter Summer Winter System 1 1.8 1.9 2.4 2.6 1.8 1.9 2.4 2.5
System 1 1.8 1.9 2.4 2.5 1.7 1.8 2.3 2.5 System 2 2.9 3.1 3.5 3.8 2.8 3.0 3.4 3.7
System 2 2.9 3.1 3.5 3.7 2.8 3.0 3.4 3.6 System 3 3.3 3.6 4.0 4.2 3.2 3.4 3.8 4.1
System 3 3.3 3.6 3.9 4.2 3.1 3.4 3.8 4.1 Notes:
System 1: LuxeWall® FlameGuard® Only (m2K/W)
Notes: System 2: LuxeWall® FlameGuard® with R1.5 Batts (m2K/W)
System 1: LuxeWall® SL Grade Only (m2K/W) System 3: LuxeWall® FlameGuard® with R2.0 Batts (m2K/W)
System 2: LuxeWall® SL Grade with R1.5 Batts (m2K/W) Calculations based on AS/NZS 4859 parts 1 & 2 2018
System 3: LuxeWall® SL Grade with R2.0 Batts (m2K/W) Mean temperatures: Summer: 30oC, Winter: 15oC
Calculations based on AS/NZS 4859 parts 1 & 2 2018
Mean temperatures: Summer: 30oC, Winter: 15oC
The technical information contained in this document cover a breadth of applications where LuxeWall
The technical information contained in this document cover a breadth of applications where LuxeWall® FlameGuard® may be used, which may be outside the scope of our CodeMark certificate. Data specific can
may be used, which may be outside the scope of our CodeMark certificate. Data specific can be found on be found on CodeMark certification.
CodeMark certification.

designerwall ®
DesignerWall® EPS-FR
DesignerWall® is a modular acoustic barrier and feature fence system
for retail, commercial and residential projects available in either a Pre-
finished range or a ‘Texture Ready’ coating.
Module Column Centre

2400, 3000
Spacing (mm)
2300, 2900. *Non-standard available
Module Panel Width (mm)
depending on request.
900-3000 (depending on module height
Module Height (mm)
& column engineering)
Module Panel Height (mm) 900, 1200
Module Panel Thickness (mm) 75
Allegro Series. Other engineered column
Column Type
options available.
Column Size (mm) Width: 140mm Depth: 105mm
Column Material Aluminium
BlueScope® COLORBOND Steel or
Module Panel Exterior Material
‘Render-Ready’ pre-primed steel
Woodland Grey®, Shale Grey™, other
Module Panel Exterior Colour
colours available subject to minimum
Options
order quantities and availability
BAL-40 (all exposed core to be covered
with flashing)
Rw 25 (see acoustic report for dB
Acoustic Properties
reduction values)
Wind Regions A&B

Insulated Roofing
Bondor® insulated roof systems outperform traditional roofing materials
capable of longer spans, higher thermal performance, faster installation
and is approved for use in cyclonic regions.

metecnospan ®
Certificate CM40183
MetecnoSpan® PIR
MetecnoSpan® is a roofing system that combines the roofing, insulation
and ceiling in one roof panel with a fire-retardant polyisocyanurate
(PIR) core. MetecnoSpan® is FM Approved (4880, 4881 & 4471) and is
recommended where FM Approved products is required. MetecnoSpan®
is capable of long spans and high thermal performance and is used
mainly in commercial and industrial roofing applications.

Thickness (mm) 40, 60, 80, 100
External Material 0.42mm COLORBOND® steel
External Finishes Trapezoidal Profile
Surfmist® and Zincalume™. Other colours
available subject to minimum order quantities.
Internal Material 0.5mm G300 COLORBOND® steel
Internal Finishes Plain, Fineline, Satinline, V Rib
Interior Colour Options Surfmist®
Pitch 2 degree minimum
flashing)
FM Approval 4471, 4880, 4881
Smoke Index 1
SMOGRARC <100
Panel Thickness (mm) 40 60 80 100

Typical Mass (kg/m ) 2
10.7 11.6 12.7 13.2
Total R-value (m2K/W) 2.3 3.3 4.4 5.4
MetecnoSpan® may be used, which may be outside the scope of our CodeMark certificate.

solarspan ®
Certificate CM40145
SolarSpan® EPS-FR
SolarSpan® is a long-spanning commercial and residential insulated roof
panel system that combines roofing, EPS-FR insulation and a pre-painted
ceiling in one durable, functional and attractive roof panel. This all-in-one
roofing solution is manufactured using Australian-made COLORBOND®
steel for durability and is installed in a variety of applications including
educational facilities, multi-residential housing and retail facilities and is
tested for use in cyclonic regions.
EPS-FR
Core
Thickness (mm) 50, 75, 100, 125, 150, 175, 200
External Material 0.42mm G550 COLORBOND® pre-painted steel
External Finishes High-Rib Trapezoidal Profile
Classic Cream™, Surfmist®, Paperbark®,
Exterior Colour Options Shale Grey™, Dune®, Pale Eucalypt®, Manor
Red®**, Basalt®^, Woodland Grey®^**
Internal Material 0.6mm G300 COLORBOND® pre-painted steel
Internal Finishes Plain, Elegance
Interior Colour Options Classic Cream™, Surfmist®
Pitch 2 degree minimum, refer Bondor®
Material Group Numbers C1.10 Group 1 & 2
flashing)
Smoke Index 2-3
SMOGRARC <100

Typical Mass (kg/m ) based on
2
10.6 10.9 11.3 11.6 12.0 12.3 12.7
0.42/0.6mm skins
SL Grade Total R-value (m2K/W) 1.4 2.1 2.7 3.3 3.9 4.6 5.2
M Grade Total R-value (m2K/W) 1.5 2.2 2.9 3.5 4.2 4.9 5.6
SolarSpan® may be used, which may be outside the scope of our CodeMark certificate.

insulroof ®
Certificate CM40235
InsulRoof® EPS-FR PUR

InsulRoof® is a long-spanning insulated roof panel that features a
corrugated roof profile and a pre-finished steel ceiling lining encased
in Bondor’s new proprietary dual layered insulating core technology
comprising of EPS-FR and PUR.
This all-in-one roofing solution is manufactured using Australian-made
BlueScope® COLORBOND® steel for durability and is ideal for a variety
of applications including housing, multi-residential, commercial and
industrial roofing applications where a corrugated roof profile is desired.
SupaCore® is a proprietary and world-first insulating core technology
developed by Bondor® to deliver dual layers of high performance
insulation and bonding strength.
EPS-FR
Core
PUR
(Polyurethane Foam)
Thickness (mm) 50, 75, 100, 125, 150, 200
External Material 0.42mm G550 COLORBOND® pre-painted steel
External Finishes Corrugated
Classic Cream™, Surfmist®, Paperbark®, Shale
Exterior Colour Options Grey™, Dune®, Pale Eucalypt®, Manor Red®**,
Basalt®^, Woodland Grey®^**, Zincalume™
Internal Material 0.6mm G300 COLORBOND® pre-painted steel
Internal Finishes Plain, Elegance
Interior Colour Options Classic Cream™, Surfmist®
flashing)
Smoke Index 1
SMOGRARC <100
Panel Thickness (mm) 50 75 100 125 150 200

Mass (kg/m2) 11.6 11.9 12.3 12.6 13.0 13.7
SL Grade Total R-value (m2K/W) 1.6 2.3 2.9 3.5 4.1 5.4
M Grade Total R-value (m2K/W) 1.7 2.4 3.1 3.8 4.4 5.8
InsulRoof® may be used, which may be outside the scope of our CodeMark certificate. Data

equideck ®
Certificate CM40195
Equideck® Flat Pan EPS-FR

Equideck® EPS-FR insulated roofing panel system provides a flat and
standing-seam like roof profile made from COLORBOND® steel, a
pre-painted ceiling underside and high performance insulated core in
an all-in-one roofing panel. Equideck® is made using Australian-made
COLORBOND® steel for durability and delivers a long-spanning and
thermally efficient roof.
EPS-FR
Core
50, 75, 100, 125, 150, 200, 250
Thickness (mm)
(non-std options available)
External Finishes Plain, Ribbed, Satinline
Exterior Colour Options Surfmist®
Internal Material BlueScope® COLORBOND® Steel 0.6mm G300
Interior Colour Options Surfmist®
Pitch 3 degrees minimum
flashing)
Smoke Index 2-3
SMOGRARC <100

11.3 11.6 12.0 12.3 12.7 13.3 14.0
1.4 2.1 2.7 3.3 3.9 5.2 6.5
(m2K/W)
Equideck® may be used, which may be outside the scope of our CodeMark certificate. Data

econoclad ®
Certificate CM40234
EconoClad® Roof PIR

EconoClad® is a high performing and low cost roofing or walling
insulated panel suitable for industrial and commercial cladding.
EconoClad® has a non-ozone depleting fire-retardant PIR core bonded
between a hi-tensile COLORBOND® or Zincalume™ steel roof and a
silver/white/black, multi-layered foil/fibreglass/PVC flexible facings on
the internal side. EconoClad® is a fast, economical and practical roof or
wall cladding option.
PIR
Core
(Fire-retardant Polyisocyanurate)
Thickness (mm) 25, 40, 60, 80, 100
External Material 0.42mm COLORBOND steel
External Finishes High-Rib Trapezoidal Cladding Profile
Surfmist® and Zincalume®. Other colours
available subject to minimum order quantities.
Internal Material Lightweight Thermal Foil, Fibreglass, PVCc
Internal Finishes Foilback, Embossed PVCc
Interior Colour Options Bright White, Silver, Black
Acoustic Properties Rw 23
flashing)
4880b (b - When used as internal wall and
FM Approval
ceiling EconoClad can achieve FM approval)
Fire hazard properties c
AS/NZS 1530.3
Smoke Index 1
Panel Thickness (mm) 25 40 60 80 100

5.6 6.3 7.1 7.9 8.7
Total R-value (m2K/W) 1.6 2.4 3.5 4.5 5.5
c - For Fire Hazard Properties of EconoClad® with PVC internal facing, contact Metecno®.
EconoClad® may be used, which may be outside the scope of our CodeMark certificate.

Fixing Plate with thermal movement control Sealing Strip
Finger Joint
Low profile design

WEATHER RESISTANCE
AS4046.9
Roof End-Lap Solutions

SecureLap® is a unique roof lap jointing system that changes the way
low pitch long run insulated roofing is designed and installed in Australia.
SecureLap® provides a solution to existing troublesome “sheet to sheet
end-lap” and offers a real alternative to the more expensive “expansion
joint” system which requires extra purlins and purlin cleat modifications.
The SecureLap® system is significantly easier to install than current
lapping alternatives removing the need for sealant and butyl tape which
is both messy and difficult to assure a secure seal. This patented and
cutting edge technology is designed to provide the additional water
ingress security while preserving the integrity of the existing roof warranty.
SecureLap® is the only option for the ultimate in end lap protection.
Advantages
• Unique end-lap system purpose-made for low pitch
& long monoslope roofing
• SecureLap® seal removes reliance on sealant or butyl tape
• Allows the turn-up and turn-down of roof pans for added
water ingress security
• Designed to allow thermal expansion and contraction to
suit Australian conditions
• Low profile design for visual roof continuity and uniform purlin height
• Significantly improves installation time and reduces labour costs
• CSIRO tested and conforms to Australian Standards AS/NZ 4046.9
• BlueScope Steel endorsed warranties
Images
Top-Right: MetecnoSpan® shown with SecureLap® sealing strip applied.
Middle-Right: MetecnoSpan® overlap shown with SecureLap® installed.
Top-Left: MetecnoSpan® and SecureLap® shown fixed to commercial framing.
Sealing Strip
Fixing Plate with thermal movement control
Finger Joint
Low profile design

COLORBOND® Colour Range
Bondor® has access to the full range of COLORBOND® Standard, Metallic & Matt colours as well as custom
colour options dependant on order quantities and project time frames. Speak with your local Bondor® branch for
availability of stocked, standard COLORBOND® and custom colours to suit your project requirements.
COLORBOND® Standard
Classic Cream™ Surfmist® Paperbark® Evening Haze® Shale Grey™ Dune®
Cove™ Windspray® Pale Eucalypt® Gully™ Mangrove® Wallaby®
Jasper® Manor Red® Terrain® Basalt® Woodland Grey® Monument®
Ironstone® Cottage Green® Deep Ocean® Night Sky®
COLORBOND® Metallic
Galactic™ Cosmic™ Rhea™ Astro™ Aries™ Celestian™
COLORBOND® Matt
Matt Surfmist® Matt Dune® Matt Shale Grey® Matt Basalt® Matt Monument®
Check with NCC for permissible solar absorptance before selection the exterior roof colour.

Innovative Accessories & Systems
For over 65 years, Bondor® has led innovation in insulated roofing and
walling products delivering a range of purpose-made accessories and
building systems that meet not only the application performance needs
but the local requirements of both the Australian Standards and National
Construction Code (NCC).
The Australian building industry relies on Bondor's local knowledge,
experience and continuous innovation within insulated panel products to
design compliant building systems that meet the harsh demands of the
Australian environment.
Such innovation includes the patented and world-first SecureLap® end lap
solution for metal insulated roofing which is designed to provide additional
water ingress security while preserving the integrity of the existing roof
warranty unlike solutions inherited from overseas which do not consider
Australian weather conditions including higher rainfall intensity, wind
conditions, UV and thermal exposure.
Preformed Corners
Bondor's national fabrication footprint and capability enables local access
to a range of prefabricated insulated wall sections and corners across our
range of insulated wall products. Preformed corners offer a high level finish
without the need for corner flashings. Your local Bondor® branch can assist
with bespoke designs of preformed corners in both vertical and horizontal
orientation.
Flashings & Trims

Bondor® has a range of wall and roof accessories for specific product use
and applications developed over the last 65 years. Speak to our Bondor®
branch regarding a range of flashing details, aluminium trims and capping
systems to suit both application performance and aesthetic requirements.
Sun Hoods & Blades

Bondor® can assist with a range of architectural commercial shaded
devices and structures including sunhoods and blades used on many
commercial buildings. Bondor shaded structures are pre-finished, hard
wearing and inherit the thermal and structural benefits of Bondor's
insulated panel range.

www.bondor.com.au
1300 300 099

BRISBANE/EXPORT ADELAIDE LAUNCESTON
103 Ingram Road Acacia Ridge QLD 4110 70-72 Rundle Road Salisbury South SA 5106 7 Connector Park Drive Kings Meadows TAS 7249
Ph: (07) 3323 8500 Fax: (07) 3323 8501 Ph: (08) 8282 5000 Fax: (08) 8282 5099 Ph: (03) 6335 8500 Fax: (03) 6335 8544
PERTH MELBOURNE SYDNEY

17 Gauge Circuit Canning Vale WA 6155 6 Dunmore Drive, Truganina VIC 3029 49-53 Newton Road Wetherill Park NSW 2164
Ph: (08) 9256 0600 Fax: (08) 9256 0620 Ph: (03) 8326 8000 Fax: (03) 8326 8099 Ph: (02) 9609 0888 Fax: (02) 9729 1114
Metecno Pty Limited. ABN 44 096 402 934. The manufacturer reserves the right to change the specification without notice. Bondor®, Equitilt®, BondorPanel®, FlameGuard®, MetecnoPanel®, MetecnoInspire®, EconoClad®,
MetecnoKasset®, InsulWall®, LuxeWall®, DesignerWall®, SolarSpan®, InsulRoof®, MetecnoSpan®, Purline®, CoolRoof®, Equideck®, InsulLiving®, Metecno are trademarks of Metecno Pty Limited. BlueScope, COLORBOND®,
Permagard® and colour names are trademarks of BlueScope Steel Limited. Microban® is a registered trade mark of the Microban Products Company. The colours shown in this publication have been reproduced to
represent actual product colours as accurately as possible. However, given printing limitations, we recommend checking your chosen colour against an actual sample before placing orders. This advice is of a general
nature only. Designers must provide for adequate structural performance and other Building Code requirements. This information is subject to change. Refer to Bondor® website for latest version. Consult Bondor® for your
application. BON0218 Bondor Product Overview v70 17/09/2020

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Product Overview

Bondor's 3 Distinct Core Options...................9

2 - Bondor® Product Overview

Why Bondor® are the Market Leaders

Support for Australian Standards

Bondor® Product Overview - 3

Australian Standards Tested & Certified Products

Continual testing and innovation

Experienced design and specification service

4 - Bondor® Product Overview

Factory Mutual (FM)

Bondor® Product Overview - 5

6 - Bondor® Product Overview

Slower Traditional Methods

Painstakingly labour intensive wire Insulation rolls are “man-handled”

Many spacer battens secured Roof sheet is then tacked in place

Poor thermal performance Labour & material intensive

Bondor® Product Overview - 7

Low Pitch Rib Roof, Long

Max spans shown represent thickest panel option for multi-spans.

Summary of Fire Properties

Summary of Environmental Properties

8 - Bondor® Product Overview

Bondor operates in every State with 9 manufacturing facilities across

Selecting high performance and conforming building materials is made

Bondor® Product Overview - 9

Bondor® Product Overview - 11

Product Description PIR

The technical information contained in this document cover a breadth of applications

Bondor® Product Overview - 13

a vertical or horizontal orientation that combines functionality with

Panel Thickness (mm) 50 75 100 125 150 200 250

Bondor® Product Overview - 15

FlameGuard® FlameGuard® Plus

Bondor® Product Overview - 17

EPS-FR (Expanded Polystyrene with fire

Panel Thickness (mm) 50 75 100 125 150 200 250

Bondor® Product Overview - 19

Core PIR (Fire-retardant Polyisocyanurate)

Panel Thickness (mm) 50 75 100 125 150 200

Bondor® Product Overview - 21

Panel Thickness (mm) 90 140

Bondor® Product Overview - 23

Bondor® Product Overview - 25

Module Column Centre

Bondor® Product Overview - 27

Bondor® Product Overview - 29

Core PIR (Fire-retardant Polyisocyanurate)

Panel Thickness (mm) 40 60 80 100

Bondor® Product Overview - 31

Panel Thickness (mm) 50 75 100 125 150 175 200

Bondor® Product Overview - 33

InsulRoof® EPS-FR PUR

Panel Thickness (mm) 50 75 100 125 150 200

Bondor® Product Overview - 35

Equideck® Flat Pan EPS-FR

Panel Thickness (mm) 50 75 100 125 150 200 250

Bondor® Product Overview - 37

EconoClad® Roof PIR