Dfu MMS 6220
Dfu MMS 6220
Dfu MMS 6220
Operating Manual
Date: 31.10.2007
Valid for
6110‐00008
E epro GmbH
Jöbkesweg 3
D‐48599 Gronau
Germany
Telefon: (+49) 02562 709‐0Fax: (+49) 02562 709‐256email: mms.support@epro.de
Operating Manual Shaft Exentricity Monitor MMS 6220
Page 3
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Instructions on using the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Liability and guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Incoming goods inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Repair and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6 Storage and Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.7 Device Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8 Contact and copyright information . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Using the device MMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Radio interference, EMC immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Owner's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Instructions on ESD safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1 Configuration procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 Start the configuration software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3 Monitor selection and entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Operating Manual Shaft Exentricity Monitor MMS 6220
Page 4
6 Visualization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.1 Button “Monitor Info” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.2 Button “Speed” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.3 Button “Details” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.4 Button “NGL” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.5 Button “Service”: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.6 Button “Time functions”: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.7 Button “Run-up/Run-down” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
10 Replacing a monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11 FAQ – Frequently asked Questions . . . . . . . . . . . . . . . . . . . 70
12 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
12.1 Signal conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
12.2 Channel monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
12.3 Limit value formation and alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
12.4 Communication interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
12.5 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
12.6 Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12.7 Mechanical structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
1 GENERAL
For correct and safe use of this device the operating manual must have been read completely
prior to starting installation and operating of the device. In particular, all safety instructions
contained in the manual must be complied with.
Do not provide the device to third parties without including the operating manual.
Please note
i
This symbol identifies text that contains important information.
!
Instructions, which, if not heeded, result in functional disturbances and incor-
rect measurements without damaging the machine, are identified with this
symbol.
Customer changes to the device that have not been approved expressly by epro, will result in
the loss of guarantee.
Due to continuous research and further development epro reserves the right to change
technical specifications without notice.
2. Product information
If the contents are incomplete, or if any defects are observed, a complaint must be filed with the
carrier immediately. Moreover, the responsible epro sales organization must be informed to
enable repair or replacement of the device. Repairs or calibration that may be required, are only
possible in the epro factory.
In this case, a non-detachable tag with customer name, defect observed and version of the
MMS 6910 configuration software must be attached to the device.
i
The additional PCB (controller board) is calibrated with the main board and
must not be replaced.
If work with the opened device on-site is unavoidable, this should only be performed by a
spe-cialist who is familiar with the associated hazards.
Capacitors in the device can still be energized, even if the device has been
disconnected from all power sources.
STOP
Operating Manual Shaft Exentricity Monitor MMS 6220
General Page 7
If repair or (re-) calibration of an MMS 6000 monitor is required, it must be sent to epro . Attach
a non-detachable tag bearing customer name, defect observed and version of the MMS 6910
configuration software to the monitor. Refer to section ”Incoming goods inspection” for the
address.
epro offers all Machine Monitoring Systems (MMS) customers the possibility of taking back the
components delivered by epro after their useful life at no charge, to dispose of them in a proper
manner.
Environmental hazard !
Electrical waste and electronic components are subject to treatment as spe‐
STOP cial waste and should only be disposed of by approved specialized com‐
panies.
2 SAFETY INSTRUCTIONS
The device left the factory in perfect condition relative to technical safety. To maintain this
condition and for hazard-free operation, all of the following instructions in this manual must be
carefully heeded.
Correct and safe use of this device requires that operating and service personnel be familiar with
generally valid safety guidelines, comply with them, and heed the special safety comments that
are listed in this manual. Where necessary, points on the device that are safety-sensitive are
marked.
i
Since the device is electrical equipment, it should only be commissioned and
operated by trained personnel. Maintenance should only be performed by
expert, competent personnel. Repair is only possible in the epro factory.
Adjusting elements:
The machine is adjusted so that it is ready for operation. Usually adjustment elements such as
jumpers do not need to be changed or modified. If switch changes are necessary for device
configuration then these changes are described in the manual.
The supply voltage is transferred into the monitors by DC/DC converters and is galvanically
separated from the 24 V supply. When connecting the supply voltage note that the 24 V can be
touched, and consequently must be disconnected from the mains power, ensure that it is not
hazardous to the touch (VDE 0100 Part 410).
3.1 Application
The two-channel shaft exentricity monitor MMS 6220 is a module of the MMS 6000 machine
monitoring system. The micro-processor controlled monitor is used in conjunction with two eddy
current measuring chains to measure and monitor the relative shaft vibration on all types of
turbines, compressors fans, gear units, etc.
The two channels of the monitor can be used in two operating modes via the configuration:
A key signal must be present for measuring and calculating the measuring values. If there is no
key signal there is no measurement and no measuring value formation.
The measuring values can be output via a 0 ... 20mA / 4 ... 20mA current output per channel.
3.2 Structure
The MMS 6220 monitor is designed as a standard Euro format card (100 mm x 160 mm) and
has an anodized front panel that is 6 MW (app. 30 mm) wide. Depending on use position, the
monitors of the MMS 6000 system can be inserted in any standard 19” mounting rack, 3U (e.g.
IMR 011), as well as in other Intermas-compatible systems and enclosures. The electrical
connection is via a 48-pin connection strip. The Fig 1 shows the MMS 6220 monitor.
1. Front panel
2. Handle for pulling the monitor
3. Controller board
4. Main board
5. Plug connector
6. Nameplate with type designation (type), order number (NC) and serial number (SN)
Fig 2 shows the front panel elements. The elements marked with 1 on the front panel (LEDs,
SMB sockets) refer to channel 1 and the elements marked with 2 refer to channel 2.
4.1 Slot
A 3U slot in a 19” rack, or other Intermas-compatible enclosure, is required for mounting the
MMS 6220 monitor. The slot must be fitted with a 48-pin plug connector (DIN 41612, structural
shape F 48 M). The pin assignment is listed in the following table.
d b z
2 UN+ (+24V) U- (0V/ Common) UB+ (+24V, redundant) 2
4 A (RS485) GND (BP, Common,RS485) B (RS485) 4
6 Supply2+ (sensor) Supply1- (sensor) Supply1+ (sensor) 6
8 AIN2- (Input) Supply2- (sensor) AIN1- (Input) 8
10 AIN2+ (Input) GND AIN1+ (Input) 10
12 NGL2 (scaled dc-output) GND NGL1 (scaled dc-output) 12
14 EO1 (voltage output1) EI1 (voltage input1) AC1 (sensor raw signal1) 14
16 EO2 (voltage output2) EI2 (voltage input2) AC2 (sensor raw signall2) 16
18 GWM (limit value) I1- (current output common) I1+ (current output CH1) 18
20 NC I2- (current output common) I2+ (current output CH2) 20
22 KEY-N (key signal input) GND ES (external lock) 22
24 SC-A (oper. principle alert) GND SC-D (oper. principle danger) 24
26 D1-C (danger1 collector) A1-C (alert1 collector) CC1-C (ch.clear1 collector) 26
28 D1-E (danger1 emitter) A1-E (alert1 emitter) CC1-E (ch.clear1 emitter) 28
30 D2-C (danger2 collector) A2-C (alert2 collector) CC2-C (ch.clear2 collector) 30
32 D2-E (danger2 emitter) A2-E (alert2 emitter) CC2-E (ch.clear2 emitter) 32
d b z
2 2
4 4
6 6
8 8
10 10
12 12
14 14
16 16
18 18
20 20
22 22
24 24
26 26
28 28
30 30
32 32
Fig 3: Connector
Operating Manual Shaft Exentricity Monitor MMS 6220
Installation and Mounting Page 13
+24 V direct current is required to feed the monitors. Redundant feed is possible through two
diode uncoupled supply inputs.
The RS 485 bus is used for configuration as well as for the connection to the master computer
and analysis systems, for example.
Communication works in accordance with the master/slave principle; the MMS 6000 monitors
are always switched as slave. A maximum of 31 devices are connected on one bus.
i
Additional information on setting the interfaces is provided in the Operating
Manual of the MMS 6910 configuration software.
RS 485 bus operation requires an electrical terminator on the first and last bus device. This
means that a 120 Ω resistor must be switched between the connections “A” and “B” for the
computer (i.e. interface converter), and for the (physical) last device on the bus. In addition, the
bus line “A” must be switched for the first or last device via a pull-up +5V resistor, and line “B”
must be switched to ground via a pull-down resistor for the first or last device.
This is done with jumpers that are on the controller board. The Fig 4 shows the position of the
jumpers.
To activate the bus terminator and to place lines “A” and “B” on the references, plug the jumpers
as shown in Fig. b). Fig. a). shows the jumper position for deactivated bus termination and open
references (delivery status).
• Plug-in jumper 1-2 closed: Bus line “B” via pull-down resistor on ground
• Plug-in jumper 3-4 closed: 120 Ω Resistor between “A” and “B”
• Plug-in jumper 5-6 closed: Bus line “A” via pull-up resistor on +5 V
Operating Manual Shaft Exentricity Monitor MMS 6220
Installation and Mounting Page 14
2 4 6 2 4 6
1 3 5 1 3 5
a) b)
!
For trouble-free operation of the RS 485 bus the lines ”A” and ”B” in one
monitor must be placed on their references (+5 V; ground), this is only
possible if the bus terminator jumper is also set in this monitor.
The Fig 6 shows the connection of multiple MMS 6000 monitors via the MMS 6831 interface
converter on a computer, as an example. The jumper settings are shown for each device on the
RS 485 bus.
1. Interface
converter 2. Monitor 3. Monitor 4. Monitor n. Monitor
e.g. MMS 6000 MMS 6000 MMS 6000 MMS 6000
MMS 6831 Monitor Monitor Monitor Monitor
RS232
configuration Bus
all Jumper all Jumper all Jumper all Jumper
Jumper 3 - 4
PC closed opened opened opened closed
Alternatively the bus connection also be made with a 120 Ω resistor soldered
i or crimped on the last monitor slot (between d4 and z4). This offers that
advantage that the bus connection cannot get lost inadvertently when
replacing the monitor.
Converter feed:
A voltage output with -26.75V DC is available for the converter feed for each channel. The
voltage outputs are galvanically separated from the feed voltage, as well as from the other
monitor wiring.
i
The 26.75V feed voltage can be used for converters whose feed voltage is
specified at nominal -24V. Measurement results are not influenced by the
higher feed voltage.
Sensor signal
The Fig 7 shows the connection of converters on the monitor. To comply with the specifications
relative to EMC immunity and transmission behavior, the converters must be connected to the
monitor with paired, twisted, double-shielded sensor cables. For cable lengths up to 400 m we
recommend using type LiYCY-CY 2x2x0.25 mm2 cables. For cable lengths in excess of 400
m you must use type LiYCY-CY cable with greater core cross-sections.
The inner shielding of the sensor cable should be routed separately and placed on protective
earth. The outer shielding of the cable should be on protective earth, cabinet ground, or
enclosure ground.
i
The shielding connection shown in Fig 7 represents one possibility.
Connection of the shielding must be in accordance with the respective local
shielding/ grounding concept.
i
Additional information concerning the converter and inherently safe
installation is available in the User Instructions for the respective converter.
We recommend laying lines AIN+ and AIN- (channel 1 and channel 2) on system ground. To
do this connect terminals z10, z6, d10 and d6 with terminal b10.
Operating Manual Shaft Exentricity Monitor MMS 6220
Installation and Mounting Page 16
z08 AIN 1-
OUT
z10 AIN 1+
PR642x
z06 Supply 1+
b06 Supply 1-
-24V
shielding
shielding ground ground (inner
(outer shielding) b10 GND
shielding)
d08 AIN 2-
OUT
d10 AIN 2+
PR642x
d06 Supply 2+
b08 Supply 2-
-24V
protective measurement
ground ground
The standardized equivalence outputs NGL1 and NGL2 supply DC- voltage for channel 1 and
channel 2 in the range 0 … +10 V, that is proportional to the sensor - measurement object
distance. The linear work range of the sensor used, as entered at configuration, determines the
measuring range. The diagram in Fig 8 shows the relationship between the DC- voltage on the
NGL output and the converter output voltage.
NGL
+10 V
+5 V
0V
Converter-
-2 V -10 V -18 V output- voltage
-1 mm 0 mm 1 mm Distance measurant-
sensor PR6423
Outputs EO1 and EO2 supply an output voltage of 0… +10 V proportional to the configured
single-channel measured values. EO1 is assigned to channel 1 and EO2 is assigned to channel
2. The single-channel measured values are also output via these outputs for calculated
measuring values. The diagram in Fig 9 shows the relationship between the DC- voltage on the
EO output and the single-channel measured value for a measuring range of 200 μm.
EO
+10 V
+5 V
0V
0 μm 100 μm 200 μm characteristic
Fig 9: Diagram EO
i
If the outputs are used as measuring value voltage outputs for external display
or processing, then bear in mind that they have 8-bit resolution (resolution
measuring value current: 16-bit).
The voltage inputs EI1 and EI2 for 0 ... +10 V measuring value voltage is used for combining with
voltage outputs EO from equivalent channels. This function is not provided for the MMS 6220
shaft eccentricity monitor.
The two dynamic outputs AC1 and AC2 supply the dynamic portion of the measurement signal
in the mode ”Two-channel Spp”. The direct voltage portion is separated from the analog input
signal so that an unadulterated dynamic signal is available in the frequency range of 0.1 …
16 kHz for frequency analysis e.g. with an analysis system. The output voltage of 0 ... 20 Vss
corresponds to the configured measuring value measuring range.
With the J2 jumpers the raw sensor signal that is applied to the SMB sockets on the front panel
can be switched over to these terminals. The output voltage range is identical to the voltage
range of the SMB front sockets (0... -24 V).
Operating Manual Shaft Exentricity Monitor MMS 6220
Installation and Mounting Page 18
The limit value boost configured in the “Basis” tab is activated via this input. Signal status:
The two measuring value outputs supply load-independent currents depending on the
configuration in the range of 0 ... 20 mA or 4 ... 20 mA. The Fig 10 shows the current output
independent of the configured measuring range (250 microns).
current output
4...20 mA 0...20 mA
20 mA 20 mA
12 mA 10 mA
4 mA 0 mA
0 μm 125 μm 250 μm characteristic
The rotary direction reference signal can be fed in on this input. For example from the MMS 6312
speed monitor. Information concerning the required the signal level is in the ”Technical data”
section.
*Events such as module error, measuring chain malfunctions, etc. can block alarms – even if this
input is on HIGH.
When activating the alarm block the alarms are blocked immediately – regardless of whether
alarm block (Limit suppression active, tab “Basis”) is activated in the configuration.
If the alarm block is deactivated then the monitor returns to normal measurement mode after a
settling time (approximately 120 seconds).
The signal status on these inputs governs the work principle of the alarm outputs:
Open-circuit mode: With activated alarm the collector emitter switch is conductive and
an externally connected relay is activated.
Closed-circuit mode With activated alarm the collector emitter switch is disabled and
an externally connected relay is deactivated.
In closed-circuit current mode false alarms are generated in the event of feed
voltage failure or if the monitor is pulled out.
STOP
Operating Manual Shaft Exentricity Monitor MMS 6220
Installation and Mounting Page 20
The four alarm outputs that are galvanically separated from the rest of the monitor circuit are
designed as collector emitter switches with open collector and emitter. The switch function is only
present with externally applied voltage. The Fig 11 shows the connection of external relays on
the alarm outputs.
b26
A1 - C
ALERT 1
ALERT 1
b28
A1 - E
d26
D1 - C
DANGER 1
DANGER 1
d28
D1 - E
b30
A2 - C
ALERT 2
ALERT 2
b32
A2 - E
D2 - C d30
DANGER 2
DANGER 2
d32
D2 - E
The two alarm outputs that are galvanically separated from the rest of the Channel Clear outputs
are designed as collector emitter switches with open collector and emitter. The outputs work in
closed-circuit mode. The switch function is only present with externally applied voltage. The
Fig 12 shows the connection of external relays on the Channel Clear outputs.
+24V 0V
MMS 6220
z26
CC1-C Channel Clear 1
Channel Clear 1 z28
CC1-E
z30
CC2-C Channel Clear 2
Channel Clear 2 z32
CC2-E
!
If multiple outputs are switched in series then note that on each
collector-emitter output a residual voltage of max. 1.5V drops off.
Operating Manual Shaft Exentricity Monitor MMS 6220
Installation and Mounting Page 21
If the SMB sockets are galvanically connected with the system ground, the
following points must be strictly heeded:
When operating the monitor in systems with floating ground, faults can occur
STOP when connecting measuring devices to the monitor.
In plants of this type it is strongly recommended that you operate the
measuring devices on the mains power via appropriate isolating amplifiers,
or that you use battery-powered devices.
The reference point for the raw sensor signal from channel 1 is connection
strip terminal z6: Supply 1+ and for the raw sensor signal from channel 2, it
! is terminal d6: Supply 2+. If these terminals are connected to terminal b10, as
described in section 4.1.3, then the reference point is on system ground
(GND). In this case terminals b22: GND and b4: GND can be used as
reference point.
When working on the monitor ensure that there is adequate protection against
electrostatic discharges. For example wear an ESD- bracelet to prevent
STOP electrostatic discharges via the monitor electronics.
Operating Manual Shaft Exentricity Monitor MMS 6220
Installation and Mounting Page 22
1. Use a Phillips screwdriver to remove the four Phillips head screws identified with the arrows
in Fig 13.
2. Carefully pull the controller board off of the main board without tilting it. The position of the
J2 jumpers on the main bard is identified with a white frame in Fig 14.
3. To switch the raw sensor signal to terminals z14 and z 16 place the jumpers as shown in b).
If the jumpers are set as shown in a) then the dynamic portion of the sensor signal is applied
on terminals z14 and z16.
z14: z14:
J2 J2
z16: z16:
4. Place the controller board back on the main board and secure it with the four screws. Now
the raw sensor signal is on the connection strip.
The raw sensor signal that is switched on the connection strip via the jumpers
is not galvanically separated from the SMB sockets on the front panel.
STOP Malfunctions (e.g. short-circuit, feed-in of a signal, etc.) on the SMB sockets
have an influence on the raw sensor signal that is applied on terminals z14
and z16.
2. Push the MMS 6220 monitor into the prepared slot and press it with light pressure into the
plug connector.
3. Hand tighten the two anchoring screws on the front panel to secure the monitor.
i
When installing or deinstalling MMS 6000 monitors it is not necessary to
switch off the supply voltage. The monitors can be inserted, and pulled out of
the slot under voltage.
4.4 Commissioning
If the customer did not order a setting in accordance with his specifications then the monitor will
only be ready for operation under certain limited conditions. Consequently monitor configuration
is required when commissioning. Predefined configurations in the various monitor modes are
available to simplify the configuration.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 24
5 CONFIGURATION
This chapter describes the configuration of the MMS 6220 monitor using the MMS 6910
configuration program.
In operation the monitor works autonomously and does not require a connection to a computer.
The monitor is configured via a computer that is connected via the mini DIN diode socket on the
RS 232 interface, or via the RS 485 bus in the device.
The configuration program, as well as the MMS 6000 system manual, are included on a
CD-ROM that is part of the MMS ParaKit (order no. 9510-00027). In addition this operating kit
also includes the following components:
The configuration software must have been loaded on the computer in order to enter
pa-rameters. Instructions for installing the software are included in the product information
which comes with the software. The following steps must be executed:
Four different access authorizations determine the extent to which the user is allowed to define
or change the configuration data.
• Access authorization DISPLAY only permits connection setup and online display.
• Access authorization OPERATOR permits complete setting of parameters for the monitor,
calling all displays, and sending all required commands.
• The SERVICE access authorization is only intended for trained personnel.
• The FACTORY access authorization is only intended for epro personnel.
When the software starts for the first time the access data for the OPERATOR authorization level
is:
ID: first
Password: user
When entering ID and password pay attention to upper case and lower case. Now to start
measurement operation the parameter set for monitor operation must be created and loaded
into the monitor.
1. To open the “Choose module type” selection window, right click on the “MMS Configuration”
in the left field of the screen. A pop-up menu will appear. In this menu, left click on the “Add
Module” menu option → this opens the “Choose module type” selection window.
2. All monitor types that can be configured with this software are listed as icons in the “Choose
module type” selection window. Left click on the icon for the MMS 6220 shaft exentricity
monitor and confirm the selection with the “OK” button.
i
If a monitor is already available in the tree structure then an additional monitor
cannot be added when operating via the RS 232 interface. Adding multiple
monitors is only possible when the operating via an RS 485 bus.
Open the selection list by clicking on the arrow at the far right in the line. The monitor mode is
determined via the Subtype selection. The following modes are available for selection:
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 27
With this mode the measuring value is proportional to the exentricity of the shaft. The
exentricity of the shaft is the maximum amplitude of a shaft deflection (peak-peak value) in
the sensor direction during at least one shaft revolution. This is the same as the difference
between the greatest and least clearance between sensor and shaft surface. As opposed to
shaft vibration the measurement is also executed at very low speeds.
The parameters (measuring range, current output, limit values, etc.) are determined
separately for each channel. Each channel separately calculates its measuring value, which
is monitored for limit value excesses and measuring chain errors. The measuring values are
output via the current output that belongs to the respective channel.
In this mode during at least one shaft revolution the greatest and least clearance between a
freely selectable reference point (measuring range scope) and the shaft surface is measured
and output as Min-Max value. This mode is used to measure and monitor the radial shaft
position, in order to warn of rotor parts brushing against the housing.
Key
Distance
e.g. PR6423
+1,0mm
Max
Exzentricity
distance by machinery
Shaft
Min
0mm standstill
rotary speed
Select the desired mode and confirm with the “OK” button.
Number and designation of the tabs vary depending on the monitor sub-type
i selected.
For all numeric value entries the decimal separating character is written as
”point”. All units are permanently specified.
The tabs are all structured identically with the exception of the “Administration” tab.
1. Tab
3. Column Value: Input fields, list fields, and check boxes for entering parameters
5. Column Permissible range: Range in which the parameter value must be located. For some
parameters there is a “Selection” button in this column, which opens a selection menu.
The following sections describe the specific tabs of the configuration window and the function
of the parameters contained in the tab. Sample configurations are available in the chapter 8
“Description of the applications” .
The mode selected for this monitor type is displayed in this line. This entry cannot be changed
here.
The entry shows the name of the user who made the last changes to this configuration and saved
it in the monitor. This entry cannot be changed here.
The last changes to this configuration were made and saved in the monitor at the time – date
and time - displayed. This entry cannot be changed here.
A designation for the factory where the monitor is implemented can be entered here. The
maximum text length is 30 characters.
A designation for the machine block where the monitor is implemented can be entered here. The
maximum text length is 30 characters.
If this box is checked then the Limit multiplier active function is released. This function is switched
on or off via input d18.
For instance, Limit multiplier active can be used to increase the limit values for machine run-up
or run-down when running through speed critical limit values, to prevent switch-off.
The limit level multiplier increases the limit values of all alarms (alert and danger, channel 1 and
channel 2) by a factor that must be entered, as soon as the input d18 is set on LOW.
Limit Value Boost is switched off if the input d18 is set to HIGH, or if it is open.
Activate this function to suppress the limit values as soon as Channel Clear is no longer present.
This is the case if the input voltage of a channel exceeds the upper limit of the defined work range
plus 0.5 V, or if it does not attain the lower limit minus 0.5V. All other conditions (monitor
malfunction, service time, etc.) that could lead to suppression of alarms remain unaffected by
this parameter (see chapter 7 “Monitoring the monitor”).
i
”Limit suppressed active” means that the alarm outputs are in base setting (no
”alarm” status).
Limit suppression is triggered depending on the status of the associated channel for single
channel measurement and measuring value formation. If the measuring value is formed by
linking both channels and monitored for limit value excess, then only the fault message of both
channels causes limit value suppression.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 31
Factory specified settings are input in the fields for Temperature alert alarm and Temperature
danger alarm. If the monitor's ambient temperature (as measured by an integrated temperature
sensor) exceeds the alert limit value, then the Channel Clear LEDs on the front of the monitor
will flash rapidly. If the danger limit value is exceeded, then this is evaluated as a monitor fault,
e.g. the Channel Clear LEDs go out and the alarms are suppressed (see chapter 7 “monitoring
the monitor”).
The pre-set limit values of 65 °C and 70 °C can be changed with the OPERATOR user
authorization.
If there are changes (increase in the pre-set limit values then there is a hazard
of incorrect measurements or component failure at higher temperatures.
STOP
Activate this function if the connected sensor is mounted in a potentially explosive area and must
be operated via safety barriers. In this case the internal resistance of the safety barrier used must
then be entered in the “Channel” tab.
Use this switch to activate or deactivate the channel. With deactivation the formation of
measuring values, limit value monitoring, and channel monitoring are switched off.
These fields can be filled in as desired by the user. Preferably the KKS number is entered in
accordance with the power plant identification system, under which the sensor, or the measuring
chain is listed in the drawing set. This designation is stored in the monitor and is used for
identification.
Enter the converter type of the measuring chain used in this button. The selection is executed
via a selection window that is opened by clicking on the “Selection” button in the “Permissible
range” column.
The desired “Converter” type can be selected from the list in the left side of the window, per
mouse click. The “Data” of the selected converter are displayed in the right side of the window.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 33
If a converter is used that is not in the list, then the converter data can be entered in the fields
“Name”, “max. voltage” and “Min. voltage” in the right side of the window.
This field can be filled in as desired. The maximum text length is 22 characters.
This is where the output voltage range of the converter is entered. The required values are
provided in the data sheet of the respective converter.
i
The number in ”Max. voltage” must be greater than the number in ”Min.
voltage”.
Click on the “Apply” button to enter the data in the following fields of the “Channel” tab.
Enter the sensor type of the measuring chain used. The selection is executed via a selection
window that is opened by clicking on the “Select” button in the “Permissible range” column.
The desired sensor type can be selected from the list in the left side of the window, per mouse
click. The Data of the selected sensor are displayed in the right side of the window.
If a sensor is used that is not in the list then the converter data can be entered in the fields “Name”,
Sensitivity”, Displacement max.” and “Displacement min.” in the right side of the window.
i
The value in the ”Displacement max.” field must be greater than the value in
the ”Displacement min.” field.
Click on the “Apply” button to enter the data in the following fields of the “Channel” tab.
The appropriate sensitivity is entered automatically in this field when selecting the sensor type.
The sensitivity can also be entered directly at this point (unit: mV/μm). The required value is
provided in the data sheet of the sensor.
This input field is only present in the ”Two-channel Spp mode. This is where the desired
measuring range is specified for the measuring value (work range). The current and voltage
output is also scaled to the entered value. The Fig 27 shows this relationship using the
measuring range from 200 μm as an example.
Voltage-
output Current- output
0...+10 V 4...20 mA 0...20 mA
10 V 20 mA 20 mA
5V 12 mA 10 mA
0V 4 mA 0 mA
0 μm 100 μm 200 μm Measuring range
Input field ”Initial value measuring range” and “End value measuring range”
These input fields are only available in the ”Distance min/max” mode. This is where the desired
measuring range is specified for the measuring value (work range). The current and voltage
output is also scaled to the entered value. The measuring range can be entered in the form -x...
0 ... +x or 0 ... +x. The Fig 28 shows this relationship using the measuring range from -1 ... +1
mm as an example.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 35
Voltage-
output Current- output
0...+10 V 4...20 mA 0...20 mA
10 V 20 mA 20 mA
5V 12 mA 10 mA
0V 4 mA 0 mA
-1 mm 0 mm +1 mm Measuring range
Start End
Input fields ”Tare value displacement”, ”Tare value voltage” and button ”Measure”
These input fields are only available in the ”Distance min/max” mode. The tare value determines
the position of the measuring range within the sensor path. The measuring range beginning is
defined as the lowest distance from the sensor to the measurement object for the measuring
range.
Enter the measuring range beginning (0 or -x) the measuring range mid point, the measuring
range end, or any value within the measuring range, as ”Tare value displacement”.
Enter the input voltage (converter output voltage) that corresponds to the ”Tare value
displacement” in the input field ”Tare value voltage”.
-1 mm 0 mm +1 mm
The Fig 29 shows a type PR 6423 sensor and a type CON 011 (-2 ... -18 V) converter as an
example of how the ”Tare value displacement” and ”Tare value voltage” parameters function.
The measuring range (0 μm) starts at -6 V converter output voltage.
If later it turns out that the values do not correspond to the true conditions then this situation can
be corrected through technical measurement methods. The prerequisite is that communication
must be established to the monitor and the monitor must be in measurement mode. The
following steps must be executed for this:
1. Adjust the distance between sensor and measurement object to a defined value (e.g. on
measuring range beginning at evaluation ”Minimal”).
2. Enter the appropriate reference value (e.g. 0 μm) in the input field, ”Tare value
displacement”.
3. Click on the ”Measure” button. The measured voltage value is entered in the ”Tare value
voltage” field.
Input fields “Initial value sensor voltage” and “End value sensor voltage”
The appropriate voltages are entered automatically in these fields when selecting the converter
type.
The converter output voltage range can also be entered directly at this point. The required values
are provided in the data sheet of the converter.
The limit values of the linear output voltage range also specify the OK threshold value. In other
words if the input voltage exceeds the lower limit value of the linear range minus 0.5 V, or if the
input voltage exceeds the upper limit value plus 0.5V, then a measuring chain fault (Channel
Clear is cancelled) is reported.
Input fields “Initial value sensor displacement” and “End value sensor displacement”
The appropriate measuring range is entered in these fields automatically when selecting the
sensor type.
The sensor measuring range can also be entered directly at this point. The required values are
provided in the data sheet of the sensor.
The Fig 30 uses the PR 6423 sensor as an example to illustrate the relationship between
converter output voltage (sensor voltage) and sensor measuring range (sensor path).
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 37
V
Converter
output-
Start voltage End
-1,0 [V] 1,0 Measuring range
0
[mm]
lower
Channel Clear Limit -1,5
-2 Sensor Spannung
Anfang
-4
-6
-8
-12
-14
-16
Sensor Voltage
upper End -18
Channel Clear Limit -18,5
For Ex applications enter the type number of the voltage circuit safety barrier used. The selection
is executed via a selection window that is opened by clicking on the “Selection” button in the
“Permissible range” column.
The appropriate Ex barrier can be selected from the list in the left side of the window, per mouse
click. The “Data” of the selected Ex barrier are displayed in the right side of the window.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 38
If a barrier is used that is not in the list then the barrier data can be entered in the fields “Name”,
and “Resistance” in the right side of the window.
Click on the “Apply” button to enter the data in the following fields of the “Channel” tab.
Fields in the “Selection safety barrier” window Fields in the “Channel” tab
Name → EX variant
Resistance → Burden resistor (Ex)
In this field the appropriate series resistor is entered automatically when selecting the EX barrier
type.
The resistance value of the measuring circuit safety barrier can also be entered directly at this
point. The required value is provided in the data sheet of the safety barrier.
This parameter has no function for the MMS 6220 shaft exentricity monitor.
This input field is only available in the ”Distance min/max” mode. Set the type of measurement
here. With selection of the ”Minimum” evaluation the measuring value is proportional to the
lowest static and dynamical clearance - based on the measuring range beginning (measured
over at least one complete shaft revolution). For the evaluation ”Maximum” the measuring value
is proportional to the greatest clearance.
This is where an speed limit is entered at which the measurement and measuring value
formation will stop if this limit value is not attained. In this case the measuring value is set to zero
and limit value monitoring is suppressed. The lowest limit value that can be entered is 1.2 RPM.
If the diagnostic system is activated (control box ”Support diagnostics”) then when exceeding
the entered Subspeed the recording of a run-up is started or if the value is not attained the
recording of a run-down is stopped.
If the diagnostic system is activated then when exceeding the entered normal speed minus the
entered speed tolerance the recording of a run-up is ended, or if this limit is not attained, the
recording is stopped.
If the entered normal speed plus the entered speed tolerance is exceeded, then the measuring
value is set to zero and limit value monitoring is suppressed.
If the entered over speed is exceeded then the speed display in the online display is limited
(speed display ”88888”) otherwise the value is irrelevant for the MMS 6220 monitor.
Use this switch to activate or deactivate the diagnostic system. If the check box is activated then
traverse or retract data are saved.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 40
63%
37%
100
% Breakpoint
80
60
40
20
i
The finished configuration should be saved on the laptop/computer as a safe‐
guard in the event that the monitor no longer responds due to a defect.
Menu ”File” Menu option ”Save as...”
Connect the MMS 6220 monitor to your computer with the interface cable supplied in the
operating kit. Plug the 9-pin Sub-D connector of the interface cable into a serial interface (COM
port) and plug the mini DIN diode connector of the cable into the RS 232 socket of the monitor.
1. Open the “Properties” window in the “Options” menu via the menu option “Properties...”.
2. Enter the port number of the COM port used in the “Connecting” tab and select “RS 232”.
If the RS 232 interface is used then the baud rate cannot be changed.
3. Apply the settings by clicking on the “Apply” button. Close the window by clicking on the “OK”
button.
i
Additional information on setting the interfaces is provided in the Operating
Manual of the MMS 6910 configuration software.
1. Activate the connection between computer and monitor via the “Connect” menu option in the
“Connection” menu, or by clicking on the chain icon in the program toolbar.
→ Connect
2. After establishing the connection the parameter data can be loaded into the monitor. To do
this, click on the “Send” option in the “Configuration” menu, or click on the “Down arrow” icon
in the toolbar.
→ Send configuration
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 44
During the send both Channel Clear LEDs on the monitor front panel flash at the same time and
the following message box is displayed.
If the subtype (mode) stored in the monitor, and the subtype of the parameter set that will be sent
are different, then the “Invalid subtype!” message appears.
If this message is displayed then you should check again whether the subtype
of the monitor should be changed. Operating the monitor in a different mode
STOP could require rearrangement and readjustment of the sensors.
→ Receive configuration
2. You can open the received configuration with the “Edit” command in the “Configuration”
menu, or by clicking on the hammer icon in the toolbar. When you have edited the
configuration data the data must be loaded from RAM into the monitor again.
→ Edit configuration
Operating Manual Shaft Exentricity Monitor MMS 6220
Visualization Page 45
6 VISUALIZATION
The online display opens automatically when establishing the connection between computer
and monitor. The online display can be opened and closed if there is an existing connection, by
clicking on the eye icon in the toolbar, or via the menu options “Online view / Close online view”
in the “Connection” menu. As soon as the display is open the monitor will continuously query and
refresh all required data in the display. If there is no connection to the monitor then the measuring
value display fields have a red background.
Use the Online view to show the current measuring values, the channel status (Channel Clear)
and the status of the monitor LEDs. Use the buttons “Monitor Info”, “Speed”, Details”, ”NGL”,
Service”, “Time functions”, (only for the ”Two-channel Spp”) and ”Run-up/Run-down” to display
additional information.
1. The KKS designation of the respective channel (measurement) is shown in these display
fields with a gray background.
2. The measuring values with the associated unit are shown in these display fields. If the
connection to the monitor is interrupted then the field color changes from green to red. In the
”Distance min/max” mode the measurement type selected (minimum or maximum) is shown
under the display field.
3. The graphic LEDs indicate the channel status of both channels. If there is no channel
malfunction then the appropriate LED is green. A channel malfunction is indicated with a
gray LED. This display is identical to the Channel Clear LEDs on the front panel of the
monitor.
4. These LEDs show the alarm status of both channels. A yellow LED indicates the alert and
a red LED indicates danger.
Operating Manual Shaft Exentricity Monitor MMS 6220
Visualization Page 46
5. In this window the curve of the measuring values for the last 60 seconds is displayed. The
red dotted line indicates the limit for the alert, and the solid red line indicates the limit for the
danger alarm.
If the overspeed set in the “Data acquisition” tab is exceeded, then the display goes to “88888”.
The messages in the “Status Flags” field refer to the entire monitor and not to individual
channels. The following table gives the meanings of the messages.
Operating Manual Shaft Exentricity Monitor MMS 6220
Visualization Page 47
The channel status is displayed for both channels in the fields “Channel 1” and “Channel 2”. The
following table gives the meanings of the channel status messages.
Displays the lower limit of the voltage range (sensor voltage beginning) of the measuring chain.
Displays the upper limit of the voltage range (sensor voltage end) of the measuring chain. The
voltage limits are defined in the “Channel” tab.
These fields indicate the standardized equivalent values of the measuring chains. The
equivalent values (x1 und x2) are arithmetic mean values of the amplitude values in accordance
with DIN 45670. The NGL range corresponds to the sensor voltage range. The lower sensor
voltage limit corresponds to 0V NGL, and the upper sensor voltage limit corresponds to +10 V
NGL. The diagram uses a sensor voltage limit of -2... -18 V, to show the relationship between
the sensor voltage and the NGL voltage.
NGL NGL
[%] [V]
100 10
50 5
0 0
Sensorvoltage
-2 -10 -18 [V]
These fields indicate the % of the maximum NGL that correspond to the current NGL values.
This is where the direct voltage level of the channel input voltage (converter output voltage) is
displayed.
i Changes in input field and display field (2) are only transferred in online mode.
The amplitude curve of the dynamic portion (vibration displacement) of the signal is displayed
for both channels in the “Time Function” display window.
Click on these boxes in the input and display field (2) to activate the displays for the two channels.
Use this control box to switch the amplitude axis of the ”FFT amplitude” diagram to a logarithmic
scale.
This is where the values for the measuring points marked by the cursor are displayed.
If you click on this function in the selection area a cursor will be displayed for each channel in
the three diagrams (3). The green cursor is assigned to channel 1 and the yellow cursor is
assigned to channel 2. Move the cursor by clicking on it with the left mouse button and drag it
to the desired position keeping the button depressed. In the windows “Time function“,
“Amplitude”, “Phase”, and “Frequency” the diagram values are displayed for the measuring
points marked by the cursor.
Operating Manual Shaft Exentricity Monitor MMS 6220
Visualization Page 51
If this field is selected then a diagram range can be marked with the mouse, and the range is
then enlarged. For this, move the mouse pointer in the desired diagram to the starting point of
the range. Click the left mouse button and drag the range to the desired size (keeping the mouse
button depressed). If you release the mouse button this range will be enlarged and the axis scale
will be adapted.
Use this function to move the diagram in the x and y direction. To do this, click in the desired
diagram, keep the mouse button depressed and move the diagram in the desired direction. Axis
scaling will be adapted.
The diagrams are updated continuously in online mode. With the “Zoom” and “Move” functions
the display changes made will be reset when deselecting online mode.
The frequency spectrum of the dynamic portion of the signal is displayed for both channels in
the “FFT Amplitude” display window.
In the “FFT Phase” display window the phase response of the dynamic portion of the signal is
displayed for both channels.
upper- RPM
limit
+ Tol.
nominal
RPM Start Stop
- Tol.
lower-
RPM - limit Start Stop
Run-up time
Run-down
A run-up or run-down contains a max. of 300 measuring points, for each measuring point
Speed, amplitude, and time point of both channels are stored.
The program discards started, but interrupted run-ups or run-downs, the last saved complete
run-up or run-down remains intact.
Use this window to load the collected data of the run-up or run-down from the monitor.
This is where the Speed behavior during Run-up and Run-down is displayed.
This is where the values for the measuring points marked by the cursor are displayed.
If you click on this function, a cursor appears in the three diagrams (3). Move the cursor by
clicking on it with the left mouse button and dragging it (with the button depressed) to the desired
position. In the “Time”, “Amplitude” and “Speed” windows the diagram values are displayed for
the measuring points marked by the cursor.
If this field is selected then a diagram range can be marked with the mouse, and the range is
then enlarged. For this, move the mouse pointer in the desired diagram to the starting point of
the range. Click the left mouse button and drag the range to the desired size (keeping the mouse
button depressed). If you release the mouse button this range will be enlarged and the axis scale
will be adapted.
Operating Manual Shaft Exentricity Monitor MMS 6220
Visualization Page 53
Use this function to move the diagram in the x and y direction. To do this, click in the desired
diagram, keep the mouse button depressed and move the diagram in the desired direction. Axis
scaling will be adapted.
In online mode the display changes made with the functions “Zoom” and “Move” are undone.
If new run-up or run-down data are present then the diagrams are updated automatically.
Diagram “Bode diagram channel 1” (5) and “Bode diagram channel 2” (6)
The diagrams show the curve of measuring values for both channels during the run-up or
run-down.
Monitor time
The monitor time must be set for temporal assignment of the run-up or run-down data. This is
done in the “Options” menu via the “Set moduletime ...” menu option.
Click on the “Set moduletime” button to set the internal monitor clock to PC time. Close the
window by clicking on the “OK” button
The monitor does not have a real time clock. Over a period of years significant
The status monitoring (monitoring the monitor) verifies functionality of the monitor and of the
connected measuring chains. It is designed to ensure that signalization occurs if measured va‐
lues are not trouble-free and to ensure disabling of alarms if necessary. Status signalization oc‐
curs in four ways:
• By setting the respective current output to 0mA (only for current output 4 ... 20mA with
current suppression)
Functional disturbances are divided into two groups. Disturbances that affect the monitor are
allocated to the group of monitor errors. Measuring chain disturbances are allocated to the group
of channel errors.
• Firmware errors
• Overload
Channel monitoring
The input direct voltage of the channel is monitored. If the input voltage exceeds the upper value
specified in the configuration (Tab “Channel” → Parameters “End value Sensor voltage”) of the
sensor work range by +0.5V, or if it falls below the lower value (Tab “Channel” → Parameter “Ini‐
tial value sensor voltage” by -0.5V, then a channel error message will be generated. If the input
voltage returns to the work range then after a wait time (approximately 120 seconds) the channel
error message will be withdrawn.
Operating Manual Shaft Exentricity Monitor MMS 6220
Page 55
Sensor-
voltage
[V]
-x +x static
0
measurant range
Channel error [mm]
-1,5
Sensor-voltage start -2
Overload monitoring
If the input stage is overloaded there will be an overflow. If the amplitude of the dynamic signal
(AC portion of the signal) exceeds the input range defined in the configuration (tab “Channel”
→ parameter “Measuring range”) by approximately 1% then an overload message will be output.
If the amplitude of the dynamic signal returns to the work range then after a wait time (approxima‐
tely 120 seconds) the overload message will be withdrawn.
Measurant Overflow
Range
input stage time
Overflow
The table below shows the different signals of the Channel Clear LEDs, their meaning, and the
behavior of the outputs with these signals.
Operating Manual Shaft Exentricity Monitor MMS 6220
Page 56
** If limit value suppression is active, then the alarm outputs (alert and danger) are
in base position.
*** Alert and danger are suppressed (base setting of the alarm outputs).
i
If all LEDs are flashing (both Channel Clear and all alarm LEDs) in alternation,
then the monitor has lost its calibration or it has a hardware error and must
be calibrated or repaired in the factory.
Operating Manual Shaft Exentricity Monitor MMS 6220
Description of the applications Page 57
Both channels work independent of each other in this mode. The parameters (measuring range,
current output, limit values, etc.) are determined separately for each channel. Each channel
calculates its measuring value separately (in peak-peak evaluation) that are monitored for limit
value excesses and measuring chain errors. The measuring values are output via the current
output that belongs to the respective channel. The sensors do not have to be of the same type.
This sample describes the configuration of the MMS 6220 shaft exentricity monitor for ”two-
channel Spp” mode including sensor adjustment. The parameters pre-set through the subtype
selection serves as the basis.
Hardware:
• Sensor type channel 1 and channel 2: PR 6423
• Converter channel 1 and channel 2: CON 011 -2 ... -18V
i
For all numeric value entries the decimal separating character is written as
”point”. All units are permanently specified.
Select the subtype “6220 Dual-channel spp” and open the parameter entry window by clicking
on the “Edit configuration” button.
Enter the following values for the tab parameters, if they have not been preset. The input fields
“KKS” and “Designation” can be filled in as desired.
1. Apply the settings into memory by clicking on the “Apply” button. Click on the “OK” button
to close the “Edit configuration” window.
2. Establish the connection to the monitor by clicking on the “Connect” icon and start sending
the configuration by clicking on the “Send configuration” icon.
Operating Manual Shaft Exentricity Monitor MMS 6220
Description of the applications Page 61
Both channels work independent of each other in this mode. The parameters (measuring range,
current output, limit values, etc.) are determined separately for each channel. Each channel
calculates its measuring value separately (in ”Minimum” or ”Maximum” evaluation) that are
monitored for limit value excesses and measuring chain errors. The measuring values are output
via the current output that belongs to the respective channel.
Use the parameters ”Tare value displacement” and ”Tare value voltage” to specify the measuring
range. The measuring range beginning is defined as the lowest clearance from the sensor to the
measurement object for the measuring range.
For channel evaluation ”Minimum” and a measuring range of 500 μm enter 0 μm for the
parameter ”Tare value displacement, and enter the value -6 V for the parameter ”Tare value
voltage” -6 V.
For channel evaluation ”Maximum” and a measuring range of 500 μm enter 500 μm for the
parameter ”Tare value displacement, and enter the value -14 V for the parameter ”Tare value
voltage” -6 V.
Sensor
Shaft
Sensor
Shaft
This sample describes the configuration of the MMS 6220 shaft exentricity monitor for ”Distance
min/max” mode including sensor adjustment. The parameters preset through the subtype
selection serves as the basis.
Hardware:
i
For all numeric value entries the decimal separating character is written as
”point”. All units are permanently specified.
• Switch-on the supply voltage of the monitor. The measuring chains are fed via the monitor.
• Measure the output voltage of the measuring chain on the terminals OUT and ⊥ (GND) with
a DC voltmeter on the converter.
• Adjust the distance between sensor and measurement object (shaft) so that the measured
converter output voltage is in the middle of the voltage range (-2 ... -18 V) → -10 V.
Select the subtype “6220 Distance min/max” and open the parameter entry window by clicking
on the “Edit configuration” button.
Enter the following values for the tab parameters, if they have not been pre-set. The input fields
“KKS” and “Designation” can be filled in as desired.
Operating Manual Shaft Exentricity Monitor MMS 6220
Description of the applications Page 63
1. Apply the settings into memory by clicking on the “Apply” button. Click on the “OK” button
to close the “Edit configuration” window.
2. Establish the connection to the monitor by clicking on the “Connect” icon and start sending
the configuration by clicking on the “Send configuration” icon.
Operating Manual Shaft Exentricity Monitor MMS 6220
Function check Page 66
9 FUNCTION CHECK
This section describes verification of the monitor channels. The signal path of the measurement
chain is checked via the display until current output. The current outputs and the measuring va‐
lue displays depend on the channel configuration. You will need a multimeter for the verification.
Inform the responsible specialized personnel prior to starting work and have
the machine protection deactivated if necessary.
STOP After ending the work the machine protection must be immediately reactivated
by the responsible specialized personnel.
In case of error status information can be queried with the Online view. Channel and monitor
errors are displayed in the “Details” window.
1. Use a DC voltmeter to measure the converter output voltage on terminals OUT and ⊥ (GND)
to check the measurement chain (sensor and converter). On the -24 V and ⊥ (GND) termi‐
nals you can measure the converter's supply voltage (app. –26V DC).
The following table shows the DC values with an output voltage of –2 ... -18 V, and their possible
cause and meaning.
i
The following formulas and examples are based on sinus-shaped vibrations.
With real vibration signals the results (calculated measuring values) can
deviate from the actual measured values.
Use a DC voltmeter to measure the static signal portion on terminals OUT and ⊥ (GND) to check
the display and the dynamic signal portion (Ueff). The measuring value can be determined from
this value and compared with the display, by using the following formulas.
Operating Manual Shaft Exentricity Monitor MMS 6220
Function check Page 67
U eff * 2 * 2
Measuring values =
Sensitivity
Example:
280mV * 2 * 2
Measuring values = Measuring values = 100m m
mV
8
mm
Use an AC voltmeter to measure the dynamic signal portion (Ueff) on converter terminals OUT
and ⊥ (GND), and use a DC voltmeter to measure the static signal portion (U) to check the dis‐
play and the current output. The measuring value can be determined from this value and com‐
pared with the display, by using the following formulas.
Evaluation ”Minimum”
(U f . s.d . − U ) − U eff * 2
Measuring values Minimal =
Sensitivity
Example:
Evaluation ”Maximum”
(U f . s.d . − U ) + U eff * 2
Measuring values Maximum =
Sensitivity
Example:
With Ueff = 208 mV; U = -11 V, UMeasuring range beginning = -10 V, sensitivity = 8 mV/μm
3. To check the output current measure with a DC ampere meter on terminals z18: I1+ and b18:
I1- the output current for current output 1 and on terminals z20: I2+ and b20: I2- for current
output 2. The output current must correspond to the displayed measuring value as part of
the channel configuration.
Example:
100 μm 12 mA
Operating Manual Shaft Exentricity Monitor MMS 6220
Replacing a monitor Page 69
10 REPLACING A MONITOR
If the monitor must be replaced with a new monitor e.g. due to a defect, then the following steps
must be executed:
Inform the responsible specialized personnel prior to starting work and have
the machine protection deactivated if necessary.
STOP After ending the work the machine protection must be immediately reactivated
by the responsible specialized personnel.
• Establish the connection to the monitor → click on the magnifying glass icon in the toolbar.
• Read the configuration from the monitor → Click on the “Receive configuration” icon in
the toolbar.
The configuration is now in the computer's RAM and can be saved if needed. Do not end the
running MMS 6910 configuration program. Remove the interface cable.
2. Remove the anchoring screws and pull the monitor out of the slot.
3. Set the jumpers for the RS 485 interface and the raw sensor signal of the new monitor to
match the jumper settings of the old monitor.
4. Push the new monitor into the slot and press it with light pressure into the plug connector.
Lightly hand tighten the two anchoring screws.
5. Now the configuration can be loaded from the RAM of the PC/laptop into the new monitor.
• Establish the connection to the monitor → click on the chain icon in the toolbar.
• Write the configuration into the new monitor → Click on the “Send configuration” icon in
the toolbar.
After a wait time of approximately 120 seconds the monitor is again in normal measurement
operation. Remove the interface cable and end the configuration program.
If it is not possible to read out the configuration, due to a defect, then the configuration must either
be loaded into the new monitor from an existing file, or a new configuration must be created.
Operating Manual Shaft Exentricity Monitor MMS 6220
FAQ – Frequently asked Questions Page 70
MMS 6000 monitors are basically suitable for connecting measurement chains and sensors
from other manufactures. However it must be ensured that the electrical characteristics of the
sensors agree with the requirements of the monitors. Due to the open configuration you can
individually adapt required operating parameters, such as measuring ranges, sensitivities,
scales, etc. to any measurement chains and sensors using the MMS 6910 configuration
software.
→ How can I verify whether connected measurement chains / sensors are intact and are
functioning properly?
Answer:
First check the Channel Clear LEDs and the status flags (sections “Visualization” and
“Monitoring the monitor”).
The function of a measurement chain can also be checked via the SMB sockets on the front
panel. These sockets show the input signal of the monitor with dynamic and static portion.
Additional information in this regard is in the section “Function check”. If there is no signal to
measure, then check the signals and the supply current from converters or load amplifiers.
→ Which cables are recommended for connecting the sensors / measurement chains,
and how is the cable shielding connected?
Answer:
To comply with the specifications relative to EMC immunity and transmission behavior the signal
converters must be connected to the monitor with paired, twisted, double shielded cables.
See the manuals provided by the manufacturers of the respective converters for additional
instructions regarding the connection.
We recommend connecting the exterior cable shielding to the protective earth of the cabinet and
the interior shielding to the shielding ground (see connection diagrams).
Operating Manual Shaft Exentricity Monitor MMS 6220
FAQ – Frequently asked Questions Page 71
The Channel Clear LEDs on the front panel of the monitor signalize the monitor status. If the
LEDs are illuminated green then the monitor is functioning properly. Additional informations in
this regard are in the section “Monitoring the monitor”.
Correct communication between computer and monitor requires the correct setting of the
interface parameters on both sides. The interface is permanently set in the monitor. Check the
settings in the configuration software. In the menu “Extras” → “Settings” you can check the
settings of the interface and make changes as needed in the “Coupling” tab (see section 5.6.2).
Another cause of error could be defective cabling between monitor and computer.
→ Can a new data set be loaded into the monitor without affecting operation?
Answer:
Always check whether the monitor outputs are switched to trigger, prior to
starting work (parameter: ”Limit level supervision active”) - if yes then prior
STOP to starting work machine triggering must be deactivated. This is easiest to
check using the configuration screen (tab ”Output Channel” - parameter
”Limit level supervision active”).
In the online display information can be shown on the screen that enables you to draw
conclusions about the actual operating status. Firmware version and serial number can also be
displayed here.
Operating Manual Shaft Exentricity Monitor MMS 6220
Technical data Page 72
12 TECHNICAL DATA
Only information with tolerances and limit values are considered as binding data. Data without
tolerances or error limits are provided as information only. We reserve the right to make technical
changes - particularly to the software.
All of the following information applies uniformly for channel 1 and channel 2, if not otherwise
specified.
Signal conditioning
Sensor signal outputs Front sockets SMB and/or z14 / z 16*, uncoupled,
open-circuit and short-circuit proof, non-reactive.
Channel 1 - Supply 1 SMB K1
Channel 2 - Supply 2 SMB K2
Signal output -1 ... -24V; signal 1:1 to sensor input signal
Precision ±1% of final value
Frequency range 0 ... 16kHz (-3 dB) ±20%
Per. load resistance > 100 kΩ
internal resistance 1 kΩ
Dynamic outputs
The AC portion of the exentricity signal is output as standardized value.
Channel 1- AC1 / channel 2- AC2 z14 / z16* open-circuit and short-circuit proof,
non-reactive
Nominal range 0 ... 20 Vpp
Measuring range Corresponds to the measuring range configured for
the measuring value, min. 400 mVpp,
max. 8000 mVpp
Precision ±1 % of measuring range final value
Frequency range 0.1 Hz ... 16 kHz (-3 dB), ±20 %
Per. load resistance > 10 kΩ
Internal resistance Approximately 20 Ω
*Depends on the jumper setting J2.
Operating Manual Shaft Exentricity Monitor MMS 6220
Technical data Page 73
The DC portion of the sensor signal (proportional to the static distance sensor / measurement
object) is output as scaled DC voltage NGL.
The input signals are conditioned by adjusting amplifier, range-dependent amplifier, high pass,
and low pass prior to digitalization.
Measuring value formation and evaluation depends on the functions specified in the
configuration.
Signal outputs EO 1 / EO 2
Depending on the application and configuration the outputs EO can be used for linkage or for
display. This function is not provided for the MMS 6220.
Open-circuit and short-circuit proof, non-reactive.
Operating Manual Shaft Exentricity Monitor MMS 6220
Technical data Page 74
Inputs for single-channel measurement values 1 ... +10 V for linking with EO - outputs - cannot
be used for MMS 6220.
The key pulse is required as reference for the rotary position for recording run-up and run-down.
Visualization
Green LED on the front panel
Channel status = no error (OK) Continuous light
Channel status = error Dark
Channel status = release delayed Flashing light
Operating Manual Shaft Exentricity Monitor MMS 6220
Technical data Page 75
Alarm visualization
Through one red LED each for channel 1 and channel 2
No limit value exceeded or alarm blocked LED off
ALERT, no DANGER LED flashes at 2 Hz (pulse/pause 1:1)
DANGER LED on continuously
Alarm outputs
Opto-uncoupled collector/emitter segments
Alert channel 1 A1-C / A1-E b26 (collector) / b28 (emitter)
Danger channel 1 D1-C / D1-E d26 (collector) / d28 (emitter)
Alert channel 2 A2-C / A2-E b30 (collector) / b32 (emitter)
Danger channel 2 D2-C / D2-E d30 (collector) / d32 (emitter)
Maximum value for alarm outputs C-E disabled: max. perm. UCE: 48V
C-E conductive: max. perm. ICE: 100mA
Alarm status of the alarm outputs Conducting in open-circuit mode, disabled in
closed-circuit mode
The monitor system voltages, and thus the 0V / common connections for the measurement and
monitoring inputs and outputs, are galvanically separated.
Operating Manual Shaft Exentricity Monitor MMS 6220
Technical data Page 77
b24
UN+ (+24V)
Fig 66:
U- (0V)
b2 z2 d2
U- UN+ UB+
Connection diagram
EO 1 Voltage Output Channel 1
PR 642x
z18 0/4 ... 20mA
I 1+
b18
z6 I 1- current- output Channel1
Supply 1+
z20 0/4 ... 20mA
b6 I 2+
-24V Supply 1-
b20 current- output Channel2
I 2-
AIN 2- Danger 1
OUT D1 - E
d10
AIN 2+ b30
PR 642x A2 - C
Alert 2 b32
A2 - E
d06 d30
Supply 2+ D2 - C
b08 Danger 2 d32
Supply 2-
-24V D2 - E
z26
CC1 - C
Channel
shielding- ground Clear 1 z28
shielding- ground ( inner shielding) CC1 - E
( outer shielding)
z30
b22 CC2 - C
GND Channel
z32
Clear 2 CC2 - E
protective measurement
ground ground
Infos on recommended cable type for the converter connection is provided in section 4.1.3.
Page 79
Operating Manual Shaft Exentricity Monitor MMS 6220
Connection plans and diagrams Page 80
d b z d b
14 14 EO1 (voltage output1) EI1 (voltage input1) AC1 (sensor raw signal1)
16 16 EO2 (voltage output2) EI2 (voltage input2) AC2 (sensor raw signal2)
18 18 GWM (limit value) I1- (current output common) I1+ (current output CH1)
20 20 not used I2- (current output common) I2+ (current output CH2)
26 26 D1-C (danger1 collector) A1-C (alert1 collector) CC1-C (ch. clear1 collector)
* Dynamic signal portion of raw sensor signal - depending on the jumper setting J2
Operating Manual Shaft Exentricity Monitor MMS 6220
Connection plans and diagrams Page 81
10 0 27
173.5
160
2.5
2.5
17
All dimensions in mm
6 TE
30.1
128.4
3 HE
14 GLOSSARY
Work range (WR): The work range is within the measuring range and can equal the
measuring range, however it cannot exceed it.
Work range ≤ measuring range
Sensitivity (SE): Change of the sensor / measuring chain output voltage when the
physical value changes (e.g. distance [mm]) depending on sensor
type. [V/mm]
Free space (FS): The measurement surface of the eddy current sensor extended
by 45°
Gap (GA): Basic gap – distance between measurement object and sensor
face that should not be exceeded for mechanical protection of the
sensor and to avoid measurement errors.
Measuring value (MV) Is determined from the measurement value and is always based
on the set work range.
Measurement signal (MS): Electrical signal on the input of the measurement amplifier
proportional to the measured value
Sensor path (SP): Measurement distance that is captured by the sensor. For cone
measurements, due to the cone angle often this is greater than the
measuring range of the sensor.
Effective principle? The output is disabled in good status (actual value in the
open-circuit: permissible range) and conducts if there is a message
Effective principle? The output is conductive in good status (actual value in the
closed-circuit current: permissible range) and disabled if there is a message.
EG-Konformitätserklärung
EC-Declaration of Conformity
auf das sich diese Erklärung bezieht, mit der/den folgenden Norm(en) oder normativen Doku‐
menten übereinstimmt:
which is subject of this declaration, is in conformity with the following standards or normative
documents:
Bestimmungen der Richtlinie Titel und/oder Nr. sowie Ausgabedatum der Norm
Terms of the directive Title and/or no. and date of issue of the standard
Fachgrundnorm Störaussendung, Industriebereich
Gronau, 20.07.2003