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Dfu MMS 6220

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MMS Machine Monitoring Systems

System Manual MMS 6000

Operating Manual

Shaft Exentricity Monitor MMS 6220

Date: 31.10.2007
Valid for

Configuration software MMS 6910 W Versions 2.00 f.f.


Firmware Versions 1.20 f.f.

6110‐00008
E epro GmbH
Jöbkesweg 3
D‐48599 Gronau
Germany
Telefon: (+49) 02562 709‐0Fax: (+49) 02562 709‐256email: mms.support@epro.de
Operating Manual Shaft Exentricity Monitor MMS 6220
Page 3

1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Instructions on using the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Liability and guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Incoming goods inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Repair and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6 Storage and Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.7 Device Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8 Contact and copyright information . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Using the device MMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Radio interference, EMC immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Owner's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Instructions on ESD safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Application and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10


3.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4 Installation and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12


4.1 Slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1.1 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1.2 RS 485 interface connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1.3 Connecting eddy current measuring chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.4 Scaled DC- outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1.5 Voltage outputs measuring value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.6 Voltage inputs measuring value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.7 Dynamic outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.8 Signal input Limit Value Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1.9 measuring value outputs (current outputs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1.10 Signal input key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1.11 Signal input External Disable / Alarm Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1.12 Switchover work mode / closed-circuit current mode . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1.13 Alarm outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1.14 Channel Clear outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 Output – raw sensor signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.1 SMB sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.2 Slot terminals z14 and z16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3 Adjusting the measuring chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1 Configuration procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 Start the configuration software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3 Monitor selection and entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Operating Manual Shaft Exentricity Monitor MMS 6220
Page 4

5.4 Selecting the monitor - Subtype . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26


5.5 Entering / Editing parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.5.1 Tab “Administration” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.5.2 Tab “Basic” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.5.3 Tab “Channel” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.5.4 Tab “Data acquisition” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.5.5 Tab “Output Channel” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.6 Sending and receiving configuration data . . . . . . . . . . . . . . . . . . . . 42
5.6.1 Connecting the monitor to the computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.6.2 Interface settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.6.3 Sending parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.6.4 Receiving parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6 Visualization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.1 Button “Monitor Info” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.2 Button “Speed” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.3 Button “Details” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.4 Button “NGL” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.5 Button “Service”: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.6 Button “Time functions”: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.7 Button “Run-up/Run-down” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7 Monitoring the monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54


8 Description of the applications . . . . . . . . . . . . . . . . . . . . . . . 57
8.1 Mode “6220 Dual-channel Spp” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8.1.1 Dual-channel measuring function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8.1.2 Sample Dual-channel configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8.2 Mode “6220 Distance min/max” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.2.1 Function of the Distance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.2.2 Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.2.3 Sample configuration distance measurement min/max . . . . . . . . . . . . . . . . . . . . . . . . 62

9 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
10 Replacing a monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11 FAQ – Frequently asked Questions . . . . . . . . . . . . . . . . . . . 70
12 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
12.1 Signal conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
12.2 Channel monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
12.3 Limit value formation and alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
12.4 Communication interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
12.5 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
12.6 Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12.7 Mechanical structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

13 Connection plans and diagrams . . . . . . . . . . . . . . . . . . . . . . 78


14 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Operating Manual Shaft Exentricity Monitor MMS 6220
General Page 5

1 GENERAL

1.1 Instructions on using the manual


This manual contains information concerning the proper and correct use of MMS 6000 monitors.

For correct and safe use of this device the operating manual must have been read completely
prior to starting installation and operating of the device. In particular, all safety instructions
contained in the manual must be complied with.

Do not provide the device to third parties without including the operating manual.

In addition, the following documentation is required for proper operation:

1. Setup information epro MMS Software: Installing the configgurationsoftware


Order number: 6540‐00020

2. Operating manual MMS 6910: Using the configgurationsoftware


Order number: 6110‐00003

Please note

i In correspondence concerning this device, we request that you specify device


type and device number as imprinted on the type plate as well as the software
version (if available).

1.2 Explanation of symbols

i
This symbol identifies text that contains important information.

!
Instructions, which, if not heeded, result in functional disturbances and incor-
rect measurements without damaging the machine, are identified with this
symbol.

Safety and warning instructions are identified with this symbol.


Non observance of such instructions, results in material damage or personal
STOP injury.

1.3 Liability and guarantee


epro GmbH is not liable for damages that occur due to improper use. Proper use also includes
knowledge of and compliance with this operating manual.
Operating Manual Shaft Exentricity Monitor MMS 6220
General Page 6

Customer changes to the device that have not been approved expressly by epro, will result in
the loss of guarantee.

Due to continuous research and further development epro reserves the right to change
technical specifications without notice.

1.4 Incoming goods inspection


Check the content of the shipment to ensure that it is complete; visibly inspect the goods to
determine if the device may possibly have been damaged during transport. The following parts
are included in the scope of delivery and must be contained in the shipment.

1. Shaft Exentricity Monitor MMS 6220

2. Product information

If the contents are incomplete, or if any defects are observed, a complaint must be filed with the
carrier immediately. Moreover, the responsible epro sales organization must be informed to
enable repair or replacement of the device. Repairs or calibration that may be required, are only
possible in the epro factory.

In this case, a non-detachable tag with customer name, defect observed and version of the
MMS 6910 configuration software must be attached to the device.

Address: epro GmbH


Warenannahme Reparatur
Jöbkesweg 3
D‐48599 Gronau
Germany

1.5 Repair and maintenance


During operation, MMS 6000 monitors do not require any maintenance.

Repair or calibration of MMS 6000 monitors is only possible at epro.

i
The additional PCB (controller board) is calibrated with the main board and
must not be replaced.

If work with the opened device on-site is unavoidable, this should only be performed by a
spe-cialist who is familiar with the associated hazards.

Capacitors in the device can still be energized, even if the device has been
disconnected from all power sources.
STOP
Operating Manual Shaft Exentricity Monitor MMS 6220
General Page 7

If repair or (re-) calibration of an MMS 6000 monitor is required, it must be sent to epro . Attach
a non-detachable tag bearing customer name, defect observed and version of the MMS 6910
configuration software to the monitor. Refer to section ”Incoming goods inspection” for the
address.

1.6 Storage and Transport


The devices should only be transported and stored in their factory packaging or equivalent
packaging. Environmental conditions for storage and transport are specified in the technical
data (section ”Technical data”).

1.7 Device Disposal


If no return or disposal agreements have been made, then after professional dismantling of the
device, the components must be recycled:

• Scrap metallic material remnants.


• Take plastic elements to plastic recycling facilities.
• Sort the other components for disposal based on material condition.

The national regulations governing disposal and environmental protection apply.

epro offers all Machine Monitoring Systems (MMS) customers the possibility of taking back the
components delivered by epro after their useful life at no charge, to dispose of them in a proper
manner.

Environmental hazard !
Electrical waste and electronic components are subject to treatment as spe‐
STOP cial waste and should only be disposed of by approved specialized com‐
panies.

1.8 Contact and copyright information


E epro GmbH
Jöbkesweg 3
D‐48599 Gronau
Germany
Phone: (+49) 02562 709‐0Fax: (+49) 02562 709‐256email: mms.support@epro.de

All rights reserved.


Reproduction or digital use in any form and duplication are not permitted without written authority from
epro GmbH.
Published by epro GmbH.
Printed in Germany.
Operating Manual Shaft Exentricity Monitor MMS 6220
Safety Instructions Page 8

2 SAFETY INSTRUCTIONS
The device left the factory in perfect condition relative to technical safety. To maintain this
condition and for hazard-free operation, all of the following instructions in this manual must be
carefully heeded.

Correct and safe use of this device requires that operating and service personnel be familiar with
generally valid safety guidelines, comply with them, and heed the special safety comments that
are listed in this manual. Where necessary, points on the device that are safety-sensitive are
marked.

i
Since the device is electrical equipment, it should only be commissioned and
operated by trained personnel. Maintenance should only be performed by
expert, competent personnel. Repair is only possible in the epro factory.

2.1 Using the device MMS


The 2-channel MMS 6220 shaft eccentricity monitor is a component of the MMS 6000 machine
monitoring system. In conjunction with two eddy current measuring chains the monitor is used
to measure and monitor the relative shaft eccentricity of all types of turbines, compressors, fans,
gear units etc. The monitor should only be used for measurement purposes.

Adjusting elements:

The machine is adjusted so that it is ready for operation. Usually adjustment elements such as
jumpers do not need to be changed or modified. If switch changes are necessary for device
configuration then these changes are described in the manual.

2.2 Supply voltage


This device must be supplied with safety low voltage SELV (EN 60950) 24 V. The voltage
required for operation must be drawn from a separate power supply. This power supply must
satisfy the DIN IEC 61010 guidelines (safety guidelines for electrical measurement, control,
regulating, and laboratory equipment).

The supply voltage is transferred into the monitors by DC/DC converters and is galvanically
separated from the 24 V supply. When connecting the supply voltage note that the 24 V can be
touched, and consequently must be disconnected from the mains power, ensure that it is not
hazardous to the touch (VDE 0100 Part 410).

2.3 Radio interference, EMC immunity


The device is carefully shielded and tested to be technically immune to radio interference, and
it satisfies the standards in accordance with EN 50 081-1 and EN 50 082-2. When connected
to an external power supply you must ensure that this power supply likewise satisfies these
standards. Radio interference can occur when the monitor is switched together with other
peripheral devices that are not properly shielded against radio interference.
Operating Manual Shaft Exentricity Monitor MMS 6220
Safety Instructions Page 9

2.4 Owner's responsibility


If there is reason to suspect that hazard-free operation, and thus adequate machine protection
is no longer possible, then the device must be taken out of service and safeguarded from
unintentional operation. This is the case

- if the device shows visible damage


- if the device no longer works
- after any type of overload (e.g. storage, transport) that exceeds permissible limits.

If measurements or tests must be executed with the MMS 6000 monitors


during operation, or if the device must be replaced or taken out of service, then
ensure that machine protection is not impaired by these measures and that
the machine can be switched off by interrupting the electric circuits.
STOP Consequently prior to starting such work the machine protection must be
deactivated by the responsible specialized personnel.
After ending the work the machine protection must be immediately reactivated
by the responsible specialized personnel.

2.5 Instructions on ESD safety

The MMS 6000 monitors contain sensitive semiconductor elements. These


components can be damaged or destroyed when handling the monitors - e.g.
when changing jumper settings.
Consequently prior to handling the monitors suitable measures must be
undertaken (e.g. ESD bracelet) to prevent electrostatic discharges via the
STOP monitor electronics.
Electronic components should only be transported and stored in ESD safe
packaging.
There is a higher probability of electrostatic discharge occurring if there is dry
weather with relative humidity below 30%. In this case the monitors must be
handled with special care when performing maintenance and repair work.
Operating Manual Shaft Exentricity Monitor MMS 6220
Application and Setup Page 10

3 APPLICATION AND SETUP

3.1 Application
The two-channel shaft exentricity monitor MMS 6220 is a module of the MMS 6000 machine
monitoring system. The micro-processor controlled monitor is used in conjunction with two eddy
current measuring chains to measure and monitor the relative shaft vibration on all types of
turbines, compressors fans, gear units, etc.

The two channels of the monitor can be used in two operating modes via the configuration:

• shaft eccentricity measurement

• Radial clearance measurement minimum/maximum

A key signal must be present for measuring and calculating the measuring values. If there is no
key signal there is no measurement and no measuring value formation.

The measuring values can be output via a 0 ... 20mA / 4 ... 20mA current output per channel.

3.2 Structure
The MMS 6220 monitor is designed as a standard Euro format card (100 mm x 160 mm) and
has an anodized front panel that is 6 MW (app. 30 mm) wide. Depending on use position, the
monitors of the MMS 6000 system can be inserted in any standard 19” mounting rack, 3U (e.g.
IMR 011), as well as in other Intermas-compatible systems and enclosures. The electrical
connection is via a 48-pin connection strip. The Fig 1 shows the MMS 6220 monitor.

Fig 1: Monitor MMS 6220


Operating Manual Shaft Exentricity Monitor MMS 6220
Application and Setup Page 11

1. Front panel
2. Handle for pulling the monitor
3. Controller board
4. Main board
5. Plug connector
6. Nameplate with type designation (type), order number (NC) and serial number (SN)

Fig 2 shows the front panel elements. The elements marked with 1 on the front panel (LEDs,
SMB sockets) refer to channel 1 and the elements marked with 2 refer to channel 2.

Fig 2: Front panel

a) Green LEDs: Status display channel and monitor monitoring


b) Red LEDs: Alarm status
→ LEDs (Alarm 1 and 2 pos.) alarm status for shaft eccentricity and maximum measurement.
→ LEDs (Alarm 1 and 2 neg.) alarm status for minimum measurement.
c) Coaxial sockets (SMB socket connectors) for raw sensor signal
d) RS232 interface socket for configuration and data exchange
e) Handle for pulling the monitor
f) Mounting screws
Operating Manual Shaft Exentricity Monitor MMS 6220
Installation and Mounting Page 12

4 INSTALLATION AND MOUNTING

4.1 Slot
A 3U slot in a 19” rack, or other Intermas-compatible enclosure, is required for mounting the
MMS 6220 monitor. The slot must be fitted with a 48-pin plug connector (DIN 41612, structural
shape F 48 M). The pin assignment is listed in the following table.

d b z
2 UN+ (+24V) U- (0V/ Common) UB+ (+24V, redundant) 2
4 A (RS485) GND (BP, Common,RS485) B (RS485) 4
6 Supply2+ (sensor) Supply1- (sensor) Supply1+ (sensor) 6
8 AIN2- (Input) Supply2- (sensor) AIN1- (Input) 8
10 AIN2+ (Input) GND AIN1+ (Input) 10
12 NGL2 (scaled dc-output) GND NGL1 (scaled dc-output) 12
14 EO1 (voltage output1) EI1 (voltage input1) AC1 (sensor raw signal1) 14
16 EO2 (voltage output2) EI2 (voltage input2) AC2 (sensor raw signall2) 16
18 GWM (limit value) I1- (current output common) I1+ (current output CH1) 18
20 NC I2- (current output common) I2+ (current output CH2) 20
22 KEY-N (key signal input) GND ES (external lock) 22
24 SC-A (oper. principle alert) GND SC-D (oper. principle danger) 24
26 D1-C (danger1 collector) A1-C (alert1 collector) CC1-C (ch.clear1 collector) 26
28 D1-E (danger1 emitter) A1-E (alert1 emitter) CC1-E (ch.clear1 emitter) 28
30 D2-C (danger2 collector) A2-C (alert2 collector) CC2-C (ch.clear2 collector) 30
32 D2-E (danger2 emitter) A2-E (alert2 emitter) CC2-E (ch.clear2 emitter) 32

* Depends on the jumper setting (jumper J2).

d b z

2 2

4 4

6 6

8 8

10 10

12 12

14 14

16 16

18 18

20 20

22 22

24 24

26 26

28 28

30 30

32 32

Fig 3: Connector
Operating Manual Shaft Exentricity Monitor MMS 6220
Installation and Mounting Page 13

4.1.1 Power supply


→ Terminals: d2: UN +24V, b2: U- (0V/common), z2: UB +24V (redundant)

+24 V direct current is required to feed the monitors. Redundant feed is possible through two
diode uncoupled supply inputs.

4.1.2 RS 485 interface connection


→ Terminals: d4: A (RS485), b4: BP (Common), z4: B (RS485)

The RS 485 bus is used for configuration as well as for the connection to the master computer
and analysis systems, for example.

Communication works in accordance with the master/slave principle; the MMS 6000 monitors
are always switched as slave. A maximum of 31 devices are connected on one bus.

i
Additional information on setting the interfaces is provided in the Operating
Manual of the MMS 6910 configuration software.

RS 485 bus operation requires an electrical terminator on the first and last bus device. This
means that a 120 Ω resistor must be switched between the connections “A” and “B” for the
computer (i.e. interface converter), and for the (physical) last device on the bus. In addition, the
bus line “A” must be switched for the first or last device via a pull-up +5V resistor, and line “B”
must be switched to ground via a pull-down resistor for the first or last device.

This is done with jumpers that are on the controller board. The Fig 4 shows the position of the
jumpers.

Fig 4: Jumper position RS 485

To activate the bus terminator and to place lines “A” and “B” on the references, plug the jumpers
as shown in Fig. b). Fig. a). shows the jumper position for deactivated bus termination and open
references (delivery status).

• Plug-in jumper 1-2 closed: Bus line “B” via pull-down resistor on ground

• Plug-in jumper 3-4 closed: 120 Ω Resistor between “A” and “B”

• Plug-in jumper 5-6 closed: Bus line “A” via pull-up resistor on +5 V
Operating Manual Shaft Exentricity Monitor MMS 6220
Installation and Mounting Page 14

2 4 6 2 4 6

1 3 5 1 3 5

a) b)

Fig 5: Jumper settings RS 485

!
For trouble-free operation of the RS 485 bus the lines ”A” and ”B” in one
monitor must be placed on their references (+5 V; ground), this is only
possible if the bus terminator jumper is also set in this monitor.

The Fig 6 shows the connection of multiple MMS 6000 monitors via the MMS 6831 interface
converter on a computer, as an example. The jumper settings are shown for each device on the
RS 485 bus.

1. Interface
converter 2. Monitor 3. Monitor 4. Monitor n. Monitor
e.g. MMS 6000 MMS 6000 MMS 6000 MMS 6000
MMS 6831 Monitor Monitor Monitor Monitor

JP1 JP1 JP1 JP1


JP1
1 -2 1 -2
1-2 1 -2
1-2
3 -4 3 -4
3 -4 3 -4 3 -4
5 -6 5-6
5 -6 5 -6
5 -6

RS232
configuration Bus
all Jumper all Jumper all Jumper all Jumper
Jumper 3 - 4
PC closed opened opened opened closed

GND A B GND A B GND A B GND A B GND A B


b4 d4 z4 b4 d4 z4 b4 d4 z4 b4 d4 z4 b4 d4 z4

RS485 Bus last Monitor on RS485 Bus

Fig 6: Connection example RS 485

Alternatively the bus connection also be made with a 120 Ω resistor soldered

i or crimped on the last monitor slot (between d4 and z4). This offers that
advantage that the bus connection cannot get lost inadvertently when
replacing the monitor.

4.1.3 Connecting eddy current measuring chains


The monitor has two differential mode voltage amplifiers - measurement inputs for eddy current
sensors. They are adjusted to sensors of the epro PR 642x type series with the associated
converter CON 0xx. However measuring chains from other manufacturers that work the same
way and with appropriate data can also be used.
Operating Manual Shaft Exentricity Monitor MMS 6220
Installation and Mounting Page 15

Converter feed:

→ Terminals: Channel 1: b6: Supply1- (sensor), z6: Supply1+ (sensor)


Channel 2: b8: Supply2- (sensor), d6: Supply2+ (sensor)

A voltage output with -26.75V DC is available for the converter feed for each channel. The
voltage outputs are galvanically separated from the feed voltage, as well as from the other
monitor wiring.

i
The 26.75V feed voltage can be used for converters whose feed voltage is
specified at nominal -24V. Measurement results are not influenced by the
higher feed voltage.

Sensor signal

→ Terminals: Channel 1: z8: AIN1- (Input), z10: AIN1+ (Input)


Channel 2: d8: AIN2- (Input), d10: AIN2+ (Input)
b10: connection of the inner shielding,
GND (connected in the monitor with ⊥)

The Fig 7 shows the connection of converters on the monitor. To comply with the specifications
relative to EMC immunity and transmission behavior, the converters must be connected to the
monitor with paired, twisted, double-shielded sensor cables. For cable lengths up to 400 m we
recommend using type LiYCY-CY 2x2x0.25 mm2 cables. For cable lengths in excess of 400
m you must use type LiYCY-CY cable with greater core cross-sections.

The inner shielding of the sensor cable should be routed separately and placed on protective
earth. The outer shielding of the cable should be on protective earth, cabinet ground, or
enclosure ground.

i
The shielding connection shown in Fig 7 represents one possibility.
Connection of the shielding must be in accordance with the respective local
shielding/ grounding concept.

i
Additional information concerning the converter and inherently safe
installation is available in the User Instructions for the respective converter.

When connecting measuring chains that will be operated in areas were


explosion hazards exist, only signal converters with ATEX certificate can be
STOP used (e.g. epro converter CON 011 ... CON 041).

We recommend laying lines AIN+ and AIN- (channel 1 and channel 2) on system ground. To
do this connect terminals z10, z6, d10 and d6 with terminal b10.
Operating Manual Shaft Exentricity Monitor MMS 6220
Installation and Mounting Page 16

Field Cabinet MMS 6220


CON0xx

z08 AIN 1-
OUT
z10 AIN 1+
PR642x

z06 Supply 1+
b06 Supply 1-
-24V
shielding
shielding ground ground (inner
(outer shielding) b10 GND
shielding)

(to protective ground)


CON0xx

d08 AIN 2-
OUT
d10 AIN 2+
PR642x

d06 Supply 2+
b08 Supply 2-
-24V

shielding ground shielding ground


(outer shielding) (inner shielding)
b22

protective measurement
ground ground

Fig 7: Converter connection

4.1.4 Scaled DC- outputs


→ Terminals: z12: NGL1 (scaled dc-output), b12: ⊥, d12: NGL2 (scaled dc-output)

The standardized equivalence outputs NGL1 and NGL2 supply DC- voltage for channel 1 and
channel 2 in the range 0 … +10 V, that is proportional to the sensor - measurement object
distance. The linear work range of the sensor used, as entered at configuration, determines the
measuring range. The diagram in Fig 8 shows the relationship between the DC- voltage on the
NGL output and the converter output voltage.

NGL
+10 V

+5 V

0V

Converter-
-2 V -10 V -18 V output- voltage
-1 mm 0 mm 1 mm Distance measurant-
sensor PR6423

Fig 8: NGL diagram


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Installation and Mounting Page 17

4.1.5 Voltage outputs measuring value


→ Terminals: d14: EO1 (voltage output1), d16: EO2 (voltage output2)

Outputs EO1 and EO2 supply an output voltage of 0… +10 V proportional to the configured
single-channel measured values. EO1 is assigned to channel 1 and EO2 is assigned to channel
2. The single-channel measured values are also output via these outputs for calculated
measuring values. The diagram in Fig 9 shows the relationship between the DC- voltage on the
EO output and the single-channel measured value for a measuring range of 200 μm.

EO
+10 V

+5 V

0V
0 μm 100 μm 200 μm characteristic

Fig 9: Diagram EO

i
If the outputs are used as measuring value voltage outputs for external display
or processing, then bear in mind that they have 8-bit resolution (resolution
measuring value current: 16-bit).

4.1.6 Voltage inputs measuring value


→ Terminals: b14: EI1 (voltage input1), b16: EI2 (voltage input2)

The voltage inputs EI1 and EI2 for 0 ... +10 V measuring value voltage is used for combining with
voltage outputs EO from equivalent channels. This function is not provided for the MMS 6220
shaft eccentricity monitor.

4.1.7 Dynamic outputs


→ Terminals: z14: AC1 (sensor raw signal1), z16: AC2 (sensor raw signall2)

The two dynamic outputs AC1 and AC2 supply the dynamic portion of the measurement signal
in the mode ”Two-channel Spp”. The direct voltage portion is separated from the analog input
signal so that an unadulterated dynamic signal is available in the frequency range of 0.1 …
16 kHz for frequency analysis e.g. with an analysis system. The output voltage of 0 ... 20 Vss
corresponds to the configured measuring value measuring range.

The outputs are unusable in the mode ”Distance min/max”.

With the J2 jumpers the raw sensor signal that is applied to the SMB sockets on the front panel
can be switched over to these terminals. The output voltage range is identical to the voltage
range of the SMB front sockets (0... -24 V).
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Installation and Mounting Page 18

4.1.8 Signal input Limit Value Boost


→ Terminals: d18: GWM (limit value)

The limit value boost configured in the “Basis” tab is activated via this input. Signal status:

LOW (0 V/Common) → Limit Value Boost active


HIGH (+24 V) → Limit Value Boost not active
open → Limit Value Boost not active

4.1.9 measuring value outputs (current outputs)


→ Terminals: Channel 1: b18: I1- (current output common), z18: I1+ (current output CH1)
Channel 2: b20: I2- (current output common), z20: I2+ (current output CH2)

The two measuring value outputs supply load-independent currents depending on the
configuration in the range of 0 ... 20 mA or 4 ... 20 mA. The Fig 10 shows the current output
independent of the configured measuring range (250 microns).

current output
4...20 mA 0...20 mA

20 mA 20 mA

12 mA 10 mA

4 mA 0 mA
0 μm 125 μm 250 μm characteristic

Fig 10: Diagram current output

4.1.10 Signal input key


→ Terminals: d22: KEY-N (key signal input)

The rotary direction reference signal can be fed in on this input. For example from the MMS 6312
speed monitor. Information concerning the required the signal level is in the ”Technical data”
section.

4.1.11 Signal input External Disable / Alarm Stop


→ Terminals: z22: ES (external lock)

The signal status on this input activates or deactivates alarm block:


Operating Manual Shaft Exentricity Monitor MMS 6220
Installation and Mounting Page 19

LOW (0 V/Common) → Alarm block active


HIGH (+24 V) → Alarm block via this input not active*
open → Alarm block via this input not active*

*Events such as module error, measuring chain malfunctions, etc. can block alarms – even if this
input is on HIGH.

When activating the alarm block the alarms are blocked immediately – regardless of whether
alarm block (Limit suppression active, tab “Basis”) is activated in the configuration.

Effects of alarm blocking:

• Alarm outputs are switched to base setting


• Alarm LEDs (front panel) are switched off
• Channel Clear LEDs (front panel) are switched off
• Channel Clear outputs are opened, e.g. closed-circuit currents are interrupted.
• at activated current suppression (4 ... 20 mA) the current output is reset to 0 mA.

If the alarm block is deactivated then the monitor returns to normal measurement mode after a
settling time (approximately 120 seconds).

If ”External Disable / Alarm Stop” is activated then there is no machine


STOP protection.

4.1.12 Switchover work mode / closed-circuit current mode


Terminals: d24: SC-A (oper. principle alert), z24: SC-D (oper. principle danger)

The signal status on these inputs governs the work principle of the alarm outputs:

d24 LOW (0 V/Common) → Alert in the closed-circuit current principle


HIGH (+24 V) → Alert in the open-circuit principle
open → Alert in the open-circuit principle

z24 LOW (0 V/Common) → Danger in closed-circuit current mode


HIGH (+24 V) → Danger in the open-circuit mode
open → Danger in the open-circuit mode

Open-circuit mode: With activated alarm the collector emitter switch is conductive and
an externally connected relay is activated.
Closed-circuit mode With activated alarm the collector emitter switch is disabled and
an externally connected relay is deactivated.

In closed-circuit current mode false alarms are generated in the event of feed
voltage failure or if the monitor is pulled out.
STOP
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Installation and Mounting Page 20

4.1.13 Alarm outputs


Terminals: Channel 1: Alert b26: A1-C, b28: A1-E;
Danger d26: D1-C, d28: D1-E
Channel 2: Alert b30: A2-C, b32: A2-E;
Danger d30: D2-C, d32: D2-E

The four alarm outputs that are galvanically separated from the rest of the monitor circuit are
designed as collector emitter switches with open collector and emitter. The switch function is only
present with externally applied voltage. The Fig 11 shows the connection of external relays on
the alarm outputs.

MMS 6220 +24V 0V

b26
A1 - C
ALERT 1
ALERT 1
b28
A1 - E
d26
D1 - C
DANGER 1
DANGER 1
d28
D1 - E
b30
A2 - C
ALERT 2
ALERT 2
b32
A2 - E
D2 - C d30
DANGER 2
DANGER 2
d32
D2 - E

Fig 11: Wiring - alarm outputs

4.1.14 Channel Clear outputs


Terminals: Channel 1: z26: CC1-C, z28: CC1-E
Channel 2: z30: CC2-C, z32: CC2-E

The two alarm outputs that are galvanically separated from the rest of the Channel Clear outputs
are designed as collector emitter switches with open collector and emitter. The outputs work in
closed-circuit mode. The switch function is only present with externally applied voltage. The
Fig 12 shows the connection of external relays on the Channel Clear outputs.

+24V 0V
MMS 6220
z26
CC1-C Channel Clear 1
Channel Clear 1 z28
CC1-E
z30
CC2-C Channel Clear 2
Channel Clear 2 z32
CC2-E

Fig 12: Wiring - Channel Clear outputs

!
If multiple outputs are switched in series then note that on each
collector-emitter output a residual voltage of max. 1.5V drops off.
Operating Manual Shaft Exentricity Monitor MMS 6220
Installation and Mounting Page 21

4.2 Output – raw sensor signal

4.2.1 SMB sockets


The raw sensor signal can be tapped on the two front panel SMB sockets. The SMB socket
“Sensor signal 1” is assigned to channel 1 and the socket “Sensor signal 2” is assigned to
channel 2. The raw sensor signal is the unfiltered, in-phase output signal of the converter with
AC and DC portion. In order to prevent reactions on the measurement signal, the signal is
uncoupled and it is short-circuit proof. The reference point of the SMB sockets internally is on
z6: Supply1+ (channel 1) and d6: Supply2+ (channel 2). If these terminals are connected to
terminal b10, as described in section 4.1.3, then the reference point is on system ground (GND).
The raw sensor signal can be used for diagnostic purposes and for balance tasks.

If the SMB sockets are galvanically connected with the system ground, the
following points must be strictly heeded:
When operating the monitor in systems with floating ground, faults can occur
STOP when connecting measuring devices to the monitor.
In plants of this type it is strongly recommended that you operate the
measuring devices on the mains power via appropriate isolating amplifiers,
or that you use battery-powered devices.

4.2.2 Slot terminals z14 and z16


The raw sensor signal applied to the front panel SMB sockets can be switched over with the J2
jumpers on terminals z14: channel 1 and z16: channel 2 of the connection strip. As delivered
the J2 jumpers are set so that in the ”Two-channel Spp” mode the dynamic portion of the raw
sensor signal is applied to terminals z14 and z16. The controller board must be removed in order
to switch the signal on the connection strip. The following points describe the procedure:

The reference point for the raw sensor signal from channel 1 is connection
strip terminal z6: Supply 1+ and for the raw sensor signal from channel 2, it

! is terminal d6: Supply 2+. If these terminals are connected to terminal b10, as
described in section 4.1.3, then the reference point is on system ground
(GND). In this case terminals b22: GND and b4: GND can be used as
reference point.

When working on the monitor ensure that there is adequate protection against
electrostatic discharges. For example wear an ESD- bracelet to prevent
STOP electrostatic discharges via the monitor electronics.
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Installation and Mounting Page 22

1. Use a Phillips screwdriver to remove the four Phillips head screws identified with the arrows
in Fig 13.

Fig 13: Position of the screws

2. Carefully pull the controller board off of the main board without tilting it. The position of the
J2 jumpers on the main bard is identified with a white frame in Fig 14.

Fig 14: Position of the J2 jumpers

3. To switch the raw sensor signal to terminals z14 and z 16 place the jumpers as shown in b).
If the jumpers are set as shown in a) then the dynamic portion of the sensor signal is applied
on terminals z14 and z16.

Supply1 AC1 Supply1 AC1

z14: z14:
J2 J2
z16: z16:

Supply2 AC2 Supply2 AC2


a) b)

Fig 15: J2 jumpers


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Installation and Mounting Page 23

4. Place the controller board back on the main board and secure it with the four screws. Now
the raw sensor signal is on the connection strip.

The raw sensor signal that is switched on the connection strip via the jumpers
is not galvanically separated from the SMB sockets on the front panel.
STOP Malfunctions (e.g. short-circuit, feed-in of a signal, etc.) on the SMB sockets
have an influence on the raw sensor signal that is applied on terminals z14
and z16.

1. Check the slot wiring prior to installing the monitor.

2. Push the MMS 6220 monitor into the prepared slot and press it with light pressure into the
plug connector.

3. Hand tighten the two anchoring screws on the front panel to secure the monitor.

i
When installing or deinstalling MMS 6000 monitors it is not necessary to
switch off the supply voltage. The monitors can be inserted, and pulled out of
the slot under voltage.

If measurements or tests must be executed with the MMS 6000 monitors


during operation, or if the device must be replaced or taken out of service, then
ensure that machine protection is not impaired by these measures and that
the machine can be switched off by interrupting the electric circuits.
STOP Consequently prior to starting such work the machine protection must be
deactivated by the responsible specialized personnel.
After ending work the machine protection must be immediately reactivated by
the responsible specialized personnel.

4.3 Adjusting the measuring chains


The measuring chains are adjusted via the converter's output signal. A precise description of
the procedure is provided in the respective operating manual for the converter, and in the
section: 8 ”Description of the applications”.

4.4 Commissioning
If the customer did not order a setting in accordance with his specifications then the monitor will
only be ready for operation under certain limited conditions. Consequently monitor configuration
is required when commissioning. Predefined configurations in the various monitor modes are
available to simplify the configuration.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 24

5 CONFIGURATION
This chapter describes the configuration of the MMS 6220 monitor using the MMS 6910
configuration program.

In operation the monitor works autonomously and does not require a connection to a computer.

The monitor is configured via a computer that is connected via the mini DIN diode socket on the
RS 232 interface, or via the RS 485 bus in the device.

The configuration program, as well as the MMS 6000 system manual, are included on a
CD-ROM that is part of the MMS ParaKit (order no. 9510-00027). In addition this operating kit
also includes the following components:

• Interface cable for the connection to the RS 232 configuration interface

• Two measurement cables for measuring the sensor signals

• Plug connector 9-pin to 25-pin (plug / socket)

5.1 Configuration procedure


For monitor operation it is necessary to set parameters and load them into the monitor using the
MMS 6910 configuration software. This section describes parameter entry with the configuration
software.

All general functions of the configuration software, such as user

i administration, are described in the MMS 6910 Operating Manual. The


functions described in this Operating Manual refer to the MMS 6220 monitor
and are necessary for the monitor configuration.

The configuration software must have been loaded on the computer in order to enter
pa-rameters. Instructions for installing the software are included in the product information
which comes with the software. The following steps must be executed:

• Switch on the monitor power supply

• Connect the interface cable to computer and monitor

• Start the configuration software

• Select the interface on the computer

• Establish communication between computer and monitor

• Scan the connected monitors or manually select the monitor type

• Create the configuration (entering the parameters)

• Load the parameters into the monitor

After executing these steps the monitor is ready for operation.


Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 25

5.2 Start the configuration software


Start the software by double clicking on the icon

and enter ID and password.

Four different access authorizations determine the extent to which the user is allowed to define
or change the configuration data.

• Access authorization DISPLAY only permits connection setup and online display.
• Access authorization OPERATOR permits complete setting of parameters for the monitor,
calling all displays, and sending all required commands.
• The SERVICE access authorization is only intended for trained personnel.
• The FACTORY access authorization is only intended for epro personnel.

When the software starts for the first time the access data for the OPERATOR authorization level
is:

ID: first
Password: user

When entering ID and password pay attention to upper case and lower case. Now to start
measurement operation the parameter set for monitor operation must be created and loaded
into the monitor.

5.3 Monitor selection and entry


After starting the configuration software you must select the monitor type for which the
parameter set will be created.

1. To open the “Choose module type” selection window, right click on the “MMS Configuration”
in the left field of the screen. A pop-up menu will appear. In this menu, left click on the “Add
Module” menu option → this opens the “Choose module type” selection window.

Fig 16: Menu option “Add Module”


Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 26

2. All monitor types that can be configured with this software are listed as icons in the “Choose
module type” selection window. Left click on the icon for the MMS 6220 shaft exentricity
monitor and confirm the selection with the “OK” button.

i
If a monitor is already available in the tree structure then an additional monitor
cannot be added when operating via the RS 232 interface. Adding multiple
monitors is only possible when the operating via an RS 485 bus.

Fig 17: Window “Choose module type”

5.4 Selecting the monitor - Subtype


After the monitor type has been selected a window will open for selection of the monitor Subtype.

Fig 18: Window “Sub-type”

Open the selection list by clicking on the arrow at the far right in the line. The monitor mode is
determined via the Subtype selection. The following modes are available for selection:
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 27

6220 Two-Channel SPP

With this mode the measuring value is proportional to the exentricity of the shaft. The
exentricity of the shaft is the maximum amplitude of a shaft deflection (peak-peak value) in
the sensor direction during at least one shaft revolution. This is the same as the difference
between the greatest and least clearance between sensor and shaft surface. As opposed to
shaft vibration the measurement is also executed at very low speeds.
The parameters (measuring range, current output, limit values, etc.) are determined
separately for each channel. Each channel separately calculates its measuring value, which
is monitored for limit value excesses and measuring chain errors. The measuring values are
output via the current output that belongs to the respective channel.

6220 Distance Min/Max

In this mode during at least one shaft revolution the greatest and least clearance between a
freely selectable reference point (measuring range scope) and the shaft surface is measured
and output as Min-Max value. This mode is used to measure and monitor the radial shaft
position, in order to warn of rotor parts brushing against the housing.

Key

Distance
e.g. PR6423

+1,0mm
Max
Exzentricity

distance by machinery
Shaft
Min
0mm standstill

min. distance between


Shaft and Sensor
(DC-Part)
-1,0mm

rotary speed

Fig 19: Diagram modes

Select the desired mode and confirm with the “OK” button.

5.5 Entering / Editing parameters


Use the “Edit” option in the “Configuration” menu, or click on the hammer icon in the toolbar, to
open a window with multiple tabs for entering parameters.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 28

Number and designation of the tabs vary depending on the monitor sub-type

i selected.
For all numeric value entries the decimal separating character is written as
”point”. All units are permanently specified.

The tabs are all structured identically with the exception of the “Administration” tab.

1. Tab

2. Column Parameter: Name of the parameter

3. Column Value: Input fields, list fields, and check boxes for entering parameters

4. Column Unit: Display of the parameter unit

5. Column Permissible range: Range in which the parameter value must be located. For some
parameters there is a “Selection” button in this column, which opens a selection menu.

Fig 20: Tab structure

The following sections describe the specific tabs of the configuration window and the function
of the parameters contained in the tab. Sample configurations are available in the chapter 8
“Description of the applications” .

5.5.1 Tab “Administration”


The general data that apply for the monitor are displayed in the “Administration” tab.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 29

Fig 21: Tab “Administration”

Display field “Monitor type”

The mode selected for this monitor type is displayed in this line. This entry cannot be changed
here.

Display field “Last change by”

The entry shows the name of the user who made the last changes to this configuration and saved
it in the monitor. This entry cannot be changed here.

Display field “Last change on”

The last changes to this configuration were made and saved in the monitor at the time – date
and time - displayed. This entry cannot be changed here.

Input field “Factory”

A designation for the factory where the monitor is implemented can be entered here. The
maximum text length is 30 characters.

Input field “Block”

A designation for the machine block where the monitor is implemented can be entered here. The
maximum text length is 30 characters.

5.5.2 Tab “Basic”


Parameters can be set for general monitor functions in the “Basic” tab. All functions set here refer
to the entire monitor. Settings that impact channels always refer to both channels.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 30

Fig 22: Tab “Basis”

Check box “Limit multiplier active”

If this box is checked then the Limit multiplier active function is released. This function is switched
on or off via input d18.

For instance, Limit multiplier active can be used to increase the limit values for machine run-up
or run-down when running through speed critical limit values, to prevent switch-off.

Input field “Limit level multiplier”

The limit level multiplier increases the limit values of all alarms (alert and danger, channel 1 and
channel 2) by a factor that must be entered, as soon as the input d18 is set on LOW.

Limit valuelifted = Limit value * factor

Limit Value Boost is switched off if the input d18 is set to HIGH, or if it is open.

Check box “Limit suppression active”

Activate this function to suppress the limit values as soon as Channel Clear is no longer present.
This is the case if the input voltage of a channel exceeds the upper limit of the defined work range
plus 0.5 V, or if it does not attain the lower limit minus 0.5V. All other conditions (monitor
malfunction, service time, etc.) that could lead to suppression of alarms remain unaffected by
this parameter (see chapter 7 “Monitoring the monitor”).

i
”Limit suppressed active” means that the alarm outputs are in base setting (no
”alarm” status).

Limit suppression is triggered depending on the status of the associated channel for single
channel measurement and measuring value formation. If the measuring value is formed by
linking both channels and monitored for limit value excess, then only the fault message of both
channels causes limit value suppression.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 31

Input fields “Temperature danger alarm” and “Temperature alert alarm”

Factory specified settings are input in the fields for Temperature alert alarm and Temperature
danger alarm. If the monitor's ambient temperature (as measured by an integrated temperature
sensor) exceeds the alert limit value, then the Channel Clear LEDs on the front of the monitor
will flash rapidly. If the danger limit value is exceeded, then this is evaluated as a monitor fault,
e.g. the Channel Clear LEDs go out and the alarms are suppressed (see chapter 7 “monitoring
the monitor”).

The pre-set limit values of 65 °C and 70 °C can be changed with the OPERATOR user
authorization.

If there are changes (increase in the pre-set limit values then there is a hazard
of incorrect measurements or component failure at higher temperatures.
STOP

Checkbox “Ex- protection on”

Activate this function if the connected sensor is mounted in a potentially explosive area and must
be operated via safety barriers. In this case the internal resistance of the safety barrier used must
then be entered in the “Channel” tab.

5.5.3 Tab “Channel”


Enter the channel parameters via the “Channel 1” and “Channel 2” tabs. The configurable
channel parameters depend on the selected mode (sub-type).

Fig 23: Tab ”Channel 1“ subtype ”Dual-channel Spp“


Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 32

Fig 24: Tab ”Channel 1“ subtype ”Distance Min/Max”

Check box “Channel active”

Use this switch to activate or deactivate the channel. With deactivation the formation of
measuring values, limit value monitoring, and channel monitoring are switched off.

Input fields “KKS” and “Designation”

These fields can be filled in as desired by the user. Preferably the KKS number is entered in
accordance with the power plant identification system, under which the sensor, or the measuring
chain is listed in the drawing set. This designation is stored in the monitor and is used for
identification.

Input field “Converter-type” and button “Selection”

Enter the converter type of the measuring chain used in this button. The selection is executed
via a selection window that is opened by clicking on the “Selection” button in the “Permissible
range” column.

Fig 25: Selection window “Converter selection”

The desired “Converter” type can be selected from the list in the left side of the window, per
mouse click. The “Data” of the selected converter are displayed in the right side of the window.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 33

If a converter is used that is not in the list, then the converter data can be entered in the fields
“Name”, “max. voltage” and “Min. voltage” in the right side of the window.

• Input field “Name”

This field can be filled in as desired. The maximum text length is 22 characters.

• Input fields “Max. voltage” and “Min. voltage”

This is where the output voltage range of the converter is entered. The required values are
provided in the data sheet of the respective converter.

i
The number in ”Max. voltage” must be greater than the number in ”Min.
voltage”.

Click on the “Apply” button to enter the data in the following fields of the “Channel” tab.

Fields in the “Converter selection” window Fields in the “Channel” tab


Name → Converter-type
Max. voltage → End value Sensor voltage
Min. voltage → Initial value Sensor voltage
Input field “Sensor-type” and button “Selection”

Enter the sensor type of the measuring chain used. The selection is executed via a selection
window that is opened by clicking on the “Select” button in the “Permissible range” column.

Fig 26: Selection window “Sensor selection”

The desired sensor type can be selected from the list in the left side of the window, per mouse
click. The Data of the selected sensor are displayed in the right side of the window.

If a sensor is used that is not in the list then the converter data can be entered in the fields “Name”,
Sensitivity”, Displacement max.” and “Displacement min.” in the right side of the window.

• Input field “Name”


This field can be filled in as desired. The maximum text length is 22 characters.

• Input field “Sensitivity”


This is where the sensitivity specified in the data sheet of the sensor is entered.

• Input fields “Displacement max.” and “Displacement min.”


This is where the static nominal range of the sensor is entered. The required values are
provided in the data sheet of the respective sensor.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 34

i
The value in the ”Displacement max.” field must be greater than the value in
the ”Displacement min.” field.

Click on the “Apply” button to enter the data in the following fields of the “Channel” tab.

Fields in the “Select Sensor” window Fields in the “Channel” tab


Name → Sensor type
Sensitivity → Sensitivity
Displacement max. → End value sensor displacement
Displacement min. → Initial value sensor displacement

Input field “Sensitivity”

The appropriate sensitivity is entered automatically in this field when selecting the sensor type.

The sensitivity can also be entered directly at this point (unit: mV/μm). The required value is
provided in the data sheet of the sensor.

Input field “Measuring range”

This input field is only present in the ”Two-channel Spp mode. This is where the desired
measuring range is specified for the measuring value (work range). The current and voltage
output is also scaled to the entered value. The Fig 27 shows this relationship using the
measuring range from 200 μm as an example.

Voltage-
output Current- output
0...+10 V 4...20 mA 0...20 mA

10 V 20 mA 20 mA

5V 12 mA 10 mA

0V 4 mA 0 mA
0 μm 100 μm 200 μm Measuring range

Fig 27: Diagram Measuring range, ”Two-channel SPP” mode

Input field ”Initial value measuring range” and “End value measuring range”

These input fields are only available in the ”Distance min/max” mode. This is where the desired
measuring range is specified for the measuring value (work range). The current and voltage
output is also scaled to the entered value. The measuring range can be entered in the form -x...
0 ... +x or 0 ... +x. The Fig 28 shows this relationship using the measuring range from -1 ... +1
mm as an example.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 35

Voltage-
output Current- output
0...+10 V 4...20 mA 0...20 mA

10 V 20 mA 20 mA

5V 12 mA 10 mA

0V 4 mA 0 mA
-1 mm 0 mm +1 mm Measuring range
Start End

Fig 28: Diagram Measuring range, mode ”Distance min/max”

Input fields ”Tare value displacement”, ”Tare value voltage” and button ”Measure”

These input fields are only available in the ”Distance min/max” mode. The tare value determines
the position of the measuring range within the sensor path. The measuring range beginning is
defined as the lowest distance from the sensor to the measurement object for the measuring
range.

Enter the measuring range beginning (0 or -x) the measuring range mid point, the measuring
range end, or any value within the measuring range, as ”Tare value displacement”.

Enter the input voltage (converter output voltage) that corresponds to the ”Tare value
displacement” in the input field ”Tare value voltage”.

distance Sensor - Shaft


Shaft

-1 mm 0 mm +1 mm

max. Sensor range PR6423

-2 V -6 V -10 V -14 V -18 V Sensorvoltage CON 011

measuring range (method ”min”)


0 μm 500 μm

Tare value displacement 0 μm

Tare value voltage -6V

Fig 29: Diagram Tare value displacement and voltage


Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 36

The Fig 29 shows a type PR 6423 sensor and a type CON 011 (-2 ... -18 V) converter as an
example of how the ”Tare value displacement” and ”Tare value voltage” parameters function.
The measuring range (0 μm) starts at -6 V converter output voltage.

If later it turns out that the values do not correspond to the true conditions then this situation can
be corrected through technical measurement methods. The prerequisite is that communication
must be established to the monitor and the monitor must be in measurement mode. The
following steps must be executed for this:

1. Adjust the distance between sensor and measurement object to a defined value (e.g. on
measuring range beginning at evaluation ”Minimal”).

2. Enter the appropriate reference value (e.g. 0 μm) in the input field, ”Tare value
displacement”.

3. Click on the ”Measure” button. The measured voltage value is entered in the ”Tare value
voltage” field.

4. Transfer the changes into the monitor.

Input fields “Initial value sensor voltage” and “End value sensor voltage”

The appropriate voltages are entered automatically in these fields when selecting the converter
type.

The converter output voltage range can also be entered directly at this point. The required values
are provided in the data sheet of the converter.

The limit values of the linear output voltage range also specify the OK threshold value. In other
words if the input voltage exceeds the lower limit value of the linear range minus 0.5 V, or if the
input voltage exceeds the upper limit value plus 0.5V, then a measuring chain fault (Channel
Clear is cancelled) is reported.

Input fields “Initial value sensor displacement” and “End value sensor displacement”

The appropriate measuring range is entered in these fields automatically when selecting the
sensor type.

The sensor measuring range can also be entered directly at this point. The required values are
provided in the data sheet of the sensor.

The Fig 30 uses the PR 6423 sensor as an example to illustrate the relationship between
converter output voltage (sensor voltage) and sensor measuring range (sensor path).
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 37

V
Converter
output-
Start voltage End
-1,0 [V] 1,0 Measuring range
0
[mm]
lower
Channel Clear Limit -1,5
-2 Sensor Spannung
Anfang

-4

-6

-8

-10 Well- range

-12

-14

-16

Sensor Voltage
upper End -18
Channel Clear Limit -18,5

Fig 30: Diagram - sensor voltage, sensor displacement

Input field “Ex-version” and button “Selection”

For Ex applications enter the type number of the voltage circuit safety barrier used. The selection
is executed via a selection window that is opened by clicking on the “Selection” button in the
“Permissible range” column.

Fig 31: Selection window ”Selection safety barrier”

The appropriate Ex barrier can be selected from the list in the left side of the window, per mouse
click. The “Data” of the selected Ex barrier are displayed in the right side of the window.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 38

If a barrier is used that is not in the list then the barrier data can be entered in the fields “Name”,
and “Resistance” in the right side of the window.

• Input field “Name”


This field can be filled in as desired. The maximum text length is 22 characters.

• Input field “Serial resistance”


Enter the serial resistance specified in the Ex barrier data sheet here.

All Ex barriers used must be approved in accordance with ATEX. Only Ex


barriers can be used that comply with all specified electrical limit values listed
STOP in the Ex approval of the sensor.

Click on the “Apply” button to enter the data in the following fields of the “Channel” tab.

Fields in the “Selection safety barrier” window Fields in the “Channel” tab
Name → EX variant
Resistance → Burden resistor (Ex)

Input field “safety barrier”

In this field the appropriate series resistor is entered automatically when selecting the EX barrier
type.

The resistance value of the measuring circuit safety barrier can also be entered directly at this
point. The required value is provided in the data sheet of the safety barrier.

Input field “Mounting angle”

This parameter has no function for the MMS 6220 shaft exentricity monitor.

List field “Evaluation”

This input field is only available in the ”Distance min/max” mode. Set the type of measurement
here. With selection of the ”Minimum” evaluation the measuring value is proportional to the
lowest static and dynamical clearance - based on the measuring range beginning (measured
over at least one complete shaft revolution). For the evaluation ”Maximum” the measuring value
is proportional to the greatest clearance.

5.5.4 Tab “Data acquisition”


Use this tab to set general monitor function parameters for data acquisition. Data acquisition is
only relevant for recording the values for run-up / run-down in the online display.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 39

Fig 32: Tab “Data acquisition”

Inpt field ”Standstill detection”

This is where an speed limit is entered at which the measurement and measuring value
formation will stop if this limit value is not attained. In this case the measuring value is set to zero
and limit value monitoring is suppressed. The lowest limit value that can be entered is 1.2 RPM.

Input field “Subspeed”

If the diagnostic system is activated (control box ”Support diagnostics”) then when exceeding
the entered Subspeed the recording of a run-up is started or if the value is not attained the
recording of a run-down is stopped.

Input field 'Normal speed” and ”Speed tolerance”

If the diagnostic system is activated then when exceeding the entered normal speed minus the
entered speed tolerance the recording of a run-up is ended, or if this limit is not attained, the
recording is stopped.

If the entered normal speed plus the entered speed tolerance is exceeded, then the measuring
value is set to zero and limit value monitoring is suppressed.

Input field “Over speed“

If the entered over speed is exceeded then the speed display in the online display is limited
(speed display ”88888”) otherwise the value is irrelevant for the MMS 6220 monitor.

Checkbox “Support diagnosis”

Use this switch to activate or deactivate the diagnostic system. If the check box is activated then
traverse or retract data are saved.
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Configuration Page 40

5.5.5 Tab “Output Channel”


Use this tab to set the alarm limits and the current outputs.

Fig 33: Tab ”Output channel”

Check box “Limit level supervision active”


Use this switch to activate limit value monitoring. If monitoring is deactivated then the alarm
outputs are switched to base setting.
Input field “Danger alarm”
Enter the limit value for the Danger alarm in this field. In the ”Two-channel SPP” mode the
effective direction of the danger alarm is ascending, i.e. if the measuring value exceeds the limit
value the alarm is triggered. In the ”Distance min/max” mode for channel evaluation ”maximum”
the effective direction is ascending, and for the channel evaluation ”minimum” it is descending
(measuring value does not reach the limit value).
Input field “Alert alarm”
Enter the limit value for the alert alarm in this field. In the ”Two-channel SPP” mode the effective
direction of the alert is ascending, i.e. if the measuring value exceeds the limit value then the alert
is triggered. In the ”Distance min/max” mode for channel evaluation ”maximum” the effective
direction is ascending, and for the channel evaluation ”minimum” it is descending (measuring
value does not reach the limit value).
For the ”Two-channel SPP” the limit for the alert is set lower than the limit for the danger alarm.
For the ”Distance min/max” mode the limit for the alert can also be set greater than the limit for
the danger alarm.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 41

List field “Alarm hysteresis


The hysteresis can be set to a value of 0 ... 20 % of the measuring range. The hysteresis
determines how much the measuring value must drop below the limit value after a limit value
excess, in order to reset the alarm. The set value refers to the alert and danger alarm.
List field “Latching”
If the latching function is activated then the alarm will be switched to self-latching if there is a
limit value violation. The alarm will then only be reset via the configuration software if the limit
value violation is no longer present and if the comment “Reset Latch Channel 1” or “Reset Latch
Channel 2” are present in the “Commands” menu.
List field “Delay”
Use this list field to set the tripping delay of the alarms to 0 ... 5 seconds. This is the time between
detection of an alarm condition and switching the alarm output. The set value refers to the alert
and danger alarm.
List field “Current output time”
In order to avoid getting unsettled measured values for slowly rotating shafts, the measuring
value current can be settled with a 1 ... 10 second adjustable time constant (0 seconds = no
settling).
The time constant causes a slow change in the current at fast changes of the measuring value.
At a time constant of 10 seconds and sudden change of the measuring value from 100% to 0
% it takes approximately 10 seconds until the current has dropped by 63% (left diagram in the
Fig 34). The right diagram in the Fig 34 shows the change curve for a sudden change of the
measuring value from 0 to 100%. The change curve follows an e-function.
Iout [%] Iout [%]
100% 100%

63%

37%

10s t [s] 10s t [s]

Fig 34: Diagram time constant


List field “Current output”
The current measuring value can be set to 0 ... 20 mA or 4 ... 20 mA.
Checkbox “Current suppression”
This switch activates suppression of current output in the event of a system error. If an error is
detected via the monitoring function and if Channel Clear switches off as a result, then the output
current is set to “0”. The prerequisite for this is that the current output range must be set to 4 ...
20 mA. For the range 0 ... 20 mA this parameter has no function.
Check box “Break point active”
Use this switch to activate the “Break point” function. This function divides the normal linear scale
from 0 ... 100 % of the measuring value current into two linear ranges with varying gradient. This
enables a magnifying glass function with which a range of the measuring value can be observed
with higher resolution (greater gradient of the curve). The breakpoint is defined with the two
following parameters.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 42

Input field “Break point value”


Enter the value of the measuring value here.
Input field “Break point %-scale”
Use this value to specify which portion (%) of the current range corresponds to the measuring
value entered in the “Break point value” input field.
Example, with the breakpoint values “Break point value” = 120 μm and “Break point %-scale”
= 80%:
Characteristic with Breakpoint
Characteristic without Breakpoint

100
% Breakpoint
80

60

40

20

40 80 120 160 200


μm

Fig 35: Diagram breakpoint


Click on the “Apply” button to transfer the settings to all tabs in the computer's RAM.

i
The finished configuration should be saved on the laptop/computer as a safe‐
guard in the event that the monitor no longer responds due to a defect.
Menu ”File” Menu option ”Save as...”

5.6 Sending and receiving configuration data


After ending the parameter entry, or after changing parameters it is always necessary to load
the parameter set from the computer's RAM into the monitor.

5.6.1 Connecting the monitor to the computer


Ensure that the monitor's supply voltage is switched on. The monitor can only be configured if the
supply voltage is switched on.

Connect the MMS 6220 monitor to your computer with the interface cable supplied in the
operating kit. Plug the 9-pin Sub-D connector of the interface cable into a serial interface (COM
port) and plug the mini DIN diode connector of the cable into the RS 232 socket of the monitor.

The RS 232 configuration interface is galvanically connected to the system


ground. Consequently the following points must be strictly heeded:
When operating the monitor in systems with floating ground, faults can occur
STOP when connecting the configuration computer with the monitor.
In these types of systems it is strongly recommended that you not operate the
laptop with mains power, but rather that you execute the configuration with the
laptop in battery-powered operation.
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 43

5.6.2 Interface settings


In order to establish a connection to the monitor, the interface must be set in the configuration
software. These settings are made in the “Properties” window.

Fig 36: Window “Properties”

1. Open the “Properties” window in the “Options” menu via the menu option “Properties...”.

2. Enter the port number of the COM port used in the “Connecting” tab and select “RS 232”.
If the RS 232 interface is used then the baud rate cannot be changed.

3. Apply the settings by clicking on the “Apply” button. Close the window by clicking on the “OK”
button.

i
Additional information on setting the interfaces is provided in the Operating
Manual of the MMS 6910 configuration software.

5.6.3 Sending parameters

There is no machine protection when sending the parameters. The alarm


outputs are switched in base position, the current outputs (4 ... 20 mA with
STOP current suppression) are set to 0 mA and the Channel Clear outputs are
opened.

1. Activate the connection between computer and monitor via the “Connect” menu option in the
“Connection” menu, or by clicking on the chain icon in the program toolbar.

→ Connect

2. After establishing the connection the parameter data can be loaded into the monitor. To do
this, click on the “Send” option in the “Configuration” menu, or click on the “Down arrow” icon
in the toolbar.

→ Send configuration
Operating Manual Shaft Exentricity Monitor MMS 6220
Configuration Page 44

During the send both Channel Clear LEDs on the monitor front panel flash at the same time and
the following message box is displayed.

Fig 37: Waiting time window during transfering the parameters

After the wait time the monitor is configured.

If the subtype (mode) stored in the monitor, and the subtype of the parameter set that will be sent
are different, then the “Invalid subtype!” message appears.

Fig 38: Window: Invalid subtype

If this message is displayed then you should check again whether the subtype
of the monitor should be changed. Operating the monitor in a different mode
STOP could require rearrangement and readjustment of the sensors.

5.6.4 Receiving parameters


1. After establishing the connection the parameter data can be loaded from the monitor. To do
this click on the “Read” option in the “Configuration” menu or click on the “Up arrow” icon in
the toolbar.

→ Receive configuration

2. You can open the received configuration with the “Edit” command in the “Configuration”
menu, or by clicking on the hammer icon in the toolbar. When you have edited the
configuration data the data must be loaded from RAM into the monitor again.

→ Edit configuration
Operating Manual Shaft Exentricity Monitor MMS 6220
Visualization Page 45

6 VISUALIZATION
The online display opens automatically when establishing the connection between computer
and monitor. The online display can be opened and closed if there is an existing connection, by
clicking on the eye icon in the toolbar, or via the menu options “Online view / Close online view”
in the “Connection” menu. As soon as the display is open the monitor will continuously query and
refresh all required data in the display. If there is no connection to the monitor then the measuring
value display fields have a red background.

→ Open online view

→ Close online view

Use the Online view to show the current measuring values, the channel status (Channel Clear)
and the status of the monitor LEDs. Use the buttons “Monitor Info”, “Speed”, Details”, ”NGL”,
Service”, “Time functions”, (only for the ”Two-channel Spp”) and ”Run-up/Run-down” to display
additional information.

Fig 39: Onlline display - ”Two-Channel SPP” mode

1. The KKS designation of the respective channel (measurement) is shown in these display
fields with a gray background.

2. The measuring values with the associated unit are shown in these display fields. If the
connection to the monitor is interrupted then the field color changes from green to red. In the
”Distance min/max” mode the measurement type selected (minimum or maximum) is shown
under the display field.

3. The graphic LEDs indicate the channel status of both channels. If there is no channel
malfunction then the appropriate LED is green. A channel malfunction is indicated with a
gray LED. This display is identical to the Channel Clear LEDs on the front panel of the
monitor.

4. These LEDs show the alarm status of both channels. A yellow LED indicates the alert and
a red LED indicates danger.
Operating Manual Shaft Exentricity Monitor MMS 6220
Visualization Page 46

5. In this window the curve of the measuring values for the last 60 seconds is displayed. The
red dotted line indicates the limit for the alert, and the solid red line indicates the limit for the
danger alarm.

6. These buttons open other windows that display additional information.

6.1 Button “Monitor Info”


Click on this button to open the “Monitor Info” display window. This window shows hardware and
firmware information. Always include this information for inquiries or reclamation.

Fig 40: Display window “Monitor info”

6.2 Button “Speed”


This button opens the “Speed” display. The shaft speed is displayed here. A key signal must be
present on input d22 for the “Speed”- display.

If the overspeed set in the “Data acquisition” tab is exceeded, then the display goes to “88888”.

Fig 41: Window “Speed”

6.3 Button “Details”


This display contains information on the monitor status. This display is used to localize the cause
for a “Channel not OK” message (Channel Clear is dark or flashing), deviating behavior of the
alarm system, and the measuring value currents.

Fig 42: Window “Details”

The messages in the “Status Flags” field refer to the entire monitor and not to individual
channels. The following table gives the meanings of the messages.
Operating Manual Shaft Exentricity Monitor MMS 6220
Visualization Page 47

Flag LED color Meaning


Module state Green Monitor is working error-free
Red “Extern blocking” activated, monitor fault
Yellow Wait time after resolving the fault.
Blue During the wait time, e.g. loading the configuration
Extern blocking Gray “Extern blocking” deactivated
Red “Extern blocking” activated
Blue During the wait time, e.g. loading the configuration
Reference voltage Gray Reference voltage OK
Red Permitted limits of the internal reference voltage
exceeded or not attained.
Blue During the wait time, e.g. loading the configuration
Software error Gray No firmware malfunction
Red Firmware error
Blue During the wait time, e.g. loading the configuration
Temperature alarm Green The temperature alarm limits have not been exceeded
Yellow Temperature alert limit exceeded
Red Limit temperature danger
Blue During the wait time, e.g. loading the configuration
Limit level multiplier Gray Limit value boost is not active
Green Limit active boost active
Blue During the wait time, e.g. loading the configuration

The channel status is displayed for both channels in the fields “Channel 1” and “Channel 2”. The
following table gives the meanings of the channel status messages.

Flag LED color Meaning


Sensor supervision Gray No measuring chain malfunction
Red There is a measuring chain malfunction, e.g. if the
input voltage of the channel exceeds the upper value
of the sensor voltage range +0.5 V, or if it falls below
the lower value -0.5 V. This applies for all voltage
ranges (-2 ... -18 V; -4 ... -20 V).
Blue During the wait time, e.g. loading the configuration
Overload Gray No overload
(Not for the Red Overload, e.g. the dynamic signal (AC portion) of the
”Clearance channel input voltage is greater than the measuring
Min/Max” mode.) range + approximately 1 %.
Yellow Wait time after overload

Blue During the wait time, e.g. loading the configuration


Limit suppression Gray Limit value suppression not active
Red Limit value suppression active
Blue During the wait time, e.g. loading the configuration
Current suppression Gray Current suppression not active
Red Current suppression active
Blue During the wait time, e.g. loading the configuration
Operating Manual Shaft Exentricity Monitor MMS 6220
Visualization Page 48

6.4 Button “NGL”


This window shows the static input relationships of the channels.
NGL = scaled DC- values

Fig 43: Window “NGL”:

Display field “KKS”

Here the KKS code is displayed to identify the channel.

Display ”MA min”

Displays the lower limit of the voltage range (sensor voltage beginning) of the measuring chain.

Display fields “MA max”

Displays the upper limit of the voltage range (sensor voltage end) of the measuring chain. The
voltage limits are defined in the “Channel” tab.

Display fields “NGL” in [V]

These fields indicate the standardized equivalent values of the measuring chains. The
equivalent values (x1 und x2) are arithmetic mean values of the amplitude values in accordance
with DIN 45670. The NGL range corresponds to the sensor voltage range. The lower sensor
voltage limit corresponds to 0V NGL, and the upper sensor voltage limit corresponds to +10 V
NGL. The diagram uses a sensor voltage limit of -2... -18 V, to show the relationship between
the sensor voltage and the NGL voltage.

NGL NGL
[%] [V]

100 10

50 5

0 0
Sensorvoltage
-2 -10 -18 [V]

Fig 44: Diagram ”NGL”


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Visualization Page 49

Display fields “NGL” in [%]

These fields indicate the % of the maximum NGL that correspond to the current NGL values.

Display fields “Gap”

This is where the direct voltage level of the channel input voltage (converter output voltage) is
displayed.

6.5 Button “Service”:


This window shows various statistical information concerning the monitor.

Fig 45: Display “Service”

Operation time: Monitor operating time in days.


Maximum Temperature: Maximum temperature measured by the monitor's
internal temperature sensor.
Cold starts: Indicates how often the processor has been started. A monitor
reset initiated by external events (e.g. voltage failure).
Warm starts: This counter is increased when sending the configuration and
when the software is reset. A monitor reset controlled by the
software.
Configured: Indicates how often configurations have been sent to the
monitor.
Configured by: Name of the user who executed the last configuration.
Configured at: Date and time of the last configuration.
Channel 1 not ok: This counter is increased at each measuring chain error
(Channel Clear channel 1 = not OK).
Channel 2 not ok: This counter is increased at each measuring chain error
(Channel Clear channel 2 = not OK).

6.6 Button “Time functions”:


This input field is only present in the ”Two-Channel Spp mode. The system shows the amplitude
curve as a function of time, as well as the frequency spectrum (FFT amplitude) and the phase
response (FFT phase) in three diagram windows.
Signal analysis of both channels starts when this window is opened. In the three diagram fields
the curves for channel 1 are shown in green, and the curves for channel 2 are shown in yellow.
Operating Manual Shaft Exentricity Monitor MMS 6220
Visualization Page 50

i Changes in input field and display field (2) are only transferred in online mode.

Fig 46: Window “Time function”

Diagram ”Time function” (1)

The amplitude curve of the dynamic portion (vibration displacement) of the signal is displayed
for both channels in the “Time Function” display window.

Control boxes “Channel 1” and “Channel 2” (2)

Click on these boxes in the input and display field (2) to activate the displays for the two channels.

Display field “KKS” (2)

Here the KKS code is displayed to identify the channel.

Control box ”logarithmic” (2)

Use this control box to switch the amplitude axis of the ”FFT amplitude” diagram to a logarithmic
scale.

Display fields “Time function”, “Amplitude”, “Phase” and “Frequency” (2)

This is where the values for the measuring points marked by the cursor are displayed.

Selection field “Cursor” (4)

If you click on this function in the selection area a cursor will be displayed for each channel in
the three diagrams (3). The green cursor is assigned to channel 1 and the yellow cursor is
assigned to channel 2. Move the cursor by clicking on it with the left mouse button and drag it
to the desired position keeping the button depressed. In the windows “Time function“,
“Amplitude”, “Phase”, and “Frequency” the diagram values are displayed for the measuring
points marked by the cursor.
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Visualization Page 51

Selection field “Zoom” (4)

If this field is selected then a diagram range can be marked with the mouse, and the range is
then enlarged. For this, move the mouse pointer in the desired diagram to the starting point of
the range. Click the left mouse button and drag the range to the desired size (keeping the mouse
button depressed). If you release the mouse button this range will be enlarged and the axis scale
will be adapted.

Selection field “Move” (4)

Use this function to move the diagram in the x and y direction. To do this, click in the desired
diagram, keep the mouse button depressed and move the diagram in the desired direction. Axis
scaling will be adapted.

Selection field “Online” (4)

The diagrams are updated continuously in online mode. With the “Zoom” and “Move” functions
the display changes made will be reset when deselecting online mode.

Diagram “FFT Amplitude” (5)

The frequency spectrum of the dynamic portion of the signal is displayed for both channels in
the “FFT Amplitude” display window.

Diagram “FFT Phase” (6)

In the “FFT Phase” display window the phase response of the dynamic portion of the signal is
displayed for both channels.

6.7 Button “Run-up/Run-down”


The display can only be loaded if the program has detected a Run-up or Run-down and has
stored the data in the monitor. Run-ups or Run-downs are only saved if the check mark has
been set in the check box ”Support diagnosis” in the ”Data acquisition” tab. A Run-up is
registered if the lower Speed defined in the “Data acquisition” tab under Speed are exceeded,
and then (without time limit) the nominal Speed tolerance limit is exceeded. For a run-up the
values must not have been attained in the reverse sequence (Fig 47). Only the last saved
Run-up and Run-down can be displayed.

upper- RPM
limit
+ Tol.
nominal
RPM Start Stop
- Tol.

lower-
RPM - limit Start Stop
Run-up time
Run-down

Fig 47: Diagram “Run-up / Run-down”


Operating Manual Shaft Exentricity Monitor MMS 6220
Visualization Page 52

A run-up or run-down contains a max. of 300 measuring points, for each measuring point
Speed, amplitude, and time point of both channels are stored.

The program discards started, but interrupted run-ups or run-downs, the last saved complete
run-up or run-down remains intact.

Use this window to load the collected data of the run-up or run-down from the monitor.

Fig 48: Window “Run-up / Run-down”

Diagram “Speed over time” (1)

This is where the Speed behavior during Run-up and Run-down is displayed.

Display field “KKS” (2)

Here the KKS code is displayed to identify the channel.

Display fields “Time”, “Amplitude”, and ”Speed” (2)

This is where the values for the measuring points marked by the cursor are displayed.

Selection field “Cursor” (4)

If you click on this function, a cursor appears in the three diagrams (3). Move the cursor by
clicking on it with the left mouse button and dragging it (with the button depressed) to the desired
position. In the “Time”, “Amplitude” and “Speed” windows the diagram values are displayed for
the measuring points marked by the cursor.

Selection field “Zoom” (4)

If this field is selected then a diagram range can be marked with the mouse, and the range is
then enlarged. For this, move the mouse pointer in the desired diagram to the starting point of
the range. Click the left mouse button and drag the range to the desired size (keeping the mouse
button depressed). If you release the mouse button this range will be enlarged and the axis scale
will be adapted.
Operating Manual Shaft Exentricity Monitor MMS 6220
Visualization Page 53

Selection field “Move” (4)

Use this function to move the diagram in the x and y direction. To do this, click in the desired
diagram, keep the mouse button depressed and move the diagram in the desired direction. Axis
scaling will be adapted.

Selection field “Online” (4)

In online mode the display changes made with the functions “Zoom” and “Move” are undone.
If new run-up or run-down data are present then the diagrams are updated automatically.

Diagram “Bode diagram channel 1” (5) and “Bode diagram channel 2” (6)

The diagrams show the curve of measuring values for both channels during the run-up or
run-down.

Monitor time

The monitor time must be set for temporal assignment of the run-up or run-down data. This is
done in the “Options” menu via the “Set moduletime ...” menu option.

Fig 49: Set monitor time

Click on the “Set moduletime” button to set the internal monitor clock to PC time. Close the
window by clicking on the “OK” button

The monitor does not have a real time clock. Over a period of years significant

i time deviations can occur.


If the monitored is powered down or cold started the time data, run-up data,
or run-down data saved on the monitor are lost.
Operating Manual Shaft Exentricity Monitor MMS 6220
Page 54

7 MONITORING THE MONITOR


The chapter describes the monitoring the monitor function and the messages that are output by
the monitor.

The status monitoring (monitoring the monitor) verifies functionality of the monitor and of the
connected measuring chains. It is designed to ensure that signalization occurs if measured va‐
lues are not trouble-free and to ensure disabling of alarms if necessary. Status signalization oc‐
curs in four ways:

• Through the Channel Clear LEDs on the front panel.

• Through the Channel Clear outputs 1 and 2

• Via the online display of the MMS 6910 configuration software.

• By setting the respective current output to 0mA (only for current output 4 ... 20mA with
current suppression)

Functional disturbances are divided into two groups. Disturbances that affect the monitor are
allocated to the group of monitor errors. Measuring chain disturbances are allocated to the group
of channel errors.

Monitor errors include:

• Firmware errors

• System feed errors

• Exceeding the temperature monitoring danger limit

Channel errors include:

• Measuring chain errors

• Overload

Channel monitoring

The input direct voltage of the channel is monitored. If the input voltage exceeds the upper value
specified in the configuration (Tab “Channel” → Parameters “End value Sensor voltage”) of the
sensor work range by +0.5V, or if it falls below the lower value (Tab “Channel” → Parameter “Ini‐
tial value sensor voltage” by -0.5V, then a channel error message will be generated. If the input
voltage returns to the work range then after a wait time (approximately 120 seconds) the channel
error message will be withdrawn.
Operating Manual Shaft Exentricity Monitor MMS 6220
Page 55

Sensor-
voltage
[V]
-x +x static
0
measurant range
Channel error [mm]
-1,5
Sensor-voltage start -2

-10 well- range

Sensor- voltage end -18


-18,5
Channel error

Fig 50: Channel monitoring

Overload monitoring

If the input stage is overloaded there will be an overflow. If the amplitude of the dynamic signal
(AC portion of the signal) exceeds the input range defined in the configuration (tab “Channel”
→ parameter “Measuring range”) by approximately 1% then an overload message will be output.
If the amplitude of the dynamic signal returns to the work range then after a wait time (approxima‐
tely 120 seconds) the overload message will be withdrawn.

Measurant Overflow

Range
input stage time

Overflow

Fig 51: Overload

The effect of monitoring the monitor

The table below shows the different signals of the Channel Clear LEDs, their meaning, and the
behavior of the outputs with these signals.
Operating Manual Shaft Exentricity Monitor MMS 6220
Page 56

Status of Monitor based Channel based


the Description Current Channel Description Current Channel
Channel output: Clear out‐ output: Clear out‐
Clear 4 ... 20 mA & puts 4 ... 20 mA & puts
LEDs current current
suppression suppression
Off* Monitor er‐ 0 mA Disabled Channel error 0 mA Disabled
ror***
Temperature 0 mA Disabled Overload No influence Disabled
danger***
Continuous OK status No influence Conductive OK status No influence Conductive
light
Slow fla‐ Approximately 0 mA Disabled Wait time after 0 mA Disabled
shing* 0.8 120 s. normal? channel error**
Hz start phase
Wait time after No influence Disabled
overload
Fast Temperature No influence Conductive
flashing* alert
1.6 Hz
Wait time after 0 mA Disabled
monitor error**
Alternate Monitor not 0 mA Disabled
flashing configured

* More precise information concerning the cause is available in the “Details”


window of the Online view.

** If limit value suppression is active, then the alarm outputs (alert and danger) are
in base position.

*** Alert and danger are suppressed (base setting of the alarm outputs).

i
If all LEDs are flashing (both Channel Clear and all alarm LEDs) in alternation,
then the monitor has lost its calibration or it has a hardware error and must
be calibrated or repaired in the factory.
Operating Manual Shaft Exentricity Monitor MMS 6220
Description of the applications Page 57

8 DESCRIPTION OF THE APPLICATIONS

8.1 Mode “6220 Dual-channel Spp”

8.1.1 Dual-channel measuring function

Both channels work independent of each other in this mode. The parameters (measuring range,
current output, limit values, etc.) are determined separately for each channel. Each channel
calculates its measuring value separately (in peak-peak evaluation) that are monitored for limit
value excesses and measuring chain errors. The measuring values are output via the current
output that belongs to the respective channel. The sensors do not have to be of the same type.

8.1.2 Sample Dual-channel configuration

This sample describes the configuration of the MMS 6220 shaft exentricity monitor for ”two-
channel Spp” mode including sensor adjustment. The parameters pre-set through the subtype
selection serves as the basis.

Hardware:
• Sensor type channel 1 and channel 2: PR 6423
• Converter channel 1 and channel 2: CON 011 -2 ... -18V

Key data of the configuration:

• Current output range channel 1: 4 ... 20 mA with current suppression


• Current output range channel 2: 4 ... 20 mA with current suppression
• Measuring range channel 1: 200 μm
• Measuring range channel 2: 200 μm
• Alert alarm channel 1: 90 μm
• Danger alarm channel 1: 100 μm
• Alert alarm channel 2: 90 μm
• Danger alarm channel 2: 100 μm

i
For all numeric value entries the decimal separating character is written as
”point”. All units are permanently specified.

1. Adjusting the sensors


• Switch-on the supply voltage of the monitor. The measuring chains are fed via the monitor.
• Measure the output voltage of the measuring chain on the terminals OUT and ⊥ (GND) with
a DC voltmeter on the converter.
• Adjust the distance between sensor and measurement object (shaft) so that the measured
converter output voltage is in the middle of the voltage range (-2 ... -18 V) → -10 V.

Repeat the three steps for the second channel.


Operating Manual Shaft Exentricity Monitor MMS 6220
Description of the applications Page 58

2. Adjusting the parameters

Select the subtype “6220 Dual-channel spp” and open the parameter entry window by clicking
on the “Edit configuration” button.
Enter the following values for the tab parameters, if they have not been preset. The input fields
“KKS” and “Designation” can be filled in as desired.

Fig 52: Sample configuration Dual-channel spp, tab Basic

Fig 53: Sample configuration Dual-channel spp, tab channel 1


Operating Manual Shaft Exentricity Monitor MMS 6220
Description of the applications Page 59

Fig 54: Sample configuration Dual-channel spp, tab channel 2

Fig 55: Sample configuration Dual-channel spp, tab data acquisistion


Operating Manual Shaft Exentricity Monitor MMS 6220
Description of the applications Page 60

Fig 56: Sample configuration Dual-channel spp, tab Output Channel 1

Fig 57: Sample configuration Dual-channel spp, tab Output Channel 2

1. Apply the settings into memory by clicking on the “Apply” button. Click on the “OK” button
to close the “Edit configuration” window.

2. Establish the connection to the monitor by clicking on the “Connect” icon and start sending
the configuration by clicking on the “Send configuration” icon.
Operating Manual Shaft Exentricity Monitor MMS 6220
Description of the applications Page 61

8.2 Mode “6220 Distance min/max”

8.2.1 Function of the Distance measurement

Both channels work independent of each other in this mode. The parameters (measuring range,
current output, limit values, etc.) are determined separately for each channel. Each channel
calculates its measuring value separately (in ”Minimum” or ”Maximum” evaluation) that are
monitored for limit value excesses and measuring chain errors. The measuring values are output
via the current output that belongs to the respective channel.

8.2.2 Measuring range

Use the parameters ”Tare value displacement” and ”Tare value voltage” to specify the measuring
range. The measuring range beginning is defined as the lowest clearance from the sensor to the
measurement object for the measuring range.

For channel evaluation ”Minimum” and a measuring range of 500 μm enter 0 μm for the
parameter ”Tare value displacement, and enter the value -6 V for the parameter ”Tare value
voltage” -6 V.

For channel evaluation ”Maximum” and a measuring range of 500 μm enter 500 μm for the
parameter ”Tare value displacement, and enter the value -14 V for the parameter ”Tare value
voltage” -6 V.

0 -2 -6 -10 -14 -18 Converter output voltage [V]


(static part)

Sensor
Shaft

0 500 Measurement range in μm


valuation: minimal

0 -2 -6 -10 -14 -18 Converter output voltage [V]


(static part)

Sensor
Shaft

0 500 Measurement range in μm


valuation: maximal

Fig 58: Measuring ranges evaluation ”Minimum” and ”Maximum”


Operating Manual Shaft Exentricity Monitor MMS 6220
Description of the applications Page 62

8.2.3 Sample configuration distance measurement min/max

This sample describes the configuration of the MMS 6220 shaft exentricity monitor for ”Distance
min/max” mode including sensor adjustment. The parameters preset through the subtype
selection serves as the basis.

Hardware:

• Sensor type channel 1 and channel 2: PR 6423


• Converter channel 1 and channel 2: CON 011 -2 ... -18 V

Key data of the configuration:

• Current output range channel 1: 4 ... 20 mA with current suppression


• Current output range channel 2: 4 ... 20 mA with current suppression
• Evaluation channel 1: Minimum
• Evaluation channel 2: Maximum
• Measuring range channel 1: 500 μm
• Measuring range channel 2: 500 μm
• Alert alarm channel 1: 200 μm
• Danger alarm channel 1: 150 μm
• Alert alarm channel 2: 200 μm
• Danger alarm channel 2: 250 μm

i
For all numeric value entries the decimal separating character is written as
”point”. All units are permanently specified.

1. Adjusting the sensors

• Switch-on the supply voltage of the monitor. The measuring chains are fed via the monitor.

• Measure the output voltage of the measuring chain on the terminals OUT and ⊥ (GND) with
a DC voltmeter on the converter.

• Adjust the distance between sensor and measurement object (shaft) so that the measured
converter output voltage is in the middle of the voltage range (-2 ... -18 V) → -10 V.

Repeat the three steps for the second channel.

Adjusting the parameters

Select the subtype “6220 Distance min/max” and open the parameter entry window by clicking
on the “Edit configuration” button.

Enter the following values for the tab parameters, if they have not been pre-set. The input fields
“KKS” and “Designation” can be filled in as desired.
Operating Manual Shaft Exentricity Monitor MMS 6220
Description of the applications Page 63

Fig 59: Sample configuration Distance min/max, tab Basic

Fig 60: Sample configuration Distance min/max, tab channel 1


Operating Manual Shaft Exentricity Monitor MMS 6220
Description of the applications Page 64

Fig 61: Sample configuration Distance min/max, tab channel 2

Fig 62: Sample configuration Distance min/max, tab Data acquisition


Operating Manual Shaft Exentricity Monitor MMS 6220
Description of the applications Page 65

Fig 63: Sample configuration Distance min/max, tab Output channel 1

Fig 64: Sample configuration Distance min/max, tab Output channel 2

1. Apply the settings into memory by clicking on the “Apply” button. Click on the “OK” button
to close the “Edit configuration” window.

2. Establish the connection to the monitor by clicking on the “Connect” icon and start sending
the configuration by clicking on the “Send configuration” icon.
Operating Manual Shaft Exentricity Monitor MMS 6220
Function check Page 66

9 FUNCTION CHECK

This section describes verification of the monitor channels. The signal path of the measurement
chain is checked via the display until current output. The current outputs and the measuring va‐
lue displays depend on the channel configuration. You will need a multimeter for the verification.

Inform the responsible specialized personnel prior to starting work and have
the machine protection deactivated if necessary.
STOP After ending the work the machine protection must be immediately reactivated
by the responsible specialized personnel.

In case of error status information can be queried with the Online view. Channel and monitor
errors are displayed in the “Details” window.

1. Use a DC voltmeter to measure the converter output voltage on terminals OUT and ⊥ (GND)
to check the measurement chain (sensor and converter). On the -24 V and ⊥ (GND) termi‐
nals you can measure the converter's supply voltage (app. –26V DC).

The following table shows the DC values with an output voltage of –2 ... -18 V, and their possible
cause and meaning.

Converter output voltage Meaning / error


-18 ... -22 V Distance: Sensor ↔ measurement object too large
-2 ... -18 V Measurement chain OK
-10 V Middle of the output voltage range → measurement chain OK
-1 ... -2 V Distance: Sensor ↔ measurement object too small
Sensor damaged, cable break, open plug connections
0 ... -1 V Converter is defective
No supply voltage

2. Verification of the display

i
The following formulas and examples are based on sinus-shaped vibrations.
With real vibration signals the results (calculated measuring values) can
deviate from the actual measured values.

Mode ”Dual-channel Spp”

Use a DC voltmeter to measure the static signal portion on terminals OUT and ⊥ (GND) to check
the display and the dynamic signal portion (Ueff). The measuring value can be determined from
this value and compared with the display, by using the following formulas.
Operating Manual Shaft Exentricity Monitor MMS 6220
Function check Page 67

U eff * 2 * 2
Measuring values =
Sensitivity

Example:

With Ueff = 279 mV and sensitivity = 8 mV/μm.

280mV * 2 * 2
Measuring values = Measuring values = 100m m
mV
8
mm

Mode Distance min/max

Use an AC voltmeter to measure the dynamic signal portion (Ueff) on converter terminals OUT
and ⊥ (GND), and use a DC voltmeter to measure the static signal portion (U) to check the dis‐
play and the current output. The measuring value can be determined from this value and com‐
pared with the display, by using the following formulas.

Evaluation ”Minimum”

(U f . s.d . − U ) − U eff * 2
Measuring values Minimal =
Sensitivity

Example:

With Ueff = 203 mV; U = -9 V, UMeasuring range beginning = -6 V, sensitivity = 8 mV/μm

(− 6000mV − (− 9000mV ) − 203mV * 2


Measuring values =
mV
8
mm
=
Measuring values 340m m
Operating Manual Shaft Exentricity Monitor MMS 6220
Function check Page 68

Evaluation ”Maximum”

(U f . s.d . − U ) + U eff * 2
Measuring values Maximum =
Sensitivity

Example:

With Ueff = 208 mV; U = -11 V, UMeasuring range beginning = -10 V, sensitivity = 8 mV/μm

(− 10000mV − (− 11000 mV )) + 208mV * 2


Measuring values =
mV
8
mm
=
Measuring values 161m m

Since the formulas and examples are based on sinus-shaped vibrations,


deviations can occur between the calculated and the displayed nominal
STOP values.
The calculated measuring value must approximately agree with the displayed
measuring values.

3. To check the output current measure with a DC ampere meter on terminals z18: I1+ and b18:
I1- the output current for current output 1 and on terminals z20: I2+ and b20: I2- for current
output 2. The output current must correspond to the displayed measuring value as part of
the channel configuration.

Example:

With current output range: 4 ... 20 mA and measuring range 200 μm

Display Output current

100 μm 12 mA
Operating Manual Shaft Exentricity Monitor MMS 6220
Replacing a monitor Page 69

10 REPLACING A MONITOR
If the monitor must be replaced with a new monitor e.g. due to a defect, then the following steps
must be executed:

Inform the responsible specialized personnel prior to starting work and have
the machine protection deactivated if necessary.
STOP After ending the work the machine protection must be immediately reactivated
by the responsible specialized personnel.

1. Save the monitor configuration.

• Connect the monitor to a PC/laptop via the RS 232 interface

• Start the MMS 6910 configuration software

• Establish the connection to the monitor → click on the magnifying glass icon in the toolbar.

• Read the configuration from the monitor → Click on the “Receive configuration” icon in
the toolbar.

The configuration is now in the computer's RAM and can be saved if needed. Do not end the
running MMS 6910 configuration program. Remove the interface cable.

2. Remove the anchoring screws and pull the monitor out of the slot.

3. Set the jumpers for the RS 485 interface and the raw sensor signal of the new monitor to
match the jumper settings of the old monitor.

4. Push the new monitor into the slot and press it with light pressure into the plug connector.
Lightly hand tighten the two anchoring screws.

5. Now the configuration can be loaded from the RAM of the PC/laptop into the new monitor.

• Connect the monitor to the PC/laptop via the RS 232 interface.

• Establish the connection to the monitor → click on the chain icon in the toolbar.

• Write the configuration into the new monitor → Click on the “Send configuration” icon in
the toolbar.

After a wait time of approximately 120 seconds the monitor is again in normal measurement
operation. Remove the interface cable and end the configuration program.

If it is not possible to read out the configuration, due to a defect, then the configuration must either
be loaded into the new monitor from an existing file, or a new configuration must be created.
Operating Manual Shaft Exentricity Monitor MMS 6220
FAQ – Frequently asked Questions Page 70

11 FAQ – FREQUENTLY ASKED QUESTIONS

→ Can I operate measurement chains and sensors supplied by other manufacturers


with MMS 6000 monitors?
Answer:

MMS 6000 monitors are basically suitable for connecting measurement chains and sensors
from other manufactures. However it must be ensured that the electrical characteristics of the
sensors agree with the requirements of the monitors. Due to the open configuration you can
individually adapt required operating parameters, such as measuring ranges, sensitivities,
scales, etc. to any measurement chains and sensors using the MMS 6910 configuration
software.

If in doubt contact epro GmbH and request a release.

→ How can I verify whether connected measurement chains / sensors are intact and are
functioning properly?
Answer:

First check the Channel Clear LEDs and the status flags (sections “Visualization” and
“Monitoring the monitor”).

The function of a measurement chain can also be checked via the SMB sockets on the front
panel. These sockets show the input signal of the monitor with dynamic and static portion.

Additional information in this regard is in the section “Function check”. If there is no signal to
measure, then check the signals and the supply current from converters or load amplifiers.

→ Which cables are recommended for connecting the sensors / measurement chains,
and how is the cable shielding connected?
Answer:

To comply with the specifications relative to EMC immunity and transmission behavior the signal
converters must be connected to the monitor with paired, twisted, double shielded cables.

Cable length to 400 m: LiYCY–CY 2 x 2 x 0.25 mm2


Conductor resistance max. 75 Ω/km
Capacity approximately 120 pF/m (core/core)

See the manuals provided by the manufacturers of the respective converters for additional
instructions regarding the connection.

We recommend connecting the exterior cable shielding to the protective earth of the cabinet and
the interior shielding to the shielding ground (see connection diagrams).
Operating Manual Shaft Exentricity Monitor MMS 6220
FAQ – Frequently asked Questions Page 71

→ How can I verify that the monitor is ready for operation?


Answer:

The Channel Clear LEDs on the front panel of the monitor signalize the monitor status. If the
LEDs are illuminated green then the monitor is functioning properly. Additional informations in
this regard are in the section “Monitoring the monitor”.

→ Communication cannot be established between computer and MMS 6000 monitor.


When switching on the online display the measured values are displayed in red.
Answer:

Correct communication between computer and monitor requires the correct setting of the
interface parameters on both sides. The interface is permanently set in the monitor. Check the
settings in the configuration software. In the menu “Extras” → “Settings” you can check the
settings of the interface and make changes as needed in the “Coupling” tab (see section 5.6.2).

Another cause of error could be defective cabling between monitor and computer.

→ Can a new data set be loaded into the monitor without affecting operation?
Answer:

There is no machine protection when sending the parameters. The alarm


outputs are switched in base position, the current outputs
STOP (4 ... 20 mA with current suppression) are set to 0 mA and the Channel Clear
outputs are opened.

→ What should I look for when checking MMS monitors?


Answer:

Always check whether the monitor outputs are switched to trigger, prior to
starting work (parameter: ”Limit level supervision active”) - if yes then prior
STOP to starting work machine triggering must be deactivated. This is easiest to
check using the configuration screen (tab ”Output Channel” - parameter
”Limit level supervision active”).

In the online display information can be shown on the screen that enables you to draw
conclusions about the actual operating status. Firmware version and serial number can also be
displayed here.
Operating Manual Shaft Exentricity Monitor MMS 6220
Technical data Page 72

12 TECHNICAL DATA
Only information with tolerances and limit values are considered as binding data. Data without
tolerances or error limits are provided as information only. We reserve the right to make technical
changes - particularly to the software.
All of the following information applies uniformly for channel 1 and channel 2, if not otherwise
specified.

12.1 Signal conditioning


Two separate signal inputs for channel 1 and channel 2 with uncoupled signal conditioning.

Measured value inputs


Differential voltage amplification inputs, non-reactive, open-circuit and short-circuit proof.
Channel 1 z8: AIN 1- (Input); z10: AIN1+ (Input)
Channel 2 d8: AIN 2+ (Input); d10: AIN2- (Input)
Input nominal range -1,0 ... -22.16 V
Limit range 0 ... -30 V DC
Input resistance > 100 kΩ

Signal conditioning
Sensor signal outputs Front sockets SMB and/or z14 / z 16*, uncoupled,
open-circuit and short-circuit proof, non-reactive.
Channel 1 - Supply 1 SMB K1
Channel 2 - Supply 2 SMB K2
Signal output -1 ... -24V; signal 1:1 to sensor input signal
Precision ±1% of final value
Frequency range 0 ... 16kHz (-3 dB) ±20%
Per. load resistance > 100 kΩ
internal resistance 1 kΩ

*Depends on the jumper setting J2.

Dynamic outputs
The AC portion of the exentricity signal is output as standardized value.
Channel 1- AC1 / channel 2- AC2 z14 / z16* open-circuit and short-circuit proof,
non-reactive
Nominal range 0 ... 20 Vpp
Measuring range Corresponds to the measuring range configured for
the measuring value, min. 400 mVpp,
max. 8000 mVpp
Precision ±1 % of measuring range final value
Frequency range 0.1 Hz ... 16 kHz (-3 dB), ±20 %
Per. load resistance > 10 kΩ
Internal resistance Approximately 20 Ω
*Depends on the jumper setting J2.
Operating Manual Shaft Exentricity Monitor MMS 6220
Technical data Page 73

Scaled DC- outputs

The DC portion of the sensor signal (proportional to the static distance sensor / measurement
object) is output as scaled DC voltage NGL.

Channel 1 - NGL1 / z12 / d12 open-circuit and short-circuit proof,


Channel 2 - NGL2 non-reactive
Nominal range 0 ... +10 VDC
Measuring range of the sensor according to the configured work range, 0 V corres-
ponds to the lower value of the work range, +10 V
corresponds to the upper value of the work range
Precision / resolution ±1 % from the measuring range value / 12 Bit
Per. load resistance > 10 kΩ
Internal resistance Approximately 50 Ω

Signal conditioning for measuring values

The input signals are conditioned by adjusting amplifier, range-dependent amplifier, high pass,
and low pass prior to digitalization.

Range setting Is determined in the configuration


Minimum measuring range 400 mVpp
Maximum measuring range 8000 mVpp
Frequency range 0 ... 10 Hz (-3 dB)
High pass 0.025 Hz (-3 dB)
Low pass 5-pin Butterworth characteristic 250 Hz
Measuring value formation Depends on the configuration

Current outputs-measuring values

Measuring value formation and evaluation depends on the functions specified in the
configuration.

Current output 1 - I1+ / I1- z18 / b18 (0 V / common)


Current output 2 - I2+ / I2- z20 / b20 (0 V / common)
Nominal range 0 ... 20 mA or 4 ... 20 mA,
depending on the configuration
Life zero operation in 4 ... 20 mA operation you can specify via the
configuration that the output is set to 0 mA if a
fault is detected.
Precision / resolution ±1 % from the measuring range value / 16-bit
Per. load resistance 500 Ω

Signal outputs EO 1 / EO 2

d14 / d16 Voltage outputs 0 ... 10 V

Depending on the application and configuration the outputs EO can be used for linkage or for
display. This function is not provided for the MMS 6220.
Open-circuit and short-circuit proof, non-reactive.
Operating Manual Shaft Exentricity Monitor MMS 6220
Technical data Page 74

Nominal range 0 ... +10 VDC


Resolution 8-bit
Per. load resistance > 10 kΩ
Internal resistance Approximately 50 Ω

Signal inputs EI1 / EI2

Inputs for single-channel measurement values 1 ... +10 V for linking with EO - outputs - cannot
be used for MMS 6220.

Voltage input EI1 / EI2 b14 / b16


Nominal voltage range 0 ... +10 VDC
Resolution 10-bit
Input resistance > 100 kΩ

Signal input KEY

The key pulse is required as reference for the rotary position for recording run-up and run-down.

Signal input KEY (N) d22


Signal level 24V logic: LOW = 0 ... 3 V; HIGH = 13...48V
Input resistance > 10 kΩ

12.2 Channel monitoring


Monitoring function Constant monitoring
Sensor signals GOOD range (configuration dependent)
GOOD thresholds
Lower threshold value Sensor work range lower value -0.5 V
Upper threshold value Sensor work range upper value +0.5 V
System voltages Voltage - OK
μP function (watchdog) WD - OK
Configuration & setting parameters C&P - OK
External disable signal ES
Status channel monitoring
Channel status = no error (OK) if (voltage_OK = yes) AND (WD_OK = yes) AND
(C&P_OK = yes) AND ( Sensor signal is in the GOOD
range) AND (external disables = off)
Channel status = error If the previous condition is not satisfied
Channel status = release When switching from error case to OK -status or
delayed when switching on the module, or after external
disables, a release delay of 120 s (±2 s) is active

Visualization
Green LED on the front panel
Channel status = no error (OK) Continuous light
Channel status = error Dark
Channel status = release delayed Flashing light
Operating Manual Shaft Exentricity Monitor MMS 6220
Technical data Page 75

Channel Clear outputs


Opto-uncoupled collector/emitter segments
Channel Clear channel 1, C1C / C1E z26 (collector) / z28 (emitter)
Channel Clear channel 2, C2C / C2E z30 (collector) / z32 (emitter)
Ext. disabled or status = error or
release delayed C-E disabled, max. perm. voltage: 48V
Not ext. disabled and status = OK
and not release delayed C-E conducting, max. perm. current: 100mA

Input external disable ES


z22 - for disabling the limit value alarms; e.g. for service work etc.
Disable function input LOW = disable the channel monitoring
and limit value formation
Release Input HIGH or not switched = no disable of
channel monitoring and limit value formation
Signal level LOW: 0...+3V, HIGH: +13...+48V

12.3 Limit value formation and alarms


Two alarm channels, each with an alarm output ALERT and DANGER, and separate limit value
adjustment. Alarm if the measuring value of the parameterized upper limit value is exceeded
(actual value > limit value) or for min/max mode the lower limit value is not attained (actual value
< limit value).
Setting the limit value
Through setting parameters, depending on the configuration for measurement operation,
measuring value formation, range etc.
Setting condition Limit value ALERT < limit value DANGER for upper
limit values or limit value ALERT > limit
value DANGER for lower limit value
Setting range 0 ... 100% of the measuring range parameters
Resolution and reproducibility 1 % based on the measuring range end value
Hysteresis Parameters can be set from 0 ... 20 % based on the
measuring range end value
The hysteresis for the upper alarm is only effective
with a decreasing actual value, for the lower alarm it
is only effective with increasing actual value.
Tripping delay
Can be configured to 0 (off), 1,2,3,4,5 sec.; effective on the alarm outputs.
Alarm blocking
Blocking If (C&P active = yes) OR (Voltage or watchdog
not OK) OR (Ext. disable = disable) OR
(Channel status = error only for limit value suppres-
sion on*) OR (Channel status = release delayed)
No blocking If the above condition is not satisfied
* In the configuration it is specified whether the alarm outputs will be blocked through channel
monitoring.
Operating Manual Shaft Exentricity Monitor MMS 6220
Technical data Page 76

Alarm visualization
Through one red LED each for channel 1 and channel 2
No limit value exceeded or alarm blocked LED off
ALERT, no DANGER LED flashes at 2 Hz (pulse/pause 1:1)
DANGER LED on continuously

Alarm outputs
Opto-uncoupled collector/emitter segments
Alert channel 1 A1-C / A1-E b26 (collector) / b28 (emitter)
Danger channel 1 D1-C / D1-E d26 (collector) / d28 (emitter)
Alert channel 2 A2-C / A2-E b30 (collector) / b32 (emitter)
Danger channel 2 D2-C / D2-E d30 (collector) / d32 (emitter)
Maximum value for alarm outputs C-E disabled: max. perm. UCE: 48V
C-E conductive: max. perm. ICE: 100mA
Alarm status of the alarm outputs Conducting in open-circuit mode, disabled in
closed-circuit mode

Open circuit mode / closed-circuit mode


The digital inputs SC-A and SC-D can be selected through external swap-out.
Switchover ALERT d24 - SC-A = HIGH / blank = open-circuit
d24 - SC-A = LOW = closed-circuit mode
Switchover DANGER z24 - SC-D = HIGH / blank = open-circuit
z24 - SC-D = LOW = closed-circuit mode
Switch level LOW = 0 ... +3V; HIGH = 13 ... 48V
Input resistance > 10 kΩ

12.4 Communication interfaces


Interface RS232
Front socket for connecting a laptop / computer for configuration and visualization purposes
Round plug connector on the front side Mini DIN socket type TM 0508A/6 for parame-
terization cable (included in the operating kit)
Interface RS485
d4, z4 bus interface for communication with an MMS 68xx epro analysis and diagnostic system
and the configuration software.

12.5 Power supply


Supply voltage inputs Two redundant diode uncoupled inputs for nominal
+24 V with common 0 V reference
Voltage input UB+ / UN+ d2 / z2
Common reference 0 V U- b2
Perm. voltage range 18 ... 31.2 VDC in accordance with IEC 654-2
class DC 4
Power consumption Max. 6 W, at 24V max. 250mA

The monitor system voltages, and thus the 0V / common connections for the measurement and
monitoring inputs and outputs, are galvanically separated.
Operating Manual Shaft Exentricity Monitor MMS 6220
Technical data Page 77

Monitor system voltage


The system voltages required for the internal supply are constantly monitored for overvoltage.
If undervoltage is detected an error message is generated.
Sensor feed
For both channels of the monitor
Separation Uncoupled and galvanically separated from the
supply voltage,
can be operated in parallel with other monitors,
non-reactive,
open-circuit and short-circuit proof.
Sensor feed channel 1 Supply 1- / Supply 1+ b6/z6
Sensor feed channel 2 Supply 2- / Supply 2+ b8/d6
Feed voltage 26.75 VDC; tolerance ±2 %
Residual ripple < 20 mVss (at nominal current 20 mA)
Max. current 35 mA
Max. short-circuit current 0 mA ≤ I short circuit ≤ 5 mA;
open-circuit and short-circuit proof

12.6 Environmental conditions


Application class KTF in accordance with DIN 40 040
Ambient temperature
Reference temperature +25 °C
Nominal use range 0 ... +65 °C
Storage, transport temperature -30 ... +85 °C
Relative humidity 5 ... 95 % without condensation
Vibration In accordance with IEC-68 – 2 Part 6
Path 0.15 mm at 10...55 Hz
Acceleration 19.6 mm/s2 at 55 ... 150 Hz
Shock In accordance with IEC-68 – 2 Part 29
Acceleration peak value 98m/s2
Nominal duration of shock 15ms
Enclosure protection class IP 00, open design in accordance with DIN 40 050
EMC immunity In accordance with EN 50 081-1 /
EN 50 082-2 satisfied

12.7 Mechanical structure


PCB Euro format (100 mm x 160 mm) in accordance
with DIN 41 494
Width 6 MW (approximately 30 mm)
Plug connector DIN 41,612, form F 48 M
Front element
2 LEDs green Channel Clear channel 1 / 2
2 LEDs red Alarms channels 1 / 2
2 SMB socket connectors For sensor channel 1 / 2
1 mini DIN round For RS 232 for connecting a laptop / computer
socket connector (for configuration and visualization purposes)
Weight approximately 320 g without packaging
approximately 450 g with standard packaging
Operating Manual Shaft Exentricity Monitor MMS 6220
Connection plans and diagrams Page 78

13 CONNECTION PLANS AND DIAGRAMS

b24

Fig 65: Blockschaltbild MMS 6220


UB+ (+24V)

UN+ (+24V)

Fig 66:
U- (0V)

b2 z2 d2

U- UN+ UB+

0 ... +10V b14 d04


EI 1 RS485 A
0 ... +10V z04 RS485 Bus
b16
EI 2 RS485 B
d18 b04
FX BP
Factor X
z22 z12 0 ... +10V
Alarm Stop ES NGL 1 standarised equivalent Value output channel 1
ext. lock
b12
GND
d22 d12 0 ... +10V
KEY KEY (N) NGL 2 standarised equivalent Value output channel 2
d14 0 ... +10V

Connection diagram
EO 1 Voltage Output Channel 1

Cabinet MMS 6220 d16 0 ... +10V


Field EO 2 Voltage Output Channel2
CON 0xx Shaft Exentricity z14
AC 1 +24V 0V
Dyn. Signal / Sensorsignal channel 1 (Jumper J2)
z8 Monitor b24
AIN 1- GND
OUT
z10 z16
AIN 1+ AC 2 Dyn. Signal / Sensorsignal channel 2 (Jumper J2)
Connection plans and diagrams

PR 642x
z18 0/4 ... 20mA
I 1+
b18
z6 I 1- current- output Channel1
Supply 1+
z20 0/4 ... 20mA
b6 I 2+
-24V Supply 1-
b20 current- output Channel2
I 2-

shielding- ground d24 changeover Alert


shielding- ground SC-A
( inner shielding) closed-current / open-circuit current
( outer shielding) b10
GND z24
SC-D changeover Danger
b26 closed-current / open-circuit current
A1 - C
to
Alert 1 b28
protective ground
CON 0xx A1 - E
d26
D1 - C
d08 d28
Operating Manual Shaft Exentricity Monitor MMS 6220

AIN 2- Danger 1
OUT D1 - E
d10
AIN 2+ b30
PR 642x A2 - C
Alert 2 b32
A2 - E
d06 d30
Supply 2+ D2 - C
b08 Danger 2 d32
Supply 2-
-24V D2 - E
z26
CC1 - C
Channel
shielding- ground Clear 1 z28
shielding- ground ( inner shielding) CC1 - E
( outer shielding)
z30
b22 CC2 - C
GND Channel
z32
Clear 2 CC2 - E

protective measurement
ground ground

Infos on recommended cable type for the converter connection is provided in section 4.1.3.
Page 79
Operating Manual Shaft Exentricity Monitor MMS 6220
Connection plans and diagrams Page 80

d b z d b

2 2 UN+ (+24V) U- (0V / Common) UB+ (+24V, redundant)

4 4 A (RS 485) GND (common) A (RS 485)

6 6 Supply 2+ (sensor) Supply 1- (sensor) Supply 1+ (sensor)

8 8 AIN 2- (Input) Supply 2- (sensor) AIN 1- (Input)

10 10 AIN 2+ (Input) GND AIN 1+ (Input)

12 12 NGL2 (scaled DC output) GND NGL1 (scaled DC output)

14 14 EO1 (voltage output1) EI1 (voltage input1) AC1 (sensor raw signal1)

16 16 EO2 (voltage output2) EI2 (voltage input2) AC2 (sensor raw signal2)

18 18 GWM (limit value) I1- (current output common) I1+ (current output CH1)

20 20 not used I2- (current output common) I2+ (current output CH2)

22 22 KEY-N (key signal input) GND ES (external lock)

24 24 SC-A (oper. princip. alert) GND SC-D (oper. princip. danger)

26 26 D1-C (danger1 collector) A1-C (alert1 collector) CC1-C (ch. clear1 collector)

28 28 D1-E (danger1 emitter) A1-E (alert1 emitter) CC1-E (chan.clear1 emitter)

30 30 D2-C (danger 2 collector) A2-C (alert2 collector) CC2-C (ch.clear2 collector)

32 32 D2-E (danger2 emitter) A2-E (alert2 emitter) CC2-E (chan.clear2 emitter)

Fig 67: Pin assignment

* Dynamic signal portion of raw sensor signal - depending on the jumper setting J2
Operating Manual Shaft Exentricity Monitor MMS 6220
Connection plans and diagrams Page 81

10 0 27

173.5
160

2.5

2.5
17

All dimensions in mm
6 TE
30.1

128.4
3 HE

Fig 68: Dimensions MMS 6220


Operating Manual Shaft Exentricity Monitor MMS 6220
Glossary Page 82

14 GLOSSARY
Work range (WR): The work range is within the measuring range and can equal the
measuring range, however it cannot exceed it.
Work range ≤ measuring range

Sensitivity (SE): Change of the sensor / measuring chain output voltage when the
physical value changes (e.g. distance [mm]) depending on sensor
type. [V/mm]

Free space (FS): The measurement surface of the eddy current sensor extended
by 45°

Gap (GA): Basic gap – distance between measurement object and sensor
face that should not be exceeded for mechanical protection of the
sensor and to avoid measurement errors.

Measuring value (MV) Is determined from the measurement value and is always based
on the set work range.

Measuring range (MR): Physical measuring range of the sensor.

Measurement : Is determined by the diameter of the sensor head (eddy


surface (MS) current sensor).

Measurement value (MV): Physical measurement value e.g. distance sensor –


measurement object.

Measurement signal (MS): Electrical signal on the input of the measurement amplifier
proportional to the measured value

Sensor path (SP): Measurement distance that is captured by the sensor. For cone
measurements, due to the cone angle often this is greater than the
measuring range of the sensor.

Effective principle? The output is disabled in good status (actual value in the
open-circuit: permissible range) and conducts if there is a message

Effective principle? The output is conductive in good status (actual value in the
closed-circuit current: permissible range) and disabled if there is a message.
EG-Konformitätserklärung
EC-Declaration of Conformity

Wir (We): epro GmbH, Jöbkesweg 3, 48599 Gronau

erklären in alleiniger Verantwortung, dass das Produkt:


declare under the exclusive liability that the product:

Produktbezeichnung (Product designation): System MMS 6000


Produktbeschreibung (Product description): Module zur Auswertung von dynamischen und sta‐
tischen Messwerten.
Modules for evaluation of dynamic and static
measuring values
Artikelnummer (Product codes): 9100-00XXX

auf das sich diese Erklärung bezieht, mit der/den folgenden Norm(en) oder normativen Doku‐
menten übereinstimmt:
which is subject of this declaration, is in conformity with the following standards or normative
documents:

Bestimmungen der Richtlinie Titel und/oder Nr. sowie Ausgabedatum der Norm

Terms of the directive Title and/or no. and date of issue of the standard
Fachgrundnorm Störaussendung, Industriebereich

Engineering standard interference emission, for use EN 50081-1 (1992)


private homes

Fachgrundnorm Störfestigkeit, Industriebereich EN 50082-2 (1993)


Engineering standard interference immunity, industrial
applications

Wir weisen darauf hin, dass


die Konformität und damit die Betriebserlaubnis erlischt, wenn dieses Erzeugnis ohne unsere
ausdrückliche Genehmigung geändert wird.
Nicht-Fachleute die Gegebenheiten des Einsatzgebietes und die daraus resultierenden An‐
forderungen vor der Inbetriebnahme prüfen lassen sollen.

We point out that


the conformity and thus the approval for the operation lapses, if the product is modified without our
explicit permission (without consultation with us).
Non specialists should let check the conditions of the operational area and the requirements
resulting thereof before installation.

Gronau, 20.07.2003

Ort und Datum Geschäftsbereichsleiter Leiter Qualitätsmanagement


Place and date Divisional director Head of quality management

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