Model:

150RZD
Gas

190-600 V Standard Features Ratings Range

Standby: Prime: kW kVA kW kVA 60 Hz 100--150 100--188 91--135 91--169 50 Hz 90--124 90--155 80--108 80--135

Generator Ratings
Alternator Voltage 120/208 120/240 120/240 127/220 139/240 220/380 277/480 4S13 347/600 110/190 110/220 110/220 115/200 120/208 220/380 230/400 240/416 120/208 120/240 127/220 4UA9 139/240 220/380 277/480 347/600 Ph 3 3 1 3 3 3 3 3 3 3 1 3 3 3 3 3 3 3 3 3 3 3 3 Hz 60 60 60 60 60 60 60 60 50 50 50 50 50 50 50 50 60 60 60 60 60 60 60 130C Rise Standby Rating kW/kVA Amps 150/188 150/188 100/100 150/188 150/188 145/181 150/188 150/188 132/165 132/165 90/90 132/165 132/165 132/165 132/165 132/165 150/188 150/188 150/188 150/188 145/181 150/188 150/188 520 451 417 492 451 275 226 180 501 433 409 476 458 251 238 229 520 451 492 451 275 226 180 105C Rise Prime Rating kW/kVA Amps 130/163 130/163 91/91 135/169 135/169 135/169 135/169 135/169 120/150 120/150 80/80 120/150 120/150 120/150 120/150 120/150 135/169 135/169 135/169 135/169 135/169 135/169 135/169 452 391 379 443 406 256 203 163 456 394 364 433 416 228 217 208 469 406 443 406 257 203 163

D Kohler Co. provides one-source responsibility for the generating system and accessories. D The generator set and its components are prototype-tested, factory-built, and production-tested. D The generator set accepts rated load in one step. D A one-year limited warranty covers all systems and components. Two-, five-, and ten-year extended warranties are also available. D Generator features: d Kohlers unique Fast-Responset excitation system delivers the fastest voltage response in the industry. d The brushless, rotating-field generator has broadrange reconnectability. d Kohlers permanent magnet-excited generator (PMG) provides superior short-circuit capability. D Other features: d Controllers are available for all applications. See controller features inside. d Integral vibration isolation eliminates the need for under-unit vibration spring isolators. d Electronic engine controls and a generator microprocessor controller combine to deliver one of the most advanced control systems in todays generator market. d A low-pressure natural gas fuel system enables the generator set to operate with fuel supply pressures as low as 13 cm (5 in.) water column without reducing the generator sets performance. d Lean-burn natural gas technology provides maximum power and fuel efficiency.

RATINGS: All three-phase units are rated at 0.8 power factor. Standby Ratings: Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating. Ratings are in accordance with ISO-3046/1, BS 5514, AS 2789, and DIN 6271. Prime Power Ratings: Prime power ratings apply to installations where utility power is unavailable or unreliable. At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in accordance with ISO-8528/1, overload power in accordance with ISO-3046/1, BS 5514, AS 2789, and DIN 6271. For limited running time and base load ratings, consult the factory. Obtain the technical information bulletin (TIB-101) on ratings guidelines for the complete ratings definitions. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. GENERAL GUIDELINES FOR DERATION: Altitude: Derate 4.8% on 60 Hz and 0% on 50 Hz per 305 m (1000 ft.) elevation above 183 m (600 ft.). Maximum altitude capability is 1524 m (5000 ft.). Temperature: Derate 2.5% per 5.5_C (10_F) for 60 Hz and 0% for 50 Hz for ambient temperature above 50_C (122_F).

G4-49 (150RZD) 1/04g

Alternator Specifications
Specifications Manufacturer Type Exciter type Leads: quantity, type Voltage regulator Insulation: Alternator Kohler 4-Pole, Rotating Field Brushless, Permanent-Magnet 12, Reconnectable Solid State, Volts/Hz NEMA MG1

D NEMA MG1, IEEE, and ANSI standards compliance for temperature rise and motor starting. D Sustained short-circuit current of up to 300% of the rated current for up to 10 seconds. D Sustained short-circuit current enabling downstream circuit breakers to trip without collapsing the generator field. D Self-ventilated and dripproof construction. D Vacuum-impregnated windings with fungus-resistant epoxy varnish for dependability and long life. D Superior voltage waveform from a two-thirds pitch stator and skewed rotor. D Solid-state, volts-per-hertz voltage regulator with 2% no-load to full-load regulation. D Fast-Responset brushless alternator with brushless exciter for excellent load response.

Material . . . . . . . . . . . . . . . . . . . . . . . . . . Class H Temperature rise . . . . . . . . . . . . . . . . . . 130_C, Standby Bearing: quantity, type Coupling Amortisseur windings Voltage regulation, no-load to full-load One-step load acceptance Unbalanced load capability 1, Sealed Flexible Disc Full 2% 100% of Rating 100% of Rated Standby Current

Peak motor starting kVA: (35% dip for voltages below) 480 V, 380 V 4S13 . . . . . . . . . . . . . . . 515 (60Hz), 362 (50Hz) 480 V 4UA9 . . . . . . . . . . . . . . 690 (60Hz)

Application Data
Engine
Engine Specifications Manufacturer Engine, model Engine, type Cylinder arrangement Displacement, L (cu. in.) Bore and stroke, mm (in.) Compression ratio Piston speed, m/min. (ft./min.) Main bearings: quantity, type Rated rpm Max. power at rated rpm, kWm (BHP) Cylinder head material Piston: type, material Crankshaft material Valve material: Intake . . . . . . . . . . . . . . . . . . . . . . . . Exhaust . . . . . . . . . . . . . . . . . . . . . . Governor: type, make/model Frequency regulation, no-load to full-load Frequency regulation, steady state Frequency Air cleaner type, all models Iron-Based Seat Nickel-Based Seat DDEC Electronic Control Isochronous 0.5% Fixed Dry 60 Hz S50G 4 Inline 8.5 (519) 50 Hz S60G Battery charging alternator: Ground (negative/positive) . . . . . . . Volts (DC) . . . . . . . . . . . . . . . . . . . . . Ampere rating . . . . . . . . . . . . . . . . . Starter motor rated voltage (DC) Battery, recommended cold cranking amps (CCA): Quantity, CCA rating . . . . . . . . . . . . Battery, voltage (DC) 2, 625 12 2, 950 Negative 24 40 24 6 Inline 12.7 (778) Detroit Diesel 4-Cycle, Turbocharged

Engine Electrical
Engine Electrical System Ignition system 60 Hz 50 Hz DDEC Electronic Controlled Ignition

130 x 160 (5.12 x 6.30) 10.0:1 576 (1890) 5, Precision Half-Shell 1800 194 (260) Cast Iron Crosshead, Malleable Iron Forged Steel 480 (1575) 7, Precision Half-Shell 1500 168 (225)

Fuel
Fuel System Fuel type Fuel supply line inlet Natural gas fuel supply pressure, measured at the generator set fuel inlet downstream of any fuel system equipment accessories, kPa (oz./in.2) Particulate filter requirement, mm (in.) 60 Hz 2 NPT 50 Hz Natural Gas

1.25--5 (2.9--11.6) 0.05 (0.002)

Lubrication
Lubricating System Type Oil pan capacity, L (qt.) 50 Hz Oil pan capacity with filter, L (qt.) Oil filter: quantity, type Oil cooler Lubrication oil requirements 60 Hz 21 (22) 26 (28) 50 Hz 30 (32) 36 (38) Full Pressure

Exhaust
Exhaust System Exhaust flow at rated kW, m3/min. (cfm) Exhaust temperature at rated kW, dry exhaust, _C (_F) Maximum allowable back pressure, kPa (in. Hg) Exhaust outlet size at engine hookup, mm (in.) 60 Hz 42.5 (1500) 579 (1074) 39.4 (1390) 551 (1024)

2, Cartridge Water-Cooled 15W40 Mobil Delvac GEO or Exxon Estor

10.2 (3.0) 102 (4)

G4-49 (150RZD) 1/04g

Application Data
Cooling
Radiator System Ambient temperature, _C (_F) Engine jacket water capacity, L (gal.) Radiator system capacity, including engine, L (gal.) Engine jacket water flow, Lpm (gpm) Heat rejected to cooling water at rated kW, dry exhaust, kW (Btu/min.) Heat rejected to charge cooler at rated kW, dry exhaust, kW (Btu/min.) Water pump type Fan diameter, including blades, mm (in.) Fan, kWm (HP) Max. restriction of cooling air, intake and discharge side of radiator, kPa (in. H2O) 60 Hz 50 (122) 16.1 (4.25) 37.9 (10) 22.7 (6.0) 45.4 (12) 50 Hz

Controllers

284 (75) 95.6 (5440) 23.8 (1351) 787 (31) 16 (21) 100.4 (5710) 13.7 (780) 863 (34) 13 (17)

Decision-Makert 550 Controller Audiovisual annunciation with NFPA 110 Level 1 capability. Programmable microprocessor logic and digital display features. Generator safeguard circuit protection. 12- or 24-volt engine electrical system capability. Remote start, remote annunciation, and remote communication options. Refer to G6-46 for additional controller features and accessories.

Centrifugal

0.125 (0.5)

Operation Requirements
Air Requirements Radiator-cooled cooling air, m3/min. (scfm)* Combustion air, m3/min. (cfm) Heat rejected to ambient air: Engine, kW (Btu/min.) . . . . . . . . . . Generator, kW (Btu/min.) . . . . . . . . * Air density = 1.20 kg/m3 (0.075 lbm/ft3) 60 Hz 54 (1910) 42 (1480) 31 (1090) 20 (710) m3/hr. (cfh) at % load 49 (1740) 39 (1370) 29 (1020) 18 (640) 50 Hz 46 (1620) 39 (1370) 28 (1000) 23 (820) 43 (1520) 36 (1270) 27 (950) 21 (740) 45.8 (2607) 11.4 (650) 62.9 (3580) 12.8 (730) 60 Hz 362 (12800) 14.3 (505) 50 Hz 340 (12000) 12.5 (433) Decision-Makert 3+, 16-Light Controller Audiovisual annunciation with NFPA 110 Level 1 capability. Microprocessor logic, AC meters, and engine gauge features. 12- or 24-volt engine electrical system capability. Remote start, prime power, and remote annunciation options. Refer to G6-30 for additional controller features and accessories.

Fuel Consumption[ Natural Gas, 100% 75% 50% 25% Natural Gas, 100% 75% 50% 25% m3/hr. (cfh) at % load

Standby Ratings

Prime Ratings

[ Fuel consumption is based on 1015 Btu/standard cu. ft. natural gas.

G4-49 (150RZD) 1/04g

KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-565-3381, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KohlerPowerSystems.com

Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65)264-6422, Fax (65)264-6455

Standard Features and Accessories

Additional Standard Features
D D D D D Battery Rack and Cables Electronic, Isochronous Governor Integral Vibration Isolation Oil Drain Extension Operation and Installation Literature Controller - Common Failure Relay Kit - Communication Products and PC Software (Decision-Makert550 controller only) - Customer Connection Kit - Dry Contact Kit (isolated alarm) - Emergency Stop Kit, Local (standard on Decision-Makert550 controller) - Engine Prealarm Sender Kit - Extension Wiring Harness for Remote Mounting of Controller - FASTCHECKr Diagnostic Fault Detector - Prime Power Switch (Decision-Makert550 controller only) - Remote Annunciator Panel - Remote Audiovisual Alarm Panel - Remote Emergency Stop Kit - Remote Mounting Cable - Run Relay Kit Miscellaneous Accessories - _______________________________________________ - _______________________________________________ - _______________________________________________ - _______________________________________________ - _______________________________________________ - _______________________________________________ - _______________________________________________ - _______________________________________________ - _______________________________________________

Accessories
Enclosed Unit - Exhaust Silencer, Critical (50 Hz kit: PA-354258, 60 Hz kit: PA-324544) - Exhaust Silencer, Residential (50 Hz kit: PA-354257, 60 Hz kit: PA-324542) - Silencer Mounting Kit for Housing - Tail Pipe and Rain Cap Kit - Weather Housing (with roof-mounted silencer) Open Unit - Exhaust Silencer, Critical (kits: PA-343618, PA-354809) - Exhaust Silencer, Residential (50Hz kits: PA-354878, PA-354879) - Exhaust Silencer, Residential (60Hz kits: PA-343625, PA-343626) - Flexible Exhaust Connector, Stainless Steel Cooling System - Block Heater - Radiator Duct Flange Fuel System - Flexible Fuel Lines - Natural Gas Filter - Secondary Gas Solenoid Valve Electrical System - Battery - Battery Charger, Equalize/Float Type - Battery Heater Engine and Generator - Air Cleaner Restriction Indicator - Bus Bar Kits - CSA Certification - Current Transformer Kit - Generator Strip Heater - Line Circuit Breaker (NEMA1 enclosure) - Line Circuit Breaker with Shunt Trip (NEMA1 enclosure) - NFPA 110 Literature - Rated Power Factor Testing - Rodent Guards - Safeguard Breaker - Voltage Regulation, 1% - Voltage Regulator Sensing, Three-Phase Maintenance - General Maintenance Literature Kit - Maintenance Kit (includes air and oil filters) - Overhaul Literature Kit - Production Literature Kit

Dimensions and Weights

Overall Size, 60 Hz: 2921 x 1270 x 1975 (115.0 x 50.0 x 77.75) L x W x H, mm (in.): 50 Hz: 3061 x 1270 x 2012 (120.5 x 50.0 x 79.20) Weight (radiator model), wet, kg (lb.): 60 Hz: 2279 (5025) 50 Hz: 2471 (5448)

Note: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information.

DISTRIBUTED BY:

1996, 1997, 1999, 2000, 2001, 2003, 2004 by Kohler Co. All rights reserved. G4-49 (150RZD) 1/04g