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TSB EL012 05 LCC Laser Cruise Beam Alignment

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ELECTRICAL

Title:

EL012-05
REPAIR MANUAL SUPPLEMENT:
Technical Service LASER CRUISE CONTROL
BULLETIN BEAM AXIS ADJUSTMENT
Models:
November 1, 2005 ’05 – ’06 Avalon & ’04 – ’06 Sienna

Introduction When the laser cruise control sensor is removed from the vehicle for trouble diagnosis or
repair, it is necessary to adjust the laser beam axis after the operation. Use the following
procedure to perform laser cruise control beam axis adjustments.

Applicable S 2005 – 2006 model year Avalon vehicles.


Vehicles
S 2004 – 2006 model year Sienna vehicles.

Required ITEM
SPECIAL SERVICE TOOLS (SSTs) PART NUMBER QTY DRW**
SSTs NO.

Toyota Diagnostic Tester Kit*


NOTE:
1 S All components from this kit/set are required TOY220036 1 9
S 12 Megabyte Diagnostic Tester Program Card
(P/N 01002593–005) with version 13.1a Software
(or later) is required

CAN Interface Module Kit*


2 01002744 1 9
NOTE:
S All components from this kit/set are required

Laser Radar Adjusting Reflector*

3 09870–60000 1
NOTE:
S All components from this kit/set are required

* Essential SSTs.
** Refers to drawer number in SST Storage System.

NOTE:
Additional Diagnostic Tester Kits, CAN Interface Modules, Program Cards, or other
SSTs may be ordered by calling SPX/OTC at 1-800-933-8335.

Warranty OP CODE DESCRIPTION TIME OFP T1 T2


Information
N/A Not Applicable to Warranty – – – –

Toyota Supports ASE Certification Page 1 of 9


R/M SUPPLEMENT: LASER CRUISE CONTROL BEAM AXIS ADJUSTMENT – EL012-05 November 1, 2005

Required TOOLS & MATERIAL QUANTITY


Tools &
Standard Tape Measure (5 m/25 ft) 1
Material
String 10 m (33 ft) minimum
Sharp–pointed Weight 1
Black Cloth (as needed)

Adjustment
Procedure HINT:
S Since the laser sensor is installed in the bumper reinforcement, it is important that
the laser sensor, bumper reinforcement, etc., are installed properly.
S The sensor and bracket are a matched set and must be replaced as an assembly.
If the sensor is removed from the matched bracket, the adjustment may be affected.
S Please ensure that the battery is disconnected prior to laser radar sensor disconnect.

NOTE:
About 9 m (29.5 ft)
S Perform measurement indoors on
level ground and in front of a blank
wall. Park the vehicle at least 9 m About
3m
(29.5 ft) from the wall. When (10 ft)
performing adjustment outdoors,
make sure that it is NOT raining
or snowing.
Secure Distance of About 9 m (29.5 ft)
S Check that there are no reflective
materials in the surroundings or on
the ground. If you cannot secure a About 7 m (23 ft)
distance of about 9 m (29.5 ft) in front
of the vehicle, be sure to secure at
About
least 7 m (23 ft) from the vehicle and [A] 3m
cover the area marked [A] with a black (10 ft)
cloth. If NOT covered with a black
cloth, the laser sensor may detect
something other than the target and it
will fail to adjust properly.

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R/M SUPPLEMENT: LASER CRUISE CONTROL BEAM AXIS ADJUSTMENT – EL012-05 November 1, 2005

Adjustment 1. Preparation for Adjusting the Laser Beam Axis:


Procedure
(Continued) A. Adjust the tire pressure properly.
S Refer to the tire pressure information label located in the door jamb for proper
tire inflation or refer to the Owner’s Manual.
B. Luggage in the vehicle, such as in the trunk, should be unloaded.
C. Clean the light–luminous and light–receiving portions of the laser sensor.
D. Prepare a 10 m (33 ft) string, a string with a sharp–pointed weight, and a 5 m
(25 ft standard) tape measure.

2. Reflector (SST) Placement: Figure 1


A. Measure the height to the center
of the laser luminous portion, as
shown in the illustration.

X mm ( in.)

B. Adjust the center height of the


Figure 2
reflector 48 mm (1-7/8 in.) higher
than the measurement taken for
the center of the luminous portion SST P/N 09870–60000
of the laser sensor. Reflector

S SST P/N: 09870–60000

NOTE: Y mm ( in.)

Adjust the height as precisely


as possible.

Y = X mm ( in.) + 48 mm (1-7/8 in.)

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R/M SUPPLEMENT: LASER CRUISE CONTROL BEAM AXIS ADJUSTMENT – EL012-05 November 1, 2005

Adjustment C. From the center of the front and rear bumpers, hang down the sharp–pointed
Procedure weight and mark the center points of the vehicle on the ground (both front
(Continued) and rear).
D. Fix one end of the string to the rear center mark and adjust the other end so that
the string will line up with the front center mark of the vehicle. Make a mark 5 m
(16.5 ft) from the front of the vehicle where the string and the front vehicle center
mark intersect.

Figure 3

Adjust Center by Moving


String Right and Left
5 m (16.5 ft)

Lay String on Front


Center Mark

E. From the 5 m (16.5 ft) marked position, measure an offset distance (listed in table
below) to the right and place the reflector there.

NOTE:
Perform the reflector placement as precisely as possible.

Figure 4

Laser Sensor Position


Reflector Placement Point

5 m (16.5 ft)

* Refer to Table Below for Proper Offset Measurement

MODEL MODEL YEAR OFFSET DISTANCE

Avalon 2005 – 2006 471 mm (18.5 in.)


2004 – 2005 560 mm (22.5 in.)
Sienna
2006 443 mm (17.4 in.)

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R/M SUPPLEMENT: LASER CRUISE CONTROL BEAM AXIS ADJUSTMENT – EL012-05 November 1, 2005

Adjustment 3. Laser Cruise Flag (L/C Option


Procedure Figure 5
Flag) Setting:
(Continued)
A. Connect the Diagnostic Tester to FUNCTION SELECT FOR
DLC3 and turn the power ON. NORTH AMERICA
1: OBD/MOBD SELECT
B. Operate by following the screen 2: ENHANCED OBD II
menus and select “DATA LIST” 3: CARB OBD II
4: BREAK–OUT BOX
from the Laser Cruise Menu and 5: NVH
then press “ENTER.” 6: AUTOPROBE
7: 02 RPM CHECK
C. Review the Data List setting for 8: SNAPSHOT REVIEW
9: SETUP
“L/C OPTION FLAG.” 0: GAS ANALYSIS
D. If the “L/C OPTION FLAG” is set
to “YES”, please proceed to
step 4.
OBD/MOBD MENU
E. If the “L/C OPTION FLAG” is
1: CODES (ALL)
set to “NO,” perform the following 2: ENGINE AND ECT
option selection procedure: 3: AIR SUSPENSION
4: ABS / TRAC / VSC
a. Turn the ignition switch to the 5: LASER CRUISE SELECT
“ON” position. 6: AIR CONDITIONER
7: IMMOBILISER
b. Turn the cruise control switch 8: SRS AIRBAG
to the “ON” position. 9: OCCUPANT DETECT

c. Depress, and hold, the


brake pedal.
d. Cycle the cruise control switch
to the “Resume/Accel” DIAGNOSTIC MENU
LASER CRUISE
position 3 times within
1: DATA LIST SELECT
3 seconds. 2: DTC INFO
HINT: 4: SNAPSHOT
A beep sound should be heard from the 5: INITIALIZATION
6: BEAM AXIS ADJUST
vehicle when the L/C Option Flag
selection has been performed correctly.

F. Once the L/C Option Flag


selection has been performed
correctly, verify the Data List
ACCEL REQUEST . . . . . . . 0MPH/s
display shows the “L/C OPTION VEHICLE DISTANC . . . . . . . . 83.4FT
L/C OPTION FLAG . . . . . . . . . YES SELECT
FLAG” set to “YES.” DISTANCE TIME . . . . . . . . . . LONG
O/D CUT RQST . . . . . . . . NOT REQ
3RD SHIFT DOWN . . . . . NOT REQ
4TH SHIFT DOWN . . . . . . NOT REQ
NOTE: ALARM RQST . . . . . . . . . NOT REQ
S If the L/C Option Flag is NOT set to THROTTLE CLOSE . . . . . NOT REQ
BRAKE CTRL RQST . . . . NOT REQ
TARG DECL SLOPE . . . . NOT REQ
“YES” in the Data List after VEHICLE SPD . . . . . . . . . . . . . 0MPH
performing the L/C Option Flag MEMORY SPD . . . . . . . . . . . . 0MPH
RQST TORQUE . . . . . . . . . . . 3.2Nm
selection procedure and the beep is CRUISE CONTROL . . . . . . . . . . OFF
MAIN SW (MAIN) . . . . . . . . . . . OFF
heard, perform the “INITIALIZATION”
option from the “LASER CRUISE”
menu on the Diagnostic Tester.
S Once the Diagnostic Tester has
completed the initialization
procedure, perform the L/C Option
Flag selection procedure again as
indicated above.

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R/M SUPPLEMENT: LASER CRUISE CONTROL BEAM AXIS ADJUSTMENT – EL012-05 November 1, 2005

Adjustment 4. Laser Beam Axis Adjustment: Figure 6


Procedure
(Continued) A. Turn the headlight switch to the
“OFF” position. FUNCTION SELECT FOR
NORTH AMERICA
B. Turn the ignition switch to “ON.” 1: OBD/MOBD SELECT
2: ENHANCED OBD II
C. Push the cruise control main 3: CARB OBD II
4: BREAK–OUT BOX
switch button “ON.” 5: NVH
6: AUTOPROBE
D. Connect the Diagnostic Tester to 7: 02 RPM CHECK
8: SNAPSHOT REVIEW
DLC3 and turn the power ON. 9: SETUP
0: GAS ANALYSIS
E. Operate by following the screen
menus shown, select “BEAM
AXIS ADJUST” from the
“LASER CRUISE” menu, and OBD/MOBD MENU
then press “ENTER.” 1: CODES (ALL)
2: ENGINE AND ECT
3: AIR SUSPENSION
NOTE: 4: ABS / TRAC / VSC
5: LASER CRUISE SELECT
The headlight switch must be in the 6: AIR CONDITIONER
“OFF” position before performing 7: IMMOBILISER
8: SRS AIRBAG
beam axis adjustment. If the light 9: OCCUPANT DETECT
switch is in the TAIL, HEADLIGHT or
“AUTO” position, the beam axis
adjustment may fail.
DIAGNOSTIC MENU
LASER CRUISE
1: DATA LIST
2: DTC INFO

4: SNAPSHOT
5: INITIALIZATION
6: BEAM AXIS ADJUST SELECT

(Continued)

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R/M SUPPLEMENT: LASER CRUISE CONTROL BEAM AXIS ADJUSTMENT – EL012-05 November 1, 2005

Adjustment
Procedure Figure 6 (Continued)
(Continued)

AVALON SIENNA

NOTICE NOTICE

This function adjusts This function is only


the divergence of the Laser for displaying
Beam Axis automatically. the divergence of the
Laser Beam Axis.

PRESS PRESS
PRESS [ENTER] “ENTER” PRESS [ENTER] “ENTER”

CONDITION

CRUISE indicator is ON.

PRESS
PRESS [ENTER] “ENTER”

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R/M SUPPLEMENT: LASER CRUISE CONTROL BEAM AXIS ADJUSTMENT – EL012-05 November 1, 2005

Adjustment F. Confirm the current value of the Figure 7


Procedure laser beam divergence angles.
(Continued)
LASER CRUISE
NOTE: DIVERGENCE DATA
The default reading is “6.3” when the *1 *3
reflector is out of range. UPPER/LOWER SIDE: 0.5 DEG
*2 *3
G. Move the reflector either to the LEFT/RIGHT SIDE: 0.2 DEG

right or left by approximately


100 mm (4 in.), and check that PRESS [ENTER]
both the “UPPER/LOWER SIDE”
and the “LEFT/RIGHT SIDE” *1: Either UPPER or LOWER is indicated.
values are changing. *2: Either LEFT or RIGHT is indicated.
*3: Value between 0.0 and 6.3 is indicated.
NOTE:
When the angle values do NOT change:
S It is possible that the direction of the
laser radar sensor is greatly off target
and that the laser radar sensor is
aiming at something different.
S Check the installation condition of
the laser radar sensor and bumper
reinforcement. Frontal damage to the
vehicle may affect the aiming of
the sensor.
S Move the reflector closer to the
vehicle and from left to right until the
angle values begin to fluctuate. Note
the position in which the angle values
began to fluctuate and recheck the
installation of the laser radar sensor.

H. Return the reflector to the Figure 8


previously measured position and
read the current angle. The angle
LASER CRUISE
values should be within the DIVERGENCE DATA
standard values listed below.
UPPER SIDE: 0.0 DEG
LOWER
Standard Values for Divergence: LEFT SIDE: 0.0 DEG
RIGHT

UPPER/LOWER SIDE Below 2 degrees


RIGHT/LEFT SIDE Below 4 degrees PRESS [ENTER]

NOTE:
If any value is out of the range,
check the installation condition of
the bumper reinforcement, laser
sensor bracket, etc., as it cannot be
adjusted automatically.

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R/M SUPPLEMENT: LASER CRUISE CONTROL BEAM AXIS ADJUSTMENT – EL012-05 November 1, 2005

Adjustment I. Turn the headlight dimmer switch


Procedure Figure 9
from the “OFF” position to the
(Continued) TAIL position (e.g., parking, tail, Turn Switch to
TAIL Position
license plate, side marker, and
instrument panel lights) while the
“LASER CRUISE DIVERGENCE
DATA” screen is still shown on the
Diagnostic Tester. (Beam axis
adjustment will be performed
automatically.)
J. When the adjustment is
(Avalon Shown for EXAMPLE ONLY)
completed, the “UPPER/LOWER
SIDE” and “RIGHT/LEFT SIDE”
indicators show “0°” and the
system beeps for 10 seconds.
During this time, “UPPER” and
“LOWER” flash alternately on the
screen and “LEFT” and “RIGHT”
flash alternately on the screen.

NOTE:
If the angle indicators do NOT show
“0°” and the system beep is NOT
heard, verify that the current
divergence angles are within the
Standard Values for Divergence listed
in the table in step 4H. If value is out of
range, go to step 1 and repeat the
adjustment procedure.

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