Sharma 2017
Sharma 2017
Sharma 2017
PII: S2215-017X(17)30041-3
DOI: http://dx.doi.org/doi:10.1016/j.btre.2017.06.001
Reference: BTRE 202
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Please cite this article as: Archita Sharma, Shailendra Kumar Arya, Hydrogen
from Algal Biomass: A review of Production process, Biotechnology
Reportshttp://dx.doi.org/10.1016/j.btre.2017.06.001
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Hydrogen from Algal Biomass: A review of Production process
Highlights:
Biofuel alternatives.
Algal biomass: Importance and need.
Biohydrogen Production Processes.
Microorganisms involved in biohydrogen production processes.
Immobilization methods.
Bioreactors suitable for biohydrogen production process.
ABSTRACT:
Multifariousness of biofuel sources has marked an edge to an imperative energy issue.
Production of hydrogen from microalgae has been gathering much contemplation right away.
But, mercantile production of microalgae biofuels considering bio-hydrogen is still not
practicable because of low biomass concentration and costly down streaming processes. This
review has taken up the hydrogen production by microalgae. Biofuels are the up and coming
alternative to exhaustible, environmentally and unsafe fossil fuels. Algal biomass has been
considered as an enticing raw material for biofuel production, these days photobioreactors and
open-air systems are being used for hydrogen production from algal biomass. The formers allow
the careful cultivation control whereas the latter ones are cheaper and simpler. A contemporary,
encouraging optimization access has been included called algal cell immobilization on various
matrixes which has resulted in marked increase in the productivity per volume of a reactor and
addition of the hydrogen-production phase.
INTRODUCTION:
Forthwith, the world is bearing the challenges of high energy demands as well as
escalating fuel prices because of breakneck growth of world population and hasty
industrialization. So there is a need of an hour to cope up with such challenges and for this
researchers are now paying much appreciable attention by recommending sustainable and cost-
effective methods for energy production [1, 2]. Fossil fuels are associated with the environmental
pollution and thus, more efforts have been evolved in renewable energy sources being economic
and environmental friendly [2]. Governments are now proactive in addressing secured supply of
raw materials with limiting climate change and many potential candidate fuels have been studied
in the energy area, subsequently [3,4]. Biomass is one of the most encouraging renewable
resources being used to bring about different types of biofuels, serving as biodiesel, bioethanol,
biogas and biohydrogen. Energy from biomass would contribute to a stable energy supply and to
local society due to an increase in commercial activities [5]. Biomass can be derived from
cultivation of dedicated energy crops; by harvesting forestry and other plant residues; and from
biomass wastes [6]. Hydrogen is extensively being seen as a clean fuel, environmentally safe,
renewable energy resource and an excellent substitute of fossil fuels and a potential candidate
with highest energy density with many of the technical, socio-economic and environmental
benefits to its credence among all other known fuels (143 GJ per tonne) and is the only
acknowledged fuel that does not produce carbon dioxide as a by-product when used in fuel cells
for electricity generation [2, 6]. The bulkiest users of hydrogen are the fertilizer and petroleum
industries with approximately 50% and 37% respectively [6]. Hydrogen production has been
determined only at the laboratory scale with yield still low for commercial application and so, the
optimization of design and operating parameters for maximum hydrogen production is a must
step while addressing the subject of hydrogen production rate. The optimization basically counts
on the microalgae strain along with the available growth conditions [7]. For biofuels to be
broadly authorized in the energy merchandise, spotlight must be on acclimatizing and improving
photosynthetic organisms for biofuel production [8].
By the time mentioned, the sucrose and starch crops, for instance, sugarcane and corn as
well as lignocellulosic materials like rice straw and switchgrass are being used as biofuel
feedstock’s. But, high cost in the hydrolysis of lignocellulosic materials is a matter of concern.
Sugars come in several forms, containing approximately four calories per gram. Simple sugars
like monosaccharides like glucose, fructose and galactose. Biohydrogen production offers a
sustainable alternate and by utilizing renewable carbon sources can be considered as carbon
dioxide offset. This can utilize various carbon sources including wastewater. Glucose, sucrose
are readily degradable and hence preferred as model substrates for hydrogen production. Because
of complex composition and polymeric structure complex carbon must released or converted to
simple sugars. Complex polymer consists of tightly bound lignin, cellulose and hemicelluloses.
Cellulose and hemicelluloses can be degraded under same conditions and add up the cost factor
which is a matter of concern [2, 9]. A lot of microorganisms are involved in the production of
biofuels like hydrogen, but most accepted are cyanobacteria and green microalgae freshly
considered as third generation feedstock’s being more efficient at converting sunlight into the
chemical energy and require a smaller footprint and less water for cultivation [7, 10, 11].
Diverse pretreatment methods and physic-chemical pretreatments have been revised for
the hydrogen production. It is necessary step to breach the algal cell wall along with the complex
carbohydrate to release simple sugars. Pretreatment methods such as physical (sonication,
milling, grinding, pyrolysis), chemical (acid, alkali, thermal) and biological methods (enzymatic)
is being employed to break algal cell wall, to hydrolyze the complex carbohydrates and to release
fermentable sugars [9].
An immobilized cell means a cell by natural or artificial paths is being prevented
independent movement from its neighbouring environment to all parts of the system which is
under consideration [12]. Basically, there are six different types of cell immobilization methods.
They are covalent coupling, affinity immobilization, adsorption, confinement in the liquid-liquid
emulsion, capture behind semi-permeable membrane and entrapment. Utilization of
immobilization technique contributes more resilience while designing a reactor comparing
conventional suspension systems. Furthermore, increase in cell density, increase in cell wall
permeability, no washout of cells and better system stability are certain additional merits of cell
immobilization technique. Out of all, entrapment of cell within polymeric matrices and self
adhesive attachment of cells onto surfaces of solid support are usually more common. Important
criteria for successful entrapment are to set algal cells from within their partition, while pores
inside gel matrix allow diffusion of substrates and metabolic products towards and from cells
[13].
In these, bioreactors which are being considered for hydrogen production from algal
biomass are matter of concern. Biohydrogen production by microorganisms has attracted our
increasing worldwide attention, having its potential for inexhaustible, low-cost and a renewable
source of energy. They are categorically pre-requisite for large scale hydrogen production by
microorganisms. Certain microorganisms have been evolved for hydrogen production either
from organic materials like sugar or biomass. Bioreactors are closed systems that have varied
size from the small (5 mL to 10 mL) to the larger scale or more than 500,000 L industrial scale.
Photobioreactors are made up of an array of tubes, tanks bags, where photosynthetic
microorganisms including algae are being cultivated and later monitored as light is the essential
component for growing photosynthetic microorganisms. Bioreactors that have been mentioned
later in this are photobioreactors, continuous stirred tank reactor (CSTR), fixed bed bioreactors,
membrane bioreactors, multi-stage bioreactors and hybrid bioreactors [69].
HYDROGEN PRODUCTION:
PRINCIPLE:
Hydrogen makes up about three quarters of all matter and thus the most plentiful element
of universe. Compelling hydrogen sources includes fossil fuels (95-99%) and water [14].
Dealing with future hydrogen demands independent of fossil fuels, it is necessary to appreciate
all available renewable resources [15].
The classical methods for hydrogen production consists of steam reforming of natural
gases, coal gasification and electrolysis of water are energy intensive processes that requires
high temperatures (>840 degree celsius) and are not environmental friendly as such. Electrolysis
of water being the cleanest technology for hydrogen production, can only used in sectors with
cheap electricity as adds up to 80% of the operating cost [3]. Figure 1 explains hydrogen
production processes with examples.
MECHANISM:
With the noteworthy merits, the low production rates, low substrate conversion
efficiencies are certain practical hindrances need to overcome for the successful hydrogen
production.
Direct photolysis:
There is a dissociation of water into hydrogen and oxygen in the presence of light, that is,
H2O → H2 + ½O2 [16, 17]. Green microalgae can use light to carry out photosynthesis as they
possess chlorophyll a and the photosynthetic systems: Photosystem (PS) II and Photosystem (PS)
I, respectively [18, 19]. Disadvantages are the enzyme hydrogenase is very sensitive to oxygen
so when a certain amount of oxygen is present, will inhibit hydrogenase activity and will stop it
from producing hydrogen. Also, it requires high intensity of light. The advantages include
tenfold more solar conversion in green microalgae.
Indirect Photolysis:
There is two step processes, firstly there is a splitting of water molecules in the presence
of sunlight and protons and oxygen is formed. Secondly carbon dioxide fixation occurs storage
carbohydrate is being produced, followed by the production of hydrogen gas by hydrogenase
[20].
Dark Fermentation:
Hydrogen production in a dark environment without the presence of sunlight, water and
oxygen. Fermentative microorganisms hydrolyze complex organic polymers to monomers that
are further converted to a mixture of lower molecular weight organic acids and alcohols by
necessary hydrogen producing bacteria [24 - 26]. Advantages consist of use of a variety of
carbon sources and production of hydrogen without light. It produces valuable by-products like
butyric acid, lactic acid and acetic acid etc. Disadvantages are relatively lower hydrogen yields.
Also the product gas mixture contains carbon dioxide which has to be separated [3]. Figure 2
explains different types of microorganisms capable of dark fermentation with examples.
Photo-fermentation:
It is a fermentative conversion of organic substrates into hydrogen and carbon dioxide by use
of sunlight as an energy source.
CH3COOH + 2H2O + light → 4H2 + 2CO2
Using light as the energy source, the organic acid substrates are oxidized using the
tricarboxylic acid cycle (TCA), producing electrons, protons and carbon dioxide. Example
includes purple non sulfur bacteria (PNS) [11, 17]. Advantages in removal of environmental
pollutants, use of industrial waste and use of organic acids produced from dark fermentation.
Disadvantages are need to nitrogen limit condition and pretreatment of industrial effluent as it
may be toxic [23].
MICRORGANISMS:
Algae are the association of organisms similar in their morphological and physiological
features, that is, ability of photoautotrophic metabolic pathways, exists predominantly in water
etc. Microalgae can fix carbon dioxide from the atmosphere and with this fact; they are
positively characterized in terms of biomass cultivation convenience [29].
Over 40,000 species of algae have been described, and this is likely only a small fraction
of the total number of available species. The U.S. Department of Energy’s Aquatic Species
Program analyzed approximately 3,000 different microalgae for their potential to produce
biofuels [30]. Table 1 explains numerous microorganisms involved in hydrogen production from
algal biomass with their processes.
Culture conditions:
Inescapably, accomplishments of hydrogen-producing bioreactor systems are governed
by various factors like:
pH:
pH has been sanctioned as one of the most important environmental factors that affects
metabolic pathways and yields hydrogen. Comparative studies have shown that the ideal pH
range should be around 5.2 and 6.0 [39, 40]. The effect of pH in a CSTR must be in the range of
4.0–7.0, optimum at a pH of 5.5 [41].
It has been observed hydrogen production from glucose using continuous cultures under
identical conditions except pH values, and concluded that higher hydrogen yield and production
rate are attained at a pH of 5.7 compared with pH 6.4 [6]. More emphasis was on the maximum
hydrogen yield which was achieved only when microbial reactions followed an ethanol
fermentation type that occurred at a pH of about 4.5 [42].
Hydraulic retention time (HRT):
Hydraulic retention time is required to prefer microbial populations with growth rates
being able to catch up with mechanical dilution set up by continuous volumetric flow. It was
found that shortening the hydraulic retention time from 8 hours to 6 hours would reduce
microbial diversity leading to an increase in the hydrogen yield. [43].
It was found that the methane concentration ranged between 0.0011 and 0.0058 mol l-1 at
low dilution rates (D = 0.002 – 0.0167 h-1) was hardly measureable at higher dilutions (D >
0.075 h-1), indicating negligible methanogenic activity at high dilution rates. This means that
hydraulic retention time is capable of inhibiting or terminating methanogenesis in hydrogen
production via anaerobic fermentation [44].
Nutrients:
For accessing optimal cell cultivation and hydrogen production nitrogen, phosphate and
other inorganic trace minerals are imperative supplements for carbohydrate based feedstocks.
Organic nitrogen is more favourable compared to inorganic one. Phosphate is required for
optimal hydrogen production. The elements like Mg, Na, Zn and Fe are crucial supplements and
have suggested an optimum nutrient formulation. Iron is of utmost importance in the enzymatic
activity of hydrogen production that is [NiFe]-hydrogenases, [FeFe]-hydrogenases, and [Fe]-
hydrogenase [47- 54].
The apical level production from sweet potato starch residue by a repeated batch culture
containing C. butyricum IFO13949 when 1.0% polypepton was added as nitrogen source was
reported. In contradiction, addition of urea (NH4)2SO4 or NH4Cl resulted in the absence of
hydrogen evolution by the same culture [47].
Temperature:
Microbes are competent in a temperature range of 15–85 degree celsius but may vary
under temperatures from 15 to 34 degree celsius for mixed cultures [6, 27].
It has been considered that the hydrogen production capacity of a mixed culture under
varying temperatures from 15 to 34 degree celsius and found that hydrogen yield and specific
hydrogen production rate increased with temperature, achieving respective maximum values of
359 mmol l-1d-1 and 1.42 mol H2 mol-1 glucose at 30–34 degree celsius and 28–32 degree celsius
respectively [6].
Substrate concentration
This factor, moreover, has been a point of debate. Recent studies have found that
hydrogen yield to increase with increasing glucose concentration [55]. Along with substrate
concentration other operating conditions like hydraulic retention time, composition of microbial
cultures also affects the same [56, 57].
It was found that hydrogen yield to increase with increasing glucose concentration from
10 to 35 g l-1at a hydraulic retention time of 12 hours [58] when in fact it was investigated that
there is continuous hydrogen production at 12 hours hydraulic retention time on 10–50 g l-1
sucrose and found that the hydrogen yield decreased from 1.7 ± 0.2 mol H2 mol-1 hexose added
at 10 g l-1 sucrose to 0.8 ± 0.1 mol H2 mol l-1 hexose added at 50 g l-1 [58]. These considerations
indicated that besides substrate concentration conditions as in hydraulic retention time and
composition of microbial cultures also influences hydrogen production.
Seed culture:
Clostridium and Enterobacter are extensively used as inoculums for fermentative
hydrogen production [59]. A lot of studies have shown that using pure cultures of bacteria for
fermentative hydrogen production were conducted in batch mode and used glucose as substrate
[60, 61]. Mixed bacterial cultures from anaerobic sludge, compost and soil is used as inoculums
for fermentative hydrogen production.
Feedstock:
Simple sugars such as glucose, sucrose and lactose being biodegradable are preferred as
model substrates for hydrogen production. But, the costs for pure carbohydrate sources are high
on practical-scale production that is feasible on renewable and low cost sources [62 - 65].
IMMOBILIZATION:
The usefulness of microalgae in biotechnology has been heightened in fresh years. These
organisms being involved in food, cosmetic, aquaculture, pharmaceutical industries and various
other industries but small size poses an obstacle in the biotechnological applications. Cell
immobilization techniques have been refined to solve above mentioned complications [4].
Immobilized algae have been used for biomass obtain and macronutrient removal. The extremely
high accumulation capacity of some of these organisms for potentially dangerous substances has
been also exploited for bioremediation techniques applied on polluted waters (especially
involving metals [67].
Environmental benefits of immobilized algal cells are not confined to pollutant removal
level only. These techniques have been currently being used in the area of toxicity measurement
experiments. Utmost, the immobilization techniques being devised for microorganisms in
general can also be applied for microalgae, with the check of light transmission if living cells are
intended to be immobilized [68]. Table 2 give examples of immobilization method and their
matrix uses.
BIOREACTOR:
Traditional industrial methods are quite costly. It is imaginable to design bioreactors on
large scale using microorganisms as bioreactors are categorically a pre-requisite for large-scale
hydrogen production by microorganisms [78].
Photo-bioreactors:
Design depends on microbiological processes linked with microalgae or cyanobacteria.
With differing photochemical efficiency, absorption coefficient and size, the light regime
including light and dark cycles is hypothetically is much more determining than biological
factors [71]. Therefore, productivity of a photo-bioreactor is light-dependent with large surface
to volume ratio as a pre-requisite. Photo-bioreactors have been designed in such a way to access
an economical, rapid multiplication and high density of the microalgae culture [66, 80, 81].
Fixed-bed bioreactor:
This is negotiated with support carriers packed within the tank. The hydraulic mixing
regime is less turbulent comparing with the continuous stirred tank reactor with a consequence of
higher mass transfer resistance along with lowered rates of substrate conversion and hydrogen
production. High hydrogen yield could not be cultivated persistently in a fixed-bed reactor as pH
gradient distribution along the reactor column will cause a heterogeneous distribution of
microbial activity. So, to overcome this, recirculation flow was recommended [43, 82].
Membrane bioreactor:
Membrane bioreactor (MBR) is basically used to control biomass concentration. MBR
did not exhibit superiority other high-rate hydrogen production systems. Membrane fouling and
high operating cost also limit the use of membrane bioreactor process in bio hydrogen
fermentation [68].
Multi-stage bioreactors:
Multi-stage bioreactors consisting of three four stages have been prospective to maximize
the production from the substrate [66, 75]. Sunlight is first percolated via the first stage called
direct photolysis reactor where the visible light will be exploited by blue green algae whereas the
unfiltered infrared light is used by photo-synthetic microbes in the second stage called photo-
fermentative reactor. The effluent from the second stage along with feedstock is stuffed into a
third stage called dark fermentation reactor where the bacteria convert the substrate to hydrogen
and organic acids. The fourth stage is the use of a MEC which uses organic acids being
generated from the dark fermentation under light-independent process. So it can be regulated
during night or in low light condition [76]. Figure 3 explains the setup of multi-stage bioreactor
system.
Hybrid bioreactors:
Principle of the hybrid two-stage bioreactors is bio fermentation of substrate to hydrogen
and organic acids that takes place in a conventional reactor in a primary stage of process, and
other gaseous energy in the mode of methane or hydrogen that is being extricated from the
second stage. While optimizing gas production, a different reactor for the second stage is being
operated under different conditions like higher pH and longer hydraulic retention times and is
later is applied. Non-sulphur photosynthetic microbes are capable of converting organic acids to
hydrogen. Combination of dark and photo-fermentation in a hybrid two-stage system can be
helpful in improving the overall hydrogen yield. The synergism lies in the maximal pursuit of the
substrate due to improved thermodynamics. In the first stage, the biomass is fermented to
acetate, carbon dioxide and hydrogen in a thermophilic dark fermentation and in the second stage
photobioreactor, acetate is converted into hydrogen and carbon dioxide [69, 83].
CONCLUSION
The fossil fuel holds back the dearth towards the 21st century due to increase in energy
demand and increase in greenhouse gas emission makes it important to develop alternative
energy carriers that are renewable, clean and environmentally friendly. Hydrogen holds a
promising role as a future fuel and renewable energy source whereas the current classical
methods of producing hydrogen are energy intensive, costly and are not environmentally
friendly. Major technical objection in accomplishing practical applications of bio-hydrogen
includes lowering the cost of production, delivery, storage, conversion and practical applications.
Other objection of the bio-hydrogen production is unstable hydrogen production that possibly
attributes towards the metabolic shift of hydrogen producing organisms. The optimization of key
experimental factors, genetic modification and metabolic engineering of microalgae are the
eventual approaches that make hydrogen production cost-effective and sustainable. The marine
algae are considered an important biomass source; however, their utilization as an energy source
is still quite low. Large number of diverse works is carried out in this area which indicates that
currently algal energy is intensively developing in all directions: increase in growth rate,
improving of harvesting methods, the genetic engineering of crops, optimization of chemical and
thermal methods for producing biofuels due to the urgency of the energy problem: the
environmental risks are associated with the use of fossil fuels and disadvantages of first and
second generation biofuels. But a lot of work on improving of algae cultivation and processing
mechanisms is being done to safeguard commercialization of microalgal biofuels. Jeopardy of
undesirable mutations is mitigated with cell immobilization. Genetic alterations of immobilized
microalgae could also help in improving hydrogen generation processes. The leakage
complication is of utmost concern in cell immobilization as it forestalls the fundamental
objective of demarcating viable cells in a circumscribed matrix. Research efforts have been
concentrated around the design of photobioreactors with the incorporation green algae and
cyanobacteria. The traditional industrial methods of hydrogen production are quite costly and the
problem is to find a cheaper and easiest way for production of hydrogen.
Conflict of Interest
The authors with listed names are immediately certify that they have no affiliations with or
involvement in any organization or entity with any financial interest or non- financial interest in
the subject matter mentioned above.
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Fig.1: Hydrogen production methods
MESOPHILLIC THERMOPHILLIC
MICRORGANSMS MICRORGANISM
CLOSTRIDIUM THERMOTOGA
BUTYLICIUM RAEOPLANTIA