DX80G2M6S P8
DX80G2M6S P8
DX80G2M6S P8
For additional information, updated documentation, and accessories, refer to Banner Engineering's website, www.bannerengineer-
ing.com/surecross.
DX80...C (IP20; NEMA 1) models are also available. To order this model with an IP20 housing, add a C to
the end of the model number: DX80G9M6S-P8C.
Gateway
more Nodes. Devices ship with factory-defined discrete, analog, or a
mix of discrete and analog inputs and outputs.
The SureCross® Performance network is a deterministic system—the
network identifies when the radio signal is lost and drives relevant
Node
outputs to user-defined conditions. After the radio signal is reac-
quired, the network returns to normal operation.
For additional information, including installation and setup, weatherproofing, device menu maps, troubleshooting, and a list of accesso-
ries, refer to one of the following product manuals.
2 www.bannerengineering.com - tel: 763-544-3164 P/N 158214_web
Rev. C
SureCross Performance Gateway
1. Unscrew the four screws that mount the cover to the bottom housing.
2. Remove the cover from the housing without damaging the ribbon cable or the pins the cable plugs into.
3. Gently unplug the ribbon cable from the board mounted into the bottom housing.
4. Remove the black cover plate from the bottom of the device's cover.
The DIP switches are located behind the rotary dials.
After making the necessary changes to the DIP switches, place the black cover plate back into position and
gently push into place. Plug the ribbon cable in after verifying that the blocked hole lines up with the missing
pin. Mount the cover back onto the housing.
Switches
Device Settings 1 2 3 4 5 6 7 8
6 inputs, 6 outputs (non bit-packed) ON ON OFF ON
8 bit-packed inputs, 4 non bit-packed outputs ON ON ON OFF
4 non bit-packed inputs, 8 bit-packed outputs ON ON ON ON
* Default configuration
For the 6 IN/6 OUT non bit-packed configuration, the discrete INs use I/O points 1 through 6 and the discrete OUTs use I/O points 9
through 14. For the 8 bit-packed IN/4 non bit-packed OUT configuration, all discrete INs use I/O point 1 and the discrete OUTs use I/O
points 9 through 12. For the 4 non bit-packed IN/8 bit-packed output configuration, the discrete INs use I/O points 1 through 4 and all bit-
packed outputs use I/O point 9.
Modbus/UCT Configured or DIP Switch Configured for I/O Configuration
In the OFF position, this device is configured for six discrete inputs and six discrete outputs (non-bit packed) for products built after May
2011. For products built before May 2011, this default position configures the device for 12 inputs and zero outputs (bit packed). In the
OFF position, users can send commands directly from the host system to the devices to select custom I/O configuration. Users may also
use the User Configuration Tool (UCT) to write custom configuration
In the ON position, use DIP switches 5 through 8 to select one of the pre-programmed discrete I/O configurations shown in the DIP
Switch Settings table.
Transmit Power Levels
The 900 MHz radios can be operated at 1 watt (30 dBm) or 250 mW (24 dBm). While the radios operate in 1 Watt mode, they cannot
communicate with 150 mW DX80 radio devices. To communicate with the 150 mW radio models, operate this radio in 250 mW mode.
For 2.4 GHz radios, this DIP switch is disabled. The transmit power for 2.4 GHz is fixed at about 100 mW EIRP (18 dBm), making the 2.4
GHz Performance models automatically compatible with the DX80 2.4 GHz models.
User Defined Configuration of Discrete I/O on the 12 I/O Devices
The 12 I/O device can be configured into any combination of 12 discrete inputs or outputs. Inputs are stored in a bit packed form in I/O
point 1, device register 1. Outputs are stored in a bit packed form in I/O point 9, device register 9. (See Modbus Register Block table on
previous page.)
Defining Inputs and Outputs
To define which of the 12 I/O points are inputs, adjust the bit field stored as I/O 1’s threshold parameter [15:0]. Set bit 0 of the 16-bit
parameter data word to define I/O 1 as an input, set bit 1 to define I/O 2 as an input, et cetera. Each bit position of the parameter is
associated to a I/O point. In the example below, the first five I/O points are defined as inputs.
Input Param- Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
eter
Input Point # 12 11 10 9 8 7 6 5 4 3 2 1
Parameter 0 0 0 0 0 0 0 1 1 1 1 1
Data
Define outputs the same way by adjusting the bit field stored in I/O 9's threshold parameter [15:0]. Verify the bit pattern for outputs does
not overlap the input pattern. In the example below, I/O points 6-12 are set as outputs.
Input Param- Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
eter
Input Point # 12 11 10 9 8 7 6 5 4 3 2 1
Parameter 1 1 1 1 1 1 1 0 0 0 0 0
Data
For inputs, the first I/O point selected as an input is placed in bit position 0 in register 1. The second input point is in bit position 1, et
cetera. Likewise, for outputs, the first I/O point selected as an output is placed in bit position 0 in register 9, the second input point is in bit
position 2. The bit-packed values are stored in right-justified format.
To define which of the 12 I/O points are outputs for the selected device, adjust the threshold parameter for I/O point 9. In the example
below, bits 11 through 5 are used to set seven outputs (1111 1110 0000 = 0x0FE0 = 4064)
2 1 Brown 10 to 30V dc
2 White RS485 / D1 / B / +
3 1 3 Blue dc common (GND)
5
4 Black RS485 / D0 / A / –
4
5 Gray Comms Gnd
DX80...C Wiring
Wiring power to the DX80...C models varies depending the power requirements of the model. Connecting dc power to the communication
pins (Tx/Rx) causes permanent damage. For FlexPower devices, do not apply more than 5.5V to the B+ terminal.
Terminal Label Gateway, DX85 10 to 30V dc Powered Nodes Battery Powered Nodes
V+ 10 to 30V dc 10 to 30V dc
Tx/+ RS485 / D1 / B / +
V- dc common (GND) dc common (GND) dc common (GND)
Rx/- RS485 / D0 / A / -
B+ 3.6 to 5.5V dc
IOx. Input or output (depending on configuration) RX/-. Serial comms line for Gateways and DX85s only. No con-
GND. Ground/dc common connection. nection for Nodes.
PWR. Power, 10 to 30V dc power connection. TX/+. Serial comms line for Gateways and DX85s only. No con-
nection for Nodes
V+. Power, 10 to 30V dc power connection.
V-. Ground/dc common connection.
When using the DIP switches to configure the input and output selection, wire the inputs beginning with IO1. After all inputs are wired,
begin using the remaining IOx as outputs. For example, if you are using 10 inputs and 2 outputs, use terminals IO1 through 10 for the
inputs and terminals IO 11 and 12 for the outputs.
6 www.bannerengineering.com - tel: 763-544-3164 P/N 158214_web
Rev. C
SureCross Performance Gateway
For the default configuration of 6 IN and 6 OUT, use IO 1 through 6 to wire the inputs and IO 7 through 12 to wire the outputs.
Discrete Input Wiring for PNP Sensors Discrete Output Wiring (PNP)
10-30V dc PWR PWR
The DIx and DOx of these wiring diagrams
DOx
10-30V dc
correspond to the IOx on the terminal
DIx Load
GND
block.
dc common
Device Error
(flashing red) (flashing red)
Modbus Communication Active
(flashing yellow)
Modbus Communication Error
(flashing red)
For Gateway and Ethernet Bridge systems, active Modbus communication refers to the communication between the Gateway and the
Ethernet Bridge. For GatewayPro systems, the Modbus communication LEDs refer to the communication internal to the GatewayPro. For
Gateway only systems, the Modbus communication LEDs refer to the communication between the Gateway and its host system (if appli-
cable).
I/O Modbus Holding Register I/O Type Holding Register Terminal Block
I/O Range
Point Representation Labels
Gateway or Any Node Min. Max. Min. Max.
DX85 Value Value (Dec.) (Dec.)
15 15 15 + (Node# × 16) Control Message
16 16 16 + (Node# × 16) Reserved
Specifications
Radio General
Radio Range Power*
900 MHz (1 Watt): Up to 9.6 kilometers (6 miles) Requirements: +10 to 30V dc (Outside the USA: +12 to
2.4 GHz: Up to 3.2 kilometers (2 miles) 24V dc, ±10%). (See UL section below for any applica-
Radio Transmit Power ble UL specifications)
900 MHz (1 Watt): 30 dBm (1 W) conducted (up to 36 900 MHz Consumption: Maximum current draw is <100
dBm EIRP) mA and typical current draw is <50 mA at 24V dc. (2.4
2.4 GHz: 18 dBm (65 mW) conducted, less than or GHz consumption is less.)
equal to 20 dBm (100 mW) EIRP Housing
900 MHz Compliance (1 Watt Radios) Polycarbonate housing and rotary dial cover; polyester
FCC ID UE3RM1809: This device complies with FCC labels; EDPM rubber cover gasket; nitrile rubber, non-
Part 15, Subpart C, 15.247 sulphur cured button covers
IC: 7044A-RM1809 Weight: 0.26 kg (0.57 lbs)
2.4 GHz Compliance Mounting: #10 or M5 (SS M5 hardware included)
FCC ID UE300DX80-2400 - This device complies with Max. Tightening Torque: 0.56 N·m (5 lbf·in)
FCC Part 15, Subpart C, 15.247 Antenna Connection
ETSI/EN: In accordance with EN 300 328: V1.7.1 Ext. Reverse Polarity SMA, 50 Ohms
(2006-05) Max Tightening Torque: 0.45 N·m (4 lbf·in)
IC: 7044A-DX8024 Interface
Spread Spectrum Technology Indicators: Two bi-color LEDs
FHSS (Frequency Hopping Spread Spectrum) Buttons: Two
Link Timeout Display: Six character LCD
Gateway: Configurable via User Configuration Tool Wiring Access
(UCT) software DX80 models: Four PG-7, One 1/2-inch NPT, One 5-
Node: Defined by Gateway pin Euro-style male connector
Radio range is with the 2 dB antenna that ships with the product. DX80...C models: External terminals
High-gain antennas are available, but the range depends on the For European applications, power the DX80 from a Limited Power
environment and line of sight. To determine the range of your wire- Source as defined in EN 60950-1.
less network, perform a Site Survey.
Inputs Outputs
Discrete Inputs Discrete Outputs
Rating: 3 mA max current at 30V dc Update Rate: Up to 62.5 milliseconds
Sample Rate: Up to 62.5 milliseconds Output State Following Timeout: OFF
Report Rate: On change of state ON Condition (PNP): Supply minus 2V
ON Condition (PNP): Greater than 8V OFF Condition (PNP): Less than 2V
OFF Condition (PNP): Less than 5V Discrete Output Rating (PNP)
100 mA max current at 30V dc
ON-State Saturation: Less than 3V at 100 mA
OFF-state Leakage: Less than 10 μA
Communication Environmental
Hardware (RS-485) Ratings
Interface: 2-wire half-duplex RS-485 DX80 models: IEC IP67; NEMA 6; (See UL section be-
Baud rates: 9.6k, 19.2k (default), or 38.4k low for any applicable UL specifications)
Data format: 8 data bits, no parity, 1 stop bit DX80...C models: IEC IP20; NEMA 1
Protocol Conditions
Modbus RTU Operating Temperature: −40 to +85 °C (Electronics);
−20 to +80 °C (LCD)
Operating Humidity: 95% max. relative (non-condens-
ing)
Radiated Immunity: 10 V/m, 80-2700 MHz
(EN61000-6-2)
Shock and Vibration
IEC 68-2-6 and IEC 68-2-7
Shock: 30g, 11 millisecond half sine wave, 18 shocks
Vibration: 0.5 mm p-p, 10 to 60 Hz
Operating the devices at the maximum operating conditions for ex-
tended periods can shorten the life of the device.
Warnings
Antenna Installations. Install and properly ground a qualified surge suppressor when installing a remote antenna system. Remote antenna
configurations installed without surge suppressors invalidate the manufacturer's warranty. Keep the ground wire as short as possible and make all
ground connections to a single-point ground system to ensure no ground loops are created. No surge suppressor can absorb all lightning strikes; do
not touch the SureCross® device or any equipment connected to the SureCross device during a thunderstorm.
Exporting SureCross Radios. It is our intent to fully comply with all national and regional regulations regarding radio frequency emissions. Custom-
ers who want to re-export this product to a country other than that to which it was sold must ensure the device is approved in the destina-
tion country. A list of approved countries appears in the Radio Certifications section of the product manual. The SureCross wireless products were
certified for use in these countries using the antenna that ships with the product. When using other antennas, verify you are not exceeding the transmit
power levels allowed by local governing agencies. Consult with Banner Engineering Corp. if the destination country is not on this list.
Violating Warnings. The manufacturer does not take responsibility for the violation of any warning listed in this document. Make no modifications to
this product; any modifications to this product not expressly approved by Banner Engineering could void the user’s authority to operate the product.
All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or to update docu-
mentation at any time. For the most recent version of any documentation, refer to: www.bannerengineering.com. © 2006-2013 Banner Engineering
Corp. All rights reserved.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION,
ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE,
COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP.
BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL,
CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETH-
ER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product
previously manufactured by Banner Engineering Corp.