BUSDUCT I-SERIES

Total Busduct Solution for Reliable and Efficient Energy Distribution

 THE WORLD
002 LS cable & system

BEST CABLE
SOLUTION
LEADER
LS Cable & System supplies various cables and materials used
for power grids and communication networks around the world across
all industries providing its top class technology and excellent quality.
The company has also developed state of the art products, such as superconductors,
HVDC and submarine cables that will lead the future energy industry.

LS spun off from LG in 2003 as a group specializing

in electronics, electrical systems, energy and materials.

Transmission Cable Electric & Copper Refinement Mechanical &

Distribution Cable Automatic Equipments Electronic Parts
Submarine Cable
Telecommunication Cable
Industrial Cable
Industrial Material

LNG LPG Power &

Communication
Cables
LS Cable & System
Busduct System Solution
Buildings
The LS C&S Busbuct system is easy to install, and ensures large capacity of
energy transmission while providing space efficiency which makes the bus
duct system ideal for high-rise buildings, office buildings, data centers and
apartment complexes.

Plants
The full lineup Consists of NSPB, CAST RESIN and SIB that can cover up to
27kv, and the lineup thus enables us to provide our clients customized
designs. The system is suitable for electrical rooms and power lines, and it
features a real time monitoring system using the temperature and power
monitoring system.

Data Center
The flexibility and expandability as well as easy maintenance property
of the busduct system provides the best alternative to improve the existing
problems of the conventional power cable system of data centers,
which requires constant extension, reinstallation and capacity
modification of loads.

Apartment Buildings
Although the demands for more electricity for families are growing,
the space for EPS area has reduced. Due to the change,
the need for busducts and multi boxes have increased.

Hospitals
The stability of the power supply in the hospitals is perhaps the most vital element,
because its failure could threaten the safety of patients.
The Busduct system distributes larger capacity of electric power, and provides
stability of the loads which make it an ideal choice to satisfy the requirements of
systematization of hospital complexes and larger hospital equipments.

Airports
In order to secure the stable power supply of the airport, the busduct system
provides the best customized solutions by installing high voltage busducts
at the transmission, transformation and power distribution lines, and by
installing low voltage busducts at the cargo, the control tower and general
commercial buildings.

Stadiums
The needs for a busducts system has been growing for its benefit such as
large capacity of power transmission, providing a stable power supply for
various loads and an eco friendly property as well as economical quality.

Marine & Wind

The compact and light weight design of the busduct satisfies the demands of the clients,
and comes with an outstanding quack resistance property. The busduct provides stability
to the operation of the facilities through a real-time monitoring system using
a temperature and power monitoring system. As the needs for renewable energy grows,
the demand for our busduct has been increasing teadily.
 LS Cable & System Busduct Product The LS Cable & System Busducts are available in a wide range of products from low current capacity LT-way (25A~63A) to large current
capacity (630A~6300A), and the products enable the supply of proper capacity of power for factories and the distribution system. Our
products such as the air insulated bus conducts with enhanced safety property and the cast resin busducts with resistance for high

Line-up
temperature, humidity and dusty environment will satisfy various application needs and provide a customized engineering service.

Iz/Ix/If-way
1 Sandwich Type (PET Film, Epoxy Coating, MICA)/AL
Riser Part Extrusion Housing/Standard IP54/Joint Kit
End Closer - Designed for low voltage products below AC 1000V, and between
630A to 6300A.
- The most widely used conventional model.
End Closer

Spring Hanger Mini-way

2 Air Insulated Type/AL Extrusion Housing/Standard IP54/Joint Kit
Spring Hanger - Designed for low voltage products below AC 1000V, and between
Plug in Unit 160A and 800A.
Plug-in Box
Spring Hanger Horizontal Part - Ideal for small distribution system with multi distribution loads
(Vertical areas of buildings, data centers, assemble factories)
Plug in Unit
Spring Hanger Plug-in Box
3 LT-way
Rigid Hanger Plug in Unit 3 Flat Wire Type/Copper Conductor with PVC Extruded Insulation/AL
Extrusion Housing/Various Plug Types/Joint Brush
(It can be installed with a live wire.)
Rigid Hanger
1 - Designed for low voltage products below AC 690V, and between 25A and 63A
- Suitable for Light bulbs, FFU and distribution for small equipments
Plug-in Box
1
2 MS/Wind-way
Plug-in Box 4 Air Insulated Type/ Compact NSPB Type / One-Bolting Type
Designed for low voltage products below AC 1000V, and between
2 1000A and 5000A
- A Hybrid incorporating NSPB and sandwich type
- Ideal for ships, wind towers and chemical plants where stability is required.
6
4
NSPB-LV/MV
5 Air Insulated Type/Insulated conductors separated by phase/AL,
STS and Steel Housing (optional)/Indoor Type/Outdoor Type
- NSPB-LV : Designed for low voltage products below AC 1000V,and below 4000A
5 Switchgear - NSPB-MV: Designed for high voltage products below AC 27kV, and below 4000A
- Suitable for plants where high stability is required.
TR Flanged
End Box

Indoor CR-LV/MV
6 - Cast Resin Type/IP 68/Epoxy Molding between Conductors
Switchgear
- CR-LV: Designed for low voltage products below AC 1000V, and between
630A and 6300A.
- CR-MV: Designed for high voltage products below AC 27KV,
Transformer TR Flanged End Box and below 5000A.
- The most safe bus duct suitable for plants where high stability is required.

CR-LV-II
7 - Cast Resin Type/IP 68/Epoxy Molding between Conductors and Housing
Outdoor - AL Housing(Steel and SUS as optional)/Indoor/Outdoor
- Designed for low voltage products below AC 1000V, and between 630A
Transformer and 6300A.
- Suitable for area with high humidity or rapidly changing temperature
- Easily jointed with Sandwich type Busduct
Why Busduct?
Easy Distribution of Loads Adaptability to various installation
When supplying power using cables, each load has to be connected individually to cables which waste space, environment with convenience
and an additional distribution panel is also required.
The busduct system is a power distribution system and can
On the other hand, busducts are separated from a single line at a plug box which simplifies the electric power system.
be applied to various complex routes. The busduct system
A MCCB can be installed at the plug box to effectively shut off fault current.
comes with various fittings such as elbow, off-set and tee,
and can transmit high capacity currents without electrical
Cable Wiring System Busduct Wiring System
and mechanical loss.
P-x P-x L-x L-x P-x P-x L-x L-x

P-... P-... L-... L-... P-... P-... L-... L-...

P-3 P-3 L-3 L-3 P-3 P-3 L-3 L-3

P-2 P-2 L-2 L-2 P-2 P-2 L-2 L-2 Excellent short circuit strength
P-1 P-1 L-1 L-1 P-1 P-1 L-1 L-1 The busduct system has a high tolerance for short circuit.
Its stability and reliability make it perfect for a high capacity
ACB ACBMCCB ACB
MCCB ACB ACB ACB
ACB ACB energy transmission system.
• One –to-one correspondence of power • One –to-many correspondence of power
supply and loads supply for specific power supply
• Additional lines are needed in case of a • Additional lines are not necessary in case
load change of a load change

ACB : Air Circuit Breaker, MCCB : Molded Case Circuit Breaker

High current density

Labor Hours
Cables are connected directly to electric loads using racks.
Easy Installation 800
0.2 0.6 1.0 1.4 1.8 2.2 2.6 3.0 3.4 3.8
Its maximum allowable current ampacity limit is 1000A, and
Pulling and cable tray installation for cables can be difficult, and requires additional lines for a higher current. Each line of
1000
requires a longer construction period, therefore increases the the busduct system can transmit up to 6300A, and provides
1500
cost. On the other hand, the busducts use a simple installation high current density.
2000
method to connect specific length of products, which requires a 2500
shorter installation period, and is economically friendly. 3000
4000
Cable
Ampere Busduct

Easy maintenance
The design of the busduct system makes it easy to detect
abnormalities during installations, and ensures easy main-
Compact tenance. When humidity or dust causes a malfunction on
the system, the easy-to -maintain design allows replacing
The compact design of the busduct system provides high space efficiency at up to 50% compared to the cables. only the damaged part.
While cables require larger space to install multi lines as well as additional space for coiling areas, the busducts use
proper fittings to maximize space efficiency.

The space
R
Cable required reduces S

by 50%
T
Outstanding features of
EMC and EMI
R
R S
R S T
S T N
T N

Unlike cables, the busduct system does not require a shield,

Cable Tray instead Busduct, the housing itself performs as a shield
which enhances the features of EMC and EMI.

E
E R
E R S
R S T
S T N
T N
 Why LS Cable &System Busduct
Total Solution
Global Top Tier • Once PJT launches, our engineer will participate to guide the clients from the initial period in order to produce the best
LS Cable & System has been a long-time leading Busduct provider in korea. With extensive experience and product line com- system for our clients, and to respond quickly when the system is changed.
petitiveness, the company provides total solutions for each application to satisfy the needs of its clients. Using its expertise in • Our engineers from each department provide full support in design, production, installation and testing at in-bound to
the electronic markets of large LCD monitors and semiconductors in Korea, the company has obtained PJT sales records in 50 satisfy our clients.
countries worldwide in Asia, the Middle East, CIS, and America. • We operate the CS Team, a task force for the busduct system, to make sure efficient after-sale service and maintenance
service.

Process

• PJT Kick Off • Provide technical support

Desi
gn
les an for the clients

Sa
• Product development

dD
eve
• System design

lopm
LS Cable & System

ent
Busduct

Installa
Total Solution

tion

on
• Customer Service ua

/Q

cti
lity d u
• Product test and / CS Pro
installation support
Full Line – up • PJT management
• Production

LS Cable & System is the only global company that provides a full line-up of busducts, from low to high voltage and from low
to high capacity, to satisfy every need of its clients and provide an optimized solution for each PJT.

Technical Excellence
LT-way Unparalleled Reliability Total Engineering Technology
• Provides standardized design, and owns numerous certifications • Provide the optimal design by experienced engineers
such as UL Certification, Quack Proof Certification, and Impact • Design following analysis and inspection of CAE
Resistance Certification
MS / Wind-way • Unique and exclusive design program for the busduct system
• The CS team, a task force for the busduct system, • Design based on structure stability inspection
provides efficient after-sale service
• The excellent heat –radiating property of the aluminum housing, which
• Safe use in hazardous zones ensures large capacity of power transmission
Mini-way
• Manage the system using a unique temperature • Low Weight & Low cost
monitor sensor
• Easy installation
• Semi-permanent service life
• Deployable where access is difficult
• Used qualified insulation such as epoxy and PET film
Iz / Ix / If-way • Automated epoxy insulation facility
for efficient insulation
• Unique joint kit connections
• Reduce electromagnetic
Eco friendly
CR-LV / MV • Fully recyclable
• BPMS (Busduct Power Monitoring system)
• BTMS (Busduct Temperature Monitoring system)
• Halogen free
• Does not contain RoHS 6 hazardous substance
• No toxicity in fire & Fire-Retardant
• Non Explosive
NSPB -LV / MV
The Busduct Temperature Monitoring System
Iz/Ix/If-way
LS C&S Busbuct System Catalogue
(BTMS : Busduct Temperature Monitoring System)
The busduct is a large capacity power distribution system. The insulation of the duct has to stay stable when the Joule lines
occur during a power supply of the conductor. The rated current will be set by the insulation type and the temperature rises.
These properties of the busduct make it possible to monitor and manage abnormalities of the system by checking the
temperature of specific areas of the system.

The temperature monitoring system uses various temperature sensors such as optical fiber cable, IC electric chips and
thermo-graphic cameras. Specific areas like the entire system line, joints, plug-in boxes and cable connection can be
monitored at the central monitor room using various methods on request.

Contents
I. Introduction
- Overview 14
- Application 15
The Busduct Power Monitoring System
(BPMS : Busduct Power Monitoring System) II. General Data 16
III. Component
The ongoing trends of the busduct system are more than a simple power supplying system. The growing trend is; 1) the stability of
the power system, 2) unmanned system,3)cost cutting, and 4)green and smart grid. While the SCADA system monitors and controls - Feeder 22
the power of the main system, the BMS monitors low loads of the sub system. The frequency of the resent electrical accidents is - Flanged End 23
higher at the sub system than at the main system. Therefore, the preference for the BMS system has been increasing.
- Fittings 26
Smart box - Hanger 29
- Plug-In Unit 31
- Etc 33
IV. Technical Data
Communication Unit
- Impedance 35
- Voltage Drop 35
Ethernet Optical Ethernet RS-485 - Temperature Rise 39
Communication
V. Install Information
- Joint Connection 40
VI. Certification & Specification 41

<Monitor Program>
 I. Introduction 06 / 07

Overview Application

Introduction
The I-Series Electrical Rooms
The LS C&S I-Series Busducts are designed to carry voltage range below AC 1000V, and to carry the current range of 630A to 6300A.
• The busduct can be installed both horizontally and vertically
Joint kit connections provide more space to connect which reduce the contact resistance to its minimum while connecting products. at the electrical room.
LS C&S I-series Busduct comes with a standard IP54rating; however, it can be upgraded to an indoor or outdoor IP65 rating on request. • The maximized safety features are seismic-proof and
I-Series Busducts have three different types of insulation using polyester film, mica film, or epoxy powder. explosion-proof.
• Provides excellent space efficiency and easy installation
compared to cables.

Compact Size
LS C&S I-Series Busduct uses an effective heat radiating housing profile which allows the size of the conductors to be smaller
than the existing Busduct models. The light weight of the Busduct also allows easier installation and requires less space.

Economical and Easy Installation

LS C&S I-Series Busduct uses aluminum housing and joint kit Commercial / Housing Building etc.
connections which enable easy installation with less time and low cost.
• Provides excellent space efficiency.
• The busducts can be applied to high-rise buildings,
office buildings, and data centers.
• Multi-box can be applied on request.
Easy Distribution of Loads
LS C&S I-Series Busduct can directly distribute the loads at the
plug-in box using a single line, and thus simplifies the power
supply system. The MCCB can be installed in the plug-in box
on request to effectively shut off the faulty current.

Factory / Plant etc.

• The busducts can be applied to a vast range of industries such as
semiconductor, display and petrochemical plants.
• The temperature and the power supply monitoring system allows
easy maintenance.
• The busducts provides high space efficiency, and allows
a significantly reduced installation period.

14 I-series LS C&S-Busway System I-series LS C&S-Busway System 15

 Ⅱ. General Data 06 / 07

Plug-in Box

Elbow

General Data
End Closure

Offset

Inspection Cap
Joint Kit

Flanged End

High Current Density Eco - Friendly Conductors Housing

The busduct has a compact design compared to the The LS C&S Busbucts acquired RoHS certification, The I-Series uses either copper conductors with The I-Series uses an effective heat–radiating
existing models by using an effective heat-radiating and only uses components without hazardous conductivity over 98% and purity over 99.9%, or aluminum housing profile which produces an
housing profile and can carry from 630A up to 6300A substances such as lead, cadmium, mercury, aluminum conductor with conductivity over 61% excellent mechanical strength and heat radiation.
with reduced loss of electric power. It is an ideal power chrome, PBBs and PBDEs. and purity over 99.6% The aluminum housing can be used as a protective
distribution system that provides high efficiency, conductor(PE) due to its high level conductivity and
stability, economy-friendliness and convenience. The cross sectional areas. An optional optical fiber tem-
design of the conductor allows flexibility to extend perature sensor can be installed at the housing.
and relocate depending on the environment.

Low Voltage Drop and High Standard Insulation Properties Connection

Short Circuit Strength • IEC 61439-1 [(previous standard)IEC 60439-1]
o
An insulator of thermal class rating Class B(130 C) (Class • Kit : DH (dual head) bolts and Visible-label (Redtag)
F(155 C) optional) is applied to the I-Series. Other
o
Power Switch gear and Control gear Assemblies Check for installation using the contact
Thanks to the optimum design, power can be insulation options such as Epoxy, PET and MICA To exert a uniform force on the entire connection can Disc
transmitted with the greatest possible efficiency, • IEC 61439-6 [(previous standard)IEC 60439-2] o
Busbar Trunking Systems (Fire proof up to 1200 C) are also available. FRP (Fiber Spring A structure. (Assembly Torque 800 ~ 1000kgf.cm)
and the resultant voltage drop is low due to extremely Reinforced Plastic) with high dielectric property is
low impedance. In addition, the LS C&S Busducts is • BS EN 61439 Busways
used as insulation at the connection which per-
designed to have high short circuit strength. • NEMA BU 1.1 Busways forms as insulation between phases and housing.
Reinforced type is available. contact our engineering • AS / NZS 3439.2
staff

Permissible Operating Temperature Service Condition

The cross sectional areas of the conductor and • Ambient Temperature : -15oC ~ 50oC
housing profile are designed to meet the standard • Relative Humidity : 95% or below
permissible operating temperature of IEC 61439-1 (When the service condition of the environment
and 6. Therefore the temperature rise limit of does not meet the requirements listed above, please
the housing is within 55K or less of the ambient contact our design team.)
temperature.

16 I-series LS C&S-Busway System I-series LS C&S-Busway System 17

 Ⅱ. General Data 06 / 07

General Specifications Joint Connection

I-series Busduct uses insulation with a thermal class rating over 130 C for each phase. A sandwich type design is applied to
o

the Busduct to protect the aluminum housing, and it can be used at the voltage range of AC 1000V or less, and the current
Feature
Both joint plates of the joint kit and the conductors are tin plated. (A silver plated option is available.)
range between 630A to 6300A. It is designed to use a joint kit connection and general IP54 rating. It prevents the joint plate from discoloration and corrosion. In order to ensure easy maintenance
and reliability, double-headed bolts and visible labels are used to check the application,
and a disc spring allows even connection of the contact surface.

General Data
Double Headed Bolts
Double-headed bolts are used to ensure a proper torque level when installing the joint kit.
Aluminum housing coated with paint If a torque wrench applies a pressure of 800 to 1000kgf·cm to the outer bolt head,
the head of the outer bolt and the tag attached to it will be sheared off automatically.
Fastening Bolt & Washer Thus, it allows visual inspection for the proper application of the bolts at the connection.
The remaining bolt head can be re-used when tightened to 800kgf . cm using a torque wrench.
After installing joint cover, red line at the end of double headed bolt should be seen through the inspection cap.
Conductor(Copper / Aluminum)
Joint Kit
Insulation
- Ix-way by EPOXY
(Class B 130oC / Class F(155oC) optional)
- Iz-way by PET
(Class B 130oC / Class F(155oC) optional)
- If-way by MICA (1200oC)

Inspection cap

Number of Double headed bolts (60hz)

Number of 1 2 3 4 6
D.H bolts
630, 800, 1000, 1850, 2000, 2250,
AL - 3700, 4000, 4500 5000, 5800, 6300
Ampere 1250, 1450, 1600 2500, 2900, 3200
(A)
630, 800, 1000, 1250 2250, 2500, 2900
CU 5000, 5800 4500 6300
1450, 1600, 1850, 2000 3200, 3700, 4000

Number of Double headed bolts (50hz)

Number of 1 2 3 4 6
D.H bolts
630, 800,
AL 2000, 2500, 3200 5000 4000 6300
Ampere 1000, 1250, 1600
(A)
630, 800, 1000,
CU 2500, 3200, 4000 5000, 6300 - -
1250, 1600, 2000

! Precaution
Be sure to clean the interior of the connections prior to installation. Use caution not to twist the joint kit while inserting it, and after it is inserted.
An excessive pressure during installation may break the kit.
Make sure that the double-headed bolts and the red tags are intact.
If proper torqueses are not applied at the connection, it may cause heat during operation.
18 I-series LS C&S-Busway System I-series LS C&S-Busway System 19
 Ⅱ. General Data 06 / 07

Grounding and Harmonics IP Code (Degree of Protection)

I-Series Busduct comes with aluminum housing, and the cross-section area of the housing is over 100% of each phase International protection degree codes provided by IEC 60529(Degree of Protection Provided by Enclosure-IP Code)
conductor. Therefore, the aluminum housing alone works as 100% or more of ground bar, and the housing also im-
proves the heat radiation of the conductors. NEMA STANDARD : • IP54=NEMA 12, 12K, 13 • IP55=NEMA 3, 3X, 3S, 3SX • IP66=NEMA 4.4X • IP67=NEMA 6
* As the standard differs, it is a similar substitution, not 1:1 substitution.
If increased ground capacity is required, additional internal ground bars can be added to the assembly, providing a 50% or
The degree of protection against water of the LS C&S I-Series is a standard IP54; however, it can be adjusted from IP42

General Data
100% increase in ground path.
to IP65 depending on the environment and on request.
The 200% N type Busduct is used for a nonlinear load that generates harmonic current. Lately, the needs for non-linear loads at the power distribution
system of buildings are increasing due to the increase of office automation and computer facilities. The harmonic current produced by the system can
flow more than 100% of over current at phase N. The LS C&S 200% N type busduct is safe to be used at the distribution system where the harmonic IP
current can be generated.

Solid Particle Protection Liquid Ingress Protection

0 No Protection 0 No Protection
RR R R
R R
RR R R
RR
SS
R
R
SS
R
RS
SS
TT
SS
TT
S
TS 1 Protection against 50mm 1 Protection against 5 Protection against
R RS TS T
diameter solid particles. falling drops of water. low pressure jets of water
SS SS TS
TT TT T
N NN N
N
N
N
TT TT T NN N
N N from all directions.
(back of a hand)
2 Protection against 12mm
solid particles. (fingers) 2 Protection against falling 6 Protection against
drops of water with an strong jets of water
enclosure tilted at a 15degree from all directions.
3 Protection against 2.4mm
angle from a vertical line
solid particles.
[3W+GE] [4W+GE] [4W(200%N)+GE] (tools or thick wires)
3 Protection against 15cmmin.
7 Protection against the effects
4 Protection against 1mm
spray sat a 60degree 1m
of immersion between
solid particles.
angle from a vertical line 15.0 centimeters and 1.0 meter.
(tools or most wires)
5 Protection against dust.
1m
4 Protection against 8 Protection against
water splashed from longer periods of immersion
6 Complete protection all directions. under pressure.
against dust.
EE EE E
E R E
R
EE EER E RR R R
EE E RR R SS SS S
EE R ER R
SS
RS TT TS
RR R R SS TT T
SS SS S TT TT TS N
TS T
N NN N
N N
TT TT T NN N
N N

[3W+50%E, 100%E] [4W+50%E, 100%E] [4W(200%N) + 50%E] Degree of Protection IP54 Degree of Protection IP55/IP65 (Indoor/Outdoor)
IP54 is applied to the feeder, plug-in and tap-off, and can be With the IP65 rating, the busduct is ideal for corrosive environments.
used during water leakages and near sprinklers. The special sealing between the housing sections seals off water,
dust and gasses.

Plating/Painting
Plating Painting
Standard tin plating is applied at taps, plugs and connections In order to improve heat radiation and to prevent corrosion, as
of conductors using an electroplating method to maintain the well as to fit in with the surroundings, we apply polyester-epoxy
electrical characteristics and to prevent corrosion. Silver plating is (hybrid) power coating after treating the surface. A wide range of
available on request. color is available to meet the needs of our clients. Indoor Indoor Type Outdoor Type
(IP55/65) (IP65)
*Standard color : RAL 7032

20 I-series LS C&S-Busway System I-series LS C&S-Busway System 21

 Ⅲ. Component 06 / 07

Feeder Flanged End

Sectional View Flanged end is connected to either a transformer or panel. Dimension details are listed below.
AA AA
Flanged End(GE) Flanged End(50%, 100%E)
Flange(AL 4t) Flange(AL 4t) Flange(AL 4t) Flange(AL 4t)

Flange(AL 4t) Flange(AL 4t) Flange(AL 4t) Flange(AL 4t)

HH

H
H
[Fig. E1-1] [Fig. E1-2]
A
A

Component
H
H
[Fig. E2-1] [Fig. E2-2] [Fig. E2-3] [Fig. E2-4]
[Fig. E1-3]

Dimension Dimension AL Rating(A) Dimension(mm) CU Rating(A) Dimension(mm)

AL Rating(A) (mm) Weight (kg/m) CU Rating(A) (mm) Weight (kg/m)
Fig. Fig. Fig.
60Hz 50Hz A B 60Hz 50Hz A B
60Hz 50Hz A 3W 4W 60Hz 50Hz A 3W 4W
630 630 - 630 630 -
630 630 107 6.93 7.69 630 630 112 8.75 10.45 E2-1 E2-1
800 800 - 800 800 -
800 800 117 7.77 9.13 800 800 127 10.41 12.54
1,000 1,000 40 1,000 1,000 40
1,000 1,000 137 9.37 11.26 1,000 1,000 147 12.73 15.54 E2-2
1,250 1,250 50 1,250 1,250 40
1,250 1,250 162 11.45 13.95 1,250 1,250 147 17.62 22.05 E2-2
1,450 1,600 40 100 1,450 1,600 50 100
1,450 1,600 197 14.67 17.82 1,450 1,600 167 21.32 26.85 E1-1 E2-3
1,600 1,684 50 1,600 - 50
1,600 1,684 207 15.61 19.20 1,600 - 177 23.05 29.11
1,850 2,000 60 1,850 2,000 50
1,850 2,000 242 18.43 22.67 1,850 2,000 207 28.59 36.16 E2-3
2,000 - 252 19.27 23.91 2,000 - 217 30.66 38.84 2,000 - 60 E2-4 2,000 - 50

2,250 - 277 21.28 26.38 2,250 - 237 34.16 43.40 2,250 - 70 2,250 - 60

2,500 2,500 357 23.42 27.74 2,500 2,500 327 36.25 45.43 2,500 2,500 50 E2-2 2,500 2,500 40
E2-2
2,900 3,200 427 29.89 35.55 2,900 3,200 367 43.41 54.71 2,900 3,200 40 2,900 3,200 50
E2-3
3,200 - 447 31.74 37.97 3,200 - 387 47.01 59.42 3,200 - 50 3,200 - 50
E1-2
3,700 4,000 517 37.39 44.91 3,700 4,000 447 58.41 73.96 3,700 4,000 60 3,700 4,000 50
E2-3
4,000 - 537 39.15 47.20 4,000 - 467 62.34 79.01 4,000 - 60 E2-4 4,000 - 50
130 130
4,500 - 587 43.69 53.03 4,500 - 507 70.01 89.01 4,500 - 70 4,500 - 60 E2-4
- 5,000 687 47.74 57.16 - 5,000 597 70.62 89.27 - 5,000 50 E2-3 5,000 50 E2-2
5,000 - 747 53.12 63.77 5,000 - 642 80.44 101.61 5,000 - 60 5,000 - 40
E1-3 E2-3
5,800 6,300 822 59.08 69.83 5,800 6,300 717 93.90 119.04 5,800 6,300 60 E2-4 5,800 6,300 50
6,300 - 897 65.03 75.90 6,300 - 777 104.49 132.85 6,300 - 70 6,300 - 60 E2-4

* H : 107.5(3W+GE, 3W+50%E) / 115(4W+GE, 4W+50%E) / 130(4W+100%E) * Contact our engineering staff for more detail
** According to IEC 61439, 5% more current can be used at a frequency of 50 Hz

22 I-series LS C&S-Busway System I-series LS C&S-Busway System 23

 Ⅲ. Component 06 / 07

Flanged End
Drilling Pattern for Flanged End Flanged End Box / Feed in Box
A 12-Ø12

A 10-Ø12 D’
A 8-Ø12

D
B D B B D

D
C C
2525 D’
C C
25 25
C C
25 25

[Fig. E3-1] [Fig. E3-2] [Fig. E3-3]

A 12-Ø12

A 10-Ø12
A 8-Ø12
D’
D

Component
B D B
B D
D
C1 C2
25 25 C1 C2
25 25 D’

C1 C2
25 25

[Fig. E4-1] [Fig. E4-2] [Fig. E4-3]

3W, 3W,
Rating(A) 3WGE 3WGE 3W, 4WGE 4WGE 4WGE 3W, 4WGE 4W+50%E/100%E Rating(A) 3W, 4WGE 3W, 4WGE 3WGE 3WGE 3W, 4WGE 3W, 4WGE 4WGE 4WGE 4W+50%E/100%E
4WGE 4WGE
AL, CU AL AL, CU AL AL, CU CU AL, CU CU Fig. AL, CU AL/CU AL, CU AL, CU AL/CU AL/CU Fig. AL AL AL, CU AL, CU CU CU AL, CU AL, CU AL/CU AL/CU AL, CU AL, CU
60Hz 50Hz 60Hz 50Hz
A B C D D’ A B C D D’ A B C1 C2 D D’ A B C D A B C D A B C D

630 630 240 121 110 151 - 340 126 160 156 - 410 121/126 230 160 151/156 - 630 630 346 296 410 180 351 301 510 230 346/351 296/301 580 265

800 800 240 131 110 161 - 340 141 160 171 - 410 131/141 230 160 161/171 - 800 800 356 306 410 180 366 316 510 230 356/366 306/316 580 265

1,000 1,000 240 151 110 181 - 340 161 160 191 - 410 151/161 230 160 181/191 - 1,000 1,000 376 326 410 180 386 336 510 230 376/386 326/336 580 265

1,250 1,250 240 176 110 206 - 340 161 160 191 - 410 176/161 230 160 206/191 - 1,250 1,250 401 351 410 180 386 336 510 230 401/386 351/336 580 265

1,450 1,600 240 211 110 241 - 340 181 160 211 - E3-1 410 211/181 230 160 241/211 - E4-1 1,450 1,600 436 386 410 180 406 356 510 230 436/406 386/356 580 265

1,600 1,684 240 221 110 251 - 340 191 160 221 - 410 221/191 230 160 251/221 - 1,600 1,684 446 396 410 180 416 366 510 230 446/416 396/366 580 265

1,850 2,000 240 256 110 286 - 340 221 160 251 - 410 256/221 230 160 286/251 - 1,850 2,000 481 431 410 180 446 396 510 230 481/446 431/396 580 265

2,000 - 240 266 110 296 - 340 231 160 261 - 410 266/231 230 160 296/261 - 2,000 - 491 441 410 180 456 406 510 230 491/456 441/406 580 265

2,250 - 240 291 110 321 - 340 251 160 281 - 410 291/251 230 160 321/281 - 2,250 - 516 466 410 180 476 426 510 230 516/476 466/426 580 265

2,500 2,500 300 371 140 200.5 - 430 341 205 185.5 - 500 371/341 275 205 200.5/185.5 - 2,500 2,500 596 546 470 210 566 516 600 275 596/566 546/516 670 310

2,900 3,200 300 441 140 235.5 - 430 381 205 205.5 - 500 441/381 275 205 235.5/205.5 - 2,900 3,200 666 616 470 210 606 556 600 275 666/606 616/556 670 310

3,200 - 300 461 140 245.5 - 430 401 205 215.5 - 500 461/401 275 205 245.5/215.5 - 3,200 - 686 636 470 210 626 576 600 275 686/626 636/576 670 310
E3-2 E4-2
3,700 4,000 300 531 140 280.5 - 430 461 205 245.5 - 500 531/461 275 205 280.5/245.5 - 3,700 4,000 756 706 470 210 686 636 600 275 756/686 706/636 670 310

4,000 - 300 551 140 290.5 - 430 481 205 255.5 - 500 551/481 275 205 290.5/255.5 - 4,000 - 776 726 470 210 706 656 600 275 776/706 726/656 670 310

4,500 - 300 601 140 315.5 - 430 521 205 275.5 - 500 601/521 275 205 315.5/275.5 - 4,500 - 826 776 470 210 746 696 600 275 826/746 776/696 670 310

5,000 300 701 140 241 245 430 611 205 211 215 500 701/611 275 205 241/211 245/215 5,000 926 876 470 210 836 786 600 275 926/836 876/786 670 310

5,000 - 300 761 140 261 265 430 656 205 226 230 500 761/656 275 205 261/226 265/230 5,000 - 986 936 470 210 881 831 600 275 986/881 936/831 670 310
E3-3 E4-3
5,800 6,300 300 836 140 286 290 430 731 205 251 255 500 836/731 275 205 286/251 290/255 5,800 6,300 1061 1011 470 210 956 906 600 275 1061/956 1011/906 670 310

6,300 - 300 911 140 311 315 430 791 205 271 275 500 911/791 275 205 311/271 315/275 6,300 - 1136 1086 470 210 1016 966 600 275 1136/1016 1086/966 670 310

24 I-series LS C&S-Busway System I-series LS C&S-Busway System 25

 Ⅲ. Component 06 / 07

Fittings
I-Series Busduct has a wide range of fittings to satisfy any layout of buildings. Elbow angles other than 90 o are also available. Combination
Fitting designs are shown in the following figures, and they consist of the source-side and the load-side. Offset or
combination elbows can be used where standard elbows are not feasible. Dimension(mm)
Rating(A)
(Dimensions for each fitting are shown in the following figures. Contact our design team for a minimum dimension.) X Y Z
630~1,450 500 500 500
1,600~2,900 600 600 600
AL 3,200~4,000 700 700 700
Elbow Offset 4,500~5,000 800 800 800
[Horizontal] [Horizontal] 5,800~6,300 900 900 900
630~2000 500 500 500
2,250~3,700 600 600 600
CU
4,000~5,000 700 700 700
5,800~6,300 800 800 800

Component
Tee
[Vertical] [Vertical] [Horizontal] [Vertical]

Vertical Elbow Vertical Offset T/R Connection Feeder

Dimension(mm) Dimension(mm)
Ampere(A) Ampere(A)
X Y X Y Z
630~1,450 500 500 630~1,450 500 150 500
1,600~2,900 600 600 1,600~2,900 600 150 600
AL 3,200~4,000 700 700 AL 3,200~4,000 700 150 700
4,500~5,000 800 800 4,500~5,000 800 150 800 Z

5,800~6,300 900 900 5,800~6,300 900 150 900

630~2,000 500 500 630~2,000 500 150 500
2,250~3,700 600 600 2,250~3,700 600 150 600
CU CU
4,000~5,000 700 700 4,000~5,000 700 150 700
5,800~6,300 800 800 5,800~6,300 800 150 800

26 I-series LS C&S-Busway System I-series LS C&S-Busway System 27

 Ⅲ. Component 06 / 07

Fittings Hanger
Expansion Vertical Mounting Hangers
The fitting is designed to allow a 60mm extension of a straight line. Spring hangers are used to support the busducts between floors. The number of springs depends on the weight of the installed busduct and plug-in
boxes. A medium hanger should be installed if the height between the floors exceeds 4.5 meters, and the height of the installed spring hangers can be
easily adjusted. Rigid hangers (no spring type) are used on the lowest floor, and they can be used instead of spring hangers depending on the set up
Standard Dimension(mm) design.
Rating
X Y
630~6,300A 1,500 360
* Flexible bars installed inside

Component
Reducer
A reducer is used to connect a large capacity busduct to a small capacity busduct.
It can be used for an economical setup to distribute loads.
[Rigid Hanger] [Spring Hanger]
*Any change made to load distribution or to capacities follows electricity regulations.

Rigid Hanger

Reducer Box CB
If a overcurrent breaker needs to be mounted on the reducer by MC
customer request, it is possible to use the reducer box.
[1 Row] [2 Row] [Side View]

Spring Hanger

Phase Transposition Feeder

A phase transposition feeder is used when the setup transforms
the phase.

[1 Row] [2 Row] [Side View]

* Hangers with more than 2 rows depending on the installation environment are also available on request.
Please contact the design team for further information.

28 I-series LS C&S-Busway System I-series LS C&S-Busway System 29

 Ⅲ. Component 06 / 07

Hanger Plug-in Unit

Horizontal Hangers Straight Lengths: Plug-in / Tap-off Intervals
This busduct comes with an overcurrent blocking device (MCCB, fuse) in order to protect the wires while distributing loads.
General Hangers The required minimum intervals of a plug-in(800A or less)and a tap-off(1000A, 1250A, 1600A) are shown below.
The standard installation method for these hangers is to install them horizontally at 1.5 meters intervals. They generally require 12mm diameter stud bolts. A length longer than the required minimum intervals can be predestinated on request.

[Flatwise] [Edgewise]

Hanger Rod Hanger Rod

Plug-in Feeder
MCCB Frame Plug-in Hole Intervals(P)
(AF) (mm)
50, 125, 250 650
H
400 900 D
Hanger Clamp
Hanger Clamp 630, 800 1,000
W
1000, 1250 1,300

Component
Square Nut Square Nut
Plug-in Box le
Pitc
h(
P)

Ho
Dimensions(mm)
MCCB Frame
W Fig.
(AF) D H
3W 4W
Wall Bracket 125 200 230 200 360
[Plug in type]
Wall brackets can be installed on a wall where general hangers are not feasible. 250 200 230 200 360
E5-1
400 230 280 200 800
630, 800 300 370 200 800
[Flatwise] [Edgewise] 1000, 1250, 1600 400 450 230 1200 E5-2
[Fig. E5-1]

Inspection Pin
This pin is used to check the insertion of the box.
*Available from 400AF box

[Tap-off type]

[Before] [After] [Fig. E5-2]

30 I-series LS C&S-Busway System I-series LS C&S-Busway System 31

 Ⅲ. Component 06 / 07

Plug-in Unit Etc.

Plug-in Box Attachments Wall Flange
Attachments such as CT, TD and PT can be installed in a plug-in box to control and to supervise the current, A wall flange is used to seal the gaps produced during installation of busducts at the walls, ceilings and floor. The standard
voltage and wattage remotely. dimensions of a wall opening should be 30mm larger than the external dimensions of the I-Series Busduct. W
Wall Opening Size
Cut Out

Door Types of the Plug-in Unit Wall Opening Size

Cut Out
Wall Flange

Various design of doors for the plug-in box is available to satisfy the demands of our clients. Glass Wool(out of scope)
The available types are shown below.
Fire Foam(out of scope)

Component
External handle Push Button External lever interlock

Floor Openings
The standard dimensions of a floor opening should be 30mm larger than the external dimensions of the I-Series Busduct.

Bolt Fastening Key Lock Outlet

32 I-series LS C&S-Busway System I-series LS C&S-Busway System 33

 Ⅲ. Component Ⅳ. Technical Data 06 / 07

Etc. Technical Data (60Hz)

The Required Minimum Distances from a Wall for Heat Dissipation and Maintenance Impedance and Voltage Drop
The required minimum distances between a busduct and a wall, or a ceiling are shown below. The formula to measure the voltage drop of a busduct is shown below. The impedance and voltage drop values for aluminum
and copper conductors are shown in the table below.
The values listed are measured between upper and middle lines at 60Hz.
wall , ceiling wall , ceiling ceiling wall Vd = I x 3(R cosθ + X sinθ)
250mm BEAM 100mm 100mm Vd = voltage drop[V] I = rated road amperes[A] R = resistance[Ω] X = reactance[Ω] / cos = power factor / sim = reactive factor
200mm
Actual load current Actual length of the line (m)
wall wall wall Actual voltage Drop = α x Vd x x
Rated load current 100m

100mm α(Load Constant) α = 1, concentrated load

(a place such as an electrical room) F F
100mm 100mm
α = 0.5, Distributed load • F : Flanged End (panel connections)
joint (a place such as a vertical section) F P P P P P • P : Plug-in Unit

Ampere(A) Impedance(10-3Ω /100m, 60Hz) Voltage Drop(V/100m)

Component
(60Hz) R (AC) X Z 0.7 0.8 0.9 1
630 12.71 4.34 13.43 13.09 13.93 14.54 13.87
800 10.05 3.30 10.58 13.01 13.88 14.53 13.93
The required minimum distances between busducts 1,000
1,250
7.54
5.60
2.64
1.08
7.99
5.71
12.40
10.17
13.19
11.11
13.74
11.94
13.06
12.13
The required minimum distances between busducts are shown below. 1,450 4.63 0.89 4.71 9.74 10.65 11.44 11.62
1,600 3.74 1.47 4.02 10.16 10.73 11.10 10.37
joint joint 1,850 3.27 1.28 3.52 10.28 10.86 11.23 10.49

Technical Data
2,000 2.86 0.99 3.03 9.40 9.99 10.42 9.91
2,250 2.52 0.87 2.67 9.31 9.91 10.33 9.83
AL
2,500 2.72 1.04 2.92 11.47 12.14 12.58 11.80
P2 P1 P3
2,900 2.25 0.86 2.41 10.99 11.63 12.05 11.31
3,200 1.87 0.64 1.97 9.76 10.40 10.85 10.35
3,700 1.63 0.56 1.73 9.88 10.52 10.98 10.47
200
4,000 1.37 0.69 1.53 10.03 10.43 10.60 9.46
joint joint 4,500 1.20 0.61 1.35 9.94 10.34 10.50 9.38
5,000 1.07 0.36 1.13 8.76 9.33 9.75 9.30
5,800 0.93 0.31 0.98 8.79 9.36 9.78 9.33
100 6,300 0.80 0.44 0.91 9.56 9.88 9.96 8.72
100
630 13.66 2.66 13.92 12.51 13.67 14.68 14.91
800 10.24 2.44 10.53 12.34 13.38 14.24 14.19
1,000 7.72 1.56 7.88 11.30 12.33 13.22 13.38
200 1,250 4.75 2.03 5.17 10.34 10.87 11.18 10.29
1,450 4.00 1.71 4.35 10.10 10.61 10.92 10.06
1,600 3.57 1.22 3.78 9.35 9.96 10.39 9.91
Standard Dimension (mm) 200
1,850 3.15 1.08 3.32 9.52 10.13 10.57 10.08
3W and 3W 3W and 4W 4W and 4W
2,000 2.61 1.14 2.84 9.13 9.59 9.84 9.03
P1 110 135 130 2,250 2.30 1.00 2.51 9.07 9.52 9.77 8.96
P2 150 175 180 CU
2,500 2.36 1.00 2.57 10.25 10.78 11.10 10.24
P3 190 215 230 2,900 1.99 0.84 2.16 10.01 10.53 10.84 10.00
3,200 1.78 1.06 2.07 11.10 11.41 11.43 9.85
* Outdoor installation requires a further discussion with our design team about proper distance. 3,700 1.56 0.93 1.82 11.29 11.61 11.63 10.02
4,000 1.21 0.82 1.46 9.90 10.09 10.00 8.36
4,500 1.07 0.72 1.29 9.82 10.01 9.92 8.30
5,000 1.03 0.57 1.17 9.75 10.08 10.16 8.91
5,800 0.86 0.47 0.98 9.42 9.74 9.82 8.61
6,300 0.75 0.54 0.92 9.92 10.06 9.92 8.18

34 I-series LS C&S-Busway System I-series LS C&S-Busway System 35

 Ⅳ. Technical Data 06 / 07

Technical Data (50Hz) Technical Data (60Hz)

Short Circuit Strength
The formula to measure the voltage drop of a busduct is shown below. The impedance and voltage drop values for aluminum LS C&S Busduct has been tested under actual short circuit conditions according to IEC 61439-1 and 6 [(previous standard) IEC 60439-1 and 2]
and copper conductors are shown in the table below. at KEMA and ASTA. The result and the graph are shown below.
The values listed are measured between upper and middle lines at 50Hz. Phase to Phase Short Circuit Ratings
Vd = I x 3(R cosθ + X sinθ) Ampere(A) AL (kA) CU (kA)
Vd = voltage drop[V] I = rated road amperes[A] R = resistance[Ω] X = reactance[Ω] / cos = power factor / sim = reactive factor (60Hz) 1 sec 3 sec Peak 1 sec 3 sec Peak
630 25 14 52.5 20 12 40
Actual load current Actual length of the line (m)
Actual voltage Drop = α x Vd x
Rated load current
x 800 25 14 52.5 20 12 40
100m
1,000 50 29 105 35 20 73.5
α(Load Constant) α = 1, concentrated load
(a place such as an electrical room)
1,250 65 38 143 50 29 105
F F
1,450 65 38 143 50 29 105
α = 0.5, Distributed load • F : Flanged End (panel connections)
(a place such as a vertical section) F P P P P P • P : Plug-in Unit 1,600 65 38 143 65 38 143
1,850 65 38 143 65 38 143
2,000 80 46 176 80 46 176
2,250 80 46 176 80 46 176
Ampere(A) Impedance(10-3Ω /100m, 50Hz) Voltage Drop(V/100m)
(50Hz) 2,500 100 58 220 105 61 231
R (AC) X Z 0.7 0.8 0.9 1
2,900 100 58 220 105 61 231
630 12.22 3.04 12.60 11.71 12.66 13.45 13.34 3,200 100 58 220 105 61 231
800 9.84 2.57 10.17 12.09 13.05 13.83 13.64 3,700 100 58 220 105 61 231
1,000 7.12 1.97 7.39 11.08 11.92 12.59 12.34 4,000 100 58 220 105 61 231
1,250 5.34 1.53 5.55 10.45 11.23 11.84 11.56 4,500 100 58 220 105 61 231
1,600 3.90 1.73 4.27 11.00 11.53 11.82 10.81 5,000 120 69 254 120 69 254

Technical Data
5,800 120 69 254 120 69 254
AL 2,000 2.94 1.07 3.12 9.76 10.35 10.76 10.17
6,300 120 69 254 120 69 254
2,500 2.67 0.76 2.77 10.44 11.22 11.83 11.54
* Reinforced type available
3,200 1.96 0.80 2.12 10.78 11.36 11.72 10.87
4,000 1.45 0.70 1.61 10.51 10.96 11.17 10.06
5,000 1.20 0.60 1.34 10.97 11.42 11.61 10.39
6,300 0.97 0.23 1.00 9.20 9.98 10.63 10.60
630 13.48 2.07 13.64 11.91 13.13 14.22 14.71
254 kA 120 kA
800 10.18 1.72 10.32 11.58 12.72 13.74 14.11
1,000 7.71 1.29 7.82 10.94 12.02 12.99 13.36
1,250 4.77 1.57 5.02 9.66 10.30 10.78 10.33
1,600 3.74 1.65 4.08 10.51 11.03 11.31 10.35 1.08 s
CU 2,000 2.65 1.32 2.96 9.69 10.09 10.26 9.19
2,500 2.39 0.78 2.51 9.66 10.30 10.78 10.33
3,200 1.93 0.73 2.06 10.35 10.96 11.36 10.67
4,000 1.29 0.75 1.49 9.96 10.26 10.29 8.91
5,000 1.16 0.21 1.18 8.32 9.12 9.83 10.05
6,300 0.85 0.76 1.14 12.36 12.34 11.90 9.22

36 I-series LS C&S-Busway System I-series LS C&S-Busway System 37

 Ⅳ. Technical Data 06 / 07

Technical Data (50Hz)

Short Circuit Strength Temperature Rise
LS C&S Busduct has been tested under actual short circuit conditions according to IEC 61439-1 and 6 [(previous standard) IEC 60439-1 and 2] The temperature rise limit is an important property which determines the performance of busducts. The temperature rise limit of the busduct is
at KEMA and ASTA. The result and the graph are shown below. designed that when a busduct is operated with a rated current , the temperature limit values of the housing are within 55K as specified
Phase to Phase Short Circuit Ratings in IEC61439-1 and 6 [(previous standard) IEC 60439-1 and 2].

Ampere(A) AL (kA) CU (kA)

(50Hz) 1 sec 3 sec Peak 1 sec 3 sec Peak
630 25 14 52.5 20 12 40
800 25 14 52.5 20 12 40
1,000 50 29 105 35 20 73.5
1,250 65 38 143 50 29 105
1,600 65 38 143 50 29 105
1,684 65 38 143 65 38 143
2,000 65 38 143 65 38 143
2,500 100 58 220 105 61 231
3,200 100 58 220 105 61 231
4,000 100 58 220 105 61 231
5,000 100 58 220 105 61 231
6,300 120 69 264 120 69 264
* Reinforced type available

Technical Data
1 2 3 4

6 7
254 kA 120 kA
- Joint - 5

1.08 s

2
80 1
3
70
6
7 5
60 4

Temperature(℃)
50

40

30

20

10

0 1 2 3 4 5 6 7 8
Time(hr)

38 I-series LS C&S-Busway System I-series LS C&S-Busway System 39

 V. Install Information VI. Certification & Specification 06 / 07

Joint Connection Certification & Specification

Joint KIT

Both parts should be aligned at the top and the bottom and the left and Using a torque wrench, slowly tighten the exposed bolt head of a double
the right as well as horizontally and vertically. (This also applies to the joint headed bolt. The head of the double headed bolt is designed to break off at KEMA KEUR (I-Series AL-AL)
connection of the horizontal and vertical ducts.) Make sure that the joint kit 800~1000Kgf • cm. Continue tightening the exposed head until it breaks off.
is not tilted. (We recommend a jig tool for the installation.)

Once the exposed head and the red tag attached to it have been cut off, a red line should be visible, which means they are properly connected. Be sure
to check the distance from the housing, and the gaps between the conductors at the kit after the installation.
KEMA KEUR (I-Series CU-AL) CB Certificate (I-Series AL-AL) CB Certificate (I-Series CU-AL)

Information
Install
Certification &
Specification
Inspection cap

Before applying the connection cover, check the space between the Perform the last inspection of the connection.
end block and the holes of the connection cover. The red line should be ISO 9001 ISO 14001 OHSAS 18001
visible through the transparent cap.

40 I-series LS C&S-Busway System I-series LS C&S-Busway System 41

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