3923 EN BR magn.prd.

acc 04-09-1998 13:29 Pagina 1

Philips Components
Winding
and assembling
your perfect
Bobbins
component
& Accessories

3923 EN BR magn.prd.acc
3923 EN BR magn.prd.acc 04-09-1998 13:29 Pagina 2

Our bobbins…
…your basis for
perfect windings

The components you use can clean and easy way of assembling the indi-
affect the quality of your vidual par ts to a functional component.
products . Ever y individual par t The materials and surface treatments
of an assembly may influence used in our clips are carefully selected
the reliability or performance , and ensure an even clamping force over
so choosing the best is not just the lifetime of the component. As well as
impor tant, it’s essential – providing industr y-standard clipping solu-
par ticularly with critical wound tions, we have a range of specific clips,
components . The cores , bobbin where the function of a multiple par t clip
and windings depend on the has been replaced by a single clip. So,
integrity of each other to operate providing you with the best assembly-
a s a n e f f e c t i ve f u n c t i o n a l friendly and cost-effective solution where
component. possible.

Philips Components makes ferrite cores

to meet exacting requirements. And to Our design expertise…
ensure a perfect winding ever y time, the
Bobbins & Accessories Group manufac- …your key
tures and supplies precision bobbins and to a total solution
suppor t products. The bobbins are
designed for perfect windings and zero- Our standard product ranges cover most
defect mounting on and in printed circuit applications, but we can also design a par t
boards. The materials and surface treat- to meet your specific requirements. Our
ments we use withstand the inser tion engineers have unparalleled experience in
forces and high temperatures of assembly designing and engineering products in
and soldering. We have a full range of record time, drawing on the extensive
multifunctional bobbins and accessories production technology and materials
for surface-mount and through-hole engineering exper tise available within
wound components. Philips. Utilizing the
latest full 3D CAD
system we are en-
suring the shor test
Our clips… possible time to
market.
…your basis
for easy assembly

In addition to our bobbins, we have an

extensive range of mounting clips. Our
clips, both for through-hole and surface-
mount wound components, provide a
3923 EN BR magn.prd.acc 04-09-1998 13:30 Pagina 3

B o b b i n s & A c c e s

E (EF) EFD ETD EP ER RM

Pin Through-Hole (PTH) PTH PTH PTH PTH PT

13, 16, 20, 30, 32, 42, 55, 65 15, 20, 25, 30 29, 34, 39, 44, 49, 54, 59 7, 10, 13, 17, 20 4, 5, 6, 7, 8, 10, 12, 14 11,
Clips and Clasps available 15 and 20 L-pin, Complete range, All phenolic parts, Clips available, Mu
for most products low build-up in-moulded pins. both single Clips both in-moulded ran
height Clips available and Clasps/Springs and post-inserted suc
available pin versions pla
Hig
as

Surface-Mount Device (SMD) SMD SMD SMD SMD

5.3, 6.3, 8.8, 13, 16 10, 12, 15, 20 7, 10, 13 9.5, 11, 14.5 4, 5, 6
Multi-section, Caps and One piece pick and Single Clips, C-pins Gullwing pin types Both phenolic and
Clips available place metal Covers/ phenolic version in high performance thermoplastic types,
Clamps, C-pin design thermoplastic. Clamps multi-section, low profile
available Clips available

Coaxial Coaxial Dual In Line (DIL) DI

16, 20 34 4, 5, 6, 8, 10, 14 PQ2
High insulation two pieces Two pieces male/female In-moulded L-pin version L-p
male/female bobbins high insulation factor for easy winding in h
in-moulded pins the

Our technological competence… tion, round- or square-section wires are used for the pins.This is the
more cost-effective through-hole bobbin manufacturing technique.
…your access
to quality products
Surface-Mount Device technology
We have developed and refined different production processes to (mounted on the PCB)
enable us to make bobbins with their own specific characteristics and
properties. There are two printed circuit board mounting technologies > Gullwing-shaped pins – another ‘in-moulding’
(through-hole and surface-mount), and for each we have two separate process similar to that described above but
production techniques. employing a leadframe. Once the moulding has
taken place, the redundant leadframe metal is cut
off, leaving the gullwing pins protruding from the bobbin.
Pin through-hole technology (mounted in the PCB) > C-shaped pins – a ‘C-shaped’ pin makes the bobbin easier to wind,
so our SMD bobbins are usually made this way. C-pins are also
> In-moulded pins – specially shaped pins are inserted in the mould thicker and wider than most gullwing pins, and therefore stronger.
prior to injection, so that when the material flows around them,
100 per cent fixation is guaranteed. This in turn, ensures excellent
positioning and fixation in the PCB. The pins have a
square-shaped base to prevent the wire slipping
during wrapping.

> Post-inserted pins – a two-step production process

involving the insertion of the pins after the plastic
part has been moulded. Depending on the applica-
 3923 EN BR magn.prd.acc 04-09-1998 13:31 Pagina 4

A c c e s s o r i e s

ER RM P + PQ Toroid Special Products

PTH PTH Triple Insulated Wire (TIW)

4, 5, 6, 7, 8, 10, 12, 14 11, 14, 18, 22, 26, 30, 36, 42 E16, 20
Clips available, Multi-section, complete High insulating and
both in-moulded range of products, coupling factor
and post-inserted such as: Bobbins,Tag- Robust design in
pin versions plates, Springs, Containers. phenolic material
High stability version
as assembled product

MD SMD SMD SMD

, 11, 14.5 4, 5, 6 9 FRM9, 11.5
ullwing pin types Both phenolic and Cover and Tagplate, C-pin version in
high performance thermoplastic types, C-pin version high performance
ermoplastic. Clamps multi-section, low profile thermoplastic material
ailable Clips available

Dual In Line (DIL) DIL Planar

4, 5, 6, 8, 10, 14 PQ20,26,32,35 E14, 18, 22
In-moulded L-pin version L-pin post-inserted versions Range of Clamps available
for easy winding in high-performance
thermoplastic material

Design innovation Meeting today’s standards

Metal pick-and-place caps for SMD bobbins, for example, combine > Underwriter Laboratories (UL) compliance – all polymeric
both the fixing and pick-and-place functions in a single clamp. This materials used in our bobbins and accessories are tested and in
reduces the total number of parts from three to one. The C-shaped full compliance with UL;
pin construction has mechanical advantages too, as it separates the > Environmental acceptance – as part of our ISO 14001 certifica-
wire termination function from electrical connection, and so ensuring tion, all materials are screened and shown to be free from banned
excellent coplanarity. substances according to agreed Philips standards.

Matching materials to special requirements

Our choice of materials…
> Smaller surface-mount bobbins – are made from high-performance
...your assurance of conformity thermoplastic LCP;
> Larger bobbins – are made from thermosetting materials because
When selecting materials for our products, the design, production thick winding wires require extra mechanical stability at high sol-
process, electrical- and mechanical requirements are important fac- dering temperatures;
tors. But above all, we aim for optimum performance at an accept- > Square section pins – help reduce the number of wrappings needed
able price. Many materials are used, ranging from industr y-standard to secure copper wires to the pins.
polyamide (PA) to the more exotic liquid cr ystal polymers (LCP) and
thermosetting phenolic materials (PF).
3923 EN BR magn.prd.acc 04-09-1998 13:28 Pagina 5

Our worldwide Our production

support… capacity…
…your reassurance of …your guarantee
efficient stock management of a successful partnership

We are par t of a global organisation, with It is necessar y to maintain close links

sales offices and distributors in most between design and production, so
countries. Our highly trained personnel most of our products are made in
provide you with technical and logistics Philips factories not far from the
suppor t, backed up with on-line order headquar ters. High-end products are
processing to guarantee the shor test pos- made in Europe, while more cost-
sible lead times (less than four weeks). sensitive types are produced in the
The stock is centrally managed in Asia Pacific region. Some manufac-
Eindhoven (The Nether lands), at the turing is sub-contracted to trusted
hear t of our proven logistics network. ‘par tner s’ who satisfy our tough
quality criteria.

Our commitment
to quality…
…your path to
customer satisfaction

Our quality philosophy is reflected in

ever ything that we do, from creating
new products to delivering them to
you on time. Naturally, our processes
are cer tified ISO 9001. Our structural
approach to project management in-
volves all par ties in the quality chain,
from raw material suppliers to you,
our end customers. The results are
defect-free products and ser vices, and
the lowest possible integral costs.
3923 EN BR magn.prd.acc 04-09-1998 13:29 Pagina 6

Philips Components

Bobbins
& Accessories

For all information contact your local

sales-office or distributor.

© Philips Electronics N.V. 1998

All rights are reserved. Reproduction in whole or

in part is prohibited without the prior consent of
the copyright owner.
The information presented in this document does
not form part of any quotation or contract, is
believed to be accurate and reliable and may be
changed without notice.
Philips Components No liability will be accepted by the publisher for
Bobbins & Accessories any consequence of its use. Publication thereof
Building RK-III does not convey nor imply any license under
P.O. Box 218 patent- or other industrial or intellectual property
5600 MD Eindhoven rights.
The Netherlands

Printed in The Netherlands

Document order number 9398 238 90011
Date of release: September 1998