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6100xio Ha029325u100 2

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Models 6100XIO, Eycon™-10 VISUAL SUPERVISOR: SERVICE INSTRUCTIONS Models 6100XIO, Eycon-10™ VISUAL SUPERVISOR: SERVICE INSTRUCTIONS

E U ROT H E R M ®
10
J To gain access to the serial communications board, the heat sink

J
must first be removed, by undoing the four securing screws J,
and lifting the heat sink out. Service instructions
With the heat sink removed, the serial communications board
is revealed. This allows the 24V link (figure below) in the sup-
Models 6100XIO, Eycon™-10 Visual Supervisor
ply power circuit to be cut. This would normally only be done if
Heat sink J 'redundant' power supplies are to be used.
J INTRODUCTION
To remove the board, disconnect any remaining harnesses, looms This document gives disassembly details for the above instruments. This allows the replacement of the display
or flexible cables, then undo the four hexagonal (5.5mm A.F.) unit and/or its backlighting, the inverter board, the main board and the serial comms board. The location of the
stand-off pillars ('K'). link which shorts the two 24V input pins together is also given, so that the user may cut the link, to make the
instrument suitable for use with redundant power supplies.

SAFETY PRECAUTIONS
K Ensure that the unit is isolated from supply voltage for at least 15 minutes before starting to work on it. This will
K allow the high voltages associated with the inverter board to dissipate safely and will also allow the power supply
Serial communications unit to cool down. The user should be aware, however, that areas of high temperature may exist even after this
board period has elapsed.

K STATIC ELECTRICITY
K CAUTION
These procedures involve the handling of components which are susceptible to damage caused by
the discharge of static electricity. All relevant personnel must be aware of static handling proce-
dures. It is recommended that a static safe container be available, into which any circuit board(s)
removed from the instrument may be placed.
24 Volt link
DUST INGRESS
When replacing the display or backlight, it is essential to keep the front face of the display and the rear face of
the touch screen as clean as possible. The use of polythene or latex gloves is recommended when handling the
Re-assembly HINTS display unit. If possible, the replacement should be carried out in a Clean Area. Particles of dust not only appear
unsightly, but can also affect the performance of the touch screen, in extreme circumstances, causing a continu-
11 The re-assembly of the instrument is achieved by carrying out the reverse of the disassembly procedure ous 'press' to be perceived by the instrument.
given in steps 1 to 10. When re-assembling, it should be remembered that the touch screen flexible cable
(B) runs between the power cable (F) and the bottom wall of the chassis.
DISASSEMBLY PROCEDURE
Care must be taken to ensure that all flexible cables are correctly and fully inserted into their connectors.
With the unit removed from the panel:

Keyboard insert
1
Remove the two Torx-headed screws located, one-each, at the top
and bottom of the instrument (Screws 'A').
A

® 2
E U ROT H E R M ® Carefully lift the cover away from the chassis, disconnecting the Touch-
screen flexible cable ('B') at the bottom right when it becomes acces- A B
EUROTHERM LIMITED
Faraday Close, Durrington, Worthing, West Sussex, BN13 3PL sible.
Telephone: 01903 268500. Facsimile: 01903 265982 Remove the keyboard insert and put to one side for use in later re-assembly.
e-mail: info.uk@eurotherm.com
Website: http://www.eurotherm.co.uk

HA029325U100 HA029325U100
Specification subject to change without notice. ©Eurotherm Limited. HA029325U100/2 (CN25569)
Issue 2 Aug 09 Issue 2 Aug 09 Page 1
Models 6100XIO, Eycon™-10 VISUAL SUPERVISOR: SERVICE INSTRUCTIONS Models 6100XIO, Eycon™-10 VISUAL SUPERVISOR: SERVICE INSTRUCTIONS

DISASSEMBLY PROCEDURE (Cont.) DISPLAY REPLACEMENT (Cont.)


3 G Remove the securing screws 'G' and retain for later use. Discard
6 the remaining items.
Lift out the keyboard backing plate ('C')
G
Remove the two fixings 'D' and lift the display assembly away from the chassis, releasing the display flexible cable
('E') and the display power harness ('F') when these become accessible. F

G G E

7
D D If the new unit is not already assembled, use the G
Unit with status level prior to four screws 'G', previously removed, to secure
'J2' (Model 6100XIO) or 'L5' the replacement display screen to the new back
(Visual Supervisor) shown; later plate, ensuring that the two looms ('E' and 'F')
G
E F models similar
C are routed correctly through the aperture in the G
plate, as shown. G

4
For units with status levels prior to 'J2' (Model 6100XIO) or 'L5' (Visual Supervisor), to replace the inverter board
or backlight assembly, continue at instruction 5.

To replace the display (all models) continue at instruction 6. 8


If no further work is to be done, the new
To replace the main board, or the serial communications board, or to gain access to the power supply links,
display unit assembly can now be fitted to
continue at instruction 9.
the chassis, connecting the looms 'E' and 'F'
E as shown and the instrument re-assembled,
G 5 referring to instruction 11 as necessary.
G Remove the securing screws 'G' and lift the backing plate away from the E
H display, disconnecting the backlight connectors 'H' from the inverter F
board when accessible.
H This allows the inverter board or the backlights to be replaced as re-
quired. If the display unit is to be replaced, continue at instruction 7.
G G

To remove the backlighting tubes, a small screwdriver should be used to


depress the upper section of the brass clip, as shown in the detail.
9
I
From instruction 4. I
To remove the main board (for replacement or to gain access to the
serial communications board), disconnect all remaining harnesses,
looms and flexible cables from the main board. The main board may
now be removed by undoing the four securing screws 'I'.
Tube removal detail
I
I

HA029325U100 HA029325U100
Page 2 Issue 2 Aug 09 Issue 2 Aug 09 Page 3

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