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Powerscreen India Crushing Screening Conveyor Brochure 2023 (WEB)

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POWERSCREEN

CRUSHING &
SCREENING
RANGE
KNOWLEDGE
IS POWER
Welcome to the world of Powerscreen.
Proud of our past, excited for our future.
Powerscreen® means different things to different people.
For some, it means robust and reliable crushing and
screening equipment, designed, built and supported by
passionate experts. For others, Powerscreen signifies a vast
legacy of experience and knowledge used to develop a
safer, more efficient working environment for all.

One of Powerscreen’s most important strengths is our Global Dealer Network.


120 companies working tirelessly worldwide to support our customers. From
your first machine purchase through to technical support, servicing and provision
of spare parts, Powerscreen and our Global Dealer Network are on hand to help.

We are committed to helping you and your business. With industry leading levels
of productivity, efficiency, ease of maintenance and inbuilt operational and safety
features, our proven range of equipment is designed to maximize our customers
return on investment.

We provide and support you with fast access to parts and technical solutions
for service issues, and clear, concise, effective customer centered operator and
technician training.

Find your local Powerscreen dealer at


www.powerscreen.com
CRUSHING | JAW

METROTRAK

The Powerscreen® Metrotrak is a compact, high performing mobile jaw Product Conveyor
crushing plant featuring an impressive 900mm x 600mm (35” x 23”) single Width: 800mm (32”)
Discharge height: 2.9m (9’6”)
toggle jaw crusher. With an aggressive crushing action and a high output
even at tight settings, the Metrotrak is ideally suited for operators on the
mining, quarrying and recycling industries, especially those working in
urban locations or where space is restricted.
The new Metrotrak builds on the legacy of the Powerscreen Metrotrak HA
by improving access for chamber wedge removal, fully tunnelled product
conveyor, new design bypass chute with improved internal clearances
and access. Customer favourite options include a fully lowering product
conveyor to aid maintenance and a hydraulically adjusted deflector plate
minimising possible belt damage caused by rebar.

Features & Benefits Options Applications


Superior tunnelling reduces the risk Bypass conveyor Sand & gravel
of rebar snagging giving excellent Single pole/twin pole magnet Blasted rock
machine uptime
Radio remote control River rock
Enhanced material flow via new design
bypass chute and product conveyor Belt weigher C&D waste
Centralised, low-level hydraulics and Hydraulically driven water pump Overburden
electrics Electric refueling pump Foundry waste
NEW jaw unblock option combines the Wire mesh for underscreen Processed ores
benefits of hydrostatic drive with the Super tooth or multi tooth jaw plates Processed minerals
fuel efficiency of direct drive
Chamber unblock feature
Ideal for C&D waste / recycling
applications with hydraulic Hydraulic deflector plate
deflector plate and hydraulically raise / Product conveyor hydraulic raise
lower product conveyor options / lower
Jaw level sensor option promotes Hydraulically folding product
material flow by optimising feeder conveyor
speeds, increasing daily productivity
Powerscreen Pulse intelligent
monitoring as standard

METROTRAK

Weight (Est) (Tier 3) 27,920kg (61,553lbs)


Weight (Est) (Tier 4F) 28,000kg (61,729lbs)
(VGF, bypass conveyor & magnet)

Transport width 2.4m (7’ 10”)

Transport length 12.4m (40’ 8’’)

Transport height 3.2m (10’ 6”)

Working width 3.8m (12’ 6”)

Working length 12.4m (40’ 8”)

Working height 3.2m (10’ 6”)

*Depends on application
Engines are available that are certified to US EPA and EU off road diesel emission standards. Talk to your
dealer about possible certification options (i.e. Tier 3/Stage 3A:, Tier 4i/Stage 3B:, Tier 4F / Stage 4).
02 03

Crusher Feeder Hopper


High capacity single toggle jaw Vibrating pan feeder Wear resistant feed hopper
Chamber size: 900mm x 600mm (35” x 23”) Length: 3.8m (12’5”) Length: 4m (13’1”)
Min CSS: 40mm (1.5”)* Width: 800mm (2’7”) Width: 1.8m (5’9”)
Max CSS: 100mm (4”)* Capacity: 3.6m3 (4.7yds3)

Bypass Conveyor
(option)
Width: 600mm (23.6”)
Discharge height: 2m (6’7”)

Tracks
Width: 400mm (15.7”)

Power Unit
Tier 3/Stage 3A: CAT C7.1 140kW (187hp)
Fuel tank capacity: 400 L (106 US GAL)
CRUSHING | JAW

PREMIERTRAK 400X

The Powerscreen® Premiertrak 400X range of high performance primary jaw Product Conveyor
crushing plants are designed for medium scale operators in quarrying, demolition, Width: 1000mm (39”)
Discharge height: 3.5m (11’5”)
recycling and mining applications. The range includes the Premiertrak 400X with
hydraulic adjust and the Premiertrak R400X with hydraulic release. User benefits
include track mobility for a quick set-up time (typically under 30 minutes,)
hydraulic crusher setting adjustment for total control of product size and crusher
overload protection to prevent damage by uncrushable objects.

Features & Benefits Options Applications


High output and excellent Patented hydraulic deflector Sand & gravel
reduction capability plate under crusher Blasted rock
Wear resistant hyraulic folding feed hopper with Bypass conveyor /extended bypass River rock
hydraulic wedge fixing system conveyor
C & D waste
Excellent under crusher access for Single pole/twin pole magnet
removal of wire with hydraulic raise Overburden
Radio remote control
lower product conveyor Foundry waste
Belt weigher
Stepped self-cleaning grizzly feeder Processed ores
with under feeder screen option Electric refueling pump
Processed minerals
Deep fines chute to reduce Hydraulically driven water pump
material blockages Wire mesh for underscreen
Improved bypass chute to increase Super tooth or multi tooth jaw plates
material flow Extended hopper
Aggressive crushing action with high Postscreen available (will add est 6
swing jaw encouraging material entry tonnes to a machine weight)
into crushing chamber
Unblock motor
Hydraulic crusher setting adjustment
Extended main conveyor
Improved manganese liner retention, protects
jaw supports on both swing & fixed jaws Over crusher level sensor
Economical to operate with low fuel Patented hydraulic crusher overload
consumption due to highly efficient system, ideal for applications with
direct drive system un-crushable material in feed,
200mm3.
Angle adjustable product conveyor
Pre-screen available
Easy access power unit canopy
PLC control system with auto start facility
Remote control via umbilical
Dust suppression system
Easily set up
Fitted with Powerscreen Pulse Telematics
system
650mm wide bypass conveyor
Fully inclined catwalks

PREMIERTRAK 400X/R400X
Weight (Est) (Tier 3) 46,300kg (102,274bs)
Weight (Est) (Tier 4F) 46,500kg (102,514lbs)

Transport width 2.8m (9’2”)

Transport length 15.02m (49’3”)

Transport height 3.4m (11’2”)

Working width 4.33m (14’2”)


with Bypass conveyor

Working length 14.66m (48’1”)

Working height 4.13m (13’6”)

*Depends on application
Engines are available that are certified to US EPA and EU off road diesel emission standards. Talk to your
dealer about possible certification options (i.e. Tier 3/Stage 3A:, Tier 4F / Stage 4, Constant speed).
04 05

Crusher Hopper
High capacity single toggle jaw Wear resistant feed hopper
Chamber size: 1100mm x 700mm (44”x 28”) Length: 4.9m (16’ 1”)
Min CSS: 50mm (2”)* Width: 2.49m (8’2”)
Max CSS: 150mm (6”)* Capacity: 10m3 (13yds3)

Power Unit
Tier 3/Stage 3A:
CAT C9.23 ACERT 230kW (308hp) Feeder
Fuel tank capacity: 450 L (119 US Gal) Vibrating pan and grizzly feeder
Constant speed option Feeder length: 4.20m (13’9”) Bypass Conveyor (option)
Tracks Feeder width: 1.06m (3’ 6”) Width: 650mm (25.6”)
Width: 500mm (19.7”) Grizzly length: 2.12m (7’) Discharge height: 2.2m (7’2”)
CRUSHING | JAW

PREMIERTRAK 410E

The Powerscreen® Premiertrak 410E hybrid jaw crusher offers operators the flexibility
Product Conveyor
to power the plant via either mains electricity or the on-board genset power-pack. Width: 1000mm (39”)
Either option presents the operator with significant power, servicing and maintenance Discharge height: 3.6 m (11’ 11’’)
cost savings when compared to a diesel / hydraulic solution.The plant incorporates Electric Drive

the robust Terex® JW42 high performance, electrically driven single toggle jaw
chamber and a heavy duty VGF feeder to provide optimal throughput in quarrying,
mining, demolition and recycling applications.

Features & Benefits Options Applications


Output potential of up to 420tph - depending Patented hydraulic deflector Blasted rock
on material type and crusher settings plate under crusher River rock
The electrically driven power systems provide Single pole/twin pole magnet C & D waste
significant cost savings. Radio remote control Overburden
Many Safety system to protect Machine and Belt weigher
Manpower Iron Ore
Electrically driven water pump Coal
Superior performance in dusty applications and
in high altitude environments. Super tooth or multi tooth jaw plates Bauxite
High powered electric drive ensures precise Extended hopper Processed minerals
chamber control Pre-screen available
Power take out to run the downstream Screen/
Conveyor
Minimal use of Hydraulic system - Tracking and
Cylinder operation
Variable Speed drive system for Grizzly Feeder
Excellent under crusher access for removal
of wire with hydraulic raise lower product
conveyor
Dirt Conveyor to remove fines from the feed
material
Gate mechanism below VGF to divert fines
material to main product conveyor
Fully Hydraulic crusher setting adjustment
Economical to operate with low fuel
consumption due to highly efficient Electrical
drive system
PLC control system with auto start facility
Remote control via umbilical
Dust suppression system
Easily set up
Fully inclined catwalks

PREMIERTRAK 400X/R400X
Weight (Est) (Tier 3) 55,500kg (122,356 lbs)
(With by-pass conveyor and magnet options)

Transport width 2.9 m (9’6’’)

Transport length 14.5m (47’ 8’’)

Transport height 3.5m (11’ 6’’)

Working width 6.2m (20’ 4’’)


with Bypass conveyor

Working length 15.7m (51’8’’)

Working height 3.95m (12’ 1’’)

*Depends on application
06 07

Crusher Hopper
High capacity single toggle jaw Wear resistant feed hopper
Chamber size: 1060mm x 750mm (42” x 30”) Width: 2.67m(8’ 9’’)
Min CSS: 45 mm(1.77’’) Capacity: 9m3 (11.7yd3)
Max CSS: 145mm(5.7’’)

Tracks Bypass Conveyor


Width: 500mm (19.7”) Width: 650mm (25.6”)
Discharge height: 2.1m (7’)
Electric Drive

Power Unit Feeder


Engine:- Tier 3 Volvo TAD754GE 218kW Vibrating pan and grizzly feeder
Alternator – 250kVA Leroy-Somer Feeder length: 4.25m (13’ 11.32’’)
Feeder width: 1.05m (3’ 5.3’’)
Electric Drive
CRUSHING | CONE

1010E MAXTRAK

The high performance Powerscreen® 1010E Maxtrak cone crusher offers operators
the flexibility to power the plant either by mains electricity or on-board genset power- Product Conveyor
pack. Either power option presents the operator with significant power saving along Width: 900 mm (36’’)
Discharge height: 900 mm (36’’)
with service and maintenance cost savings. This energy efficient and productive Electric Drive
machine incorporates the proven 1000 Automax Cone Crusher with direct electric
drive, automatic tramp relief and hydraulic closed side setting (CSS) adjustment.
The Powerscreen® 1010E Maxtrak cone crusher can be fitted with an optional
patented pre-screen module which allows fines material to bypass prior to being fed
into the cone, ensuring reduced wear on the liners. The large feeder has an automated
metal detection and purge system to protect the cone against uncrushable material,
preventing downtime by removing metal contaminants via the purge system.

Features & Benefits Options Applications


Output potential of up to 230tph depending on Concaves: extra coarse, medium Blasted rock
feed material & crusher settings coarse, coarse, Autosand® River rock
Renowned Automax® crusher technology Short throw eccentric C & D waste
Hybrid driven power system provides cost Feed hopper extension plates Iron Ore
savings and ensures efficiency Product conveyor belt weigher Bauxite
Auxillary Power Socket for Welding Purpose Electric water pump Processed minerals
Minimal Hydraulic use- Tracking and Cylinder Radio remote control
Operation
Pre-Screen Module
Superior performance in dusty applications
Cone overload protection
Accepts an ‘all in feed’
Excellent product shape
High reduction ratio
Cone feed box level control to maintain choke
feeding
Hydraulic crusher setting
Cone overload protection
Heavy duty chassis & track frame
Metal detector and purge system
Dust suppression system
Heavy duty fabricated chassis & Pulse
Telematics system

1000 MAXTRAK

Weight (Est) 45,320kg (99,914 lbs)


with optional prescreen

Transport width 3m (9’10’’)

Transport length 16.9 m (55’5’’)

Transport height 3.5m (11’6’’)

Working width 3.77m (12’4’’)

Working length 15.79m (51’ 10’’)

Working height 4.75m (15’7’’)

*Depends on application
08 09

Crusher Feed Conveyor Hopper


Automax® cone crusher Width: 1000mm (39”) Wear resistant feed hopper
with all roller bearing design Metal detector Width: 2.45m (8’)
Size (head diameter): 1000mm (39”) Electric Drive Capacity: 5m3 (6.7yd3)
Concave standard: Medium coarse
Min CSS: 18mm (0.7”)*
Max CSS: 36mm (1.4”)*
Electric Drive

Power Unit Tracks


Engine:- Tier 3 Volvo TAD1351GE 274kW Width: 500 mm (19.7’’)
Alternator – 320kVA Leroy-Somer
CRUSHING | CONE

1000 MAXTRAK

The high performance Powerscreen® 1000 Maxtrak is a small to medium sized Product Conveyor
cone crusher which has been designed for direct feed applications without Width: 800mm (32”)
Discharge height: 3.25m (10’8”)
pre-screening on clean rock. At its heart is the Automax® cone crusher which
provides excellent reduction and product cubicity for the production of high quality
aggregate and sub-base material. Hydraulic release capabilities are designed so
that any uncrushable material entering the chamber is safely discharged.

Features & Benefits Options Applications


Renowned Automax® crusher technology Concaves: extra coarse, medium Sand & gravel
Accepts clean all in feed coarse, coarse, Autosand® Blasted rock
Excellent product shape Short throw eccentric River rock
High reduction ratio Feed hopper extension plates C & D waste
Cone feed box level control to maintain Product conveyor belt weigher Foundry waste
choke feeding Electric refueling pump Processed ores
Hydraulic crusher setting Hydraulic water pump Processed minerals
Cone overload protection Radio remote control
Heavy duty chassis and track frame Urea refueling pump
Metal detector
Dust suppression system
Economical to operate with a highly fuel
efficient direct drive system
Fitted with Powerscreen Pulse Telematics
system

1000 MAXTRAK

Weight (Est) 30,440kg (67,108lbs)

Transport width 2.8m (9’2”)

Transport length 14.6m (47’11”)

Transport height 3.46m (11’4”)

Working width 2.8m (9’2”)

Working length 14.6m (47’11”)

Working height 4.1m (13’5”)

*Depends on application
Engines are available that are certified to US EPA and EU off road diesel emission standards. Talk to your
dealer about possible certification options (i.e. Tier 3/Stage 3A:, Tier 4i/Stage 3B:, Tier 4F / Stage 4).
10 11

Crusher Feed Conveyor Hopper


Automax® cone crusher Width: 1000mm (39”) Wear resistant feed hopper
with all roller bearing design Over and under belt metal detector Length: 3.38m (11’)
Size (head diameter): 1000mm (39”) Width: 2.5m (8’2”)
Concave standard: Medium coarse Capacity: 4.4m3 (5.8yds3)
Min CSS: 18mm (0.7”)*
Max CSS: 36mm (1.4”)*

Power Unit Tracks


Tier 3/Stage 3A: Width: 400mm (15.7”)
CAT C9.3 ACERT 250kW (335hp)
Fuel tank capacity: 552 L (137 US Gal)
CRUSHING | CONE

1000SR

The Powerscreen® 1000SR is built around the successful 1000 Maxtrak model Fines Conveyor
and features a re-circulating conveyor and a double-deck post-screen to provide Width: 1400mm (4’5”)
Discharge height: 3m (9’ 10”)
a complete crushing and screening process on a single chassis. The machine Dust suppression
is designed for direct feed applications without pre-screening on clean rock.
At its heart is the Automax® cone crusher which provides excellent reduction
and product cubicity for the production of high quality aggregate and sub-base
material. Hydraulic release capabilities are designed so that any uncrushable
material entering the chamber is safely discharged. Suitable for secondary
and tertiary applications, the 1000SR can produce up to three products when
oversized material doesn’t require re-circulation to the crusher.

Features & Benefits Options Applications


Renowned Automax® crusher technology Concaves: extra coarse, medium Sand & gravel
Accepts clean all in feed coarse, coarse, Autosand® Blasted rock
Excellent product shape Short throw eccentric River rock
High reduction ratio Feed hopper extension plates C & D waste
Cone feed box level control to maintain Product conveyor belt weigher Foundry waste
choke feeding Electric refueling pump Processed ores
Hydraulic crusher setting Hydraulic water pump Processed minerals
Cone overload protection Radio remote control
Heavy duty chassis and track frame Urea refueling pump
Metal detector Additional stockpiling conveyor
Dust suppression system for mid-grade product
Economical to operate with a highly fuel
efficient direct drive system
Patented double deck post screen.
Suitable for re-circulating
oversized material
Fitted with Powerscreen Pulse Telematics
system

1000SR

Weight (Est) 39,640kg (87,391lbs)

Transport width 3.1m (10’2”)

Transport length 16.9m (55’5”)

Transport height 3.45m (11’4”)

Working width 3.1m (10’2”)

Working length 16.9m (55’5”)

Working height 4.85m (15’11”)

*Depends on application
Engines are available that are certified to US EPA and EU off road diesel emission standards. Talk to your
dealer about possible certification options (i.e. Tier 3/Stage 3A:, Tier 4i/Stage 3B:, Tier 4F / Stage 4).
12 13

Product Conveyor Crusher Feed Conveyor Hopper


Width: 800mm (32”) Automax® cone crusher with all roller bearing design Width: 1000mm (39”) Wear resistant feed hopper
Size (head diameter): 1000mm (39”) Over and under belt with crash bars
Concave standard: Medium coarse metal detector Length: 3.38m (11”)
Min CSS: 18mm (0.7”)* Width: 2.5m (8’2”)
Max CSS: 36mm (1.4”)* Capacity: 4.4m3 (5.8yds3)

Recirculating Conveyor
Width: 500mm (20”)

Post-Screen Power Unit Tracks


2 Deck screenbox Tier 3/Stage 3A: Width: 400mm (16”)
Length: 3350mm (11’) CAT C9.3 ACERT 250kW (335hp)
Width: 1525mm (5’) Fuel tank capacity: 522 L (137 US Gal)
CRUSHING | CONE

1300 MAXTRAK

The Powerscreen® 1300 Maxtrak is a medium to large sized track mobile cone Product Conveyor
crusher which is ideally suited to secondary applications such as taking an all Width: 1000mm (39”)
Discharge height: 3.4m (11’2”)
in feed from a primary crusher. Based around the 1300 Automax® cone crusher, Dust suppression
the plant excels in the production of sub-base or aggregates, providing excellent
cubicity, throughput and reduction ratios.

Features & Benefits Options Applications


Renowned Automax® crusher Concave: medium coarse, Autosand® Sand & gravel
technology Feed hopper extension plates Blasted rock
Accepts clean all in feed Product conveyor belt weigher River rock
Excellent product shape Electric refueling pump C & D waste
High reduction ratio Hydraulic water pump Foundry waste
Cone feed box level control to Urea refueling pump Processed ores
maintain choke feeding
Radio remote control
Hydraulic crusher setting
Cone overload protection
Heavy duty chassis and track frame
Metal detector
Dust suppression system
Economical to operate with a highly
fuel efficient direct drive system
Fitted with Powerscreen Pulse
Telematics system

1300 MAXTRAK

Weight (Est) (Tier 3) 48,020kg (105,865lbs)


Weight (Est) (Tier 4) 47,880kg (105,557 lbs)

Transport width 3m (9’10”)

Transport length 15.35m (40’4”)

Transport height 3.85m (12’8”)

Working width 3.85m (12’8”)

Working length 15.5m (50’10”)

Working height 4.7m (15’5”)

*Depends on application
Engines are available that are certified to US EPA and EU off road diesel emission standards. Talk to your
dealer about possible certification options (i.e. Tier 3/Stage 3A:, Tier 4i/Stage 3B:, Tier 4F / Stage 4).
14 15

Crusher Feed Conveyor Hopper


Automax® cone crusher with all roller bearing design Width: 1300mm (51”) Wear resistant feed hopper
Size (head diameter): 1300mm (51”) Over and under belt metal detector with crash bars
Concave standard: Medium coarse Length: 3.5m (11’4”)
Min. CSS: 24mm (1”)* Width: 2.8m (9’2”)
Max. CSS: 44mm (1.75”)* Capacity: 7m3 (9.1yds3)
Max. feed size: 220mm (8.5”)

Power Unit Tracks


Tier 3/Stage 3A: Width: 500mm (20”)
CAT C13 ACERT 328kW (440hp)
Fuel tank capacity: 1000 L (264 US Gal)
CRUSHING

CRUSHING
TECHNOLOGY

JAW
A range of jaw tooth profiles are available for
your Powerscreen Jaw Crusher. This choice allows
maximised performance across all applications with
excellent wear life and output potential. All Powerscreen
jaw plates are fully reversible allowing maximum usage
of available plate and are fully machined on locating
surfaces providing ease of speed when fitting them. A
convenient easy lifting system also facilitates changes.
To better understand the best choice of jaw plate profile
for your application contact your local dealer.
16 17

CONE
In all crushing equipment the choice of wear parts
often has a direct impact on the quality of the end
product produced – this is especially true for cone
crushers where end product specification and quality
is of key importance.
SCREENING | CHIEFTAIN

CHIEFTAIN 1700

The Powerscreen® Chieftain 1700 is a mid-sized track mobile screen aimed


at end users requiring high volumes of finished products in applications
including topsoil, coal, crushed stone, recycling, iron ore, sand and gravel.
User benefits include a quick set-up time, drop down tail conveyor and screen
mesh access system to aid screen media changes and a transverse power unit
arrangement to simplify servicing.

Features & Benefits Options Applications


2 or 3 deck Wheel or track mobile Sand & Gravel
Radio controlled tipping grid Double deck vibrating grizzly Blasted rock
Integrated high capacity variable speed Radio controlled tracking C&D Waste
belt feeder Anti roll-back Overburden
Grease filled 2 bearing screenbox Dual Power (additional electric hydraulic drive) Slag
Heavy duty single shaft screenboxes with Roll-in bogie prepared Iron Ores
adjustable stroke, angle and speed
Roll-in bogie equipped Coal
Screen walkway and access ladder
Quick release screen wedge tensioning
Hydraulic folding conveyors with excellent
stockpiling capacity Auto lubrication system
Patented fully mounted hydraulic folding Dust suppression
auxiliary stockpile conveyor (3 deck) Extended recirculation conveyor attached for
transport (3 deck) Hopper
Hydraulic screen tensioning (Bottom Deck) Capacity: 7.5m3 (9.8yds3)

CHIEFTAIN 1700 TRACK (2 DECK) TRACK (3 DECK)


Weight (Est) 26,900kg (59,304lbs) 29,800kg (65,698lbs)

Transport width 3m (9’10”) 3m (9’10”)

Transport length 16.53m (54’3”) 16.53m (54’3”)

Transport height 3.4m (11’3”) 3.5m (11’6”)

Working width 17.32m (56’10”) 17.32m (56’10”)

Working length 17.22m (56’6”) 17.22m (56’6”)

Working height 5.82m (19’1”) 5.89m (19’4”)

Feeder Conveyor
*Output potential depends on application
Engines are available that are certified to US EPA and EU off road diesel emission standards. Talk to
Width: 1050mm (42”)
your dealer about possible certification options (i.e. Tier 3/Stage 3A, Tier 4i/Stage 3B, Tier 4F/Stage 4). Individual variable speed
18 19

Power Unit Main Conveyor Tail Conveyor (Finesize)


Tier 3/Stage 3A: Width: 1050mm (42”) Width: 1200mm (48”)
Ashok Leyland H6ETIC3RU23 75kW (100hp) Hydraulically adjustable Discharge height: 4.23m (13’10”)
Fuel tank capacity: 336 L (88 US Gal)

Side Conveyors
(Midsize & Oversize)
Width: 650mm (26”)
Discharge height: 4.72m (15’6”)
Individual variable speed

Tracks Screenbox
Width: 400mm (15.7”) 2 Bearing, 2 or 3 deck screenbox
Size: 4.8m x 1.53m (16’ x 5’)
SCREENING | CHIEFTAIN

CHIEFTAIN 2100X

The Powerscreen® Chieftain 2100X is designed for medium to large scale operators who
require large volumes of high specification products. The Chieftain 2100X is the largest
model to feature a high capacity hopper, belt feeder and radio controlled tipping grid.
A key feature is the patented hydraulically folding recirculating conveyor on the 3 deck
version, eliminating the need for a crane on site and a 2 bearing screen with adjustable
screen speed and amplitude with hydraulic screen angle adjustment.
User benefits include a quick set-up time (typically under 30 minutes) with hydraulically
folding conveyors and track mobility, class leading stockpile discharge heights and a drop
down tail conveyor and hydraulically raising min conveyor to aid screen media changes.

Features & Benefits Options Applications


2 or 3 deck Double deck vibrating grizzly Iron Ores
Radio controlled tipping grid Radio controlled tracking Coal
Integrated high capacity variable speed Anti roll-back Municipal Waste
belt feeder Dual Power (additional electric hydraulic drive) Legacy Waste
Oil bath lubricated 2 bearing screenbox Roll-in bogie prepared Sand & Gravel
Heavy duty single shaft screenboxes with Roll-in bogie equipped C&D Waste
adjustable stroke, angle and speed
Auto lubrication system Overburden
Screen walkway and access ladder Hopper
Dust suppression Slag
Hydraulic folding conveyors with excellent Capacity: 8m3 (10.5yds3 )
stockpiling capacity Quick release wedge tensioning
(top/middle decks) Adjustable angle reject grid as standard
Oversize transfer conveyor for
Biomass and recycling (3 deck model)
Extended recirculating conveyor
attached for transport (3 deck model)
Hydraulic screen tensioning (Bottom Deck)

CHIEFTAIN 2100X TRACK (2 DECK) TRACK (3 DECK)


Weight (Est) 34,700kg (76,500lbs) 37,400kg (82,453lbs)

Transport width 3m (9’10) 3m (9’10”)

Transport length 19.01m (62’4”) 19.06m (62’7”)

Transport height 3.47m (11’5”) 3.47m (11’5”)

Working width 18.3m (60’) 18.3m (60’)

Working length 19.8m (64’11”) 19.47m (63’11”)

Working height 5.89m (19’4”) 6.29m (20’8”)

*Output potential depends on application


Engines are available that are certified to US EPA and EU off road diesel emission standards. Talk to
Feeder Conveyor
your dealer about possible certification options (i.e. Tier 3/Stage 3A, Tier 4i/Stage 3B, Tier 4F/Stage 4). Width: 1050mm (42”)
Variable speed control
20 21

Auxiliary Conveyor Power Unit Main Conveyor Tail Conveyor (Finesize)


(3 Deck) Tier 3/Stage 3A: Width: 1050mm (42”) Width: 1200mm (48”)
CAT C4.4 ATAAC 97kW (130hp) (3 Deck) Hydraulic raise for screen Discharge height: 4.75m (15’7”)
Width: 650mm (26”)
Fuel tank capacity: 336 L (88 US Gal) media changing Lower for screen media changing
Discharge height: 4.42m (14’ 6”)

Side Conveyor
(Midsize + Oversize)
Width: 800mm (32”)
Discharge height: 4.96m (16’3”)

Tracks Screenbox
Width: 500mm (19.7”) 2 Bearing, 2 & 3 deck screenbox
Size: 6.1m x 1.53m (20’ x 5’)
SCREENING | CHIEFTAIN

CHIEFTAIN 2200 2 DECK

The Powerscreen® Chieftain 2200 is designed for operators who require


large volumes of high specification products with maximum versatility.
The Chieftain 2200 has two highly versatile double deck screenboxes
which provide a total screening area of 19.5m2. It has a revolutionary patent
pending drive system which allows switching between 2 and 4 bearing
with bolt-on parts. The maximum variability of the Chieftain offers improved
capabilities over its class rivals, especially when trying to make high
specification aggregate.
User benefits include a quick set-up time (typically under 30 minutes)
with hydraulically folding conveyors and track mobility. Its high aggression
screenboxes handle dirty, sticky material with ease.
Features & Benefits Options Applications
Hopper
• 2 double deck screenboxes • Double deck vibrating grizzly Iron Ores
Capacity: 8m3 (10.5 yds3)
• Patent pending drive system to switch • Radio controlled tracking Coal
between 2 and 4 bearing arrangements • Anti roll-back Municipal Waste
• Radio controlled tipping grid • Dual Power Legacy Waste
• Integrated high capacity variable speed • Auto lubrication system Sand & Gravel
belt feeder
• Dust suppression C&D Waste
• Heavy duty single shaft screenboxes
with adjustable stroke, angle and speed • Quick release wedge tensioning Overburden
(top decks)
• Hydraulic screen tensioning (bottom deck) Slag
• Screen walkway and access ladder
• Hydraulic folding conveyors with
excellent stockpiling capacity

WITH DOUBLE DECK


CHIEFTAIN 2200 WITH GRID VIBRATING GRID
Weight (Est) 35,350kg (78,000lbs) 39,350kg (86, 750lbs)

Transport width 3.0m (9’10) 3.0m (9’10”)

Transport length 19.79m (64’ 11”) 19.79m (64’ 11”)

Transport height 3.55m (11’ 7”) 3.6m (11’ 10”)

Working width 18.3m (60’) 18.3m (60’)

Working length 20.05m (65’ 10”) 20.05m (65’ 10”)

Working height 7.89m (25’11”) 7.89m (25’11”)

*Output potential depends on application


Engines are available that are certified to US EPA and EU off road diesel emission standards. Talk to
your dealer about possible certification options (i.e. Tier 3/Stage 3A, Tier 4i/Stage 3B, Tier 4F/Stage 4).
22 23

Power Unit Main Conveyor Tail Conveyor (Finesize)


Tier 3/Stage 3A: Width: 1050mm (42”) Width: 1200mm (48”)
CAT C4.4 ATAAC 83kW (111.3hp) Hydraulic raise for screen media changing Discharge height: 5.12m (16’10”)
Fuel tank capacity: 336 L (88 US Gal) Lowers for screen media changing

Screenbox
2 Double deck screenboxes
Top deck: 6.6m x 1.55m (22’ x 5’)
Bottom deck: 6m x 1.55m (20’ x 5’)
Total screening area: 18.4m2 (210ft2)

Feeder Conveyor Tracks Side Conveyor


Width: 1200mm (47”) Width: 500mm (19.7”) (Midsize & Oversize)
Variable speed control Width: 800mm (32”)
Discharge height: 4.96m (16’3”)
SCREENING | WARRIOR

WARRIOR 600

The Powerscreen® Warrior 600 is the most compact of Powerscreen’s heavy duty
scalping screen Warrior range. One of the key features of the Warrior 600 is its size -
the compact transport envelope allows the unit to be transported in a shipping container,
and is small and light enough to move between sites with minimal cost. It also means
that it is highly mobile on site, even in built-up areas.
The machine is a multipurpose heavy duty incline 2 deck screen, capable of stockpiling,
scalping before and after crushing units, or as a standalone unit. Its highly aggressive
screen can accept bofor bars, finger screens, woven mesh and punch plates along with
other application specific media types.
User benefits include a rapid set-up time and ease of operation aided by hydraulic
folding side conveyors, rigid feed hopper sides and two speed tracks.
Features & Benefits Options Applications
Ultra-low fuel consumption with Radio controlled tracking Biomining
Hopper
optimised hydraulics Quick release screen wedge tensioning Iron Ores Capacity: 3m3 (3.9 yds3)
Smart design minimises weight but retains Auto lubrication system Coal
strength and robustness
Dust suppression Blasted Rocks
Rapid conversion from 3 way split to 2 way
split - fully hydraulic Screen blanket Sand & Gravel
High aggression screenbox with ability to Plain/chevron belt conveyors C&D Waste
adjust stroke Wide range of screen media Overburden
Robust, heavy duty, fixed angle 2 bearing, Slag
2 deck screen
Open chassis design with unrivalled access
below screen to aid mesh changes
Variable speed hopper featuring heavy duty
rollers & rigid hopper - Hydraulic folding
conveyors with excellent stockpiling capacity
Power Unit
Quick and simple 3 stage set-up
Tier 3:
37kW engine option complies with the Deutz 2011 L04I 36.4kW (48.8hp)
latest EU emissions legislation, without the Tier 4F/Stage 3B (US only):
requirement for engine exhaust after-treatment Deutz TD2.9 L4 42kW (56hp)
system or urea additions Fuel tank capacity: 145 L (38 US Gal)

WARRIOR 600 TRACK


Weight (Est) 12,000kg (26,455lbs)
Transport width 2.25m (7’5”)
Transport length 10.98 (36’)
Transport height 2.55 (8’ 4”)
Working width 10.42m (34’ 2”)
Screen Media
Working length 10.54m (34’ 7”)
Mesh
Working height 3.18m (10’ 5”) Punch plate
Bofor
Finger
*Output potential depends on application Flex mat
Engines are available that are certified to US EPA and EU off road diesel emission standards. Talk to Speed harp
your dealer about possible certification options (i.e. Tier 3/Stage 3A, Tier 4i/Stage 3B, Tier 4F/Stage 4).
24 25

Feeder Conveyor Screenbox Side Conveyor (Midsize)


Width: 1000mm (39”) 2 Bearing, 2 deck screenbox Width: 650mm (26”)
Heavy duty belt feeder Size: 2.34m x 1.17m (8’ x 4’) Discharge height: 2.8m (9’2”)
High aggression

Side Conveyor Tracks Tail Conveyor (Oversize)


(Finesize) Width: 300mm (11.8”) Width: 1000mm (39”)
Width: 650mm (26”) Discharge height: 2.7m (8’10”)
Discharge height: 2.9m (9’6”)
WARRIOR

WARRIOR 1200

The Powerscreen Warrior 1200 is the most compact 12ft scalping screen in today’s
market. Despite this footprint, with a highly aggressive screen at its heart, the Warrior
1200 is not overshadowed by its competition. The Warrior 1200 is suitable for unique Hopper
applications such as Biomining, Coal, Slag and Asphalt Screening. Capacity: 5m3 (6.5yds3)

A multipurpose heavy duty incline two deck screen, the Warrior 1200 is capable of
stockpiling, scalping before and after crushing units, or as a standalone unit. Its highly
aggressive screen can accept bofor bars, finger screens, woven mesh and punch plates
along with other application specific media types.
User benefits include a rapid set-up time and ease of operation aided by hydraulically
folding conveyors, two speed tracks and a swift two way split conversion.

Features & Benefits Options Applications


Ultra-low fuel consumption with Radio controlled tracking Biomining
optimised hydraulics Quick release screen wedge tensioning Iron Ores
Smart design minimises weight but retains strength Auto lubrication system Coal
and robustness
Screen blanket Blasted Rocks
Rapid conversion from 3 way split to 2 way split -
fully hydraulic Plain/chevron belt conveyors Sand & Gravel
High aggression screenbox with adjustable stroke Wide range of screen media C&D Waste
and angle. Hydraulic folding tail conveyor Overburden
Robust, heavy duty, 2 bearing double deck screen. Hydraulic folding hopper extensions Slag
Open chassis design with unrivalled access below
screen to aid mesh changes
Variable speed feeder featuring heavy duty rollers, a
rigid hopper structure and folding hopper extensions
Quick and simple three stage set-up

Power Unit
Tier 3/Stage 3A:
Deutz D2011 L04I - 49.4kW (66.2hp)
WARRIOR 1200 TRACK Fuel tank capacity: 145 L (38 US Gal)
Weight (Est) 16,800kg (37,038lbs)
Transport width 2.25m (7’5”)
Transport length 10.96m (36’)
Transport height 2.51m (8’3”)
Working width 10.36m (34’)
Screen Media
Working length 11.62m (38’2”)
Mesh
Working height 4.02m (13’2”) Punch plate
Bofor
Finger
Flex mat
Speed harp
*Output potential depends on application
Engines are available that are certified to US EPA and EU off road diesel emission standards. Talk to
your dealer about possible certification options (i.e. Tier 3/Stage 3A, Tier 4i/Stage 3B, Tier 4F/Stage 4).
26 27

Feeder Conveyor Screenbox Side Conveyor (Midsize)


Width: 650mm (26”)
Width: 1000mm (39”) 2 Bearing, double deck screenbox
Discharge height: 2.95m (9’8”)
Heavy duty belt feeder Size: 3.60m x 1.17m (12’ x 4’)
High aggression

Side Conveyor Tracks Tail Conveyor (Oversize)


(Finesize) Width: 300mm (11.8”) Width: 1000mm (39”)
Width: 800mm (32”) Discharge height: 2.8m (9’2”)
Discharge height: 3m (9’10”) Folds for transport
SCREENING | H RANGE

H6203

The Powerscreen® H range features horizontal screens ideal for handling high volumes
of sticky materials and for the exact, fine sizing demanded in many construction
contracts. The H6203 offers high capacity output of up to 800tph / (882 US tph).
The adjustable elliptical throw combines linear and circular amplitude producing an
aggressive screening action. Powerscreen® H products are especially effective for
scalping after a primary impact or jaw crusher and really have outstanding performance
when screening out specific small sizes. Ideally suited to applications such as natural
and crushed aggregate, coal, iron ore, recycled concrete and asphalt.
Side Conveyor (Finesize)
Width: 900mm (36”)
Features & Benefits Options Applications Discharge height: 4.3m (14’2”)
High capacity variable speed belt feeder Radio controlled tracking Iron Ores Variable speed control

Oil bath screenbox bearing lubrication Roll-in bogie prepared Coal


Screen walkway and access ladder Roll-in bogie equipped Blasted Rocks
Hydraulic folding stockpiling conveyors Variable speed incline apron feeder
Heavy duty triple shaft screenbox Chute arrangements offering blending
with adjustable stroke, angle and speed between decks
Elliptical throw adjustable up to 19mm (3/4”) Incline Apron feeder
Diesel hydraulic power unit Light duty belt feeder
Heavy duty, low ground pressure tracks
Direct feed hopper with impact bars
and rollers

H6203

Weight (Est) 46,700kg (102,955lbs)

Transport width 3.2m (10’6”)

Transport length 19.6m (64’3”)

Transport height 3.6m (11’10”)

Working width 16.25m (53’ 3”)

Working length 18.85m (61’10”)

Working height 4.8m (15’9”)

*Output potential depends on application


Engines are available that are certified to US EPA and EU off road diesel emission standards. Talk to
your dealer about possible certification options (i.e. Tier 3/Stage 3A, Tier 4i/Stage 3B, Tier 4F/Stage 4).
28 29

Feeder Conveyor Side Conveyor (Mid Oversize) Screenbox Tail Conveyor (Oversize)
Width: 1300mm (51”) Width: 900mm (36”) 3 Deck horizontal screenbox Width: 1400mm (55”)
Twin, direct drive gearboxes Discharge height: 4.4m (14’5”) Size: 6.1m x 1.93m (20’ x 6’3”) Discharge height: 4m (13’1”)
Variable speed control Hydraulic folding Triple shaft technology Variable speed control
Variable speed control Adjustable stroke & stroke angle Angle adjustable

Hopper
Capacity: 8.2m3 (10.72yd3)
Hydraulic folding,
Wear resistant steel sides

Side Conveyor (Mid Finesize)


Width: 900mm (36”)
Discharge height: 4.4m (14’5”)
Variable speed control
Hydraulic folding
Power Unit Tracks
Tier 3/Stage 3A: Width: 500mm (19.7”)
CAT C7.1 LRC 151kw (202hp)
Fuel tank capacity: 597 L (158 US Gal)
CONVEYORS

CT65 & CT80 TRACKED CONVEYORS


The Powerscreen range of mobile conveyors are designed to work in conjunction with the entire
range of Powerscreen crushing and screening equipment. Using conveyors means increased
stockpile capacity and reduces on-site material handling. For convenience and to keep shipping
costs low, Powerscreen conveyors can be transported in a 40ft container. The range includes 65ft
and 80ft track mobile conveyors: CT65 and CT80.

TRANSPORT DIMENSIONS CT65 CT80

Length 11.3m (37’) 11.88m (38’ 11”)

Width 2.25m (7’ 4”) 2.25m (7’ 4”)

Height 2.65m (8’ 8’’) 2.88m (9’ 5’’)

Weight (Est.) 13,820kgs 16,750kgs


(30,467lbs) (36,927lbs)

Containerised shipping 40’ x 9’ 6” 40’ x 9’ 6”


High Cube Container High Cube Container

CONVEYOR DETAILS CT65 CT80

Conveyor length 19.79m (64’ 11’) 22.8m (74’ 10’’)

Belt width 1050mm (42’’) 1050mm (42’’)

Discharge height 9.1m (29’10”) @ 24° 9.9m (32’ 5”) @ 24°

Max. discharge height 9.45m (31’) @ 28° 10.41m (34’1”) @ 25°

Production capacity Up to 500+TPH Up to 500+TPH


(551+ US TPH) (551+ US TPH)

OPTIONS* CT65 CT80

Feedboot liners: AR400 plate or 20mm rubber  


Feedboot extension with liners  
Large capacity biomass hopper  
Chevron belt  
Twin hydraulic drive discharge conveyor  
Aluminium dust covers  
Spray bar at head drum  
Full length skirting rubber  
Overband magnet with hydraulic kit and support frames  
Hybrid complete with hydraulic and electric conveyor drive (400 TPH)  
Twin Electric Drive 2 x 11kw motors (Hydraulic Conveyor Drive Removed) (400 tph)  
Radio Remote to track machine  
Pulse Telematics  

* Additional options are available. Folding tail section


30 31

Containerised shipping, Track


in / Track out. No crane required.

Hydraulic angle adjustment for easy


Steel lined feedboot as standard plant integration.
providing extended wear life. Hydraulic adjustment for variable
Feedboot extensions and rubber feed height reduces impact and
lined options also available Folding head section
provides optimal material transfer.

Compact folding mechanism allows


containerised shipping as one unit

Pinless deployment

Tier 3: Deutz DT011 36kW (45hp)


Fuel tank volume 200L (58 US GAL)

Dual-speed tracks for quick and


controlled deployment
CONVEYORS

CW80 RADIAL CONVEYOR

ELEC
TR
IC
The Powerscreen CW80 radial conveyor is designed to be one of the most cost
efficient and effective ways of stockpiling material on the market. Available
in either Pit or Road towable variants, the Powerscreen CW80 offers a variety
of different options which means it can meet the requirements of almost all
applications. This simple but efficient radial conveyor is available in both
Folding head section
electric and hydraulic drive systems and can be tailored to meet operator
needs. Key applications include quarrying, aggregates and mining.

Lattice design for


reduced weight and
increased strength
Steel lined feedboot Extended skirting rubber
as standard providing from feedboot for smooth
extended wear life. Op- transition of material on
tional feedboot extension the belt
available as shown

CAT 1.7T Power rating: 18.4kW (24hp)


Electric drive: 15kW

Optional radial wheel drive

The wheels used for site movement are then


repositioned to perform the radial function

Pit Chassis and road chassis


available

TRANSPORT DIMENSIONS ROAD TOWABLE PIT PORTABLE OPTIONS*

Length 16.17m (52’ 11”) 16.55m (54’ 3”) Pull cord E-Stop

Width 2.5m (8’ 3”) 3.1m (10’ 2”) Feedboot Lined 6mm wearplate

Height 3.36m (11’) 3.95m (12’ 11”) Feedboot extensions


Chevron Belt
Max Weight (with full options): 10,000kgs (22,046lbs)
Heavy Duty Belt
Containerised shipping 2x CW80 per 40’ x 9’ 6” High Cube Container
Conveyor underguard length of mid-section
Canvas dust covers
Hydraulic angle adjust
CONVEYOR DETAILS CW80 RADIAL Hydraulic fold over for transport
Discharge conveyor length 22.85m (74’ 10) Hydraulic axle jacking legs (Std. with Road Chassis)

Belt width 914mm (36’’) Single radial wheel drive

Max. discharge height 9.95m (32’ 7”) @ 23° Spray bar at head drum
Low level greasing
Production capacity Up to 300 TPH
(336 US TPH) Pulse Telematics
32 33

®
POWERSCREEN PULSE

RECORD, DISPLAY AND ANALYSE DATA:


HIGH EFFICIENCY THROUGH PRECISE INFORMATION

 Available online anywhere and at any time: comprehensive


information on the GPS location, start and stop times, fuel
consumption, tonnages, cone settings, wear ratings, operating
hours, maintenance status, and much more.
 User-friendly interface: displays information clearly for at a glance
metrics and diagnostics. Take action before damage occurs:
predetermined maintenance intervals are signaled and error
messages are displayed in plain text messages.

AVAILABLE ANYWHERE UTILISATION REPORT FUEL CONSUMPTION REPORT


AND AT ANY TIME Display of load, idle, and total
  Generates accurate fuel
 PC
service life (daily, weekly, cost per tonne information
 Tablet or monthly)  Under load, idle, and total
 Smartphone  Export available in common service life of the machines
 Customised notifications formats for data compiling (daily, weekly, or monthly)
 Useful for application  Support for economic efficiency analysis
and fleet planning and for determining saving potential
DASHBOARD DISPLAY
 Color display of the engine
speed, coolant temperature GPS: MACHINE TRACKING CONE CRUSHER
and hydraulic oil temperature  Get precise location information SPECIFIC REPORTING
as a circular instrument and precise application planning  Displays Closed Side Settings (CSS)
 Immediate notification  Geofencing: limiting the range of  Displays wear rates
of critical statuses movement  Displays number of tramps
 Timefencing: limiting
MACHINE OVERVIEW operational timings
 The status of each machine
at a glance (on / off / idle,
MACHINE DATA
error message etc.)
 Detailed display of the current
 Faults are immediately
operating data of the machines
located and relayed
 You can take action immediately
 Accurate and up-to-date
for adverse operating statuses
output production tonnages
 Support for service engineers
POWERSCREEN West CONNECT
CONTACT DETAILS Terex India Private Limited WITH US
Office No. 05-116, Zenia Building
Dungannon Hiranandani Circle, @powerscreenofficial
200 Coalisland Road, Dungannon, Hiranandani Business Park
Co Tyrone, BT71 4DR, Northern Ireland Thane - 400607, Maharashtra @powerscreen
Tel: +44 (0) 28 87 718 500 Mob: +91 4344 352 200
@powerscreenofficial
Fax: +44 (0) 28 87 747 231 @terexindiaprivatelimited
North
South: Hosur Plant Terex India Private Limited @powerscreen
Terex India Private Limited 907-908, 9th Floor, Palm Spring Plaza,
Plot No : E-18, Expansion-II, Phase-II Golf Course Road, DLF Phase 5, Sector 54 @powerscreenofficial
SIPCOT, Krishnagiri Road Gurgaon 122 003, Haryana
Hosur - 635 109, Tamil Nadu Tel: +91 4344 352 164
Tel: +91 4344 352 200

www.powerscreen.com
Email: sales@powerscreen.com

The material in this document is for information only and is subject to change without notice.
Powerscreen assumes no liability resulting from errors or omissions in this document, or from the use of the information contained herein. Due to continual product
development we reserve the right to change specifications without notice. Product performance figures given in this brochure are for guidance purposes only, this
information does not constitute an expressed or implied warranty or guarantee. Results will vary depending on conveyor settings, feed sourceand types of material
being processed. will vary depending on crusher chamber settings, screen media and sizes, feed source and types of material being processed.
Images are for illustrative purposes only, some or all of the machines in the illustrations may be fitted with optional extras.
Please check with your Dealer for details on optional extras.
Powerscreen® is a registered trademark of Terex GB Limited in the United States of America and many other countries.
Copyright 2018 Terex GB Limited. Published and Printed in September 2018. All machines are CE Approved.

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