SDS BOM Adjustment

SDS BOM Adjustment
Description of document:
This document provides evidence of data attained from SDS gas losses for the request for
adjustment of SDS BOM with appropriate scrapping factors. This document displays the data for
Argon (735) and CO2 (750), however this analysis can be adopted to Oxygen (674) and Nitrogen
(702) at all BOC sites.
Attached to this document displays the gas loss analysis process of SDS Argon and CO2. Below
provides detail on the comparison of Digital fill log weight of SDS trucks vs SAP BI report export
quantity.
Additionally, the results of this analysis will give the gas loss of SDS in a percentage for respective
weeks. The historical analysis of SDS gas loss for Argon and CO2 is in tabulated form on a week-by-
week calculation below. Normal Distribution Curves are attached to highlight the common losses
from SDS. The mean and standard deviation of all graphs are attached for improved interpretation of
given data.
SDS Gas loss Process
BI (SAP) Date range: 21-12-2023 to 27-12-2023
SDS Digital Fill Log
735
Total = 5.96 tons
750
Total = 26.74 tons
Reconciliation = Real Life (Telemetry) – BI SAP
Reconciliation = Fill Log – SAP sold amount (Mb5b) issue quantity for 1325 (Exports)
LAR (735)
BI Report Export (Mb5b Amount Issues) = 3510 m^3
Fill Log (Addition of all SDS CO2 exports for the month) = 5.96 tons = 5960 kg
Density of Argon = 1.696 kg/m^3 (Attained through BSC by dividing telemetry mass over volume,
additionally there is a conversion chart on BSC)
Volume (fill log) = 5960/1.696 = 3514.15 m^3
Reconciliation:
3514.15 - 3510 = 4.15 m^3 loss
4.15/3510 = 0.12 % according to SAP BI (loss)
4.15/3514.15 = 0.12 % according to real life telemetry (weigh bridge) (loss)
CO2 (750)
BI Report Export (Mb5b Amount Issues) = 21541 kg
Fill Log (Addition of all SDS CO2 exports for the month) = 26.74 tons = 26740 kg
Reconciliation: 26740 – 21541 = 5199 kg (loss)
5199/21541 = 24.14 % according to SAP BI (loss)
5199/26740 = 19.44 % according to real life telemetry (fill log / weigh bridge) (loss)
ARGON 735
SDS
Date SDS Loss SDS Loss (SAP) Comments

(Telemetry)
25/08 to 31/08 21.83% 27.93%
31/08 to 6/09 -10.63% -9.61% Gain
7/09 to 13/09 6.62% 7.09%
14/09 to 20/09 16.26% 19.42%
21/09 to 27/09 28.7% 40.25% Long weekend
trucks left sitting
idle for one more
day
28/09 to 4/10 17.34% 20.98%
5/10 to 11/10 35.53% 55.1%
12/10 to 18/10 13.86% 16.09%
19/10 to 25/10 -25.6% -20.38% Gain
26/10 to 1/11 -5.78% -5.46% Gain
2/11 to 8/11 0.05% 0.05%
9/11 to 15/11 17.77% 21.61%
16/11 to 22/11 13.14% 15.12%
23/11 to 29/11 20.75% 26.18%
30/11 to 6/12 13.85% 16.07%
7/12 to 13/12 14.74% 17.29%
14/12 to 20/12 24.12% 31.79%
21/12 to 27/12 0.12% 0.12%
28/12 to 3/1 43.46% 76.87%
Normal Distribution Curve (Argon SDS Telemetry)
0.03
0.025
0.02
0.015
0.01
0.005
0
6 2 8 4 0 6 2 8 4 0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60
-3 -3 -2 -2 -2 -1 -1 - -
0.03
0.025
0.02
0.015
0.01
0.005
0
-60 -40 -20 0 20 40 60 80
Mean = 12.95%
Standard deviation = 16.29%
Normal Distribution Curve (Argon SDS SAP)

0.02
0.018
0.016
0.014
0.012
0.01
0.008
0.006
0.004
0.002
0
-50 -44 -38 -32 -26 -20 -14 -8 -2 4 10 16 22 28 34 40 46 52 58 64 70 76 82
0.02
0.018
0.016
0.014
0.012
0.01
0.008
0.006
0.004
0.002
0
-60 -40 -20 0 20 40 60 80 100
Mean = 18.76%
Standard deviation = 22.69%
CO2 750
SDS
Date SDS Loss SDS Loss (SAP) Comments

(Telemetry)
25/08 to 31/08 10.39% 11.6%
31/08 to 6/09 13.88% 16.12%
7/09 to 13/09 14.86% 17.45%
14/09 to 20/09 10.39% 11.59%
21/09 to 27/09 12.01% 13.64%
28/09 to 4/10 15.7% 18.63%
5/10 to 11/10 10.19% 11.35%
12/10 to 18/10 18.36% 22.49%
19/10 to 25/10 -20.72% -17.16% Gain
26/10 to 1/11 0.59% 0.59%
2/11 to 8/11 -14.85% -12.73% Gain
9/11 to 15/11 6.15% 6.55%
16/11 to 22/11 7.13% 7.68%
23/11 to 29/11 7.07% 7.6%
30/11 to 6/12 14.29% 16.67%
7/12 to 13/12 6.38% 6.82%
14/12 to 20/12 -24.12% -31.79% Gain
21/12 to 27/12 19.44% 24.14%
28/12 to 3/1 12.9% 14.81%
Normal Distribution Curve (CO2 SDS Telemetry)

0.035
0.03
0.025
0.02
0.015
0.01
0.005
0
2 9 6 3 0 7 4 1 8 5 2 1 4 7 10 13 16 19 22 25 28 31 34 37 40
-3 -2 -2 -2 -2 -1 -1 -1 - - -
0.035
0.03
0.025
0.02
0.015
0.01
0.005
0
-40 -30 -20 -10 0 10 20 30 40 50
Mean = 6.32%
Standard Deviation = 12.61%
Normal Distribution Curve (CO2 SDS SAP)

0.03
0.025
0.02
0.015
0.01
0.005
0
5 1 7 3 9 5 1 -7 -3 1 5 9 13 17 21 25 29 33 37 41 45 49
-3 -3 -2 -2 -1 -1 -1
0.03
0.025
0.02
0.015
0.01
0.005
0
-40 -30 -20 -10 0 10 20 30 40 50 60
Mean = 7.69%
Standard Deviation = 14.2%

SDS BOM Adjustment

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SDS BOM Adjustment

BI (SAP) Date range: 21-12-2023 to 27-12-2023

SDS Digital Fill Log

Total = 5.96 tons

Total = 26.74 tons

Reconciliation = Real Life (Telemetry) – BI SAP

BI Report Export (Mb5b Amount Issues) = 3510 m^3

Volume (fill log) = 5960/1.696 = 3514.15 m^3

3514.15 - 3510 = 4.15 m^3 loss

4.15/3510 = 0.12 % according to SAP BI (loss)

4.15/3514.15 = 0.12 % according to real life telemetry (weigh bridge) (loss)

BI Report Export (Mb5b Amount Issues) = 21541 kg

Reconciliation: 26740 – 21541 = 5199 kg (loss)

5199/21541 = 24.14 % according to SAP BI (loss)

Date SDS Loss SDS Loss (SAP) Comments

Standard deviation = 16.29%

Normal Distribution Curve (Argon SDS SAP)

Standard deviation = 22.69%

Date SDS Loss SDS Loss (SAP) Comments

Normal Distribution Curve (CO2 SDS Telemetry)

Standard Deviation = 12.61%

Normal Distribution Curve (CO2 SDS SAP)

Standard Deviation = 14.2%

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