(2012, Velsink) - Ports - and - Terminals
(2012, Velsink) - Ports - and - Terminals
(2012, Velsink) - Ports - and - Terminals
H. Ligteringen
H. Ligteringen
Lecture notes CTwa 4330-5306
VS
SD
21-08-2007, 10:30
H. Velsink
Ports and Terminals
Ports and Terminals
Faculty of
Civil Engineering and Geosciences
Delft University of Technology
VSSD
©VSSD
First edition 2012
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Printed version(OHFWURQLFYHUVLRQ
ISBN 978-90-6562-288-4,6%1
NUR 957
Former students from Delft University of Technology, who followed the lectures Ports and
Waterways in the Master Hydraulic Engineering will recognize this text book as one of the
readers they had to digest. It was, and will be, used in that course, but as there has been
also much interest from other universities and practitioners in the Netherlands and in many
other countries, it has ultimately led to this ”upgrade”.
The contents of this book is the combined result of the work experience of both authors
in port planning and design and their consecutive part-time position in the chair of Ports
and Waterways in the Faculty of Civil Engineering and Geosciences at Delft University
of Technology. Throughout the 33 years of our tenure the new developments in practical
engineering and results of academic research were merged in subsequent editions of the
reader. In that respect we also like to acknowledge the many contributions from colleagues
and researchers to the document and the valuable information from many PIANC Working
Group reports.
During the years the cover page evolved, from a stern white sheet with only the title, author
and course-code, into a colourful page with the aerial photograph of the Port of Rotterdam
as background, which is still shown on the present cover. The reason for this is not difficult
to guess: at one glance one sees the channels and basins and all different types of terminals,
which are treated in the book. But more importantly the Port of Rotterdam has become a
highly valued partner for the University and the Civil Engineering Faculty in particular,
providing training places and guest lecturers on specialized subjects, and collaborating in a
joint Research Program.
However, this does not mean that the text is focused on the planning and design of very large
ports and sophisticated terminals only. On the contrary, much of our experience related to
smaller ports and ports in developing countries has been included in the book, thereby also
referring to valuable - be it a little outdated - sources such as the UNCTAD Handbook on
Port Development. In other words, the book is aimed at guiding planners and designers of
any type of port facility, all over the world.
v
Contents
Preface v
1 Introduction 1
2 Maritime Transport 3
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Specific Data of Merchant Ships . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.1 Transport Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.2 Vertical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2.3 Horizontal Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.4 Other Relevant Data . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Commodities and types of vessels . . . . . . . . . . . . . . . . . . . . . . 9
2.3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3.2 Break-bulk or Conventional General Cargo . . . . . . . . . . . . . 11
2.3.3 Container Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3.4 Ro/Ro Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.3.5 Car Carriers and Other Special Vessels . . . . . . . . . . . . . . . 22
2.3.6 Bulk Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.3.7 Short Sea Trader . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.4 Tramp and Liner Trade . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.4.1 Liner Trade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.4.2 Tramp Trade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.5 Graphs and Observations . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.6 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
vii
viii Ports and Terminals
13 Marinas 243
13.1 Yachting and Yachts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
13.2 General Lay-out of the Port . . . . . . . . . . . . . . . . . . . . . . . . . . 244
13.3 Basins and Berths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
13.4 Port Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
13.5 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Index 272
List of Symbols
xiii
xiv Ports and Terminals
Introduction
The first quality is needed to direct the work done by these experts and to integrate the
results into a balanced design of the port lay-out. The integration process itself is the cre-
ative part of the work: after having determined the basic dimensions of approach channel
and turning basins, of quays and terminals and of the corridors for hinterland connections,
there are often many ways to physically arrange them into a port lay-out. Here the second
quality mentioned above plays a crucial role in developing the right one.
The first part of this book (Chapter 1 through 6) is aimed at providing the basic elements
to perform this planning process. In Chapter 7 the detailed planning of container terminals
is treated, including the logistic process. Further attention is paid to design aspects, typical
for such terminals. The objective is to provide the basis for an all-round port engineer,
somebody who can participate in the design of any given type of port or terminal.
1
Chapter 2
Maritime Transport
2.1 Introduction
Maritime transport is (in terms of tonne kilometres) the most important of the 6 transport
modes, the other five being inland water transport, road, rail and air transport and trans-
port by pipeline. It is relevant to make the distinction between intercontinental maritime
transport and that within a continent, because of the different competitive position. For
the intercontinental shipping air transport is the only alternative, but not really a competi-
tor because of the great difference in freight rates (see Table 2.1). Broadly speaking only
passengers and high-value goods are carried by plane and this share of the market for trans-
portation is well defined.
Maritime transport within a continent has many competitors, road transport being the most
important one. Again the air transport mode is quite distinct from the others in terms
of freight rate. But maritime transport, road, rail and inland water transport are in the
same cost range and therefore in fierce competition. Maritime transport used to be at a
disadvantage compared with roads for two reasons:
(i) it often needs additional transport between seaport and final destination. This creates
two extra links in the chain, which increases costs, time and unreliability (see Figure
2.1)
(ii) ports presented an uncertain element, due to the conventional custom procedures and
the frequent labour strikes, which could cripple transport for weeks.
Both the intercontinental and the continental maritime transport volumes are increasing.
The former due to the steady growth of world trade, the latter also because sea transport is
becoming more attractive. Customs procedures become shorter by modern technology such
3
4 Ports and Terminals
as Electronic Data Interchange (EDI) and Smart Card. The reliability of the connections
between sea and land transport become better by fixed routes and schedules and in many
parts of the world the ports become more ’business oriented’ and provide faster and more
reliable services.
And last but not least there is an added environmental advantage as the CO2 emissions are
relatively small as compared to other transport modes. Approximate values for CO2 emis-
sion per tonne.km are:
delivery
GRT is the total volume of all permanently enclosed space above and below decks, with
certain exceptions, such as the wheelhouse, chart room, radio room and other specific
space above deck, expressed in tons, in which one ton is equal to 100 ft3 = 2.83 m3 .
GRT is normally used as the basis for calculating port dues.
NRT is the total of all space destined for cargo, expressed in units of 2.83 m3 . The NRT is
equal to the GRT minus the crew’s accommodation, workshops, engine room etc.
DWT is the difference between loaded and light displacement, in which:
• Loaded displacement is the ship’s mass when fully loaded, so including hull, engines,
cargo, crew etc. Fully loaded means that the ship sinks into the water down to her
summer draught line (see Plimsoll Mark).
• Light displacement is the mass of the ship’s hull, engines, spares, and all other items
necessary for normal working performance.
In other words, the DWT gives the mass of the cargo, fuel, crew, passengers, fresh water,
victuals, etc. expressed in metric tonnes.
The following units are used:
6 Ports and Terminals
45
40
35
DWT (1000 t)
30
25
20
15
10
tankers and bulk carriers
5 general cargo ships
container ships
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38
GRT (1000 t)
500
450
400
DWT (1000 t)
350
300
250
200
150
100
50 bulk carriers
tankers
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280
GRT (1000 t)
TEU This unit is normally used to express the capacity for container storage on board of
a ship. TEU stands for Twenty Foot Equivalent Unit, which is the space taken by a
standard container of the following dimensions:
Chapter 2. Maritime Transport 7
The draught of a vessel is related to the density of the water in which she is sailing (uplifting
force). Since the density does not have a constant value over the year, and also differs with
longitude and latitude (a ship sinks deeper into the water in summer around the equator
than in winter on the North Atlantic), another indicator is to be found at the right side of the
Plimsoll Mark. This indicates the maximum permissible draught under various conditions,
such as:
For dimensioning harbour basins and berths normally LOA is normative. Unless specifically
mentioned LOA is used in this book.
Beam
The beam or breadth Bs , is the maximum distance in meters between the two sides of the
ship.
Chapter 2. Maritime Transport 9
de Transport, Reviseé).
These main groups are:
Standardisation of these categories allows to use the statistics of different countries and in-
dividual ports to quantify international flows of cargo and to forecast future developments.
As explained in Chapter 4 any port planning study starts with such forecasts dealing with
above main groups of cargo, but often going into subcategories (e.g. fruits as a subcategory
of Agricultural products).
For the subsequent physical planning of terminals within a port master plan, the cargo
characteristics are important in so far as they affect the location and possible combination
of different cargo flows within the port area. These considerations will be treated in the
chapters on terminal design, but a simple example may illustrate such effects: Categories 3
and 8 include hazardous goods and are therefore subject to safety requirements regarding
the location of such terminals with respect to other terminals and surrounding areas.
The second classification of cargo is important for the actual design of terminals. With
respect to the form in which cargo is transported the following division is made:
A. Dry bulk
B. Liquid bulk
C. Containers
D. Roll-on/Roll-off
E. Other
The last category ”Other” is almost identical to conventional general cargo, which includes
the break-bulk cargo (many pieces of various dimensions and weights), mass-break-bulk or
neo-bulk (many pieces of mostly uniform size and sometimes uniform weight) and bagged
goods.
In the next section these categories of cargo types will be discussed as well as the different
types of vessels in which they are carried. Furthermore, special types of vessels will be
treated, such as ferries and cruise vessels for passenger transport. For further reading on
shipping business reference is made to the Unesco-IHE lecture notes on Merchant Shipping
(Kruk and De Heer, 2005). Many of the examples of different types of ships shown in the
subsequent pages have been taken from ’Shipping’ (Wijnolst e.a. 1996). And the graphs
Chapter 2. Maritime Transport 11
(in Figures 2.32 - 2.26) with typical dimensions of General Cargo-, container-, dry bulk-
and oil tankers respectively have been updated on the basis of the study ’Ship dimensions
in 2020’ (Lloyd’s Register M.S., 1998).
The general cargo ship is the archetype of cargo ship. All new, specialised vessels originate
from the general cargo ship.
12 Ports and Terminals
The capacity of the conventional general cargo ship ranges from 5000 to 25000 t. It has
four to five holds (space for cargo storage below deck) and usually one or two tween decks,
which run all along the ship. This makes it possible to stow cargo in such a way, that it can
be distributed evenly over the ship’s length and/or to unload a certain quantity of cargo in
a certain port without moving other cargo as well.
The older general cargo ships can easily be identified by the many derricks (ship’s cranes)
placed on deck. These are arranged in such a way, that each hold can be served by at least
Chapter 2. Maritime Transport 13
two derricks. The older designs of general cargo ships show the wheelhouse amidships, but
more recent designs show a tendency to place it three-quarters aft or aft.
The draught of the vessel is usually small, ranging from 7.5 to approximately 10 meters,
which enables the ship to call at most ports of the world, even the smaller ones. An example
of a general cargo ship is shown in Figure 2.5.
Over the recent years, when more and more emphasis was put on the reduction of the ship’s
turnaround time, some new developments took place in design, as well as in cargo handling
methods, of the general cargo ship:
a. The openings of the holds (hatches) became wider and were placed in one vertical
line to ease the vertical movement of cargo. It even became possible to lower small
equipment for cargo handling, such as forklift trucks, into the holds. The aim to
achieve unobstructed movements of cargo was also one of the reasons why nowadays
most wheelhouses of general cargo ships are placed aft instead of amidships.
b. Horizontal cargo handling through side loading ports (see Figure 2.6)
c. The development of the Unit Load Concept (ULC), from pallets to other forms of
unitization such as cassettes for paper.
Multipurpose ship
The multipurpose ship, in fact a general cargo ship, capable of transporting almost any
piece of cargo, ranging from a small box to a container or even a truck. The designs made
in recent years also show a limited capacity to carry bulk cargo, either liquid (oil, chemical
products), or dry bulk (grain, ore, etc.) and refrigerated cargo. Especially directed toward
less developed ports, the ship has heavy lifting equipment on deck. The ship can easily be
defined by:
In recent years, container ships are provided with slots for refrigerated containers. These
do not supplant the specialised ships such as a reefer, of which an example is given in
Figure 2.8.
the powerful unions of dockworkers. It did reduce the turnaround times and waiting times
in ports substantially. Initially limited to coastal shipping along the US West and East
Coast, the first SeaLand containers arrived in Rotterdam in 1966. Over the past 45 years
container shipping has spread across the globe, taking over a major share of the general
cargo trade.
The first containers had dimensions of 8 ft. 8 ft. 20 ft. (2.44 2.44 6.10 m). Because
of this dimension the capacity of a ship or a container storage yard is still expressed in
Twenty Feet Equivalent Units (TEU). Nowadays forty feet long containers are used besides
the twenty feet, and other sizes have been introduced for length, width and height.
The increased productivity is partly due to the fact that many pieces of cargo are packed
into one container, that can be handled in one lift, and partly due to the use of the twist
lock during handling and transportation (Figure 2.9). The twist locks, that are mounted on
the spreader, are inserted into the four upper corner castings of the container and fastened
automatically in a matter of seconds. On a truck or rail wagon the lower four corner castings
are also fastened by twist locks.
The ”first generation” container ships were general cargo vessels, converted to carry con-
tainers. Since then several classes of container ships have been built with increasing di-
mensions and capacities (see Table 2.3).
Chapter 2. Maritime Transport 17
(i) the 2nd and subsequent generation ships were designed to carry only containers, the
so-called full or cellular container ships. The boxes were placed below deck in the
bays, divided into cells with vertical guiding rails along which the containers are
lowered into and hoisted out of the bay. On deck the containers are arranged in rows
parallel to the ship’s axis and secured by lashing systems.
(ii) up to the 4th generation the vessels have a beam limited to 32.3 m, allowing them
to pass the locks in the Panama Canal. Traffic between the East- and West coast
of the USA was still of high economic (and military strategic) importance. In the
eighties the Asia-Westbound and Pacific Trades became more dominant, and ship-
ping lines made the step to Post Panamax, accepting that these vessels could not pass
the Panama Canal.
(iii) in 1996 the vessel size made a considerable jump to Super Post Panamax or Jumbo
(see Figure 2.9). It is pointed out that this growth does not only require greater depth,
but also leads to higher cranes, with longer booms.
(iv) In 2006 another jump was made by the addition of the Emma Maersk to the fleet of
this shipping company. This ship was officially listed having a capacity of 12,500
TEU, but from its dimensions (of which the draught is estimated) it can be deduced
to be at or above 14,000 TEU.
(v) Early 2011 Maersk Lines has ordered 50 new ships with a capacity of 18,000 TEU,
Ls = 400 m, Bs = 58 m and D = 15.0 m.
18 Ports and Terminals
Another trend in container ship design was the introduction, by former Nedlloyd (now
Maersk), of hatch coverless vessels with full height cell guides (including 4 tiers high
above the board of the ship).
The time involved in lifting off the hatch covers, removing the lashings and placing both
back (roughly two hours for the larger ships) would be eliminated. A number of ships of
this design has been built (Figure 2.11), but in practice the reduction of service time in port
appears to be less than anticipated. Some negative effects of the design, e.g. overcoming
seawater in the holds, made that the concept did not get follow-up.
Chapter 2. Maritime Transport 19
In the early period of containerization some ships carried their own equipment to handle
the boxes. This is the shiptainer, a gantry crane on board of the vessel, able to run from
forward to aft on rails on the deck. In ship new-building this is no longer practice, mainly
because most ports have shore based cranes (portainers, see Figure 2.12).
cases the chassis are carried overseas without the trucks. Movement onto and from the ship
is done by special yard equipment. At some terminals the entire truck-trailer combination
is taken aboard.
The Ro/Ro ships are therefore comparable with ferries, they must have a facility to drive
the cargo on and off the ship. Contrary to the ferry, which normally sails on short routes
only, this type of ship serves on the longer routes.
The first types of Ro/Ro ships usually had the ramp at the stern of the ship. When at sea
it was pulled up into a vertical position and in port it was lowered onto the quay. The
disadvantage of this type of ramp is, that a special place in the port or even a special berth
construction is necessary (see Figure 2.13). The manoeuvring with long trailers may be
difficult, since much space is required which is not always available. The problems with
high tide differences were solved by use of a pontoon between ship and quay.
To attain more flexibility in the allocation of a berth in a port, Ro/Ro ships were later on
provided with a quarter ramp, which makes an angle with the axis of the ship and enables
the ship to berth at any part of a straight quay (see Figure 2.14).
The carrying capacity of Ro/Ro ships is usually expressed in lane length, being the total
length of the lanes in which the Ro/Ro cargo is placed on the different decks of the ship
(standard width of 2.50 m). The latest types of Ro/Ro ships have a total lane length of
about 6000 m. An example of a Ro/Ro ship will both quarter and stern ramp is given in
Figure 2.15.
Chapter 2. Maritime Transport 21
Various ship designs exist, combining Ro/Ro facilities with place for sea containers, the
latter usually on the deck. An example of such a Ro/Ro-container ship is given in Figure
2.16.
Lash ship
The lash (Lighter Aboard Ship) is an example of integration of sea and barge transport.
The principle of the system is as follows:
4. The unloaded barges are put together in a formation and pushed or towed to the cus-
tomer.
This set-up is the application of an advanced door-to-door transport system, provided con-
sumer and producer can both be reached by water. Within the system the barges become
the means of transportation itself.
The Lash ship was still in use till recently, for instance in the Waalhaven, Port of Rotterdam,
an area was reserved for the mooring of these vessels and the parking of barges. Yet there
is no new building of Lash ships reported in recent years and the service to Rotterdam has
been abandoned.
operation of some HLC’s is such, that the cargo can also be put on board by floatation,
because the ship is submersible (in the same manner as a floating dry-dock). See Figure
2.19 for an example of a heavy lift carrier.
Cruise ships
Modern cruise ships are getting bigger, to such extent that existing terminals become inad-
equate, in terms of water depth or passenger facilities or both. Hence a lot of new cruise
terminals are built, especially in the popular regions such as the Caribbean, the Mediter-
ranean, etc. See Figure 2.20. The largest cruise ships under construction or in operation
are of the Genesis class, measuring L 362 m, B 47 m and D 9-10 m have a length
overall of 330 m.
26 Ports and Terminals
Ferry
The ferry vessel is also showing much development, both in terms of size and speed. As
mentioned before, the ferry is employed on fixed routes over limited distances. They carry
passengers, motor cars and trucks in different percentages, depending on the demands for
each. In the past ferries used to transport entire train lengths, e.g. in connecting the rail
lines on the Danish islands with the German and Swedish systems. Although these rail
ferries still exist, they are not common in other parts of the world. The development of size
is shown in Figure 2.21 showing one of the most recent designs.
Chapter 2. Maritime Transport 27
The need to reduce transit time (in order to remain competitive with other modes of trans-
port) led to the development of high speed ferries. Although smaller types have been in
28 Ports and Terminals
use for decades, several very large ships came into service, such as the HSS1500 by Stena
Line, in the Baltic and Irish Sea. With its cruising speed of 40 knots, it reduces the total
transit time by 50% (see Figure 2.22). Negative aspects of these vessels are the high fuel
consumption (and large emissions) and the large wash waves generated, which forces them
to reduce speed when approaching the coast.
Fast Ship
In Section 2.1 it was mentioned that there is little competition between international ship-
ping and air transport because of the clear market and freight rate differentiation. In recent
years one exception has developed, i.e. the fast ocean going vessels, which are designed to
transport certain high-value cargo which used to be carried by plane. In Japan the so-called
Techno Super Liner is actually built and in operation, having a capacity of 150 TEU, and a
maximum speed of 54 knots (see Figure 2.23).
For service between the US-East coast and Europe the Fast Ship concept has been devel-
oped in conjunction with a very special type of terminal, the Alicon system. This ship is
designed to carry 1450 TEU at a cruising speed of about 40 knots, thus reducing the sailing
time across the Atlantic Ocean from 8 to 3.5 days. The concept is not yet realised, but plans
were well advanced to start a regular service between Philadelphia and Cherbourg. Here
also the high fuel consumption and negative environmental impact may play a role.
In terms of freight rate this type of vessel fits in between air transport and conventional
shipping. Regarding environmental impact it also falls in between these two modes.
In addition, bulk carriers are classified according to size as shown in Table 2.5.
The most important producers (and exporters) of crude oil are the Middle East countries
around the Arabian Gulf, such as Saudi-Arabia, Kuwait, the United Arab Emirates, Iraq
and Iran, and countries as Nigeria, Venezuela and Indonesia. The most important con-
sumers (and importers) of oil are the countries in Western Europe, Japan and the United
States of America. These countries largely depend on the oil from oil-producing countries,
especially those of the Middle East. Figure 2.25 illustrates the development of the size of
tankers:
Chapter 2. Maritime Transport 31
Nowadays the intermediate size tanker (50,000-200,000 dwt) is becoming more important
again due to:
1. Levelling off or even some reduction in the world crude oil trade.
2. Increased use of the (improved) Suez Canal instead of around the Cape services.
3. The fact that, although VLCC’s (Very Large Crude Carriers) and ULCC’s (Ultra
Large Crude Carriers) can transport very large quantities of crude oil on one voy-
age, they can only call at few ports in the world, because of their large draught. In
1992 less than 10 ULCC’s were still in operation world wide.
The crude oil tanker can easily be identified by her flat deck without derricks and hatch
covers. Only some deck arrangements like stop locks, pumps, pipelines and small hose
derricks with the manifold amidships can be observed. A remarkable feature is the cat-
walk, a horizontal gangway, that runs along the deck from bow to stern, to enable the crew
to move along the ship. Older types of tankers have, like the older general cargo vessels,
the main superstructure amidships, but with the newer and bigger types all is aft; super-
structure, wheelhouse, engine room, etc.
A remarkable feature of the very large types is the return of the crow’s nest at the bow, that
is necessary because of the limited view from the wheelhouse aft.
Product tanker (see Figure 2.26) The definition of product tankers given by Lloyd’s
Register (Ref. Lloyd’s Register Management Services, Ship Dimensions in 2020, Rotter-
dam, May 1998) is: a vessel with independent tanks for the transportation of petroleum
products in bulk. Many tankers have a dead-weight capacity smaller than 7500 t, but there
32 Ports and Terminals
is a large class of vessels with a capacity between 30,000 and 40,000 t. The largest product
tankers are about 110,000 t.
Parcel tanker (see Figure 2.27) The parcel tanker is a specialised tanker for transporta-
tion of refined oil products, such as paraffin, diesel oil and/or chemical liquids. The parcel
tanker has received her name from the fact that the many relatively small compartments in
the hold can be used separately, by which various products can be transported at the same
time.
The parcel tanker can be distinguished from the crude oil tanker by various additional
characteristics, such as numerous small tank hatches, many fore-and-aft running pipes and,
amidships, the manifold with its complex arrangements of pipes and valves, connected to
the ship’s tanks system. The manifold is the focal point of the loading and discharging
Chapter 2. Maritime Transport 33
operations by means of the ship’s own pumps. Close to the manifold are two light hose-
derricks.
To reduce the hazards of fire, the holds fore and aft are equipped with double watertight
bulkheads (cofferdams). One of the great problems of parcel tankers is the cleaning of
tanks. When a certain type of cargo has been brought to her destination, and another type
of cargo is to be loaded, the tanks have first to be cleaned. In well equipped ports facilities
are available to execute this in a professional way. If this is not the case, illegal dumpings
at sea may occur, which may seriously harm the marine environment. A general lay-out of
a parcel tanker is given in Figure 2.27.
Liquid gas tanker (see Figure 2.28) The gas is transported at a high pressure or at a
low temperature or a combination of both.
The products involved are:
• LPG (Liquefied Petroleum Gas), a mixture of propane and butane,
• LNG (Liquefied Natural Gas), which consists mainly of methane, and
• Other types of chemical gas, like ammonia, ethylene, etc.
The gas is mostly transported at atmospheric pressure and low temperature (LPG: 46 C
and LNG: 162 C) in liquid form in separate tanks in the hold of the ship, i.e. the so-
called cryogenic transport. In liquid form natural gas retains only 1/634th of its original
34 Ports and Terminals
volume. Figure 2.29 gives the development of the liquefied gas carriers. LNG carriers have
grown recently to a capacity of 262,000 m3 with a length of 345 m. For smaller quantities
e.g. coaster type and size ships LPG is also transported in pressurised form at normal
temperatures. LNG cannot be liquefied by pressurisation at temperatures above 80 C.
The capacity of gas tankers is normally expressed in m3 . In principle LNG-carriers are
capable to transport LPG as well; but LPG tankers cannot carry LNG.
Some types of dry bulk ships, the CSU’s (Continuous Self Unloader), are self-discharging
via an ingenious conveyor system. Capacities up to 6,000 t/hour can be reached (see also
Figure 2.31). The advantage of these self unloaders is that only some dolphins are necessary
for a berth.
36 Ports and Terminals
• Large vessels tend to call at as few ports as possible, in order to reduce costs, and
• Large vessels are no longer able to call at every port due to restrictions caused by the
dimensions of the ships
To maintain the connection between the ports of call of the large vessels and the other ports
the short sea trader is a most useful tool. If a short sea trader is employed in this way, she
is also referred to as feeder. Due to her limited dimensions the ship can call at most ports.
Furthermore it can be observed, that she is economic in use, because of the simplicity of
the ship and the small crew, economic in use. The short sea trader can transport any kind
of cargo, such as general, palletised, containerised or bulk cargo.
Depending on the type, the short sea trader is often fully equipped with cargo handling
gear, which also enables her to load or unload cargo at small ports with limited facilities.
Chapter 2. Maritime Transport 37
• liner trade
• tramp trade
• Times of arrival and departure in any port of the route are scheduled (and published)
over a certain period in advance; high reliability
• Tariffs are fixed over a certain period
• Berth location in most ports is fixed
In container shipping a peculiar phenomenon developed, i.e. main lines, which call on
only few ports in their route, with feeder ships collecting and distributing the containers
within a region around such a main port. Another name for this system is hub-and-spoke.
The reasons for this development are clear: the main line vessels were becoming too large
and too expensive to call on smaller ports. The transfer from main line vessel to feeder
and vice-versa is called transshipment. The total container throughput of the main ports
comprises hinterland cargo and transshipment cargo, the latter being counted double (on
entering and on leaving the port). Singapore port has mainly transshipment cargo, whereas
in Rotterdam the container throughput is about 15 % transshipment.
Over the past few years competition between the main line shipping companies, the mega
carriers, has led to concentration and rationalization. Concentration implies merges and
takeovers, leaving only about 20 companies to provide the intercontinental services. An
example is Maersk that consolidated its no. 1 position by taking over P&O Nedlloyd, lead-
ing to a total number of 500 container vessels with a total capacity of 15 million TEU.
Rationalization has also been applied to maximize slot usage, in other words, to make sure
that the vessels are loaded up to TEU capacity. This is achieved by forming consortia or
alliances (see Table 2.6).
Another way to achieve optimum usage of the capacity of scheduled ships is slot sharing.
This implies the chartering of container space (slots) on a competitors vessel on an as-need
basis. Notwithstanding all these measures to improve shipping economy, presently the
relative overcapacity leads to low tariffs and poor performance of most shipping companies.
38 Ports and Terminals
Approx. 15% was transported by vessels owned by the major oil companies
Approx. 84% by independent tramp companies, which have leased their ship on short
and long term contracts to oil companies and oil traders
Approx. 1% was carried out by ships owned by governments
passage of bigger ships. It is a complex balancing act controlled by economic and strategic
considerations. If transport chains and the appurtenant infrastructure were managed by one
and the same party, this balancing act would be relatively simple, but in practice there are
a number of stake-holders and non-rational aspects that come into play.
Canals and natural channels can in principle be deepened and widened and ship-locks can
be replaced by bigger ones, but usually all at considerable cost. Ship-locks constitute a
limiting factor for the reception or passage of big ships at quite a number of locations, not
only in Europe.
Important ship-locks and their lock chamber dimensions (L B D) are:
The limitations imposed by ship locks on shipping is not only matter of sheer sizes of the
locks but also of delays caused in transiting the locks and the fear by shipping lines that op-
erate on a strict time schedule, e.g. main container lines, to have their ships ”imprisoned” in
port for an indefinite period of time in case of damage to the vulnerable lock doors. For that
reason and for quite some time already ports like Antwerp and Le Havre have been shifting
part of their container operations to the tidal waters outside the locks notwithstanding the
fact that quay wall construction is far more expensive there and that STS crane productivity
is lower. For example at tidal births in Le Havre quay walls and cranes have to cope with a
tidal range of some 8 m.
40 Ports and Terminals
Figure 2.34 Principal dimensions of bulk carriers. The squares ( ) denote the expected dimensions
of bulk carriers in 2020 (Lloyd’s Register)
Chapter 2. Maritime Transport 43
2.6 References
Kruk, C.B and Heer, R.J. de., Merchant Shipping, & Cargo Handling, UNESCO, IHE
Delft, 2005.
Lloyd’s Register Management Services, Ship dimensions in 2020, Rotterdam, May 1998.
Wijnolst, N. and Wergeland, T., Shipping, Delft University Press, 1996.
Chapter 3
3.1 Introduction
Before entering into planning and design of ports it is necessary to determine the functions
of a port and to understand its organisation. Both factors are relevant for the economic and
financial decisions to be taken as part of the planning process. Recently privatisation of
(public) ports and private development of entirely new ports have become a trend, but the
success of these policies depends very much on the function and the legal and institutional
conditions of the port concerned.
3.2 Functions
The primary functions of a port are:
• Traffic function: the port is a nodal point in the traffic, connecting water and various
land modes.
• Transport function: ports are turntables for various cargo flows.
Besides these, ports can have several other functions, such as:
• Industrial activities, often in relation to the cargo flows, to shiprepair and shipbuild-
ing, or offshore-supply. But the vicinity of sea transport may in itself be the reason
to locate an industry.
• Commercial and financial services, including banks.
The traffic function requires three conditions to be fulfilled, i.e. a good ”front door”, a good
”backdoor” and sufficient capacity and services in the port itself:
45
46 Ports and Terminals
The safety of ships and crew is most important and receives much attention. This is un-
derstandable, when recognising that ships are designed for manoeuvring in open water and
at cruising speed. Entering a port means speed reduction, entailing poor manoeuvrability,
stopping in limited waters and often having other ships around. For this reason the nautical
services are essential: starting with nautical aids (buoyage, lights), getting pilot assistance
and tugs, and moving to high-tech aids to navigation: the Vessel Traffic Service (VTS),
which implies monitoring of all vessel movements in a port by central radar.
However, a port with very good nautical entrance, but insufficient space and/or bad hinter-
land connections becomes quickly clogged and does not function. Hence the above three
conditions must be in balance.
Regarding the transport functions the conditions are depending on the particular situation
of the port:
(i) If a port has its ’natural’ hinterland, which it serves for import and export without
much competition, it is in the interest of society that this service is provided effi-
ciently, uninterrupted and at minimum costs. The absence of competition led in the
past to the ’public ports’, which often failed to achieve these goals. They became
either ’money earners’, or had more ships at anchorage outside than berthed inside
the port, or both.
(ii) Where several ports are competing for cargo from and to the same hinterland, or for
the transshipment trade, the efficiency of cargo handling and costs for pilotage, har-
bour dues, etc. becomes important. Ports become business in itself and privatisation
of port functions is a logical step to achieve the necessary efficiency.
In Section 3.4 this issue of public versus private will be further elaborated. Here the ques-
tion is posed whether the transport function deserves to be expanded in a competitive situa-
tion. The investment costs are high, which benefits justify them? This question has become
more relevant, since the direct employment in the port has reduced drastically over the past
decades as a result of improved handling methods and automation. There is no simple
answer to the question, but some considerations are applicable:
• Competition between ports is good to stimulate efficiency, and to keep the costs
down. Too much competition leads to overcapacity and losses, which in most cases
is paid for by the public.
• Unfair competition (e.g. by subsidies) should be avoided, because it leads to price
distortion (European Commission, 1995 ) and overcapacity.
• In the cost/benefit analysis of port development projects, the long term, indirect,
social benefits have to be included (de Brucker, 1998).
• Ports should strive to include employment generating activities in their development
strategies, in order to maintain the positive profile and public support in the local
community.
• Environmental effects have to be taken into account on a rational basis, e.g. by quan-
titative evaluation methods and against a uniform and transparent set of regulations.
Chapter 3. Port Functions and Organisation 47
The above aspects are all related to the investment decision in the planning stage of port ex-
pansion. In the direct competition between ports to attract certain trades and cargo volumes
the following competitive factors are all important:
In order to be able to attract new business, the port must have some excess space. It is
important to realise that this may also be found inside the existing port boundaries, for
instance where old and declined areas have become obsolete and can be converted to suit
the requirements of new trades.
This process has been observed in many existing ports and is described in the so-called Port
Life Cycle theory (Charlier, 1992). The cycle, shown in Figure 3.1, implies that a port area
develops with the growth of cargo throughput, reaches maturity (or saturation), starts to age
(due to changes in cargo pattern or in ship design) and then reaches a state of obsolescence,
which will continue, unless a revitalisation process is initiated.
maturity
ageing
restructuring
growth
obsolescence
The change-over from conventional general cargo to containerised cargo is a good example.
In many ports this has made existing terminals obsolete, leaving deserted areas with empty
warehouses.
The message is to start the revitalisation process before this happens, as soon as the signs
of ageing become clear. This is a task for the port authority, but involves port planning in
the same way as expansion outside the existing port boundaries.
48 Ports and Terminals
shipper shipper
forwarder
shipping agent
7
transport length for 12,000 ton cargo (km)
0
4-barge barge railwagon trailer
push tow
Figure 3.3 Length of all transport units in a row for different modes
• The Service Port: all services including cargo handling and storage are provided by
the port authority. This form was common in the old times and can still be found in
some developing countries. It was often characterised by bureaucracy and red tape
50 Ports and Terminals
and can only survive in case there is a natural hinterland without competition of other
ports.
• The Landlord Port: the port authority owns the land and gives concessions to private
sector companies for provision of cargo handling and storage services. The port au-
thority is responsible for the infrastructure, the nautical safety and access, including
maintenance of approach channel and basins.
• The Tool Port: the port authority remains responsible for providing the main ship-
to-shore handling equipment (usually light to medium multipurpose cranes), while
cargo handling is carried out by private companies under licences given by the port
authority.
A 1997 world review of the top 100 container ports shows that 88 out of 100 ports conform
to the Landlord Port model. This is therefore becoming the standard, but for small ports,
assuming 250,000-300,000 t of general cargo per annum to be minimum for an indepen-
dent cargo handling company to be financially viable. Below this level the Tool Port model
appears to be appropriate.
Besides these public ports fully private ports are becoming more common. These are ports
built and operated by private companies, including the responsibility for maintenance.
Statutory functions like navigation safety, environmental protection and customs remain
government responsibility (Juhel, 1999)
The latter so-called Built-Operate-Transfer (BOT) projects are seen by many politicians all
around the world as an attractive way to create infrastructure and thus overcome conges-
tion in the existing ports without public finance. The reality is that the return on investment
of most projects is insufficient (based on a 30 year pay-back period). Consequently the
only way to realise them is by a combined approach, i.e. public finance of certain basic
infrastructures and private financing of the rest. This is either achieved by following the
”Landlord” approach, or in a commercial investment by public and private partners jointly,
the Public Private Partnership (PPP). This approach has been followed by Amsterdam
Port Authorities in the realisation of several new terminals.
The advantages of various degrees of private sector investment and participation are clear:
(i.) It offers a good test on the financial feasibility of the port project (private sector is
not interested in ’white elephants’)
(ii.) Once in operation the efficiency and profitability of the port is driven by the commer-
cial interests of the private partner, and less by social and political considerations. A
good example of this is the privatisation in 1989 of quite a number of ports in the
United Kingdom, under the name Associated British Ports. In six years time ABP
had turned them around and made profit. This was achieved by labour reductions of
85% of the original workforce. And notwithstanding this reduction the total through-
put showed a 13% increase.
Chapter 3. Port Functions and Organisation 51
3.5 References
Brucker, K. de, et al, Sociaal-economische evaluatie van overheidsinvesteringen in trans-
portinfrastructuur, Leuven, 1998
Charlier, J., The regeneration of old port areas for new port users, in European cities in
transition, ISBN 1-852-93170-1, 1992
European Commission, Towards fair and efficient pricing in transport: public options for
internalising the external costs of transport in the European Union, report COM (95) 691,
Brussels, 1995
Juhel, M.H., Global changes for Ports and Terminals in the new Era, Journal Ports and
Harbours, March 1999
Chapter 4
4.1 Introduction
In principle port planning is not different from other infrastructure planning: one deter-
mines the requirements at a future point in time, one develops a suitable lay-out with
matching connections and a programme of (phased) development towards this target. What
makes it special as compared to most other infrastructure planning is the complexity of the
process. In addition to the spatial planning and the technical, environmental and legal as-
pects common to land infrastructure planning, port planning has to deal with a complex of
hydraulic, nautical and operational aspects.
For the port owner or operator planning is needed to anticipate on future developments and
ascertain that the infrastructure, once built, functions well. It is also an essential element in
obtaining finance and all legal permits, necessary to implement the project.
The planning methodology as outlined in this chapter follows the general approach of the
design methodology, as applied in other areas of civil engineering. The ”elementary design
cycle”, applied at the ”system’s” level, can be recognised in the process, as outlined in
Section 4.3.
53
54 Ports and Terminals
quirements, and creating an efficient and economic port operation. National and regional
master plans for port development were aimed at creating the optimum allocation of func-
tions within a country or a region. This should take into account existing port capacity,
hinterland connections, industrial development and cost of the infrastructure. Such plans
were made during the past decades for countries like Indonesia and Malaysia, often with
World Bank assistance. The accent lies here on economics: assessment of cargo flows for
all commodities and cost/benefit analysis for the individual port projects leading to an opti-
mum overall plan. The port planner plays a role in the evaluation of existing ports (can the
efficiency and throughput capacity be improved, often even without new infrastructure),
and in preparing lay-outs for new port facilities or extensions where appropriate. Prelim-
inary design of infrastructure is needed to determine costs, but this is not done in great
detail.
While it is evident that this type of planning is useful to make sure that the right investments
are made at the best location, it must be realised that it is very difficult and often has limited
applicability over longer periods of time. This has the following reasons:
(i) In so far as the plan affects the future of existing ports in a negative way (limitation
to certain type of cargo and hence in overall growth) the port authority and local
community will resist it. Political lobbying starts to adapt the plan and otherwise one
will ignore it.
(ii) Several years after the plan has been formulated, the actual cargo flows may devi-
ate considerably from the forecasts, conditions may have changed and the plan has
become ineffective.
Western countries do not apply this type of national port planning anymore. What does
happen is that in preparing the masterplan for an individual port (expansion), the possible
overcapacity of neighbouring ports in the region is considered. An example of this is the
earlier stage of the planning process for Maasvlakte 2 in the Netherlands, see Figure 4.2.
Coming back to the types of planning according to time horizon: in the ideal situation the
long-term, medium-term and short-term plans are interrelated. The masterplan provides
the framework for medium-term plans, while these in turn form the basis for short-term
projects. The masterplan needs an update at intervals of about 5-10 years, during which
the actual throughputs are compared with the forecasted, the latter are adjusted, and ac-
cordingly the original phasing is reviewed and updated. In this way one could extend the
horizon of the masterplan and achieve a continuous planning process, as visualised in Fig-
ure 4.1. In this example the time that the construction of the Phase 3 infrastructure has to be
finished is brought forward by 2.5 years because the (updated) throughput forecasts show
a larger growth.
Chapter 4. Port Planning Methodology 55
0 5 10 15 20 25
years
phase 1 up to capacity phase 2 up to capacity phase 3 up to capacity
phase 2 completed phase 3 completed
update 5 10 15 20 25
masterplan
after 5 years
years
phase 2 up to capacity phase 3 up to capacity
phase 3 completed
The port of Rotterdam is reaching saturation, as far as industrial areas with ac-
cess to the (deep) port basins are concerned. In 1993 Rotterdam Municipal-
ity includes seaward expansion, Maasvlakte 2 (MV2), in an overall plan for in-
frastructure improvement, the ROM Rijnmond. It is interesting to note that the
Plan 2000+, a masterplan for the ports expansion dated 1969, presented the now
existing Maasvlakte only as a first phase, and showed an MV2 and an MV3
and so on. Since that time the legal requirements for large infrastructure have
changed (PKB and MER procedures) and the planning had to start from scratch.
In 1998 the process had reached a
point where these procedures were
started, carried out under responsi-
bility of three ministries, forming the
PMR organisation. The task was
to look for solutions to the land-
shortage in a broad way, also taking
into consideration (i) possible solu-
tions in South-West Netherlands and
(ii) concentration within the Rotter-
dam port area. This was a typical ex-
ample of regional port planning, be
it that the solution had to satisfy the
Rotterdam requirements.
Note: the lay-out shown here was
the result of the planning process
mentioned here. The further plan-
ning and design carried out by Port
of Rotterdam resulted in a different
lay-out. Figure 4.2 Maasvlakte 2 planning process
56 Ports and Terminals
In practice there are not many ports in the world, that apply this process systematically.
The updating of the masterplan (if one exists) is often more ad-hoc, when the need arises.
And short-term plans are more often than not unrelated to the masterplan.
This does not mean that the masterplan should not be made. It simply shows that a master-
plan should be flexible enough to follow fluctuations in economic development and changes
in the transport patterns.
Usually the Phase 1 implementation follows directly upon approval of the masterplan. The
layout for Phase 1 is refined by detailed studies of wave disturbance, morphological effects
and manoeuvring conditions. Structural designs of quays and breakwaters are completed
at a suitable level of detail for construction tenders.
Sometimes this cycle is partially repeated, be it with increasing level of accuracy. This is
the case in master planning, when one starts with a rough generation of lay-out concepts
(often based on approximate site data) and selects 2 to 3 promising alternatives. These are
subsequently worked out in more detail, using improved data, after which evaluation and
selection follow again. This is shown in Figure 4.4, which described the consecutive steps
taken in the masterplan process. This scheme forms a very useful guideline for any port
planning project.
It is important to maintain a balance between the accuracy of the input data and the level
of detail of the design. As shown in Figure 4.4, the first generation of alternatives is done
on the basis of available data on waves, currents, bathymetry, soil, etc. Often these are not
directly collected at the specific site, but of more general nature. Surveys may be started,
but the results are not yet available. Hence the alternative lay-outs at this stage are not more
than conceptual drawings, sketches, based on simple design rules. No need to work out any
details, as long as the principal dimensions of approach channel, turning circle, quays and
terminals are properly reflected in the different alternatives. The cost assessment (because
Chapter 4. Port Planning Methodology 57
cost is an important selection criterion in all stages) is still very rough, comparing the major
cost elements (breakwater, dredging, quays). After the first selection better input data come
available and the promising alternatives are elaborated. Preliminary design entails the use
of applicable design standards, either national or international. The cost estimates have
typically an accuracy of about 30%.
When the selected alternative has been optimised on the basis of detailed site investigations
and hydraulic, nautical and logistic analysis (model, simulation), the detailed cost estimates
can be made leading to an overall accuracy of 20%. At this level of accuracy the economic
analysis can be made. Note: when the project moves into actual design and construction
preparation the structural elements are designed and cost estimates will be brought to an
accuracy of 10%. It will be clear that the planning process involves many different dis-
ciplines, and that teamwork is essential. The port planner must have sufficient knowledge
of the various specialist areas to be able to direct the team, to integrate the results and to
maintain the balance mentioned before. Some of the disciplines and specialisms are:
Technical
• Oceanography (wave climate etc.)
• Coastal engineering (morphology, breakwaters)
• Hydraulics (tides and currents)
• Hydro-nautics (approach channel, nautical design)
• Marine structures (quays, jetties)
• Dredging (excavation and land reclamation)
• Geology, geotechnology and seismic engineering (foundations, stability of struc-
tures)
• Transport technology (equipment)
• Terminal operations (logistics)
• Traffic engineering (road and rail connections)
• Safety engineering (consequences of hazardous cargo for the spatial plan)
Economics
• Macro-economics and transport economics (cargo forecasts)
• Econometry (economic and financial analysis)
• Commerce (financing, marketing)
Social / Environmental
• Spatial planning
• Environmental impacts (air-, water-, noise-, soil pollution analysis)
• Legal advise (national and local planning requirements, permits)
An Environmental Impact Assessment (EIA) forms an integral part of every port master
plan. It is carried out in parallel with the technical/economic process shown in Figure 4.4.
In most countries of the world the law requires an EIA report, approved by the governmen-
tal authorities, before the project itself can be approved. Because the environmental aspects
have become so important, they are treated in separate lecture notes (Vellinga, 2004).
In the following section some of the steps in the planning process will be further elaborated,
in particular the non-technical, as these are not treated in the later chapters.
58 Ports and Terminals
(i) Assessment of economic and industrial development of the hinterland, often for dif-
ferent scenarios: high, medium and low growth.
(ii) Translation of the results of (i) into trade flows, both incoming and outgoing cargoes.
This is done for homogeneous types of cargo such as liquid and dry bulk, and for
general cargo. The former category is derived from the difference of production and
Chapter 4. Port Planning Methodology 59
consumption within the hinterland, the latter is extrapolated on the basis of economic
parameters, such as growth of Gross Domestic Product (GDP).
(iii) Potential shifts in cargo flows are investigated, caused by external often geopolitical
influences. This may give an adjustment of the trade flows determined sub (ii).
(iv) Subsequently the volumes of cargo are estimated which will be transported over sea
and an assessment is made of the type of shipping and the ship sizes.
(v) The next step is to analyse the different routing options that exist for all commodities
and all combinations of origin and destination. Here the issue of several ports serving
the same hinterland, thus of competition, plays an important role.
It will be clear that these analyses require specialist expertise and computer models. For
expansion of an existing port an extrapolation of actual cargo flows is often made as a first
assessment. It should be realised that this is very crude, especially when periods of 20-25
years are considered. In the container transport for instance port development is very rapid
and shipping lines tend to shift large volumes from one port to another. In such a market
a comprehensive analysis is indispensable. The remaining unreliability still necessitates
flexibility in the masterplan, as mentioned in Section 4.2.
• Dimensions of approach channel, turning circle and other water areas in the port
• Dimensions of quays for different types of cargo
• Dimensions of terminal areas
• Hinterland connections
• Number of tugs, etc. and dimensions small craft harbour
• Service areas, buildings
• Land required for industries
• Safety and environmental requirements, including safety distances for the handling
of dangerous cargo
60 Ports and Terminals
• Bathymetry
• Wave conditions
• Currents and horizontal tide
• Water levels and vertical tide
• River flow rates (in case of river ports)
• Meteorological conditions (wind, rainfall, fog, temperatures)
• Salinity
• Sediment characteristics and transport
• Soil characteristics and geotechnical conditions
• Seismic conditions
Some of the data have a distinct stochastic nature and require extensive periods of measure-
ments in order to determine design parameters with sufficient accuracy. The most common
example is the design wave height for design of breakwaters and other structures. To ob-
tain a reliable estimate of for instance the 50 year return period wave condition from in-situ
measurements one needs at least several years of wave recordings. Within the time frame of
a planning study this can not be realised. The question is therefore how to collect data with
acceptable accuracy in a short period of time (while initiating surveys and data collection
campaigns to serve subsequent stages of port development). This will be discussed below
for the various types of data, including traditional sources of information and advanced
methods available.
Bathymetry The first and most accessible source of bathymetric data is the nautical
chart. Most seafaring countries provide charts of the coastal waters and adjacent sea areas,
that are regularly updated, indicating water depths, type of seabed (sand, mud, rock, etc)
and sometimes current speeds. Moreover the chart shows information on tidal elevations,
in terms of MSL and mean values of high water and low water during neap and spring tide.
The British Admiralty collects all this information and publishes the so-called Admiralty
Charts, which can be purchased on the internet. It should be recognised that the scale
and amount of detail of these charts increase around existing ports and high density traffic
routes. For a green-field port site in e.g. South America, the scale may be small, but there
is something to start with. In case of a full master plan study there is normally enough time
to execute a proper bathymetric survey. This is particularly important when the foreshore
seabed topography is irregular and influencing the wave propagation.
Chapter 4. Port Planning Methodology 61
Climate The British Admiralty also publishes the ”Pilots”, providing information for
mariners on the coastal areas and port approaches all over the world (Pilot, various years).
These Pilots are useful for the port planner, giving general oceanographic and climatic data
on the sea or coastal area concerned. This includes:
• Wind data, including seasonal variations such as during the monsoon in South Asia
• Wave conditions, be it not in a statistical format; indication of typhoon / hurricane
occurrence and their typical paths
• Current patterns and velocities, related to large circulation systems and/or tides and
winds
• Temperature
• Rainfall
• Fog
The Pilot data are certainly not sufficient for port planning, but they provide a qualitative
picture of the site, complementary to the Chart.
Wave conditions Until 1980 the so-called ship observations were the only source
of statistical wave data available. Mariners observations of wave height, -period and -
direction, taken at regular time intervals on board of all ships at sea, formed the basis of
the matrices published in e.g. Ocean Wave Statistics (Hogben, N. et. al. 1967). Because
this method of data collection had started just after WWII, the amount of data and length of
recording period were sufficient to allow extrapolation to extreme values. Yet the accuracy
of the observations made was low, estimated to be not better than about 20%.
During the 1970s the development of numerical models describing the relation between
barometric pressure, wind velocity and -direction and wave growth and -propagation brought
great improvement. The availability of historical weather maps for the entire globe in me-
teorological centres such as the KNMI made it possible to hindcast the storms above a
certain threshold for a specific area of the oceans or seas. The peak-values of these storms
could be extrapolated using theoretical distributions such as Gumbel or Weibull to obtain
the extreme wave conditions needed for design.
Whereas these models were initially applied for specific areas and for storm events only,
nowadays they are used on a regular basis. It is possible to obtain the wind and wave
statistics from internet data bases (a.o. NOAA), for any ocean- or sea area in the world,
based on hindcast computations. These include both operational and storm conditions and
hence can be used in the port planning for down time assessment and definition of design
wave height. The accuracy of these computations is estimated to be about 10%, i.e. similar
to that of the in-situ measurements.
A further development is the use of satellite measurements of wave height. Since about
1985 several satellites have carried radar altimeters (e.g. ERS -1/2), each of which pro-
duced records of wave height along their track. Comparison of these measurements with
buoy recordings have indicated an estimated accuracy of 10-15% for moderate wave con-
ditions. The extreme wave heights (in excess of the yearly wave condition) measured by
the altimeter are systematically lower by about 15%. Both factors imply severe limitations
62 Ports and Terminals
of this source for port planning: for operational conditions the information on wave period
and direction is missing and for design conditions the systematic error is too large. It is
expected however that the extent and quality of satellite measurements will improve.
The wave conditions described above are obtained for deep water, whereas the port location
is often near shore. Translation of the wave conditions from deep water to the port loca-
tion is done by means of numerical models, that represent the effects of bottom friction,
wave refraction shoaling and breaking. The model SWAN, developed by Delft University
of Technology, is used worldwide and produces reliable output. For preliminary estimates,
the shoaling diagrams of Goda (1985) provide an easy method to determine the wave con-
ditions in shallow water, but with a much lower accuracy.
Tide and current conditions For the vertical tide the information presented on the
Admiralty Charts is generally sufficient for the planning phase. And even when the spe-
cific conditions at the site are expected to affect the overall tidal situation (e.g. in an estuary
or lagoon) one month of water level recordings is sufficient to determine the tidal charac-
teristics. This can be realised within the scope of a planning study.
For water level set-up due to wind and waves this does not hold. The simple methods
presented in e.g. the Coastal Engineering Manual (USACE, 2002), are adequate for an
estimate. Regarding flow velocities the same approach is usually followed: in-situ mea-
surements during a relatively shore period of time, at least including a full spring tide and
a full neap tide cycle. Extreme velocities due to river discharge are often not measured in
such a campaign.
Sediment and soils characteristics The conditions of the seabed and the shallow
subsurface are important for the assessment of dredgeability and use for fill material, as well
as for the design of structures. The indications on an Admiralty Chart are insufficient and
need to be verified and supplemented by in-situ measurements. An effective approach is
to combine the bathymetric survey with seismic profiling, which gives a reliable indication
of the subsoil topography, provided that it is supplemented with a sufficient number of soil
borings to ”calibrate” the seismic results. Soil sampling in the borings and subsequent
laboratory test will provide the necessary information on the subsoil characteristics.
Seismic conditions A privileged part of the worlds coastal areas has no historic record
of seismic events and in consequence in these areas -rightly or wrongly so- earthquakes are
not considered as a potential threat to the integrity of ports and port installations. In other
areas earthquakes are a more or less frequently recurring phenomenon, which does have a
significant influence on port site selection and subsequent design. Many earthquake-prone
countries do have directives with regard to earthquake provisions in their building codes, in
their simplest and inadequate form as a maximum horizontal acceleration to be taken into
account in the countrys different regions. For a major infrastructural investment as a port, it
is strongly desirable to consult seismologists on the strength and probability of occurrence
of site specific earthquakes, as these may deviate considerably from the regional average,
depending on the local geological picture.
Chapter 4. Port Planning Methodology 63
A special aspect of seismicity is the potential occurrence of tsunamis, even along coasts that
are well away from fault zones themselves. Tsunamis are very long sea waves generated
by sea bottom movements, and may travel over great distances without losing much of
their energy. The susceptibility of a coast to tsunamis not only depends on the potential
of occurrence of earthquakes in the oceans and seas within a very wide area, but also very
much so on the sea bottom topography in the subject area. Desk studies can very well
quantify the threat. If there is such threat, there are no port planning solutions that can
eliminate the problem, but design-wise much damage due to seismic events can be avoided
(PIANC, 2001).
(i) Construction cost is an important factor in the feasibility of the port and can most
strongly be influenced in this conceptual stage of lay-out development (once the lay-
out is fixed, the possibilities for cost optimisation are very limited). When the port
is located at the coast a balance of cut and fill is often the best solution, unless the
soil is very hard (high dredging costs) or very soft (dredged material unsuitable for
reclamation), see Figure 4.5. Also the length of breakwaters should be minimised as
these form an important cost factor.
(ii) In case of strong offshore wave conditions the orientation of the approach channel
should preferably be in line with the dominant wave direction (in order to have waves
coming in ”aft” of the vessel instead of ”quartering” or ”beam”). At the same time the
configuration of the entrance proper should limit wave penetration. In practice these
two requirements are combined and lead to a small angle between wave direction and
the axis of the approach channel (see Figure 4.6).
(iii) When the port basins and entrance channel are protected by breakwaters these should
not form a narrow ”sleeve”, but provide space immediately behind the heads (see
Figure 4.7), for three reasons: 1) ships manoeuvring in a channel do not like a hard
structure close to the channel boundaries, 2) when there is a cross-current along the
entrance, vessels need lateral space in passing from the current into still waters, and
3) open space behind the breakwater heads helps the diffraction effects and thus
reduces wave penetration. It is seen from Figure 4.7 that the net breakwater length in
b) is not increased compared with a), while the open lay-out also provides a lot more
space inside the port for future development.
(iv) Bends in the approach channel close to the port entrance or immediately behind it
should be avoided: the vessel needs a straight course without the complications of
64 Ports and Terminals
a. Along the alluvial coastline the littoral transport occurs inside the breaker zone.
Breakwaters should therefore reach beyond to the corresponding water depth in
order to avoid this sediment transport to deposit inside the approach channel.
b. When littoral transport occurs in both directions along the coast, breakwaters
are also needed on both sides. Only when the wave climate is such that the
littoral transport is unidirectional one breakwater may suffice.
c. The length of the breakwater depends not only on the extent of the breakwater
zone but also on the magnitude of the littoral transport and the corresponding
Chapter 4. Port Planning Methodology 65
a. There should be no berths or hard structures in the stopping line of the vessels,
also not beyond the turning circle. In case a stopping manoeuvre fails the vessel
should be able to run aground in a soft bank.
b. Liquid bulk terminals preferable have to be located downwind from other port
activities and certainly from urban centres. In case of an accident the negative
effects (smoke, toxic gases or a vapour cloud) will thus have less impact.
in subsequent stages. A basic problem is that the criteria for evaluation are very different
in nature and importance, varying from nautical safety to noise nuisance. There are quan-
titative and qualitative criteria which must be reduced to a common denominator for the
purpose of evaluation.
The first screening remains often qualitative, but the selection of the masterplan lay-out
requires a formal procedure which must be transparent and (as far as possible) objective.
Two techniques are mentioned here:
• Numerical evaluation
• Monetary evaluation
in which:
i is the rate of discount (usually true interest, that is the actual interest minus the infla-
tion component)
Ct is the annual costs in the year t
Cc is the present-day value
In all cases, sufficient simulator runs will have to be made to obtain a statistically
reliable picture of deviations from the channel axis and of stopping distances actually
used.
The ultimate objective is the verification and optimisation of the form and dimensions
of the port with respect to the approach channel, entrance and manoeuvring areas
by means of risk analysis. Also to study e.g. the possibility of a reduction of the
channel width as a result of the introduction of advanced aids to navigation and/or
VTS systems.
(iii) Computations
E.g. with regard to the optimum depth of the ports approaches, taking into account
’tidal windows’ for the maximum size vessels, the wave climate and vessel response,
and a certain accepted probability of touching channel bottom.
(iv) Logistic simulation models
Study of the effect on ship waiting times of alterations to, inter alia:
The ultimate aim of this investigation is to produce the data needed to arrive at minimisation
of the overall port costs per tonne of cargo.
preliminary economic analyses in the early stages of the project to avoid such surprises.
The economic and financial analyses are specialist work to be done by econometrists. The
basic principles however are outlined below.
Throughout the world, big mistakes have been and are still being made for many of
the above reasons. In the past 10 to 15 years alone, hundreds of millions of dollars
have been invested in new ports that, after completion, turned out to be either partly
or completely non-functional.
d. Specific problems in many countries in the developing world are:
72 Ports and Terminals
– Management
The port management is often inefficient, too much of the decision-making pro-
cess rests with the central government and too little with local administrators.
– Operations
- Cargo handling and goods storage are frequently left in the hands of the
port authority and this usually results in low productivity
- Long transit times of goods in the ports
- Inefficient organisation of storage facilities, leading to the necessity of over
dimensioning of storage yards
– Customs
Often an obstacle in the administrative goods handling. This contributes to the
long periods that the goods remain in the port.
– Port congestion
More often caused by organisational and operational shortcomings than by defi-
ciencies in the infrastructure. It should also be borne in mind that organisational
improvements are considerably cheaper than extensions of the infrastructure.
– Poor maintenance and lack of spares
Necessitates port structures and equipment that require a minimum of mainte-
nance and, occasionally, the purchase of an excess of cargo handling equipment.
– Specialisation in goods handling
Often trying to catch up with developments in the West and according to imag-
inary needs. Specialisation should not be a forced process as drastic changes
demand adaptations over a long period. Equipment should not be unnecessarily
sophisticated and comply with local operational and maintenance skills.
This implies that a lot of improvement can be achieved in existing ports, before starting
to build new facilities. This should be taken into account in the early stages of master
planning: how can the operations be improved, in terms of better management, simplified
procedures, introduction of regular maintenance programmes etc.
4.6 References
Goda, Y., Random Seas and Design of maritime Structures, Un. of Tokyo Press, 1985
Groenveld, R., Service systems in ports and inland waterways. University Delft of Tech-
nology, 2005
Hogben, N. et al, Ocean Wave Statistics, Hydrographic Dept., London, 1967
PIANC, Seismic Design Guidelines for Port Structures. Balkema, 2001.
Pilot (various geographical regions), Hydrographic Dept., London
Taneja, P. et al., Adaptive Port Planning using real options. Proc. IAME Annual Conf.,
Lisbon 2009.
UNCTAD, Port Development, Handbook for planners in developing countries, April 1985
U.S. Army Corps of Engineers, Coastal Engineering Manual, EM 1110-2-1100, Washing-
ton D.C., 2002
Vellinga, T., Environmental issues in port development and port operation, 2004
Chapter 5
5.1 Introduction
As explained in the previous chapter the lay-out of a port is to a large extent determined
by its wet surface. This includes the orientation and alignment of the approach channel,
the manoeuvring areas within breakwaters (if these are needed), turning circle, and port
basins for the actual berths. These dimensions are of great importance, firstly because they
constitute a major part of the overall investment, secondly because they are difficult to
modify once the port has been built.
The design aspects are mostly centred on the ship: its manoeuvring behaviour under influ-
ence of wind, currents and waves, its vertical motions in waves, the horizontal and vertical
motions at berth. We therefore have to understand somewhat more about the manoeuvring
behaviour and hydrodynamic responses of the ship. Another aspect to be taken into ac-
count is sediment transport. What is the effect of the port lay-out on the natural process,
and hence on the coast. And how can siltation inside the port and approach channel be
minimised by the lay-out.
73
74 Ports and Terminals
Finally environmental and safety aspects may play a role in the lay-out. A major issue in
the expansion or deepening of existing ports and channels is the removal and depositing of
dredged material, the dredge spoil. Often this is polluted to some degree and (international)
rules prevent that this can be dumped at sea (PIANC, 1996). In many countries environ-
mental regulations require mitigation and compensation measures to be taken, when port
(or other) development affects existing ecological systems. In the design of new land for
terminals within the Port of Los Angeles an area had to be allocated for an underwater habi-
tat to replace an existing area. And in the planning for Maasvlakte 2 ample surface area
needs to be created for nature development and recreation. Safety considerations lead in
some cases to additional requirements, such as the LNG import jetty in Zeebrugge, which
has its own basin, well isolated from other port areas (see Figure 5.1). In this and following
chapters these aspects are only treated briefly. Environment and safety aspects are covered
in more detail in the lecture notes: Environmental Issues in Port Development and Port
Operation (Vellinga, 2004).
In general, course stability indicates the extent to which the ship reacts on external
disturbances. A ship is called to be dynamically stable when the moment exerted by
the rudder, counteracts the movement of the ship caused by the initial disturbance.
After moment and forces become zero again, the ship follows its course. This does
not occur with a dynamically unstable ship. The moment then strengthens the initial
rotation. The ship continues turning, even after forces and moment reach a new state
of equilibrium. In shallow water, the course stability tends to be better than in deep
water.
A ship sailing under the influence of a cross-current or cross-wind will have a certain
drift angle between her heading and course and the ”swepth” path is wider than the
beam of the ship. But even without external disturbances the ship’s real course shows
a sinusoidal movement instead of the intended straight course. This is due to the
speed of response of the helmsman and that of the ship in reacting to the rudder. The
total width of the manoeuvring lane exceeds therefore the beam width of the vessel
(see Figure 5.2). The extent of this depends again on the ship’s manoeuvrability, the
ability of the helmsman, the visual information available and the overall visibility.
This point comes back in Section 5.3.2.
real course
(Wbm ÂBs)
category. Nevertheless, there are clear tendencies. Many container ships have a poor
manoeuvring capability, particularly those container ships built, or originally built,
to operate at high service speeds of 26 or 27 kn. For these ships, turning diameters
are in the order of 6 to 8 Ls . Turning diameters for large oil and dry bulk carriers at
service speeds in the 15 to 17 kn range, are in the order of 3 to 4 Ls , some even less
than 3 Ls . LNG carriers are mostly in the 2 to 2 5 Ls range, which would also apply
to a great number of conventional general cargo and multi-purpose vessels.
Turning capability at low speeds is often improved by the use of twin propeller ar-
rangement or bow thrusters, or a combination of the two.
Bow thrusters are useful for berthing and unberthing operations, but at speeds of 4 to
5 kn or above, they loose much of their effect.
(iii) Stopping distance
The stopping distance is affected by:
The size of the vessel and the relation propulsive power - displacement (= mass)
The speed at which the vessel enters the port
The stopping procedure
As concerns size, the ratio propulsive power -mass of the vessel is inversely propor-
tional to ship size. In consequence, the power available for decelerating (or accelerat-
ing) decreases in a relative sense with increasing ship size (see Figure 5.3). Also the
astern power as a fraction of the installed power varies from one system to another,
and may be as low as 50% for a vessel with steam turbine and fixed-blade propeller
to close to 100% for a vessel with diesel engine and controllable pitch propeller.
This means that the distance Lst , required for stopping from a given speed, expressed
as a function of the ship’s own length Ls , varies considerably and increases with
increasing ship size. For example, a 10,000 t general cargo vessel is able to stop
from a cruising speed of 16 kn in a minimum distance of about 5 to 7 Ls , say 900 m
Chapter 5. Planning and Design of the Water Areas 77
(crash stop), whilst a 200,000 t bulk carrier or tanker requires some 14 to 18 Ls , say
4800 m (starting from a low speed, say 5 kn, the stopping distances are obviously
smaller; for a big tanker 3 Ls , for a general cargo ship Ls ).
In the 1970s a so-called ’fuel economic’ bulk carriers and tankers have come into operation
with very low propulsive power P (for a 150,000 t bulk carrier, the ) P may be about 13
and cruising speed about 12 kn, against a normal ) P of about 8 and cruising speed of
15 kn for this size of vessel). Moreover, their engines cannot run at low rpm’s; dead slow
ahead may be in the order of 6 kn. In consequence, to sail at low speeds they have to
regularly stop or reverse their engine, which makes them quite difficult to manoeuvre in the
confined space of a port.
With regard to the port entry speed, it will be obvious that the higher the speed, the bigger
the stopping distance required. The minimum speed at which a vessel still has sufficient
rudder control to make course corrections, is about 4 kn. However, waves, wind and, par-
ticularly, crosscurrents in front of the port entrance may force a ship to maintain a much
higher speed until it has arrived within the shelter of the breakwaters. This will be further
discussed in Section 5.4.
A degree of course control can be maintained by giving periodically brief ahead propeller
thrusts with the rudder set to give the desired course corrections. This, however, unavoid-
ably leads to greater stopping distances.
Finally, as concerns the way of stopping, different procedures are possible. The two ex-
tremes are the crash stop on the one hand, and the fully controlled stop on the other. In the
crash stop, the engines are set at full astern. It gives a minimum stopping distance, but, due
to turbulent flow around the rudder, the vessel has no course control whatsoever. It turns
either to starboard or to portside as shown in Figure 5.4.
number A2 A3 A4 A5 A6 A7 A8 A9 J1 J2 J3
rudder deg 0 0 0 0 0 0 0 0 30 30 30
Vpeed ht 9 4.9 14.8 4.2 15 2.4 13 5 16.2 11 14.4
Uevs 42 44.7 42.5 48.8 47.5 46.7 38.3 48.3 42.9 47.7 47.5
h/T 2.1 2.2 1.7 1.5 1.3 1.4 1.7
30 kn wind
A8
3000 m
A2
2000
J2
A6
A4 A3
A5 1000
A9
A7 J1
J3
Figure 5.4 Stopping manoeuvres tanker MAGDALA, 220,000 t [Source IAHP 1981]
x
yawing z
rolling
swaying
pitching
heaving
surging
mode, resonance will result. Whether this resonance is important, depends on the
degree of damping. Of the three modes -rolling, pitching and heaving-, the latter
two are rather damped motions, but not so the roll motion which is quite resonance-
sensitive. A ship sailing in a strong beam sea with a wave period near the ship’s
natural roll period, may develop very large roll angles in which it loses rudder control
and may even capsize.
In deep water, the natural roll period is usually between 10 s and 17 s for merchant-
type ships. In wind-generated waves with (common) wave periods between 6 s and
Chapter 5. Planning and Design of the Water Areas 79
10 s, roll motions need not be of great concern. However, the apparent incident wave
period Ta will increase when the waves approach from astern (and decrease when
the ship is sailing against the waves) and the ship has forward speed, and hence may
become critical.
In order to determine the vertical oscillating motions of an arbitrary point at the ship’s
hull, the cumulative effects of heave, pitch and roll have to be considered. The system
can be described mathematically as a mass-spring system with 6 degrees of freedom.
On the free floating vessel the hydrostatic forces act as springs: if a ship dives with
its nose into the water the excess buoyancy drives it back. In case of a moored vessel
additional springs are found in the mooring lines and fenders.
The analysis of ship motions was for a long period of time done in model tests.
Only after 1990 numerical models became sufficiently reliable to take over from
physical models. The first computer models were linear. The response of the ship
was calculated for a number of distinctive wave periods (or frequencies). The ratio
of motion amplitude and wave amplitude for a particular frequency is the Response-
Amplitude factor. Over the entire range of wave frequencies (the wave spectrum) the
Response-Amplitude factors constitute a transfer function, the Response-Amplitude
Operator (RAO). When we have the RAO function for a specific ship for different
wave directions, we can calculate all motions individually for a given wave spectrum.
Figure 5.6 is an example of the RAO function for the effect of roll, heave and pitch
combined. By multiplying the values of the wave spectrum with (RAO)2 the motion
spectrum is obtained. Although the wave spectrum has a peak at about 0.14 Hz
or T 7 s, there is virtually no ship response because that frequency is far higher
than the natural frequency of the ship motions. The low frequency peak of the wave
spectrum, at 0.06 Hz or 16-17 s does give resonance, even though the RAO is not
at its highest value. It is clear that the amplitude of the resulting ship motion would
increase rapidly for wave periods above 17 s.
Finally, attention is drawn to the abscissa of Figure 5.6 giving the encounter fre-
quency. This is the apparent wave periode Ta for the ship sailing at speed Vs . The
relation with the actual wave periode T is obtained via the wave celerity as follows:
L c T ca Ta c Vs Ta
c
Ta T (5.1)
c Vs
For stern waves Vs is subtracted in Equation 5.6 (Ta T ) and for head waves Vs is
added. When waves come in under an angle with the ship’s course the component of
Vs has to be used in Equation (5.1).
From the above introduction it may be concluded that the wave forces on and the
response of a sailing ship in waves can not be easily determined by analytical formu-
lae. Only a first assessment of possible resonance can be obtained from the following
reasoning:
80 Ports and Terminals
5.0 2 5.0
2.5 1 2.5
Energy density (m3/s)
RAO
(Sη)
(Sz)
0
0 0.1 0.2
Encounter frequency (Hz)
a. Pitching
When the ship sails in or against the direction of the waves, the pitch moment
exerted by the waves is maximum for wavelength L 2 Ls . The corresponding
wave period gives the highest response factor. For a vessel length of 250 m, this
means L 500 m and (assuming relatively shallow water) a wave period T =
30 s. Such long waves are rare and if they occur have very small amplitude. For
wave directions F close to 90 (beam waves) the critical wave length becomes
L 2 Ls cos F , and hence much shorter wave periods lead to pitching resonance
(always in combination with roll, leading to a corkscrew motion of the ship).
b. Rolling
The Eigen period or natural period of a ship for roll depends on its size, meta-
centric height and mass distribution. Typical roll periods amount to 12-16 sec-
onds for a 250,000 t tanker to 7-8 seconds for a 10,000 t cargo ship. For beam
waves with periods close to the natural period resonance will occur. This is
why ships try to avoid a course at right angle with the wave direction and why
Chapter 5. Planning and Design of the Water Areas 81
a. Wave forces
The wave force in longitudinal (X) and lateral (Y ) direction is derived from
computer computations of the force on a vertical elliptical cylinder with dimen-
sions Ls , Bs and D, held fast (i.e. not allowed to move in its mooring lines). It
is stressed that this is a strong schematisation of reality, as even the most tight
mooring system does allow some movement, especially with the aim to reduce
the line forces. Consequently the forces are much higher than in reality.
The direction of the incident waves, with wave length L and height H, is F . The
82 Ports and Terminals
Figure 5.9 Wave force in longitudinal (X) and lateral (Y) direction
hberth hberth D
sinh 2U L sinh 2U L U sin F 2
Fy max Cmy h
Wshelter wH (5.3)
cosh 2U berth 8
L
with additionally:
F C A v2
The value of C depends on the angle of current direction with the ship axis, on
the under keel clearance (the ratio of ship draught and water depth) and on the
shape of the ship’s bow: a conventional or a bulbous bow. Due to the asym-
metry of the longitudinal section the working line of the lateral force may have
a (small) offset from the point amidships, which is taken as the centre of the
Chapter 5. Planning and Design of the Water Areas 83
2.6
B/L s
Cmy
=0.0
2.4
0
or
001
Cmx
0.2
2.2
0.4
0.8
0.6
2.0
1.0
1.8
0.8
1.6
1.4
0.6
1.2
1.0
0.4
0.8
0.6
0.4 0.2
0.2 0.1
0
0 0.2 0.4 0.6 0.8 1.0
B/L
This can be shown as a moment Mxy in addition to the lateral force Fy . But
another way is to determine the two lateral forces at the fore perpendicular and
at the aft perpendicular. This is generally more convenient for hand calculation,
because the mooring lines fore and aft have their resultant at those points along
the ship length. In the latter case the formulae for Fx , FyF and FyA become:
1
Fxc Cxc Ww Vc2 D LBP (5.4)
2
1
FyFc C Ww Vc2 D LBP (5.5)
2 yFc
1
FyAc C Ww Vc2 D LBP (5.6)
2 yAc
(It is noted that in all three equations D LBP is used, while one would expect
D Bs in the first one. This is done for ease of calculation).
The forces are found in kN. The other parameters are:
'>ACB 0=3 +4A<8=0;B
0 . 0 . W!) .
Figure 5.12 Lateral current force coefficient at the forward and aft perpendiculars loaded tanker
Figure 5.15 Lateral wind force coefficient at the forward and aft perpendiculars
The International Navigation Association for Waterborne Transport (PIANC) has published
a Guide for Design of Approach Channels, that provides a valuable reference (PIANC,
1997). Some of the material here is taken from this report, without further reference.
Chapter 5. Planning and Design of the Water Areas 87
The gradually increasing detail of the studies employed in the design, as mentioned in Sec-
tion 4.3, is reflected in the methods proposed by this PIANC report. This distinguishes two
stages, Concept Design and Detailed Design. In the process going from master planning
and/or feasibility study to implementation, even more stages and iterations may occur. The
main message of Section 4.3 has to be kept in mind: keep the level of detail proportional
to the accuracy of input data and output.
5.3.1 Alignment
The following (sometimes conflicting) requirements apply to the alignment of an approach
channel:
(i) In the case of a dredged channel: the shortest possible length taking into account
wave, wind and current conditions
(ii) Minimum cross-currents and cross-wind
(iii) Small angle with dominant wave direction
(iv) Minimise number of bends and avoid bends close to port entrance. The length of
straight channel needed before the actual entrance depends on current, wind and
wave conditions. In the port of Rotterdam a length of 6000 m is adopted, but in other
ports this length is smaller.
In actual cases the local geometry and bottom conditions play an important role. Hard soil
and rock introduce high dredging costs and should rather be avoided.
As long as ships have no tug assistance (which is usually the case for the part of the ap-
proach channel outside the breakwaters) the radius of bends depends on the manoeuvrabil-
ity of the design ship. In water depths normally encountered in a dredged approach channel
(1.3 to 1.1 times the ship’s draught) the required radius ranges from a minimum of 4 LBP
at a maximum rudder angle of 30 to a maximum of 16 L pp at 10 rudder angle (see Figure
5.16). A rudder angle of about 20 is a good basis for initial design, leaving some margin
of safety.
In the bend the channel width, as determined for the adjacent straight legs, may have to be
increased because the swept path increases (see Section 5.3.2).
In very busy ports the approach channel develops into a system of dredged channels for the
largest ships (channel bound traffic) and fairways marked by buoys. Both are available for
inbound and outbound traffic, and in open sea all are separated by traffic separation zones.
Figure 5.17 shows the existing system for the Port of Rotterdam.
The capacity of channels and fairways needs to be determined by means of a logistic simu-
lation model. Such a model also allows to investigate the number of ship encounters within
the system during a certain period of time. For a busy port marine traffic simulation models
are applied to investigate the risk of collisions and measures to reduce this risk, either by
introducing more stringent traffic rules or by modifying the layout of the system.
Whilst above guidelines are applied for the initial design, a further check and refinement
by means of manoeuvring simulation techniques is required, for which a variety of tools
88 Ports and Terminals
Figure 5.16 Turning radius as a function of rudder angle and water depth
is available. Irrespective of what tool or tools are used, the aim is always to assess the
viability and risk of navigating with a particular type and size of vessel in a given existing
or planned marine infrastructure, in particular physical boundary conditions of wind, waves
and currents. Sometimes the risk assessment will have to be quantified in terms of direct
and consequential economic damage and/or casualties to comply with local legislation, to
achieve overall cost minimization or to confirm a safety level consistent with worldwide
port and shipping practice. In any case, manoeuvring simulation constitutes a valuable and
indispensable step in present day port planning.
Chapter 5. Planning and Design of the Water Areas 89
Manoeuvring simulation in its elementary form is performed with a Fast Time Simulator
(FTS), consisting of a computer model of the sailing ship under the influence of currents,
winds and waves, a monitor to make the operation visible and a track plotter to obtain a
record. The ship is programmed to follow a predefined track and the corrective response to
any deviations from that track, caused by weather, currents or bends is automatic and im-
mediate, of course within the manoeuvring capabilities of the vessel. The result reflects the
behaviour of a ship controlled by an auto-pilot and this, at the same time, is the limitation
of this method.
On the one hand, the auto-pilot will sail a track that it is closer to the predefined track than a
human navigator can realize, on the other hand, an auto-pilot cannot anticipate, but a human
navigator can. For example, a human navigator, supposedly familiar with local conditions,
can anticipate on local strong current changes and can make early mitigative course or
speed corrections and thus avoid a dangerous situation, which an auto-pilot cannot. But
when used and interpreted by an experienced nautical expert the FTS is quite useful, as it
allows a fair comparison of a great number of alternatives in terms of layout and boundary
conditions in a short time and at low costs. Such an FTS is for example the basic SHIPMA
model, used extensively by a variety of port planners. Because of the limitations inherent
to the FTS, the final check on alignment and width of channels and manoeuvring spaces
has to be done in a Real Time Simulator (RTS).
Manoeuvring simulation in its ultimate form is performed with Full Mission Real Time
Simulators. A state-of-the-art full mission RTS, for example the one developed and oper-
ated by MARIN, comprises a full size bridge and controls mock up, mounted on hydraulic
cylinders to simulate sailing in waves, a human navigator and helmsman, a very realis-
tically generated 360 degrees outside view adapting itself to the progress of the vessel,
manned satellite-simulators to simulate tugboat assistance and even audio effects to make
the perception of the whole more realistic. These full mission RTSs have been developed,
in the first instance, for training navigators and pilots in how to handle and act in difficult
and extreme situations, but they are also very useful to port planners to verify draft final
layouts on essential safety aspects. However, it should be born in mind that in as much
the stochastic character of the human navigator is involved, a statistical processing of the
results is required in order to arrive at conclusions. This means that for each layout and
each set of boundary conditions anywhere between 6 and 10 runs have to be made, each
taking one to a couple of hours of very expensive equipment and man-power. Thus full
mission RTS is a costly affair.
Fortunately intermediate forms of manoeuvring simulators have come into being. For the
RTS range of simulators this may involve a human navigator managing the port entry or
departure manoeuvre with the aid of a down-sized bridge control panel and the sailed track
displayed on a standard monitor. It may also consist of a set up with a bird’s eye-view
display of the manoeuvring environment adapting itself to the movement of the ship - and
the possibility of introducing different secondary effects like the variable forces exerted
by tugboats. Being operated real time by a human navigator it also allows to assess in a
specific port layout the potential effects of navigation mishaps like loss of rudder control,
propulsion failure or total black out which mostly occur during port entry or departure
manoeuvres because of the continual changes in engine regime. A good example of an
90 Ports and Terminals
For a two-way channel the separation distance between the two lanes (Wp ) is added and
this expression becomes:
W 2 Wbm WB ¨ Wa Wp (5.11)
The numerical values of each of the parameters are shown in Table 5.1, which is a conden-
sation of the information in the PIANC report, but only for moderate manoeuvrability and
slow vessel speed.
Only in case of a large tidal range (say in excess of 4 m) the above calculation method is
superseded by another consideration, leading to a width of Ls . The reason is that if a ship
runs aground on one channel bank, it may turn on the tide and in a narrow channel it may
run aground with its stern on the opposite bank. Since channel transit will normally take
place around HW , the ship might break at falling tide and block the channel for an extended
period.
Regarding the additional width in a bend, it has been mentioned that this depends on rudder
angle and water depth over draught ratio. Taking a rudder angle of 20 the swept path of
the ship in the bend amounts to 0 35 B for a water depth of 1 25 D. For smaller under
keel clearance this additional width further decreases to 0 2 B at h 1 1 D. It is common
practice to apply the additional width only in case the adjoining straight leg has a minimum
width Wbm . When width additions for wind current, etc. are included, these provide for the
required space in the bend.
Chapter 5. Planning and Design of the Water Areas 91
Draught of the ”design” ship, i.e. the ship with the largest draught, which may enter
the port fully loaded (larger ships must be lightered before they can enter)
Other ship-related factors such as the squat (sinkage due to ship’s speed) and trim
(unevenness keel due to loading conditions) and the vertical response to waves (see
Section 5.2.2)
Water level, mostly related to tidal levels. But very long waves and tsunami waves
must be taken into account when they occur frequently.
Channel bottom factors, including the variation in the dredged level and the effects
of re-siltation after maintenance dredging.
92 Ports and Terminals
gross
underkeel
clearance motions and nett clearance
in which:
program.
The value hT is introduced when a port decides to apply a tidal window: ships may only
enter during a certain period around high water. Obviously such a measure reduces the
nominal channel depth, but the entry limitation reduces the accessibility of the port.
The values of smax , a and hnet together also form the gross under keel clearance or UKC.
They may be estimated on the basis of experience: smax = 0.5 m; a Hs 2 (or the ampli-
tude related to the significant wave height therefore assuming a RAO = 1) and hnet having
a value depending on the type of soil along the channel, 0.3 m for soft mud, 0.5 m for a
sandy bottom and 1.0 m for a hard soil or rock.
Alternatively smax and a are calculated more precisely. For the ship response the actual
RAO values are applied to the wave climate. For squat a number of different formulae
exist, some of which are applicable in specific conditions only. A general formula for
shallow water is given below (Barrass, 2004):
CB 0 81 2 08
s 3 98 k vs (5.13)
30
in which:
s = squat [m]
vs = vessel speed [m/s]
CB = block coefficient [-]
k = blockage coefficient (= As Ach ) [-]
Equation (5.13) holds for canals, restricted channels and laterally unconfined water, as
shown in Figure 5.19. In the latter case the effective width of the waterway is introduced
to calculate Ach :
We f f 2
77 45 1 Cw (5.14)
Bs
with:
Equation (5.12) is basically a deterministic calculation with arbitrary values for the stochas-
tic parameter a and for the safety margin hnet . Hence the real risk of a ship touching the
channel bottom is unknown. In order to avoid possible over dimensioning the probabilistic
94 Ports and Terminals
Z h hT D s a (5.15)
in which h (= channel depth to reference level including dredging tolerance and the effect of
resiltation), hT and D are deterministic. For the parameters s and a the probability density
function needs to be determined. Subsequently the probabilistic analysis is made on Level
II or Level III for the probability of bottom touch:
Pr Z 0 F
This approach has been successfully applied for the depth optimisation in the Euro- and
Maasgeul to the Port of Rotterdam. The design ship is the Berge Stahl (and a few bulk
carriers with similar draught), the number of calls per year is not very high. Based on ex-
tensive studies on risk of damage to the ship the value of ’F ’ has been defined at 1 100
transits of the channel.
To conclude, we mention three aspects that are related to the channel depth designs, namely
the (vertical) tidal window, the concept of nautical depth and specific effects.
When designing an approach channel with tidal windows the length of the channel
and ship speed have to be taken into account as shown in Figure 5.20. In fact, the
window needs to be defined at the beginning of the channel in such way that ships
entering within the window can traverse the length of the channel safely at a normal
speed. In case of emergency (motor failure or a collision) there have to be anchorages
along the channel, the last one close to the port entrance.
The above concept was subject of extensive studies both in laboratory and at sea
in The Netherlands and Belgium, for the purpose of optimising the maintenance
dredging volumes in the Europoort and Zeebrugge channels (PIANC, 1983). Without
going into great detail the outcome was to define the nautical bottom at a certain
density of the fluid mud layer, see Figure 5.21. The density of 1200 kg/m3 was
determined for the Port of Rotterdam, but in other locations slightly different values
may be specified. Quite extensive background information on survey techniques and
the effects on manoeuvrability is given in PIANC 1997.
(iii) Specific effects
A ships draught will be temporarily increased in channel bends due to heel. Es-
pecially container ships are sensitive to this effect and heel angles of 3 have been
96 Ports and Terminals
observed. For a Bs of 50 m this means already some 1.3 m increase of draught which
will be even more if the ship is partly or totally de-ballasted. Squat will also be tem-
porarily increased if ships pass each other, particularly in confined waterways. For
example, a typical squat value for large containerships in the Panama Canal is 4ft
which will double to 8 ft when two such ships pass each other en route. This has
immediate consequences for the design depth of relevant channels and canals.
The number and capacity of tugs depend on the size of the vessel. For ships of about
50,000 t 2 tugs will be sufficient, one operating forward and one aft. But for large container
ships, VLCC’s and large bulk carriers 3 to 4 tugs are required. The capacity is expressed in
maximum bollard pull provided by a tug. The total bollard pull TB is derived from the ship
size by means of the following expression:
)
TB 60 40 (5.16)
100 000
in which:
E.g. a 200,000 t tanker, with a displacement of 240,000 t will require a total bollard pull of
about 180 t. This can be provided by 3 tugs with 60 ton capacity or 4 tugs with 50 ton.
The stopping length becomes an important aspect for the port lay-out, when the design ship
requires an entrance speed above the minimum value and/or the wave climate outside the
port is such that pilots cannot board or tugs cannot make fast for considerable periods of
time. The latter situation occurs for Hs 1 5 m (possibly increased to Hs 2 m by use of
larger pilot launchers/tug boats). The slowing down and stopping length is then required
within the protection of the breakwater, i.e. in relatively sheltered water with little or no
currents, and is determined by the factors:
sub (a) The entrance speed is basically determined by the requirements that the vessel should
have sufficient speed with respect to the surrounding water for proper rudder control,
say 4 kn, and/or that the drift angle should not exceed a tangent of about 1:4. The
first requirement implies that if there is a following current near the entrance of e.g.
2 kn, the minimum entrance speed will be 6 kn. The second condition implies that if
there is a cross current of 2 kn, the minimum entrance speed will be 8 kn. See also
Figure 5.22. The length needed to slow down is taken as
3
L1 vs 2 Ls
4
sub (b) The time required for tying up tugboats depends very much on the expertise of the
crews and the environmental conditions. In average circumstances this time will be
in the range of about 10 minutes. The corresponding length amounts to L2 10 60
2 = 1200 m, assuming that the ship maintains its minimum speed of 2 m/s during
making fast.
sub (c) The final stopping distance is relatively short. The large ships give astern power the
moment tugboats can control the course and, subsequently, stop in about 1 5 Ls from
a speed of 4 kn (L3 ).
98 Ports and Terminals
Ltot L1 L2 L3 (5.17)
Figure 5.22 Drift of the ship under influence of current and wind
The ship sails along the channel axis with a speed with respect to the channel bottom ve f f ,
which is calculated by either of the two equations:
(i) minimum speed can be maintained, without too much drift angle,
ve f f 4 u sin F vwd
Chapter 5. Planning and Design of the Water Areas 99
The consequence of the above requirements is that the length of the inner channel easily
measures 2.5 km or more, if the port wants to be able to receive large ships under acceptable
standards of nautical safety. However, there are no international rules to which the dimen-
sions of port channels and manoeuvring spaces have to comply and the PIANC-guidelines
do not address this aspect of stopping length.
In case of a captive port facility for dry or liquid bulk the solution is often to apply a hori-
zontal tidal window, i.e. the ship may only enter when the tidal currents are below a certain
value. For busy commercial ports this solution is often unacceptable, because of the inher-
ent limitations of access and resulting waiting time.
Note: in the Euro-/Maasgeul (Port of Rotterdam) and IJ-geul (Port of Amsterdam) a hori-
zontal tidal window has been introduced for the largest vessels, not for reasons of reducing
the stopping length, but to achieve safety in more general.
The width of the inner channel is determined using the same guidelines given in Section
5.3.2. Obviously, width additions for current and waves do not apply, because these are
eliminated by breakwaters. Where ships enter under influence of cross-currents, additional
space is required immediately behind the breakwaters. Upon entering the drift angle has a
tendency to increase because the bow of the ship is moving out of the current and the mo-
ment on the ship increases. An experienced captain or pilot will anticipate this movement
by giving some rudder in opposite direction. In practice allowance is made for this aspect
by extending the outside channel width for 2-3 Ls inside the breakwater before narrowing
to the inside width (see Figure 5.23).
The inner channel should end in a turning basin or circle, from where vessels, whether
small or big, are towed by tugboats to their respective basins. The diameter of this turning
100 Ports and Terminals
basin should be 2 Ls . In exceptional cases, for small ports where no tugboats are avail-
able, the diameter should be 3 Ls . In case of currents, for instance in river ports, the
turning basin should be lengthened to compensate for vessel drift during manoeuvring.
The length, width and lay-out of the inner channel can be optimised in a similar way as the
width of an approach channel, viz. by fast-time manoeuvring simulatons initially, and by
a full-mission real-time simulator ultimately (see Section 5.3.1). Also here, the stochastic
nature of human navigator performance plays an important role.
With the aid of statistical processing of the simulator results, the boundaries of the in-
ner channel should be determined in such a way, that the probability of exceeding these
boundaries does not exceed a given acceptable frequency. This acceptable frequency, in its
turn, should in principle be determined on considerations of minimisation of overall costs,
including the mean direct and indirect cost of damage if the boundaries are exceeded.
Bs
 Bs
50 m
20 - 25 m
20 m
Bs
In case of very long basins, say 1,000 m or more, it is desirable that ships can be turned in
the basin. The required width is about Ls Bs 50.
For big tankers or bulk carriers, the desirable basin width - also for two-sided use of the
basin- is 4 to 6 Bs 100 m. The lower value applies to favourable wind conditions, the
higher to frequent and strong cross-winds. For Bs 45 m, 5 Bs 100 m results in a basin
Chapter 5. Planning and Design of the Water Areas 101
width of 325 m.
Not to be overlooked in planning the port basins is a separate area for the small craft, i.e.
tugs, flats and pilot launches. Because of their size these vessels are more sensitive to wave
disturbance and hence the location of the small craft harbour must on one hand be well
protected and on the other hand not too far from the port entrance, where they have to pick
up incoming ships and let go the departing vessels. Sometimes this is achieved by creating
a separate basin (with the appropriate depth) protected by its own breakwater. The berth
length and basin surface area required depends on the number of tugs (see also Section
5.4).
Regarding the berth orientation, wave, wind and (in case of offshore or river berths) current
conditions play a role. Ideally for safe berthing, the berth should be aligned within about
30 of the prevailing wind direction. Currents alongside the berth should be limited to 3 kn
and perpendicular to the berth no more than 0.75 kn (OCIMF, 1997).
Wave penetration into a harbour mostly takes place through the harbour entrance. However,
also the overtopping of low-crested breakwaters of wave transmission through permeable
breakwaters - the latter particularly for long period waves - may contribute to wave agita-
tion within the port. For example, in the outer harbour of the port of Visakhapatnam on the
Indian east coast, wave transmission through the quite permeable primary and secondary
armour layers of the southern breakwater is an important cause for the local wave problems.
It is crucial to access the magnitude of these phenomena at the design stage of the break-
water(s), as it is difficult to devise suitable means to reduce wave penetration once the
breakwaters have been built.
In general terms, the problems encountered to limit wave penetration in a harbour increase
with increasing wave period. In this respect, an old ocean swell with a period in the order
of 12 to 16 s is already more difficult to protect against than wind waves of 6 to 8 s period.
For still longer wave periods, as applies for seiches with a period of 2 to 3 min or more,
the only solution often is to minimise resonance in the design of the port’s water areas (see
Section 5.5.3).
102 Ports and Terminals
The port lay-out has to satisfy two different requirements as far as wave penetration is
concerned: (i) operational conditions must allow efficient loading and unloading of the
ships at berth, and (ii) for limit state conditions the ship must be able to remain at berth
safely.
periods and the effects of the mooring system on ship movements are not taken into
account. For detailed design of the port lay-out not only more accurate wave penetra-
tion models are applied, but wave heights are translated into ship motions. Therefore
the design has to fulfil operational criteria in terms of ship movements in the relevant
modes (OCIMF, 1997 and PIANC, 1995). Table 5.3 gives a summary for different
ship types.
The allowable surge and yaw motion of tankers is much higher because the
ships are (un)loaded at a central manifold amidships. In detailed design of the
berth the type of loading arm determines the allowable motion in last instance.
The motions of a containership are more critical because of the high precision
needed for (un)loading containers and the delays when the container gets stuck
in the cell guides.
Ro/Ro ships are particularly sensitive to ship motions due to the ramp connec-
tion with the quay.
The ship motion analysis is performed with advanced computer models, as outlined
in Section 5.2.2. A typical example of the results of such a computation is given in
Figure 5.25.
Figure 5.25 Fender and mooring line forces for a tanker in head waves (source: Deltares)
requires again computer calculations (see Section 5.2.2) or even physical models in
case of a complex geometry of the port and/or the seabed. More details on types of
mooring lines and fenders and their characteristics will be outlined in Chapter 10.
fundamental mode
(first harmonic)
n=1 n=1
second harmonic
n=2 n=2
third harmonic
n=3 n=3
closed basins
2 LB 1
Tn with n 12 (5.18)
n gD
open ended basins
1
Tn 4 LB 2n 1 with n 12 (5.19)
gD
The closed basin condition would apply to basins with a very narrow entrance and to trans-
verse oscillations.
In case of a more complex geometry of the basin boundaries and variable depths, mathe-
matical models have to be used to determine the Tn in different basins.
This phenomenon should be avoided or minimised in the planning stage, i.e. by checking
the selected lay-out and if necessary by modifying it. Changing the size of harbour basins
often is not effective, because resonance then occurs for a slightly higher or lower wave pe-
riod. The best approach is to avoid regular shapes (organ pipes) and to introduce damping
Chapter 5. Planning and Design of the Water Areas 105
The problem of harbour resonance is particularly manifest along the borders of oceans, be-
cause of the long period swell (Tp = 10-16 s) and the occurrence of long waves with periods
ranging from 30-300 s. Although the latter waves have small amplitudes, when creating
resonance they can become a nuisance. An additional factor is that such long waves easily
pass through rubble mound breakwaters, if their core is slightly porous. The third measure
to avoid resonance is therefore to make the core of the breakwaters as impermeable as pos-
sible.
In case harbour resonance occurs once the port is constructed it is more difficult to reduce
the problem. Placing additional (impermeable) breakwaters close to the entrance to the
basin is one method. Care should be taken that navigation is not impeded by the new
structures. Another measure is to create additional damping at the closed end of the basin,
but this is often conflicting with terminal functions. Moreover the dampening effect of a
spending beach on long period waves is very limited. In such cases it is easier to provide
additional, stiff mooring lines from the quay-side to reduce the effects of the resonance on
the ship motions. A new development in ship mooring, the so-called vacuum pad which
minimises the horizontal ship motions, will be attractive in this respect.
(i) The effect of a coastal port with breakwaters on the natural littoral transport, often
resulting in accretion and erosion of the adjacent coastlines.
(ii) Siltation in the approach channel and in the area close to the port entrance, leading
to maintenance dredging.
(iii) Sediment transport into the port area leading to deposition and maintenance dredging.
(i) The width of the breaker zone. This varies, however, with the deep water wave
height (in first approximation the breaker depth db 1 6 Hs ) and the question must
be answered for what frequency of storms is taken as criterion in this respect. A
compromise is sought between very low frequency of occurrence leading to long
breakwaters but minimum siltation, and a high frequency with short breakwaters and
much maintenance dredging. As a first approximation the annual wave condition is
often used, but in a design optimisation the minimum of capital construction cost +
maintenance/dredging cost has to be determined.
106 Ports and Terminals
(ii) The storage capacity at the side of the breakwater from which littoral transport
comes. Again it is an economic question in which cost of breakwater and of main-
tenance dredging have to be minimised. But it is also a matter of guaranteed depth
of the approach channel. The process of accretion on one side may, in the case of
relatively short breakwaters, fill up the triangle between the original coastline and
the breakwater, after which littoral transport continues. This will cause accelerated
siltation in the approach channel as shown in many existing ports (see Figure 5.27).
If this shoal reaches above charted depth (see Figure 5.18), the access of the largest
ships would be blocked, which clearly is not acceptable.
If there is substantial transport in both directions the port needs two breakwaters,
reaching to sufficient depth to avoid that the instantaneous transport is deposited in
the approach channel and harbour basins.
If the littoral transport is predominant in one direction, one breakwater may be suffi-
cient (but the eddy at the leeside of this breakwater may still deposit sediment, which
is undesirable).
In both cases above the breakwater at the side whence the net annual transport comes
from, has to be long enough to minimize by-passing sand to cause rapid siltation
of the channel (instead of making the breakwater longer it is possible to design an
artificial sand by-pass). The head of the second breakwater has to be positioned in
such way that by-passing material is not drawn into the port, even if this is conflicting
with nautical requirements (see Figure 5.28).
The methods for calculating littoral transport, rates of erosion and accretion, and deposition
rates in and around the approach channel are not treated in this book.
Chapter 5. Planning and Design of the Water Areas 107
Computer programs are available to analyse the complex process of settlement and con-
densation of cohesive sediments. Again reference is made to Van der Velden (1995). Here
an empirical method is mentioned, which is particularly useful for channels extending far
into silty or muddy areas or in cases, where the natural riverbed is deepened to allow ship-
ping. In such cases the annual siltation volumes may be estimated as a percentage of the
108 Ports and Terminals
overdepth (the difference between the new design depth and the natural depth).
Vd Cr W hover (5.20)
in which
The method is useful for preliminary assessment because it allows taking the consequences
of (high) maintenance dredging costs into account in the early stage of concept develop-
ment. The problem is that, contrary to the littoral transport effects, very little can be done
in terms of design to reduce this sedimentation effect. For new to build ports it may lead to
reconsideration of the site for port development. And for the deepening of existing chan-
nels, it may be more economic to locate the necessary expansion nearer to the coast or even
into the sea, where deeper water is available.
The annual rates of sediment deposition due to these processes are reasonably easy to es-
timate, based on preliminary data on sediment load and schematisation of the hydraulics.
Very often various processes act at the same time, in concurrence with sediment flow from
upriver. In such cases numerical models are applied for more accurate determination of the
resulting maintenance dredging.
Chapter 5. Planning and Design of the Water Areas 109
5.7 References
Barrass, C.B., Ship design and performance, Elsevier Butterworth-Heinemann, Oxford,
2004
Delefortrie, G., Manoeuvrability of deep draft vessels in muddy navigation areas, PIANC
Magazine, Oct. 2008
Goda, Y and Yoshimura, T., Wave forces on a vessel tied at offshore dolphins, Proc. 13th
Int. Conf. on Coastal Engineering, ASCE, 1972
Hensen, H., Tug use in ports, Port of Rotterdam Authority/ Nautical Institute, London,
1997
OCIMF, Mooring Equipment Guidelines, Livingstone, 2008
PIANC, Approach channels, A guide for design, Report Working Group PTC II-30, Brus-
sels, 1997
PIANC, Criteria for movement of moored ships in Harbours, Report Working Group PTC
II-24, Brussels, 1995
Vellinga, T., Environmental issues in port development and port operation, 2004
Velsink, H., Manoeuvring simulation: a Port Planner’s wish, MARIN Jubilee Meeting,
Wageningen, 1992
Vis, F.C. et al, Long Waves and Harbour Design, Proc. Int. Conf. on Numerical Modelling
of Ports and Harbours, Birmingham, 1985
Chapter 6
6.1 General
Port terminals are those port facilities that constitute the factual interface between different
modes of transport of the cargo. For example, from sea going vessel into inland barges,
road or rail transport, pipeline or feeder vessel, and vice versa.
There are also IWT (inland water transport) terminals where the cargo is transferred from
inland barge or self-propelled vessel to truck or railway wagon, and the other way around.
In commercial ports, the terminals are the ’raison d’être’ of a port. All other facilities are
provided only to enable the terminals to function, and that in a safe and efficient manner.
For captive port facilities the terminal is only a necessary element to enable the key process,
for instance a refinery or a power plant.
Intermediate storage is not necessarily part of the services, but, in practice, almost always
is. Many cargoes need customs checking and/or quality and quantity checks which pre-
cludes direct through-transport. However, a more important reason, particularly for bulk
111
112 Ports and Terminals
cargoes, is the difference in parcel sizes and loading and unloading rates of maritime trans-
port on the one hand, and through-transport on the other. E.g. a very large bulk carrier may
unload ore at a rate of up to 5,000 t/hr or 100,000 tonne or more per day, but it is unneces-
sary, technically almost impossible and very uneconomic to arrange the through transport
at the same rates. In other words, an intermediate storage or buffer stock is necessary.
Apart from that, certain clients prefer to locate operational and strategic reserves in the
port rather than at the site of production or consumption, which leads to increased storage
demands.
The processing that a terminal can offer as a service, usually consist of packing or re-
packing, bagging (e.g. grain or fertiliser) or blending (e.g. different grades of ore or coal).
More complex forms of processing exist, but are not very common. The ’added-value’
activities, that are very important for the employment, are mostly done outside the terminals
in logistic centres.
The wet infrastructure comprises part or all of a harbour basin in which one or more berths
are located to accommodate the ships. The type of berth is largely dictated by the nature
of the loading or unloading process (see Figure 6.1). Relatively the most expensive is the
marginal quay or wharf which is a quay connected over its entire length to the terminal
area behind it. It thus permits longitudinal as well as transverse cargo movements to and
from the storage areas over the full length of the ship. This is a prerequisite for the efficient
handling of all non-bulk cargoes. Marginal quays are also often used for large dry bulk
terminals when heavy gantry cranes have to be able to travel alongside a ship for unloading
purposes. (Particularly for dry bulk cargoes, berths for loading and unloading respectively
may be quite different because of the different equipment used).
The cheapest form of berth but not fully fitting in this overview is the SPM (single
point mooring) used for the loading or unloading of oil and/or oil products in open sea. A
submarine pipeline connects the SPM to the shore.
Liquid bulk carriers load or unload through pipelines. They, generally, have a central mid-
ship manifold where pipelines from the different tanks connect with hoses or (un)loading
arms on shore. Such a process does not require shore-based equipment to travel alongside
the ship. In consequence, a relatively simple and cheap platform suffices to carry the load-
ing arms with often separate berthing or breasting dolphins and mooring dolphins to absorb
Chapter 6. Planning and Design of Port Terminals 113
But, also some dry bulk carriers are not very demanding with regard to berth and shore facil-
ities. This applies to the so-called self unloader which carries its own unloading equipment.
It consists of one or two longitudinal belt conveyors below the tapered holds, transferring
to a vertical conveyor system which, in its turn, transfers the cargo to a horizontal conveyor
carried by a swinging boom which can have a length of up to 70 m. The boom conveyor
discharges into a hopper and conveyor system on shore. Because of the length of the boom,
the only berthing facilities that are required are breasting and mooring dolphins. (But, of
course, the ship itself is more expensive per tonne capacity than a conventional bulk carrier.)
The dry infrastructure comprises such items as storage area pavements an expensive
item for container terminals , roads, foundations for crane tracks, drainage systems, etc.
The dry infrastructure usually does not constitute the most spectacular part of the terminal,
but it is, nevertheless, a very necessary one.
The suprastructure consists of the sheds and other covered storage spaces as silos, offices,
workshops, etc.
Terminal equipment, either fixed or mobile, is found in a tremendous variety. Fixed equip-
ment comprises mainly belt conveyors and stationary cranes. Mobile equipment moves
either on rails (all sorts of gantry cranes, stacker-reclaimers, travelling hoppers) or on,
mostly, pneumatic rubber tyres (RTG’s, FLT’s, straddle carriers, tractors/trailers, a.s.o.).
Equipment will be discussed more in detail in the chapters dedicated to a particular type of
114 Ports and Terminals
terminal.
The fourth and final terminal component mentioned is the human resources. It is certainly
not the least important one. As in most industries, productivity, efficiency and quality
largely depend on the capability and motivation of management and labour force. An old
but well run and well maintained terminal will generally provide a better service level to
its clients than a modern well-equipped terminal that is poorly operated.
- Liquid gas
- Crude oil
- Oil products
- Edible oil
- Chemical products
• Dry bulk terminals, such as for,
- Grain
- Ore and coal
- Special products (cement, sulphur, etc.)
• Fruit terminals
• Fish handling facilities
• IWT terminals
• Ferry terminals
cargo terminal has to be able to handle a much greater variety of cargo, including
containers carried on deck of multi-purpose vessels, at a much greater speed.
Of course, not all ports can permit themselves to build specialised terminals for all
sorts of commodities. The investments required are mostly considerable and can only
be justified if there is a certain minimum cargo flow through such a special terminal.
Also, the space is sometimes lacking for the development of a variety of special
terminals. Finally, specialised terminals can only live up to expectations greater
handling speed, lower price and less pilferage if they are managed and staffed by
personnel trained for and experienced in this particular sort of operation.
Therefore, the answer to the question whether or not to specialise is more than one
of simple economics and arithmetic.
In developing countries, the rate of specialisation is lagging behind that of the in-
dustrialised world, not only for shortage of funds, but also because the training of
management and labour is lagging behind. This is understandable and not at all dis-
astrous. On the contrary, it is unwise to enforce specialisation too rapidly.
In terms of cargo volumes handled, so apart from considerations of land availability
and operational capability, a special container terminal cannot be expected to be eco-
nomic at throughputs below approx. 50,000 TEU/year. A simple dry bulk terminal
may become justified at a cargo flow of 0.5 to 2 million t/yr, depending also on the
value of the cargo. For oil and liquid gas, specialisation is normally required from
the very beginning, not so much for economic reasons as well as for safety reasons.
(ii) Multi-purpose Terminal
The difference between a modern general cargo terminal and a multi-purpose termi-
nal is very small. Very often the latter is developed from the former by some changes
in the terminal lay-out and in the equipment used. Most multi-purpose terminals
combine conventional breakbulk with container and/or Ro/Ro cargo and the essence
is that the containers are not any more occasional, but part of the regular cargo flow
for which specialised equipment is available. Converting an old general cargo termi-
nal to a multi-purpose terminal is not so easy for a number of reasons:
a) More space is often required and it has to be open. Hence the existing sheds
and rails, which often run along the quays, have to be removed.
b) The wheel loads of modern container cranes are greater and therefore the ex-
isting pavement is insufficient. If rail mounted cranes are used, the rails need
foundations. Otherwise the stability of the quay front has to be checked and
often to be strengthened.
c) The ramps of Ro/Ro ships can not be placed on the quay, when bollards are
spaced too closely. Bollards should be lowered (see Figure 6.2)
shown in Figure 2.15 and Figure 6.4. The pontoon on the right is often used in case
the tidal variation in the port is too large for the ship ramp.
For ships with quarter and/or side ramps a marginal quay is suitable, provided that
there are no obstacles like bollards and rails. Ro/Ro terminals show a great variety of
landside lay-outs, depending on how much parking space is needed for the trailers.
Often this is very limited: trucks arrive between 1 and 3 hrs before departure of the
ship and continue their journey immediately after disembarkation in the other port.
When there is no long term parking of trailers the surface area requirement is low and
the terminal can be located where-ever this space is available (possibly even at some
distance from the berth location). The lay-out shown in Figure 6.5 is the terminal of
Chapter 6. Planning and Design of Port Terminals 117
parking area
HSS-terminal conventional berths
0 100 500
Island Berth
T-jetty trestle
submarine
pipelines
water. To make a clear distinction from the Island Berth one could limit this type
of facilities to floating buoys and/or jacket structures to which the ships are moored
by bow hawsers and connected by floating pipelines. In practice one finds the Island
Berth also being referred to as an offshore facility. In the latter case the liquids are
pumped to/from the berth by means of submarine pipelines. The actual landside
facilities comprise storage tanks, which may be located at quite some distance (e.g.
close to the refinery or chemical factory in view of safety procedures).
(vi) Dry Bulk Terminals
Like the previous category, the dry bulk terminals are often designed and built for one
specific type of cargo, be it iron ore, coal or grain. In view of the different transport
processes needed for loading and unloading, there is in most cases a clear difference
between the export terminal and the import terminal for the same commodity . The
loading of bulk carriers in the export terminal is done by conveyor belts extending
right above the ship, from which the material falls freely into the holds at constant
and high capacity. At the import terminal the same cargo is unloaded by means of
cranes, which must be able to move around in order to retrieve all the material within
the hold and to go from one hold to another. As a consequence the export terminal
may be more similar to the jetty / platform arrangement for tankers, while the import
terminal needs a quay for heavy cranes (apart from the self-unloader shown in Figure
2.33).
The storage part of the terminal is basically the same at both sides of water: the
material is stacked in long piles in the open air or in closed silos, depending on the
type of cargo. The piles are separated by the space for conveyor belts and the rails
for the stacking / retrieving equipment (see Figure 6.7).
(vii) Fruit Terminals
Modern fruit terminals are characterised by refrigerated warehouses, that are located
near the waterfront. In some ports the cargo is transferred directly from the ship into
the warehouse by means of conveyor belts. In most ports however there are luffing
cranes at the quay, that can handle the different forms of packaging in which fruit is
transported, palletised boxes or containerised. These cranes are much lighter that the
ones on a container terminal or for dry-bulk handling, see Figure 6.8.
Chapter 6. Planning and Design of Port Terminals 119
berthing while in port and ship repair. A typical example of a modern fisheries port
is given in Figure 6.9.
Figure 6.9 Lay-out of the fishing port of Esbjerg, Denmark (Courtesy Royal Haskoning)
of boxes. Small scale terminals are gradually being established along the smaller
rivers and canals, as demonstrated by the map of Figure 6.10.
submerged
rip-rap slope
submerged toe wall
original shore line
bulkhead wall
The maximum instantaneous capacity can only be maintained for a short spell, e.g. when
well rested crane drivers start unloading a still full dry bulk carrier. This sort of capacity
is of no interest to the port planner, but it is of great interest to the equipment and system
designer, because all equipment downstream must at least have the same peak capacity to
avoid overload and clogging up.
The maximum annual capacity is the mean hourly capacity (averaged over a long period)
24 (hours/day) 360 (days/year). It is the capacity that can theoretically be attained if
the berths have a 100% occupation, and provided that there are no constraints on the land-
side of the terminal. But, since ship arrivals and ship loading and unloading are time-wise
stochastical processes, a 100% occupation leads to tremendous congestion on the sea-side
Chapter 6. Planning and Design of Port Terminals 123
of the terminal and to excessive ship waiting times, it is of no real interest to anybody.
However, it is the way that many port authorities opt to define the capacity of their port,
because it shows impressive figures.
The optimum annual capacity is the sort of capacity with which the port planner has to
deal. Unfortunately, ’optimum’, again, can be defined in different ways. If ’optimum’ is
meant to be ’economic optimum’, it generally is that capacity or rather cargo throughput
for which the overall port costs per tonne of cargo reach a minimum. The overall port
costs comprise all fixed and variable terminal costs and all vessel-related costs during the
service period as well as the waiting period, including all port dues. In practice it is often
impossible to determine the optimum capacity in this way, because port and terminal costs
on one hand, and ship related costs on the other hand are born by different parties, each of
which is only interested it its own economic optimum.
In case of integrated, centrally managed transport chains (which applies to some liquid and
dry bulk trades), the true economic optimum can be sought, which is attained when the to-
tal transport cost per tonne from source or supplier to consignee or consumer has reached a
minimum. Port costs may then be well above an absolute minimum, e.g. because a deeper
and more expensive channel and quay allow the use of bigger ships, which reduces mar-
itime transport costs. In other words, optimum terminal capacity in those circumstances,
refers to a given size of ship, which size results from an earlier and more general optimisa-
tion exercise.
However, ’optimum’ does not necessarily refer to an economic optimum, i.e. there are
other optimisation criteria imaginable and also used in practice. For instance, container ter-
minals that have to operate in a heavily competitive regional market may wish to guarantee
a certain minimum service level in order to attract shipping companies. Such a service
level could be described, for example, by a guarantee that no more than x% of the vessels
visiting the terminal, will have a waiting time in excess of y hours and/or that no more than
m% of the vessels will have a total port time in excess of n hours.
The tools used in quantifying these optima, whether referring to cost minima or to ser-
vice level, are, for relatively simple situations, the analytical queuing theory, or, for more
complex conditions, discrete simulation models. They yield for specific boundary condi-
tions the ship waiting times, which can be incorporated if so desired into the cost
minimisation study.
(i) An estimate using capacity ratios. Empirical values of tonne cargo per m quay length,
124 Ports and Terminals
The latter method is used in the final stages of master planning and in the design phase
and is dealt with in Groenveld, 2005 ’(see ref. in Section 4.6). Methods (i) and (ii) are
used in the preliminary development of lay-outs and are presented below and in the fol-
lowing chapters. The m2 refers to the total terminal area, including internal roads, offices,
workshops and the like.
The productivity of a berth or jetty is given in general terms (independent of type of cargo):
Cb P N nhy mb (6.1)
1 This high capacity is related to terminals receiving only VLCC and ULCC tankers. But also for smaller
vessels the tanker berths have a relatively high capacity leading generally to very low occupancy rates.
Chapter 6. Planning and Design of Port Terminals 125
By dividing the design annual throughput by the berth productivity the number of berths of
jetties is found. The quay length Lq is then calculated by multiplying this number with the
length of the average ship (or the design ship in case of a single berth), adding the necessary
space between ships for mooring and/or safety (in Eauation 6.2 taken at 15 m, but in case
of larger ships going up to as much as 30 m).
Ls max 2 15 for n 1
Lq (6.2)
1 1 n Ls 15 15 for n 1
In case of jetties the waterfront area depends on the configuration of the jetties as discussed
in Chapter 10.
C t d farea
Agr (6.3)
W cargo hs 365 ms
The dwell time depends on the type of cargo and the specific conditions of the terminal
(high through-flow of strategic reserves). The value of ms depends on the variations of
the oncoming and outgoing flows, but also on contingency options, like the availability
2 Figures shown refer to import terminals. Export terminals have even higher capacity ratios.
126 Ports and Terminals
of additional storage space at some distance from the terminal (extra costs, but possibly
cheaper than having overcapacity during most of the time).
Chapter 7
Container Terminals
7.1 Introduction
In Chapter 2 the development of containerised transport has been treated. The most im-
portant recent developments are presented below, in as far as relevant for the planning and
design of new terminals.
(i) The world container traffic reached a volume of 360 million TEU in 2005, represent-
ing 3500 million tons of cargo (Penfold, 2005). The top 3 stevedoring companies
handled more than 75% of this cargo. The growth rate in the period 2005-2008 was
around 9%, in 2008 and 2009 a decline was registered, but recent forecasts predict
the growth to continue at the above level for the coming 5-10 years.
(ii) The size of container ships is still increasing as shown in Table 7.1. Maersk has
ordered in 2011 10 ships of 18,000 TEU capacity but with quite different draught
as shown in the table. Very surprisingly, the draught has been limited to a mere 15
m by changing the ship design to a rather high block coefficient (the more bulky
shape allows to increase the TEU-capacity). The ships are also designed for a much
lower cruising speed than conventional container ships, the so-called slow sailing.
The cranes ordered for new terminals for the Ultra Large Container Ships or Jumbo-
vessels have already a boom reaching 60 m outside the quay front. Earlier predictions
of the dimensions of a 18,000 TEU ship showed a draught of 21 m., the maximum
draught for passing the Straits of Malacca (hence called Malaccamax). Whether such
ships will ever be built remains to be seen.
(iii) The growth of vessel size and TEU capacity poses new challenges on ports and termi-
nal operators to keep the service time of these ships within 24 hours. Various direc-
tions are followed to solve this problem: increase of crane productivity, introduction
of automation and the handling of the ship on both sides. Probably a combination of
measures will be needed, but it will take years before the new technology will reach
a stage of general acceptance.
The logistical process of container terminals is often determined by the future user, the
stevedoring company or the shipping line, which operates its own terminals. They have
127
128 Ports and Terminals
Table 7.1 Development of container vessels. (source: Cargo systems, opportunities for container
ports)
their preferred terminal concept, based on past experience and in-house technical know-
how. The port planner must integrate the requirements following from this logistical pro-
cess with the spatial conditions of a specific location.
At the time of master planning the future terminal operator is often not yet known. In this
case the port planner will apply the general principles as outlined in this chapter and will
have to create sufficient flexibility in the lay-out to be able to accommodate future users.
This is also the case when planning terminals for medium sized and smaller ports, which
are mostly multi-user terminals.
• The most common standard is the TEU (Twenty feet Equivalent Unit), which is a
container with L 20 ft (6.10 m), B 8 ft (2.44 m) and H 8 ft or 8 ft 6 inches
(2.60 m). Its own weight is about 24 kN. Its internal volume is approximately 32 m3
and the maximum payload amounts to 220 kN, up to 280 kN for High Cube. This
implies that the container can not be filled to the limit with high density cargo. In
practice the payload is much lower even, with an average value around 100 kN.
• The 40 feet container (2 TEU or 1 FEU) measures twice as long and has the same
width and height as the 20 ft container. Its own weight is about 45 kN and the internal
volume measures 65 m3 . The maximum payload is only marginally higher than the
TEU: 270 kN, but again the average payload in practice is only 175 kN.
Besides the ISO containers there are several other types in use, including:
Chapter 7. Container Terminals 129
• Oversize containers (longer than 40 ft, of which in particular the 45 ft is used more
often).
• High Cube containers (higher than 8 ft 6 inches).
• Overwidth containers (wider than 8 ft).
The latter category originally measured 8 ft 2.5 inches (2.50 m), because that width allowed
placing two pallets side-by-side inside the container. Moreover, it was the maximum width
permitted on the West European roads. Since this was relaxed to 2.60 m, the container
width of 8 ft 6 inches has become more common.
The existence of non-ISO containers has several negative consequences, as can be expected:
• On the ship the cell guides in the holds are designed to receive ISO containers. Hence
Oversize and Overwidth containers have to be placed on deck. This is limiting the
flexibility of the loading schedules.
• On the terminal the Oversize containers need their own stacks, which again limits the
flexibility.
• The spreader, the frame used under the crane trolley or by the yard equipment to pick
up a container by means of the four twist locks at the corners, must be adjustable to
accommodate the different sizes.
• For the onward transport of containers by road or rail different sizes require special
provisions on the trailer or rail wagon to fasten the containers at the corner castings.
Apart from the variation in size there is a range of special purpose containers (both ISO
and non-ISO), including the following:
• Refrigerated containers or reefers, requiring electrical supply points both on the ship
and on the terminal.
• Tank containers, open frames of (mostly) TEU size around a tank. Because of the
hazardous contents these containers need a separate location from the rest in the
storage yard, with all safety precautions of a liquid bulk terminal.
• Flats, in fact just a bottom structure with corner castings used for large pieces of
cargo, that can not be placed inside a box (but comply with the size and payload
requirements).
All these require separate locations on the terminal and therefore have to be included in the
planning.
transport transport
cargo flow handling to road/ cargo flow
inbound to stack handling onto
ship/quay adjust- rail/air outbound
ments throughtransport
means
storage
cargo flow
transport to CFS outbound
unstuffing
(separate
small
consignments)
capacity handling throughput stack size throughput handling equipment
determined by: equipment system and system system and CFS size
At the quay
Prior to arrival of a ship the containers to be unloaded have been identified (and those to be
loaded have been arranged in the export stack in such a way that they can be transferred to
the ship in the right order).
Immediately after the ship has made fast at the berth the lashings are taken off the containers
above deck and the ship-to-shore gantry cranes (or portainers) start unloading. A modern
portainer crane is as high as a cathedral, especially with their booms up as shown in Figure
7.2.
Figure 7.2 Post Panamax Portainer cranes at the Delta terminal in Rotterdam
Chapter 7. Container Terminals 131
These cranes are generally rail mounted, although recently mobile cranes have been
introduced again. They are characterised by a boom arm, which can be lifted, as
shown in Figure 7.2, or pulled inward, depending on the make. The cranes are
provided with a trolley and a cabin, which moves with it, from which the crane driver
(or operator) guides the trolley and the spreader to the right container on the ship. The
container is picked up and transported to the space between the seaward and landward
leg of the crane, where it is lowered and placed on the transport vehicle in use between
quay and stack. Some typical properties of the crane are:
min. 30 m
40'
fut. 48'
min. 16 m
future 39.6 m
(i) Forklift truck (FLT, see Figure 7.4). Even the largest FLT’s presently available can
132 Ports and Terminals
only handle 20 ft containers, with an average payload. For this reason the 20 ft con-
tainers have two rectangular channels in the bottom structure, for the forks of the FLT
to pass under the box. A 40 ft container does not have this. Modern FLTs are pro-
vided with spreaders to pick up a container from above. In addition to this limitation
the FLT needs sideway access to a stack, that can therefore be only two containers
wide and requires much space between the stacks. In view of these limitations the
FLT is used most often for the handling of empty containers only. On multipurpose
terminals with limited container throughput and much space this type of equipment
may offers an economic solution.
(ii) Reach stacker (see Figure 7.5). The difference with the FLT is that this machine
handles the container by means of a boom with a spreader. Hence it can reach the
second row of containers in a stack, that can therefore be four rows wide. However
the space efficiency is still low. Another disadvantage is the relatively high wheel-
pressure at he front wheels, which asks for a strong pavement.
(iii) Chassis (see Figure 7.6). Single trailers for use in the yard only, where they are
moved by tractor units. The containers are stored on the chassis. This approach, quite
customary in U.S. ports, has the disadvantage of low space utilisation, compared with
the stack approach applied in Europe and Asia.
(iv) Straddle Carrier (SC, see Figure 7.7). For this equipment the stack consists of (not
too lengthy) rows of containers, separated by lanes wide enough for the legs and
tyres of the SC. Depending on the nominal stack height, 2- or 3-high, the SC can lift
a container 1 over 2 or 1 over 3. Certainly in the latter case the SC becomes quite
tall and difficult to manoeuvre since the driver cabin is on top. For reasons of space
efficiency and flexibility in use the SC is quite popular among terminal operators,
however.
These four types of equipment deal with the transport from quay to storage yard and within
the yard. In high capacity terminals the two functions are often separated, with the fol-
lowing two types only used for quay-yard and vice versa, and dedicated cranes within the
stack.
(v) Multi Trailer System (MTS, see Figure 7.8). A series of up to 5 trailers interconnected
and pulled by one yard tractor, offers a substantial reduction of the number of drivers
needed. The system, developed and manufactured in The Netherlands, has a special
device to keep all trailers in line when making a turn.
(vi) Automated Guide Vehicle (AGV, see Figure 7.9). Developed and implemented by
ECT on the Delta-SeaLand terminal on the Maasvlakte, these vehicles follow stan-
dard tracks in the pavement between quay and storage yard. They are remote-
controlled from a central station and therefore mean a further drastic reduction of
manpower. One of the ”teething troubles” of this innovative design is that the pave-
ment was showing rapid deterioration, due to the high wheel loads and the ”rutting”
(all AGVs follow exactly the same track which causes channels in the pavement).
This has been overcome in the most recent extension of the ECT terminal.
Chapter 7. Container Terminals 133
(vii) Lift-AGVs. The new APM terminal in the Port of Rotterdams latest extension,
Maasvlakte 2, starting operations in 2014, will make use of Lift Automated Guided
Vehicles, that place the containers on a platform from where ASCs subsequently take
over, resulting in a higher terminal throughput.
Figure 7.7 A straddle carrier Figure 7.8 Multi Trailer System (MTS)
(i) Rubber Tyred Gantry (RTG, see Figure 7.10). This gantry crane is commonly used
in stacks up to 4 containers wide and nominal 2 high. They are flexible (can be
moved from one stack to another), but require good subsoil conditions in view of the
relatively high wheel loads on the pavement.
(ii) Rail Mounted Gantry (RMG, see Figure 7.11). Where the subsoil conditions are less
favourable the RMG is preferable, because the rails spread the load better. Notwith-
standing the greater span of the crane (up to 10 containers wide) the crane bogeys
provide for lesser wheel loads. Also the rail can be more easily supported, if needed.
While most RMG’s have the rails at ground level, a new terminal in Singapore has
an overhead crane running on rails on beams, supported by concrete columns at 18
m above ground level, revered to as: Overhead Bridge Crane (OBC).
(iii) Automated Stacking Crane (ASC, Figure 7.12). The first cranes of this type were
introduced by ECT in conjunction with the AGV’s. They reach across 5 containers
136 Ports and Terminals
The gate
For road transport this is the central element on the terminal. Here the import containers
leave the terminal and the export containers arrive. All entrees and departures are recorded
Chapter 7. Container Terminals 137
and customs formalities are dealt with. High capacity terminals require advanced informa-
tion technology to avoid frequent queues and long waiting times for the trucks.
the operator for a specific handling system often forms the starting point. For the lay-out
the following planning elements have to be determined and quantified:
The dimensions of all planning elements are a function of the yearly averaged flows of
containers, which are presented in the so-called modal split. The modal split gives the
(forecasted) numbers of containers entering and leaving the terminal via the sea (main
lines, feeder lines and short-sea lines), road, rail and IWT. As shown in Figure 7.13, the
incoming containers are split between import and those which leave the port again by sea,
the transshipment containers (see also Section 2.4.1). In the same way there may be a small
portion of containers that enters from the land and leaves by (another) landside modality.
An example of a simplified modal split is shown in 7.14, with arbitrary numbers. The
assumption that the flows are balanced per transport mode is clearly a simplification of
Chapter 7. Container Terminals 139
reality. In most cases there is a distinct imbalance. The throughput figures shown include
the empty containers, which normally are given explicitly, because they require separate
stacking space.
Number of
containers
Total throughput 3,000,000
Sea import 1,500,000
Sea-sea 35% 525,000
Of which:
Road 55% 1,072,500
IWT 30% 585,000
Rail 15% 292,500
Containers across the terminal: Total landside + sea-sea = 2,475,000
The modal split gives the transport flows in number of containers. This is relevant for the
quay length design, because the container crane production is also in container(moves) per
hour. For the capacity of the storage yard the division between 20 ft and 40 ft containers
has to be known, because the surface area depends on this. The other capacity calculations
are therefore also carried out in TEU.
The above division is given by the TEU-factor, which is often characteristic for different
types of ports and can be derived from statistical data.
N20 2 N40
TEU-factor: fTEU (7.1)
N20 N40
140 Ports and Terminals
in which:
N20 = number of TEU’s
N40 = number of FEU’s
When the ratio of 20 ft to 40 ft containers is 4 to 6, the TEU-factor amounts to 1.6. In devel-
oping countries rather low TEU-factors are encountered, indicating that a large percentage
of goods is transported in 20 ft containers. The main line traffic shows a shift towards 40 ft
containers over the years, which is expected to continue for some time.
The initial planning is often based on relatively simple design formulae, as presented in
the subsequent sections, or Queuing Theory. The final lay-out is always optimised by
means of simulations, which permits to analyse the complete terminal process, including
the stochastic variation of ship arrivals, crane and other transport equipment availability,
and container arrivals/departures via land.
in which:
cb = average annual productivity per berth [TEU/yr]
P = net production per crane [moves/hr]
fTEU = TEU factor [-]
Ncb = number of cranes per berth [-]
nhy = number of operational hours per year [hrs/yr]
mb = berth occupancy factor [-)
The net crane productivity P is subject of much confusion, due to the lack of a commonly
accepted definition. In Equation (7.2) P is the average number of containers moved from
ship to shore and vice versa during the period between berthing completed and deberthing
started. This period includes all sorts of unproductive intervals such as for crane reposi-
tioning from one bay to another, removal of hatches and replacing them, time loss between
shifts and simple repairs of the cranes. A gross crane production of 50-60 moves per hour
is easily reduced by above losses to a net productivity of 25 moves per hour.
For a modern terminal receiving 4000-5000 TEU ships on a regular basis and working 24
hours per day, 360 days per year, the average ship size is assumed to be about 2000 TEU,
with a length of 250 m. We would expect on average 3 cranes to be available per berth and
a rather low berth occupancy of 35%. A net crane productivity of 25 moves per hour and a
TEU-factor fTEU 1 5 give a berth productivity of 340,000 fTEU per year.
where C is the total number of TEU entering and leaving the terminal by seagoing vessels
(including empties). For a throughput of 2 million TEU/year one would need about 6 berths
with the above productivity.
It is stressed that this estimation is very rough and does not even account for the time
needed for berthing and deberthing. It should be followed by a more precise calculation
as outlined below. However, this approach gives good insight in the importance of various
parameters. Some comments are relevant in this respect:
(i) A berth occupancy of 0.35 is rather low, but often encountered due to the stringent
conditions posed by the shipping lines with respect to minimum waiting time.
(ii) A berth productivity of 340,000 TEU/yr is higher than most terminals can achieve at
present. On many container terminals in developing countries the berth productivity
is more in range of 100,000-150,000 TEU/yr. Although the berth occupancy is nor-
mally very high (80-90%, which creates in turn long waiting time for the ships) this
can not compensate the rather low TEU-factor, the frequent breakdowns of equip-
ment and the low crane productivity. On modern hub terminals the berth productivity
can be as high as 500,000 TEU/yr, due to the high TEU-factor, larger average ship
size and more cranes per ship, each with a high productivity. Often berth produc-
tivity or terminal productivity is also expressed in TEU/m/yr. For the ports in the
Hamburg- Le Havre range the average values is in the order of 1,000 TEU/m/yr, but
some terminals achieve double this figure. The projected productivity for the new
Euromax terminal in Rotterdam is 1,500 TEU/m/yr.
(iii) The number of portainer cranes per berth depends on several factors:
Along a conventional quay the cranes can work on every other bay. For practical rea-
sons (including the movements of other transport equipment between the portainers and
the storage yard) Post Panamax ships have not more than 5 cranes working simultaneously.
Smaller vessels have fewer cranes. When a new terminal would start with one berth only,
but should be able to handle a Post Panamax vessel efficiently, 5 cranes are needed for that
single berth. For the latest generation of ships this is not enough. On the other hand, when
a marginal quay consists of several berths, the low berth occupancy permits to reduce the
average number of cranes per berth. For the above example with 6 berths a total of 18
cranes is therefore justified, in a first approximation.
The second and more accurate method for determining quay length requires also a more
precise input in terms of expected annual number of calls Nsy and the average parcel size cc ,
i.e. the number of containers unloaded and loaded per call. The relation with C becomes:
C Nsy cc (7.4)
From the parcel size, the net crane productivity and the number of cranes per berth the
average service time is derived. By applying queuing theory the number of berths (service
142 Ports and Terminals
points in the system) and the related average waiting time are obtained, assuming random
ship arrivals. It will be seen that relatively low berth occupancy rates are found, to keep the
waiting time low (Groenveld, 1999).
In practice most container ships sail on fixed routes and within tight schedules. Unless sig-
nificant delays occur due to bad weather or vessel repairs, the ships arrive within about 1
hour of their scheduled time of arrival. This means that the assumption of random arrivals
is conservative. Most likely the berth occupancy can be increased to 0.5-0.6 without result-
ing in significant waiting time for the majority of the ships. In the competitive stevedoring
market it is not easy to reduce the service level demanded by the shipping line. It will be
interesting to check the berth occupancy of a terminal operated by the shipping line itself.
The approach chosen for this new terminal to achieve a berth productivity of 300 moves
per hour is to have a quay on both sides of the ship, each equipped with 5 portainer
cranes with a gross productivity of 30 moves per hour. The width of the basin is
designed at 55 m and all cranes have a boom length of 60 m, thus capable to receive
”Jumbo” ships with 53 m beam, and to operate this at every hold at the same time. The
lay-out of this berth within the overall terminal is shown below. It will be clear that this
innovative concept requires special procedures and facilities for safe, but fast berthing
and deberthing.
Another aspect of this service level is the maximum time spent in port, which is stipulated
at 24 hours. The latest class of ULCS vessels with 14000 TEU and above can not be
handled within this time period, when the parcel size exceeds 4400 TEU. Assuming 1 hour
for berthing and 1 hour for departure:
Solutions to this problem are sought in various directions, including improvement of the
crane productivity by using a double trolley system (one from end of boom to a platform
above the apron and the second from that platform to the position above a transfer lane),
by handling two 40 ft boxes (or four 20 ft boxes) simultaneously and by further automation
and reduction of the cycle time. A very interesting solution was chosen for the new con-
tainer terminal in Port of Amsterdam (see Figure 7.15).
Quay length
Finally the quay length is calculated, based on the number of berths (whether estimated or
determined by means of queuing theory).
For a single berth the quay length is determined by the length of the largest vessel fre-
quently calling at the port, increased with an extra length fore and aft for the mooring lines.
For multiple berths along a straight continuous quay front the quay length is based on the
average vessel length, as follows:
Ls max 2 15 for n 1
Lq (7.5)
1 1 n Ls 15 15 for n 1
This allows for a berthing gap of 15 m between the ships moored next to each other and an
additional 15 m at the two outer berths. The factor 1.1 follows from a study carried out by
UNCTAD. For a number of actually observed ship length distributions and for the relation
average berth length / average vessel length as a variable, the probability of additional
waiting time as a result of simultaneous berthing of several above-average vessels was
determined (UNCTAD, 1984). From this the following graph resulted.
The correction factor for total port time represents the additional waiting time. It is shown
that with an average berth length equal to 110% of the average berth length + berthing gap,
no additional waiting time occurs.
With increasing number of berths in a row, the correction factor will theoretically reduce
to 1.0. In practice this is not the case, because only rarely ships will be shifted during
operations in view of the additional delays this causes.
1.2
1.15
1.1
Correction factor
1.05
total time
0.95
0.9
0.96 0.98 1 1.02 1.04 1.06 1.08 1.1 1.12 1.14 1.16
Average berth length
Average ship length + berthing gap
(i) A service lane of 3-5 m between the coping and the front crane rail, to provide access
to the ships for the crew and for supplies and services. This space is also necessary
to prevent damage to the crane by the flared bow of the ship during berthing under
some angle.
(ii) The crane track spacing, which is primarily determined by considerations of crane
stability (see Figure 7.3). A second aspect is the space required for the transport
equipment. On most terminals the containers are dropped off or picked up by the
portainer within the space between the crane rails. When five portainers are working
on one ship, each has transport equipment lining up, which preferably have their own
lane for reasons of safety. And depending on the number of crossings of the landward
rail along the length of the quay, there may be need for additional lanes.
(iii) The space immediately behind the landward rail is used to place the hatch covers
and/or to lift special containers (such as flats with bulky or hazardous cargo).
(iv) Finally there is a traffic lane for the SC, the MTS or AGV which commute between
the storage yard and the quay. The width depends on the transport system adopted.
For SC 2 lanes are usually sufficient, while for AGVs a width equal to that between
the crane rails is required.
It is noted that no hinterland connections are allowed on the apron area, contrary to the
conventional general cargo terminals, where truck- and rail access onto the quay was cus-
tomary. For reasons of efficiency and safety this is not possible on a modern container
terminal.
in one container, but has different destinations (stripping), or which comes from different
origins and is loaded into one container for export (stuffing). After an import container is
stripped and before an export container is stuffed, the cargo is stored in the CFS, which
is covered. In some cases the CFS and/or the empty yard is located outside the terminal
property. The surface area requirements for the different stacks (import, export, reefers,
empties, etc.) can be calculated as follows:
Nc td ATEU
A (7.6)
rst 365 mc
in which:
1 for 0 t 1
td max t 2
St td max 1 for 1 t td max
0 for t td max
From the above it follows that:
3/4
1/2
S (t )
1/4
0
1 t (days) T
The factor ATEU is empirical and depends on the handling systems and the nominal stacking
height. Typical values are given below in Table 7.2
The factor rst in Equation (7.6) reflects the fact that the sequence in which the containers
will leave the stack is partly unknown (mostly so for the import stack) and that intermedi-
ate repositioning of containers is expensive. Statistically, the need for re-positioning will
increase with increasing stack height. Consequently, the value of r has to decrease. If the
acceptable degree of repositioning can be defined (e.g. 30% additional moves) as well as
the degree of uncertainty in departure of containers from the stack, the optimum value of
rst can be found through computation or simulation. This degree of uncertainty depends,
inter alia, on the mode of through transport. Rail and IWT can, generally, be programmed
quite well, but the sequence of arrival of road vehicles not.
The factor mc (optimum average occupancy rate) has to be introduced because the pattern
of arrivals and departures of containers to and from the terminal is stochastic by nature.
The optimum value of mc depends on the frequency distribution of these arrivals and de-
Chapter 7. Container Terminals 147
partures, and of the acceptable frequency of occurrence of a saturated stack. The number of
container departures per unit of time may be more or less constant, at least for large termi-
nals, but the number of arrivals is not. The container arrival distribution can have different
forms and depends, in its turn, on the ship arrival distribution and on the variation of the
number of containers per ship.
The surface area of the CFS does not follow equation (7.5), but is calculated as follows:
Nc V td farea fbulk
ACFS (7.8)
hs mc 365
in which:
Calculation example
Assume a small terminal to be designed for a capacity of 70,000 TEU/year of which:
Normally, also a part of the export containers passes the CFS, but this is disregarded here.
Container handling by straddle carrier, stacking three-high (ATEU = 13 m2 ).
Expected td values for import, export and empty containers are 10, 7 and 20 days respec-
tively.
148 Ports and Terminals
Import
Aimport = (35 000 10 13) / (0 6 365 0 7) = approx. 30,000 m2
Export
Aexport = (25 000 7 13) / (0 8 365 0 7) = approx. 11,000 m2
Empties
Aempties = (10 000 20 13) / (0 9 365 0 8) = approx. 10,000 m2
CFS
ACFS = (Nc V farea fbulk hs mc 365) =
(15 000 29 2 5 1 4 1 1) / (0 65 365 = approx. 7,000 m2
A possible layout for the above terminal is given in Figure 7.18. Regarding this lay-out the
250
12.5 100 100 12.5
25
Offices Parking
40 Workshop
(un)loading road vehicles
7
30
Empties
100
CFS
70
30
Reefers
(un)loading road vehicles
25
Transfer area Transfer area
25
Transfer area
493
Import Import
150
Export Export 55
30
25
(ii) In addition to the stack areas calculated above there are traffic lanes between the
stacks. The 25 m width shown here is rather high.
(iii) On most terminals empties are stacked outside the gate (also because of the long
dwell time) and higher than assumed in this example.
(iv) The gate and transfer areas are shown rather schematically. These elements and the
various buildings are dealt with below.
The total gross surface area of this terminal amounts to 11.4 ha. The throughput- area ratio
is about 6300 TEU/ha. Compared to this figure the major container terminals NW-Europe
and in Asia have 2-4 times higher ratios:
TEU/ha
Kaohsiung 15,400
Singapore 22,000
Hongkong 40,000 - 50,000 1
Rotterdam (Euromax) 25,000
This difference is to a large extent caused by the efficient use of the storage yard, in partic-
ular by lowering the dwell time. To achieve this the stevedoring company must introduce
incentives for shorter dwell time and penalties for longer dwell time than average, by ap-
plying a variable tariff.
(i) Administrative formalities related to the cargo, including customs inspection and
clearance.
(ii) Inspection of the boxes themselves (for possible damage).
(iii) Instruction of the drivers to the location in the container transfer area.
The gate used to create long queues due to the distinct peaks in the truck arrivals during the
day. The introduction of electronic data processing and automated inspection of the boxes
has shortened the delays at the gate considerably.
At the container transfer area the trucks take their assigned position. The area is usually
located immediately behind the import stacks and the trucks position is chosen to minimise
the distance to the import container to be picked up. The export containers are brought
straight to the export stacks. The most common equipment for transfer is the Straddle Car-
rier.
1 Figures include transfer of cargo midstream to barges. Therefore this is not comparable.
150 Ports and Terminals
Transfer to and from rail is sometimes done on the terminal itself. The rail track runs then
parallel to the truck transfer area. More often a separate rail yard is made outside the ter-
minal area with container storage area and gantry cranes. This facilitates the formation of
so-called block trains, i.e. wagons which all have the same hinterland destination. They are
also called Rail Service Centres (RSC). The lay-out of these RSC’s falls outside the scope
of these lecture notes. Transfer from the container terminal to the RSC is done by trailer,
which passes via the gate. On modern terminals an internal road may connect to the RSC,
allowing use of terminal equipment such as MTS.
Transfer of containers to and from IWT barges is often done along the quays for sea-going
vessels. This has two distinct disadvantages however:
(i) The portainer cranes are far too large for handling the small barges, that move more
easily. Crane production is therefore low.
(ii) The barges often collect their cargo at several terminals, which is time consuming.
The first disadvantage is overcome by creating a separate barge terminal, linked to the main
terminal, but having proper equipment. An example of this is found at ECT’s Delta Ter-
minal on the Maasvlakte. To address both disadvantages it would be an improvement to
build a general barge terminal with connections to the different container terminals. This
introduces an additional link in the transport process with two times extra handling. The
associated extra cost makes this solution unattractive. It is expected that the rapid increase
of the number of TEU transported by barge will allow to create multi-user Barge Service
Centres (BSC) like the RSC, with internal connections to the surrounding container termi-
nals.
Other buildings encountered on the terminal include the office building and the workshop
for repair and maintenance of the equipment. The requirements vary per terminal.
7.4 References
Cargo systems, Opportunities for container ports, IIR Publications Ltd, London, 1998
Containerisation International, Yearbook 2005
Frankel, E.G., Port planning and development, Wiley Interscience, New York, 1987
Groenveld, Service Systems in Ports and Waterways, Delft University of Technology, 1999
Penfold, A., Changes in Shipping Industry, Proc. Seminar on Life Cycle Approach in Port
Infrastructure, PIANC, Brussels, 2005
Chapter 8
8.1 Introduction
In previous chapters reference is made to General Cargo terminals (further referred to as
GC terminals) as the traditional port area for transfer and storage of commercial goods.
In the classification of terminals according to the form in which the cargo is transported
(see Chapter 2), this terminal falls under ”Other”. In Section 6.4 the shift from general
cargo to containerised transport is explained. Although the latter trade has surpassed the
former in terms of tonnes of cargo and will continue to grow fast, the GC terminal will
maintain its function for specific commodities, such as neo-bulk (steel products, non-ferro
products, forest products, etc.) and in certain conditions (small ports, with yet insufficient
throughput for a dedicated container terminal). For all Dutch ports the handling of general
cargo amounted in 1998 5% of the total throughput. In Vlissingen/Terneuzen (Zeeland
Seaports) this percentage was 13% in the same year and growing faster than any of the
other forms of cargo.
An interesting development is the all-weather terminal, that provides a covered dock for
loading and unloading of products such as steel and paper. The improved quality and
increased operability of such terminals is attractive for shippers and forwarders, as demon-
strated by the success of the Waterland Terminal in Amsterdam (see Figure 8.1).
Multipurpose terminals are treated in the same chapter because they are often developed
from GC terminals, as described in Section 6.4.
In summary: firstly there is a need for modern GC terminals and secondly existing termi-
nals are often insufficient in terms of land area and quay design. Modernisation of existing
terminals is therefore an additional challenge to the port planner.
The type and size of ships are described in Chapter 2. We are dealing with general cargo
and multipurpose ships in the range of 5,000 to 25,000 dwt, with draughts ranging from
7.5 to 10 m and lengths ranging from 100 to 170 m (see Figure 2.34).
151
152 Ports and Terminals
Within the NSTR main groups of commodities (see Chapter 2), we find the following types
of general cargo and their specific way of being packaged/handled:
The above list is by no means exhaustive, it aims to demonstrate the great variety of cargo
passing through GC terminals. Although some specialisation is noticeable (e.g. Forest Ter-
1 There is a trend to transport bagged sugar in containers, instead of on pallets
Chapter 8. General Cargo and Multipurpose Terminals 153
minals in Rotterdam handling only forest products), the majority of GC terminals handles
a wide range. This is possible because the type of equipment for loading and unloading
is common: mobile cranes with a capacity of 20-30 tonne, which can handle almost any
of the abovementioned types of cargo (see next section). However, in some cases specific
storage requirements have to be fulfilled, such as:
These special cases are not elaborated in this Chapter; reference is made to Chapter 12 on
Fisheries Ports on refrigerated storage and the Chapter 10 on Liquid Bulk Terminals for
safety requirements.
Ship
Quay
Warehouse
Consignees
Shippers
Ship-Quay
In most cases the transport of cargo between the ship and the quay is achieved by the ships
derricks. Rail-mounted luffing cranes, such as were used in older ports, do not give a higher
productivity and require stronger quays. A small number of mobile cranes on pneumatic
tyres will be needed to lift the heavy items, including containers. Normally they will be
needed for only a fraction of the ship working time and therefore two per berth will be
sufficient.
Labour is needed in the holds and at the quay for hooking up and unhooking of the cargo.
It is customary to have one gang per hold, the size of which may vary for different types of
cargo. With 3 holds being worked at the same time, 3 gangs are working simultaneously.
For small coastal vessels 1-2 gangs may be sufficient.
Unloading and loading rates depend on the type of cargo, the number of gangs, etc. The
basic parameter is the average productivity of a gang:
t / hr
Conventional general cargo (breakbulk) 8.5 - 12.5
Timber and timber products 12.5 -25
Steel products 20 - 40
Containerised cargo 30 - 55
Hinterland connections
As mentioned railway lines no longer are installed on the quay and also trucks are not given
direct access to the quay. If there is a railway connection, it is usually located at the rear
side of the terminal.
Trucks are allowed inside the storage area, with internal roads giving access to the transit
shed and warehouses, and to the open storage.
Where hinterland transport is carried out by barges, these are normally handled at the quays
for seagoing vessels.
Chapter 8. General Cargo and Multipurpose Terminals 155
In an early stage of planning a rough estimate is made using the following approach. The
throughput of a GC berth is calculated from the average productivity of a gang, the number
of gangs and the number of effective working hours in a year.
cb P Ngs nhy mb (8.1)
in which
cb = throughput per berth [t/yr]
P = average gang productivity [t/hr]
Ngs = number of gangs per ship [-]
nhy = number of operational hours per year [-]
mb = berth occupancy rate r [-]
In the previous section typical values of P are given for conventional general cargo, neo-
bulk and containerised cargo, handled at a GC terminal. The mix of cargo types for a new
terminal, as defined in the transport forecasts, is translated into a weighed value of gang
productivity.
The number of gangs per ship depends on the size of the ship as explained in Section 8.2.
Again a weighed average of Ngs has to be used, taking into account the mix of small and
medium size vessels calling at the future terminal.
The number of operating hours depends on the number of shifts considered. For a two-
shift operation the full 16 hours are used in calculating the nhy , notwithstanding the fact
that there will be loss of time between shifts. The gang productivity P is a net productivity
measured as an average over the 8 hours shift period.
Let us consider a terminal for breakbulk cargo and timber products in a ratio of 3 to 1.
The gang productivity amounts to 12.5 t/hr. The ship sizes range from 100-150 m which
implies an average of 2.5 gang/ship. With 2 shifts per day, 6 days per week nhy becomes
4992 hours. An average berth productivity of 109,000 t/yr is found for a occupancy rate of
0.7. This rate is quite high, but not uncommon for GC terminals, where ship waiting time
is more easily accepted.
Then the number of berths is determined (while neglecting the time for berthing and de-
berthing):
C
n (8.2)
cb
where C is the required throughput across the terminal in t/yr.
156 Ports and Terminals
For a 15,000 dwt GC vessel we assume that 3,000 tonnes is unloaded in a specific port
and 1,500 tonnes is taken on board. 3 gangs handle the total of 4,500 tonnes of cargo
with a productivity of 15 tonnes per hour (most of the cargo is conventional breakbulk
and timber). Upon arrival 1 hour is spent on berthing and unfastening the lashings
before the actual unloading process starts.
The total time for unloading and loading amounts to 100 hours. For a two shift
operation this means 6.25 days. Even when the terminal would provide a 24 hour
service the service time is in excess of 4 days.
These figures are typical for the GC trade and demonstrate the difference with the
container trade: several days in port are quite common and a few hours delay for
whatever reason (waiting time, berthing, hatches, crane repair, etc.) is much less of a
problem.
The more accurate method for determining quay length is based on the expected number
of calls Nsy per year and the average volume of cargo unloaded and loaded per call, cc
in tonnes. From the values of cc , P and Nsy the average service time is determined. By
applying queuing theory the number of berths and corresponding average waiting time is
calculated, assuming a certain distribution of the inter-arrival times. For the selection of
the distribution function and the numerical tables used in the calculation reference is again
made to Groenveld, 2005 (see Section 4.6).
It is possible that 2 or more different commodities are handled at the GC terminal, each
having quite different characteristics in terms of ship size and gang productivity. In this case
we prefer to execute the calculations for the average values per commodity, thus arriving at
separate numbers of berths.
Quay length
Once the number of berths is found the quay length is again calculated by means of the
same equation used for container terminals.
Ls max 2 15 for n 1
Lq (8.3)
1 1 n Ls 15 15 for n 1
farea fbulk Nc td
Agr (8.4)
mc hs Wcargo 365
in which:
mc has to be determined in such a way, that most of the fluctuations in td and in the cargo
flows per unit of time can be absorbed.
The factor mc , consequently, clearly depends upon the number of berths. The optimum
value depends also strongly on the possibility of occasionally storing excess cargo outside
the terminal and the extra costs thereof.
If statistical material is available, an optimisation can be made by means of the probability
distributions of the relevant parameters. This is, however, rarely the case. For that reason,
mc is usually arbitrary chosen in the 0.65 to 0.75 range.
In case clear seasonal fluctuations in the cargo flows occur, the required storage area has to
be calculated on basis of the peak season figures instead of the annual throughput.
For determining area requirements for open storage and warehouses, an identical procedure
can be followed, the value of the parameters may differ though.
Terminal lay-out
A typical lay-out for a modern GC terminal is given in Figure 8.3 (UNCTAD, 1984). The
following observations can be made:
158 Ports and Terminals
250 m
25 m 70 m 45 m 70 m 40 m
Offices
berth
mberth
storage
160
(12,500
m2 )
trucks
160 m berth
Open
storage
Car Park
Transit shed 2
(3,400 m )
2
(9,100 m )
Truck Park
(i) The berth length of 160 m implies that the terminal is designed for an average ship
length of 130 m, corresponding with 10,000 t. But a 25,000 dwt vessel with Ls = 170
m can also be accommodated.
(ii) Three transit sheds of 9,100 m2 surface area each are placed close to the quay. The
quay-apron width of 25 m is a minimum and should preferable be 30 m
(iii) The width of the central delivery zone of 45 m is determined by the need of long
trucks to move into and out of loading bays along the transit sheds and the ware-
house (see also Figure 8.4). If a large number of 15 meter long trucks were used
for delivery the delivery zone would have to be up to 50 m width. A one-way road
circuit improves the safety and the capacity of the terminal.
(iv) The warehouse is only needed when the terminal operator wishes to provide long-
term storage of cargo, for example for cargo that must be aged or cargo which is to be
sorted, packaged and sold from the warehouse (i.e. a forerunner of the districenter).
(v) There should be sufficient space for offices (both for the terminal management and
for shipping agents) and for parking of trucks and private cars.
Chapter 8. General Cargo and Multipurpose Terminals 159
Transit Shed
Loading bays
15 m
30 m
4m
15 m
Warehouse
(i) About 200 m of quay has been converted for container handling, sufficient for multi-
purpose ships of 25,000 tonnes and small container vessels. The maximum draught
at the quay is not increased, since this might endanger the stability of the existing
quay wall.
(ii) Along this stretch of quay a rail mounted gantry crane is installed, capable of han-
dling the heavier boxes and providing a higher productivity than the mobile cranes.
The mobile cranes can still operate along this part of the quay at other holds.
(iii) The apron area is widened, allowing straddle carriers or reach stackers to operate
between the quay and the stacks.
(iv) The detailed layout of the container storage area depends on the chosen type of equip-
ment. There are separate areas for import and export containers, while some of the
160 Ports and Terminals
250 m
25 m 70 m
Transit shed IN
160 m berth
2
(9,100 m )
General cargo
Open storage
2
(70 x 70 m )
Mobile cranes
Offices
Open storage
120 m berth
Open storage
GC/ Containers
2 GC / Containers
(70x70 m )
Export Import
Container transfer
Gantry Crane (35 tonne)
Parking
200 m berth
APRON
OUT
5 m 10 m 35 m 70 m 15 m 70 m 45 m
open storage for GC may be used for off-size containers. The transit shed can be
utilised as CFS for ”stripping and stuffing” of containers.
(v) In order to guarantee the traffic safety at the terminal, the one-way circulation has
been maintained by separating the entrance and exit gates. Other solutions are possi-
ble, but lead to more complex situations.
It is stressed that this layout is only one possible alternative, within the confined space
of the existing CG terminal. When planning an entirely new multipurpose terminal more
depth of land is desirable. Moreover one would likely design for larger container vessels,
i.e. 2nd or 3rd generation, with lengths up to 275 m and a draught of 11 m. This would
make the terminal better suited for growth of the container throughput.
8.6 References
UNCTAD, Port Development, United Nations, New York, 1985
Chapter 9
9.1 Introduction
As explained earlier in Chapters 2 and 6 the term Roll-on/Roll-off applies to a specific
category of cargo transport, whereby the road-trailers are driven on and off the ship. The
following types of Ro/Ro transport can be distinguished, depending on vessel size and
sailing distance:
Ro/Ro ferries Developed from the traditional ferries, with travel times ranging from a
few hours up to a day. Combination with passenger transport, including passenger cars
and buses. Regular service, of which the frequency depends on the traffic volume. Typical
examples are the ferry lines between the UK and the European continent, and between
Italian ports and the islands in the Mediterranean Sea.
Ro/Ro ships Dedicated cargo ships (hence no passenger facilities), long sailing dis-
tances. In recent years this type of service is developed on short-sea routes, e.g. from
Scandinavia to West-Europe, and from there to the Iberian peninsula. But also interconti-
nental lines employ Ro/Ro ships, when they service ports with inadequate container han-
dling facilities.
Ro/Ro container ships Combination of Ro/Ro and Lo/Lo (see also Section 2.3.4).
The total volume of Ro/Ro transport is growing at about the same rate as container trans-
port. The size and capacity of the vessels is also growing, but at a more modest rate com-
pared with container ships (see also Chapters 2, 3 and 4). When comparing the two alter-
natives it becomes clear that each has its specific areas of economic advantage:
(i) Ro/Ro transport provides a fast and seamless connection for ”continental containers”,
as the road trailers are often called. No transfer of goods needed and no dwell time
in a storage yard, such as for containers.
(ii) The trailers are driven on and off the ship one by one and require more space per unit
than a container. The total cost per tonne cargo exceeds that for container cargo. This
cost difference outweighs the above mentioned advantage of Ro/Ro transport, when
161
162 Ports and Terminals
the sailing distance and volumes of cargo grow. The precise turning point depends
on a number of economic factors.
A special type of Ro/Ro vessel is the car-carrier, transporting automobiles from a factory to
other countries. Although the trade is entirely different from the transport of general cargo
by Ro/Ro vessels, the common aspect is the use of ramps for (un)loading.
• The (un)loading of trailers is concentrated in one location, usually at the stern or the
bow of the vessel. This determines the quay-configuration.
• The maximum number of trailers (and other vehicles in case of a ferry) that can be
taken on board, must be parked in an orderly manner, close to the loading point. But
the unloaded trailers also need parking space, when these are handled by terminal
tractors. The total surface area for parking may be as large as twice the area needed
for a full ship load.
• Minimisation of the service time is for a ferry even more important than for a Ro/Ro
ship, in view of the relatively short sailing time of the ferry and tight schedules. For
this reason a ferry berth is often designed in a special way to reduce berthing time,
whereas the berth of a Ro/Ro vessel is comparable with GC and container vessels.
• Ferry terminals need passenger facilities, including a terminal building and separate
access bridges to the ship.
Another important difference is caused by the fact that a ferry line owns and operates the
terminals at both sides, whereas Ro/Ro shipping lines call at a number of ports during one
journey, where the terminal is operated by the port or a separate company. This is reflected
in the planning of the terminal lay-out as follows:
• A ferry link must be developed integrally, including number of vessels, sailing time
and berthing time. Hence, the number of berths is determined as a part of the overall
system.
• A Ro/Ro terminal must provide adequate service to the ships, that usually belong
to various shipping lines. The situation is comparable to container terminals: the
number of berths depends on the requirement to limit or avoid waiting times. Like for
general cargo and container terminals, the (un)loading capacity must be determined
in order to estimate the average service time.
Because of the above mentioned differences the two types of terminals are treated now
separately.
Chapter 9. Ro/Ro and Ferry Terminals 163
When on the other hand the ferry location is exposed to waves and/or current, a more
enclosed berth is needed as shown in Figure 9.2. Such wedge type lay-outs are quite typical
for ferry berths. The heavy fendering on both sides allows a rather high approach velocity
and guides the ship to the correct position at the landing area, at the same time reducing its
speed by friction. To avoid damage of the ship hull these type of ferries are provided with
a belting all around, i.e. a strengthened girder at the level of one of the decks. The design
of the landing area depends on various factors and will be treated in Section 9.3.
streams of cars and trucks, outbound and inbound, are indicated and are shown to be fully
separated.
Terminal building
A building with passenger facilities is needed at the terminal, e.g. for buying tickets, to
provide a waiting lounge, cafeteria and/or restaurant, and possibly some shops. Embarking
and disembarking of passengers should be separated from the (un)loading of vehicles and
preferably via a direct bridge connection between the terminal building and the vessel.
The length of a single berth follows the rules given in Chapter 7; i.e. the largest ship
determines the required space. For a multiberth facility the total quay length would be de-
termined with Equation (7.5), provided that all vessels have quarter or side ramps.
Chapter 9. Ro/Ro and Ferry Terminals 165
Floating platform
The number of berths can also be estimated using an approach like for container terminals
given in Equations (7.2) and (7.3), in which the (un)loading capacity is given in trailer units
per hour.
Parking area
The parking area at a Ro/Ro terminal is a function of the number of vehicle movements per
year, the average transit time in days and the area requirement per vehicle. Additional space
for access roads and reserve capacity in view of peak loads needs to be taken into account.
In UNCTAD (1985) a planning chart is given. For an average transit time of 2 days (which
is high for modern Ro/Ro terminals) and an area requirement of 40 m2 per trailer unit,
the parking area amounts to 1 ha per 25,000 vehicle movements per year (inbound and
outbound).
Maximum tidal variation 1.5 m Under this condition a fixed landing area is feasi-
ble. Its design should accommodate the ship ramp in all tidal conditions, given its maximum
allowable slope of 1:8. To account for ship size two classes have been adopted internation-
ally (see Figure 9.5):
- Class A: ships with a ramp, which reaches in loaded condition between 0.25 m and
1.75 m above water level.
166 Ports and Terminals
- Class B: ships with a ramp, which reaches in loaded condition between 1.5 m and
3.0 m above water level.
interface limitline
up to normal area level 4 m ship ramp 1m
landing area facing line
ship ramp
1:10
1.5 m 0.75
high normal
1:8 1:6 water level
0.25
1.75m
max.
class A level low normal
range water level
1.5 m
1:6
high normal
3m
water level
class B max.
1.5 m
As shown in Figure 9.5 the landing area itself is often sloping down towards the waterfront,
with a slope 1:8 for the ship ramp landing area.
Tidal range 1.5 m In this case a bridge system is needed between the ship ramp and
the landside. Various concepts are in use, again depending on local conditions.
- Bridge, hinged at land side and floating at ship side (Figure 9.6). The bridge moves
up and down with the tide and therefore does not consume manpower or energy.
Depending on the response characteristics of the bridge, it may be sensitive to waves,
and in a different mode than the ship. When the two floating bodies move out of phase
the (un)loading is severely hampered. Another limitation of this concept is that it can
not accommodate great differences in draught of the vessel.
- Bridge hinged at land side and mechanically adjustable in height at the ship side
(Figure 9.7). In many of the ferry terminals on both sides of the Channel, e.g. in
Oostende and Dover, these type of bridges are the common solution. As shown in
Figure 9.7 in Dover two bridges and a passenger walkway are moved by winches up
and down with the tidal variation. The system is quite expensive, compared with the
following concept.
- A fixed or floating pontoon, located along the quay. This type, commonly referred to
as link span, offers great flexibility at relative low cost. The pontoon can be relocated
to other locations inside the port or in another port (see Figure 9.8).
Chapter 9. Ro/Ro and Ferry Terminals 167
Figure 9.6 Bridge hinged at land side and floating on ship side
runway
beam
external winches
walkway
winch house link bridge
passenger access portal adjusting
walkway cylinder
link
spans
upper bridge 11.000
dolphin level
transition lower bridge 2.000 link span
flaps level adjusting
52.000
cylinder
cross girder cross girder
Figure 9.7 Bridge hinged at land side and mechanically adjustable in height at the ship side
1 3 u2b
d50 (9.1)
g )
in which:
d50 = characteristic diameter bottom protection [m]
ub = velocity near the bed [m/s]
) = relative density of stone protection [-]
The coefficient 1.3 is considerably higher than that for the corresponding formula for natu-
ral flow, due to the effects of high turbulence and the vicinity of quay-walls (e.g. in case of
a corner berth).
The velocity in the propeller jet can be calculated for the case without too much side and
bottom effects by means of formulae developed by Fuehrer (1987). In practice these effects
are often present, leading to increased velocities which are difficult to predict and require
application of 3D numerical flow models.
With the growth of ship size also the installed power increases. This has created a situation
where a rip-rap protection is not a suitable solution anymore, because the d50 of the stones
becomes too large and a considerable thickness of stone filter is needed to prevent erosion
of the underlying sand. In these cases several new methods of bottom protection have been
introduced and applied at ferry berths:
9.4 References
Bruun, P., Port Engineering, Gulf Publication Company, 1989
Fuehrer, M., H. Pohl and K. Romisch: Propeller jet erosion and stability criteria for bottom
protections of various constructions, PIANC Bulletin no 58, 1987
PIANC, Report on Standardisation of Ro/Ro Ships and Berths, Supplement to Bulletin
No.33, Brussels, 1979
PIANC, Port Facilities for Ferries, Report of WG PTCII-11, Brussels , 1995
UNCTAD, Port Development, United Nations, 1985
Chapter 9. Ro/Ro and Ferry Terminals 169
Verheij, H.J., T. Blokland, M.P. Bogaerts, D. Volger, and R.W.L. van der Weijde: Ex-
periences in the Netherlands with quay structures subjected to velocities created by bow
thrusters and main propellers of mooring and unmooring ships, PIANC Bulletin no 58,
1987
Chapter 10
10.1 Introduction
Liquid bulk comprises the following commodities: crude oil, oil products, chemical prod-
ucts, liquefied gases and vegetable oils. Oil and gas terminals are separately classified in
ports, since:
• The goods are mostly classified as ’hazardous’, leading to special safety require-
ments.
• Loading and unloading occur through one central manifold on the ship, placed more
or less midships. As a result, (un)loading equipment does not have to be able to move
alongside the ship to service the different holds, and, thus, no full-length marginal
quay is required. For carrying the (un)loading arms and auxiliary equipment, a rela-
tively small platform is generally sufficient.
Consequently, there are striking differences with regard to dimensions and nature of the
port facilities required as compared to other trades.
171
172 Ports and Terminals
in relatively small steel cylinders. Similarly the carriage of pressurised LPG in big ships
would require too great wall thicknesses for the cargo tanks.
The load capacity of liquefied gas carriers is always given in cubic metres instead of dwt.
Dimensions are given in Table 10.2.
The last two sizes have been recently built for the transport of Qatar gas and are therefore
referred to as Q-Flex and Q-Max respectively. The possibility of regasification on board of
the vessel has been added to some classes of vessels allowing to use the gas as fuel. There
is a considerable difference in draught between LNG/LPG carriers and oil tankers as shown
in Table 10.3.
The draught of the LNG tanker in ballast is only slightly less than the loaded draught, as
the tanker has to take in a relatively large quantity of ballast water for stability reasons.
Table 10.3 also shows the high freeboard figure for the LNG vessel, which results in a
high resistance to wind. Especially, in case of spherical tanks (Ross-Mosenberg system)
where the tanks extend approximately 17 m above the deck, the influence of the wind is
considerable. The low density of the cargo and the high position of these ships lead to
significant differences with oil tankers as regards their behaviour in waves.
The liquid state permits off-shore loading and unloading by means of pipelines, hoses and
mooring buoys. In case of crude oil and oil products, this may be done through sub-marine
pipelines and floating single-point moorings (SPM’s). For refrigerated gases, the technol-
ogy for sub-marine cryogenic pipelines and SPM’s has not yet been developed, but floating
storage and regasification units (FSRU) are now available.
Another important characteristic of oil and gas is the in flammability. In consequence, there
are strict safety requirements for the transport, handling and storage of these products, espe-
cially for liquefied gases. The relative density of a typical Middle-East crude is about 0.85.
For LNG, this is between 0.43 and 0.50, and for LPG between 0.58 and 0.60. Propane, as
a component of LPG, liquefies at atmospheric pressure at a temperature of 50 C, LNG at
162 C to 165 C. The volume of the LNG is thereby reduced to 1/600th of the original
volume.
Figure 10.1 shows the relation between temperature and minimum pressure required to
liquefy different gases.
10.4 Terminals
10.4.1 General
The shape, dimensions, locations and arrangement of terminals are dictated by their func-
tion. This can be:
• Transhipment and storage (e.g. Maasvlakte Oil Terminal Rotterdam, Bullen Baai
Curacao)
174 Ports and Terminals
Type 2 semi-pressurised
pa e
M
300 20
Type 1
Pro tan
Bu
200
10
100
5
50
40
30
20
Type 3
Type 2
10
5 Type 4
4
3
2
–300 –250 –200 –100 –50 0 50 100 150 200 250 300
Temperature
Figure 10.1 Relation between vapour pressure and temperature of different gases
The diversity of products has to be taken into account. Terminals belonging to refineries
have a more or less fixed pattern of requirements regarding facilities, dictated by the vol-
ume and origin of the crude imported and the range of products produced.
For bigger throughputs, the SPM solution becomes less attractive because of lower unload-
ing rates (as compared to a fixed jetty), greater delays and greater threat of pollution. Also
Chapter 10. Liquid Bulk Terminals 175
the mooring and unmooring of the vessel at the buoy requires tug- and serviceboats to go
out, which limits the accessibility.
Simulation models will have to establish the actual requirements for berths, (un)loading
capacities and storage capacities.
• Cost
• Safety
• Reliability
L jetty catwalk
mooring dolphins
breasting dolphins
platform
roadway
pipe track
Finger jetty
or fingerpier
Figure 10.2 Types of jetties Figure 10.3 Single buoy mooring (SBM)
176 Ports and Terminals
The sand or gravel cover of the pipelines ranges from 0 to 5m, depending upon the
location and the circumstances.
(iii) Off-shore terminals with floating storage
This new application can be economic in cases of small or remote oilfields. The ter-
minal is an SBM with a permanently moored storage vessel (FSU). Tankers come
alongside this vessel for loading (Figure 10.4). For the loading and unloading of
liquid gas, mostly ports are used. Exceptions are a floating LPG import facility
in Beirut, Lebanon and an unsheltered, but fixed offshore LNG loading terminal in
Chapter 10. Liquid Bulk Terminals 177
Brunei, which will be discussed later. Only recently Floating LNG Storage and Re-
gasification Units (FSRU) have come into service (see Figure 10.5). Their operating
method is very similar to the FSU, but the FSRU needs more protected water in view
of the vulnerability of the ship-to-ship cryogenic pipeline.
Export or import For the export terminal, the location of the oilfield or gas field is the
main determining factor. For the import terminal, the suitability of the site and the presence
of sheltered natural or artificial deep-water harbours will often dictate the choice of a site
for the terminal and/or refinery.
Storage area Availability of an adequate area for tank farm and, possibly, refinery.
Geotechnical factors can be important.
Water depth The available water depth in relation to the draught of the envisaged ves-
sels and the required initial and maintenance dredging are also important factors.
Safety and reliability This concerns the technical as well as the operational safety and
reliability. The technical safety and reliability refer to matters as, e.g.:
- Sheltered berthing
- No seiches in the harbour basin
- No sudden siltation in the entrance channel
178 Ports and Terminals
- Storm frequency
- Persistent low water conditions
- Regular visibility problems
- Night-sailing restrictions
- Tidal restrictions
- Presence of good functioning port services
- Presence of tug assistance
- etc.
With regard to safety, it must be mentioned that the surroundings of the terminal and the
refinery need to be protected against the hazards associated with the terminal, and vice
versa. Due to the nature of LPG and LNG, the consequences of spills can be more severe
than with oil terminals, because the liquid gas evaporates faster (consequently, gas clouds
may form) and because fires produce, in general, a greater heat radiation.
Thus, for terminal planning purposes, different safety distances have to be taken into ac-
count:
• The distance to possible leakage or spill sources on the terminal within which vapour
clouds may develop with an inflammable or explosive density (density above LFL 1
or LEL 2 . Within these boundaries, no uncontrolled ignition sources may occur.
• The distance to possible fire sources in the terminal within which heat radiation may
cause physical harm to people.
• In case toxic products are used or processed, the distance to possible leakage or spill
sources within which vapour clouds may develop with a density that, again, may
cause physical harm to people.
For the calculation of these safety distances, reference is made to Sandia (2004) and Lig-
teringen e.a. (2007).
It will be clear that the possibility of spills must be reduced to the utmost minimum. In
consequence, all oil and gas terminals should be located in special port basins that are not
accessible to other traffic and can be easily closed off by floating booms in case of acci-
dents. Furthermore, the (un)loading rates can be restricted, so that in case of e.g. a rupture
in the loading arms, the size of the spill can be limited, depending also on the closing speed
of the emergency valves. Various other safety measures are taken by the terminal operators
to reduce the possibility of calamities.
However, relatively small events like the rupture of pipes or flexible hoses, the failure of
valves, flanges, seals or gaskets, will occur occasionally, even on the best run terminals. It
1 LFL: Lower flammable limit
2 LEL: Lower explosive limit
Chapter 10. Liquid Bulk Terminals 179
is particularly for these ’routine events’ that the strict abidance to safety distances is impor-
tant to minimise the effects.
At the other extremity, there are the major accidents like main tank failure which can result
in catastrophes that are almost impossible to defend against by safety distances. E.g., TNO
in the Netherlands calculated that if a 28,000 m3 load tank of an LPG carrier is ruptured
and ignites, a column of fire will develop with a diameter of 600 m and a height of 550
m for a duration of 6 min; first degree burns will be sustained up to a distance of 2200 m.
With delayed ignition, an explosion may occur (with LPG, but not with LNG) which, under
unfavourable weather conditions, leads to a loss of 10% of the living quarters at a distance
as far away as 7 to 11 km.
For these major accidents, the best and only defence is to take such precautions, both in
planning, design and in operational procedures, as to bring the probability of occurrence
at an extremely low level. For example, other ship traffic may be stopped in the neigh-
bourhood of an LNG tanker sailing within a port’s boundaries and low-visibility navigation
may be prohibited. Also, LNG storage tanks are provided with a double wall, so that in
case of an in itself very improbable failure of the inner cryogenic tank, the product will be
contained within the concrete outer wall (Figure 10.6).
For the feasibility of offshore fixed berths, waves and currents are the decisive parameters.
In case of swell (periods more than 12 s), a good orientation towards the wave direction is
a necessity. But, an orientation parallel to the local currents is equally necessary.
180 Ports and Terminals
Table 10.4 very roughly shows the limiting wave heights that apply for the use of jetties
and SBM’s.
The figures for the jetties very much depend upon the arrangement of the mooring system,
orientation towards wave direction and shape of the wave spectrum. Of course, there is also
a strong influence of currents and wind. Berthing with wind speeds higher than 12.5 to 15
m/s is considered to be unsafe, and is, therefore, not allowed.
Considerations of excessive wear and tear of the fender system may reduce the limiting
wave height at a jetty during loading and unloading well below the above given figures.
The offshore solutions are further discussed in Section 10.7 hereof.
For a conventional berth inside a harbour basin, the following principles have to be ob-
served:
• For safety reasons, oil and gas berths should be separate from other port facilities.
No other shipping should be allowed inside the oil and gas basins.
• The berth shall preferably be fugitive, i.e. the ship can stay at berth under all weather
conditions. When this is not possible (for economic reasons) the storm warning
procedures shall allow timely and safe departing of the ship. This very much applies
to liquid gas tankers, as these can only sail with either full or empty cargo tanks.
(’Empty’ means with 1 or 2% residual cargo to keep the tanks refrigerated on the
return voyage. Contrary to oil tankers, gas tankers have no partitions in their cargo
tanks, which, when in open sea, would lead to sloshing of the liquid in the tanks if
only partially filled. This, in its turn, could cause rupture of the tank wall as well as
loss of stability of the ship.
As concerns the length of waterfront required per berth, for safety reasons the space be-
tween two ships, berthed in line, should be approximately equal to the width of the biggest
ship. It should also be taken into account that the manifold of many ships is not located
exactly in the middle of the ship, but sometimes up to 15 m fore or up to 10 m aft of the cen-
tre. It is, therefore, advisable to take as a minimum centre-to-centre distance of 2 adjacent
berths: the length of the longest ship + 1 the width of the largest ship + 2 15m.
• An approach bridge with a roadway of 2.5 to 3.5 m width and a pipe track (preferably
in one layer for easy inspection), plus service ducts, lighting and guard rails. The pipe
track can be either next to the roadway and on the same level, or underneath the road.
The length of approach bridges varies, depending upon the local conditions, from
tens of meters to many kilometres.
• The jetty head consisting of a platform with:
- Loading arms
- Service area
- Service building
- Jetty crane
- Fire fighting tower
- Gangway
- etc.
road
loop catwalk
mooring
dolphin
loading
arms
platform
breasting
dolphin
fender
line
breasting fender
lines spring lines stern lines
• The mooring dolphins to fasten the transverse mooring lines (breast, fore and stern
lines).
The difference between L and T jetties is caused by the lay-out of the approach bridge and
jetty head. An L jetty has the bridge at one of the sides of the platform, while at a T jetty
the bridge is centrally positioned. A possible advantage of the L jetty is that it provides
182 Ports and Terminals
space at the inner sides of the platform for small craft (tugboats), but otherwise the choice
is based on the configuration of pipelines on the platform, connecting to the bridge.
The overall lay-out of platform, breasting and mooring dolphins is following the guidelines
prepared by the Oil Companies Marine Forum (OCIMF, 2008). These are aimed at provid-
ing optimum effectivity of the mooring arrangement and at standardisation. The principles
are given in Figure 10.8, taken from these quidelines.
symmetrical
breasting
mooring dolphin loading platform dolphin
15° 35 to 50 m
15° 15°
15°
10°
(assume 1.5m
for standard
breast lines lauout) loading platform spring lines
The lay-out is symmetrical with respect to the centre line of the platform (tankers have their
manifold at or near the middle of the ship and must be able to head into one or the other
direction, while at berth). Mooring lines fore and aft should have a maximum angle of 15
in the horizontal plane with the normal to the ship, because these lines restrain the lateral
movements of the ship and have thus optimum effectivity. The spring lines should have
a maximum angle of 10 with the longitudinal axis in order to function most effectively
in restraining the surge motion. Likewise the maximum angle of all mooring lines in the
vertical plane is limited to 25 with the horizontal. This is possible (given the normal dif-
ference in elevation of the fairleads in the ship hull and the hooks at the dolphins) by having
sufficient length of the line. It is for this reason that the mooring dolphins are positioned
behind the breasting dolphins at a distance of 35 to 50 m.
It is clear that this lay-out can only be realised when there is just a small variation in the
size of tankers / carriers to be received. When this is assured, it is sufficient to have only
two breasting dolphins, each at about (1/3) LS from bow and stern. When the variation in
ship size is considerable it is necessary to add one and sometimes two breasting dolphins
Chapter 10. Liquid Bulk Terminals 183
to satisfy the requirement that the space between two dolphins does not exceed 0 4 LS . In
such cases also additional mooring dolphins may be placed.
In many cases, the design of the approach bridge is determined by the number and dimen-
sions of the pipelines. Spans for the pipelines may not be too big (4 to 12 m) due to the
stiffness requirements. Special attention has to be paid to pipeline anchors and expansion
bends (loops). In case of LNG lines, often bellows are used, instead of loops.
When designing approach bridges, it s highly desirable to let the pipeline anchors coincide
with the fixed points of the approach bridge. Expansion bends should coincide with the
expansion joints of the bridge. The bridge has to be sufficiently rigid in all directions. The
vertical deflection should be no more than 1/1000 of the span to prevent that, when draining
the lines, a residue of the product remains in the pipeline.
The dimensions of the jetty head are mainly determined by the space requirements of the
manifold and the loading arms. The required minimum distance between successive load-
ing arms is 3 to 4.5 m, depending on their size.
The berthing of ships in general, but of VLCC in particular because of their great mass,
has to be done extremely cautious. The procedure is that the ship is brought alongside the
berth with no forward speed and then pushed carefully toward the berth by tugs or use of
bow thrusters. Preferably the forward breasting dolphin is reached first by creating a small
angle between the ship axis and the berthing line. In Figure 10.9 this angle is exaggerated.
The impact energy to be absorbed by the dolphin / fender combination is calculated by the
following formula.
1
E M v2 Cm Ce Cs Cc (10.1)
2
in which:
centre of gravity
V
ω
Vr
γ
ω⋅r
breasting
dolphin
V
The factor Cm has to be introduced to incorporate the effect of a volume of water that moves
with the vessel, the so-called added mass.
Cm M is the virtual mass of the vessel, comprising the ship’s mass and the added mass.
The value of Cm depends, inter alia, on the keel clearance, the approach velocity and the
deceleration gradient after contact with the dolphin. Extensive research was carried out
Chapter 10. Liquid Bulk Terminals 185
at Delft University of Technology on this important factor (Fontijn, 1980) and (Vrijburg,
1983), resulting in the following approximative expression:
D
Cm 12 0 12 (10.2)
h D
in which:
The eccentricity coefficient Ce takes account of the rotation of the ship during berthing, in
addition to the translation. Ce is approximated with the following expression:
k2 r2 cos2 L
Ce (10.3)
k2 r2
in which:
The factor Cs depends on the relative elasticities of the dolphin and the ship’s hull, as some
of the energy may be absorbed by elastic deformation of the latter. When the dolphin and
fender are stiff, the hull will yield giving a value of Cs = 0.9. In case of soft fendering Cs =
1.0 should be used. Cs is thus only of secondary importance.
Finally the configuration coefficient Cc accounts for the types of berthing structure. For
open jetties like described in this Chapter a value of Cc = 1.0 applies. But in case of a
closed quay wall, such as a sheet pile structure, Cc = 0.8 may be used. The reason for this is
that the water between the wall and the approaching vessel can not escape quickly enough
from around and under the vessel and will act as a cushion.
As a rule of thumb to estimate the kinetic energy at berthing Equation (10.1) may be sim-
plified to:
1
E M Cb v2 (10.5)
2
186 Ports and Terminals
with Cb = 0.7 representing the combined effect of the four coefficients described above. It
should be recognised that this is a very rough estimate.
It will be clear that the magnitude of the impact energy is largely determined by the ap-
proach velocity of the ship. As a simple guideline may serve:
The availability of statistics for different classes of vessels allows the setting of design val-
ues based on an accepted probability of exceedance. British Petroleum measured dolphin
and fender deflections, and thus impact energy, for an extended period (Balfour et al, 1980).
For an accepted probability of exceedance of 1/3000 (or once per 20 years), this resulted in
the design values tabled below. The design values given for Shell are partly based on ap-
proach velocity measurements, and partly on certain design philosophies, e.g. the fear that
a long habit of berthing big ships at specific locations may result in a decrease of caution.
Chapter 10. Liquid Bulk Terminals 187
Now we have to apply the berthing energy into the design of the dolphin including the
selection of a suitable fender. At first impact the berthing energy will result in compression
of the fender mounted on the dolphin and deflection of the dolphin. For the piles of a
dolphin there will be essentially a linear relation between the force F and the deflection y p :
F kp yp (10.6)
Most elastomeric fenders show a non-linear force deflection curve with y f as design com-
pression (see Figure 10.11). Equating the (kinetic) berthing energy with the maximum
3.6
3.2
Ø 1850/1000, l = 2000 mm
2.8
2.4
Ø 1750/1000, l = 2000 mm
2.0
force MN
Ø 1400/800, l = 2000 mm
1.6
1.2
0.8
0.4
0
0 100 200 300 400 500 600 700 800 900 1000 1100
compression mm
A) force reaction deflection curves
energy absorption capacity A
1.0
Ø 1850/1000, l = 2000 mm
0.8
0.6
Ø 1400/800, l = 2000 mm
MN m
0.4
Ø 1750/1000,
l = 2000 mm
0.2
0
0 100 200 300 400 500 600 700 800 900 1000 1100
compression mm
B) energy absorption - deflection curves
Figure 10.11 Force deflection curves and energy absorption curves of large-diameter cylindrical
fenders
188 Ports and Terminals
will allow to calculate the berthing force. In first approximation a different approach is
followed in design:
Because the deflection of dolphin piles is very small compared with the compression of the
fender, the design procedure neglects the former component:
(i) Based on the berthing energy E a suitable fender is selected (from energy absorption-
deflection curve, such as Figure 10.11b);
(ii) In the corresponding force-deflection curve, such as Figure 10.11a, the design force
is determined;
(iii) Subsequently the breasting dolphin is dimensioned on the basis of this design force,
taking into account the lateral friction force. Because the ship may still have some
forward speed at the instant of impact the friction between ship hull and fender sur-
face creates an additional force of about 0 5 F parallel to the berthing line. The
fender is designed to resist this lateral force safely, but the dolphin design shall be
based on the resultant of the normal force and lateral friction force.
It is not only the breasting dolphin that has to be able to withstand the impact force F, but
also the ship’s hull may not sustain damage. The permissible hull pressure is 200 kN/m2
for LNG/LPG tankers (and for dry bulk carriers), 250 kN/m2 for oil tankers up to about
100,000 t, and 300 kN /m2 for oil tankers above that limit. However, in view of the IMO
regulation that new oil tankers have to be provided with a double hull (i.e. separate cargo
tank), which will lead to a lighter outer hull structure, it would appear safe to assume a
generally applicable limit of 200 kN/m2 . The fenders or fender skirts will have to be de-
signed and dimensioned accordingly, and fender skirts must be mounted on the dolphin in
a flexible way, so as to be able to adapt themselves to the position of the ship’s hull.
In the above, only the design requirements resulting from the energy absorption function
have been discussed. Design requirements resulting from quasi-static forces transmitted by
a ship exposed to waves, wind and/or current, are usually less than the berthing force and
therefore not determining for the design.
Each mooring dolphin is designed for a specified number of mooring lines of given size,
type and breaking strength. The breaking strength of new lines is guaranteed by the factory
Chapter 10. Liquid Bulk Terminals 189
as the minimum breaking load (MBL). The actual strength is often higher initially, but will
decrease after frequent use. At tanker berths the mooring arrangement (to assure safety of
the berthed vessel) is laid out assuming in each line a maximum load of 0.55 MBL.
To avoid that mooring dolphins are overloaded and damaged due to the use of more or
stronger lines than assumed in design the following safety is introduced:
(i) The winches on board of the vessel have a brake, which slips at a force of 0.6 MBL
(ii) The dolphins are designed for a load equal to the number of lines MBL (the design
includes a load safety factor according to the applied Design Standard)
Modern berths have their mooring dolphins equipped with Quick Release Hooks (QRH),
which can be operated mechanically and can be programmed to release the lines when the
force exceeds MBL, see Figure 10.12. Jointly, the mooring dolphins (and mooring lines)
Figure 10.12 Multiple quick release mooring hook with a capacity of 150 tonnes per hook
should be able to resist any wind and current force exerted on the ship, that would move
the ship away from the berth.
In case of exposed jetty terminals, the dolphins (both breasting and mooring dolphins) must
also be able to resist the forces directly or indirectly induced by the waves. Normally, all-
steel mooring lines, or hawsers, are used for tankers, but in case of appreciable exposure
to waves, softer moorings (e.g. steel with nylon ’header’ or ’tail’) may be required to limit
mooring line forces. This leads to greater ship motions which may make it necessary to
disconnect the loading arms if the motion amplitude starts to exceed certain critical values.
Normally, for long-period horizontal motions surge, sway and yaw , amplitudes of
2.5 to 3 m are allowed. LNG loading arms often have an auto-disconnect set at 2.5 m.
190 Ports and Terminals
Some load/elongation curves for different types of mooring lines are given in Figure 10.13.
To verify and optimise mooring arrangements for berths in difficult situations, numerical
programs are used, that calculate the fender and mooring line forces, and the ship motions
in six degrees of freedom in the time domain. The reliability of these computations is
good for relatively simple berth configurations. When the berth is located in a complex
geometry (e.g. inside a harbour with incoming waves and reflections) a physical model is
still employed besides numerical models, such as the combination of a Boussinesq wave
propagation model with a model to compute the forces on and the motions of the moored
ship (Van der Molen, 2006).
110
0
0 32
• The stringent safety requirements have an influence on the design in the form of more
conservative values for safety coefficients, acceptable stresses, etc.
• In the case of leakages or spills anywhere in the pipeline system, the very low tem-
peratures of LNG can expose steel structures to so-called cold showers which cause
Chapter 10. Liquid Bulk Terminals 191
The isolated pipelines for transport of LNG from the berth to the storage tanks are very
expensive. This prohibits transport over long distance.
In case of oil tanks, the distance between the tanks is mainly determined by the criterion
that each tank has to be surrounded by a concrete or earth wall (bund) at such a distance
and of such height, that in the event of the collapse of a full tank, the oil can be contained
within the bund. For example, a tank of 100,000 m3 surrounded by a 5 m high bund (4 m
useful) requires a surface of 25,000 m2 or 160 m 160 m.
Operational storage capacity is, generally, in the order of 1 month consumption. In addi-
tion to this, there may be a strategic storage. The costs of LNG/LPG tanks is much higher
than that of other tanks, so operational storage capacity is kept to a minimum.
Liquid gas storage is more dangerous than oil storage, and requires special safety provi-
sions as discussed already earlier. E.g., any escaping liquid from pipeline or tank rupture
should be contained in as small as possible an area to minimize the evaporation surface.
The existing port of Beirut has eight oil and gas handling facilities along the coast, for
products such as gasoline, jet fuel, LPG and chemical products. The products are imported
via MBMs, located in a sheltered bay. The annual volumes are quite low, e.g. 40.000 m3
LPG, carried by some 35 vessels.
The lay-out of the MBM shows the 5 mooring buoys, each tied to 2 anchor piles.
The connection of the vessel to the buoy moorings is carried out using a small launch,
which also brings the hose to the manifold area and connects it to the derrick/crane. When
the sea is rough, this activity can’t take place. As limiting wave height 1m is reported. This
implies that MBMs only can be used in relatively sheltered areas.
Another limiting factor for application of MBMs is the long time required for berthing
and deberthing (5 hours) in comparison with jetty and SBM (see Table 10.6). Also the
discharge/loading rate is less than at a jetty. Finally the system is more susceptible to spills
and therefore less acceptable under present day environmental requirements.
chafing
alternative for chain
turntable mooring ropes pick up wire
30°
As a comparison of the investment cost, a VLCC jetty, fully equipped and including local
dredging, requires an investment of approximately 2.5 times the investment needed for an
SBM with a 36 inch submarine pipeline of 5 km length. In addition to the differences in
investment costs, there are the expenses for tug assistance which is required for vessels
berthing alongside a jetty, but not often required for those mooring at SBM’s. For the SBM
a simple mooring launch is sufficient.
But, on the other hand, operation and maintenance costs for SBM’s are considerably higher
than for jetties. In particular, the hoses (underwater between pipeline and buoy, and the
194 Ports and Terminals
floating hoses between buoy and ship) require strict inspection and frequent replacement,
although the technology has very much improved over the years. Furthermore, at arrival
and departure of the tankers mooring launches and sometimes also tugs have to come out
for assistance. In general, for small to moderate yearly throughputs SBM’s are more eco-
nomical than jetties. Only with big ships and for large throughputs, jetties become more
economical.
hose string and mooring
helicopter deck probe line in reeled off position
hose string and mooring tanker manifold
engine cabine line in reeled up position probe tanker
mooring trunk position wire 42000 DWT
mooring trunk
fendering messenger mooring line
water level soft eye
hose retrieval wire counter
skirt weight
buoyancy compartments
mooring trim
chain tanks
water ballast tanks 75-100
counter weight
fixed ballast
divers platform
submarine hose string
submarine pipeline
subsea manifold
seabed
The attractiveness of SBM’s is also based on the fact that they can be used in very deep
water (see Figure 10.16).
An SBM buoy mainly consists of the following components:
• Buoy body
• Turning table
• Swivel
The buoy body is divided into watertight compartments. There should be ample freeboard
to avoid submerging of the buoy during maximum load. The maximum gradient may not
exceed 10 to 15 degrees. The design load of the buoy should be equal to the break load of
the hawsers. As regards selection of a buoy’s location, it will be obvious that the sub-marine
pipelines, i.e. the distance to the shore, should be as short as possible, But, it is equally
obvious that there must be a zone of sufficient deep water around the buoy to ensure safe
arrival and departure manoeuvres of the ships for different directions of wind, waves and
currents. For that reason, the distance from the buoy to the critical water depth should be
at least 3 times the length of the biggest ship.
Finally, Table 10.6 presents a comparison of the main design parameters of a jetty, an MBM
and a SBM.
platform may be connected to the shore by pipe trestles or by sub-marine pipelines. Fig-
ure 10.17 shows an example of the latter: the Kharg Sea Island loading terminal (Iran),
designed for 500,000 t tankers on one side and 300,000 t tankers on the other. Another
example and a quite innovative design is given in Figures 10.18 and 10.19. It is the Brunei
LNG loading terminal, lao designed and operated by Shell. It is located some 4.2 km off-
shore. The jetty head with special loading crane has been connected to the onshore storage
by means of a simple trestle which carries the LNG pipelines. The ships are moored, as-
sisted only by mooring launches, with the bow towards the sea and the stern close to, but
free from the jetty head. This concept was chosen to avoid the need for tug assistance and
channel dredging. The ships and the loading crane are specifically adapted to each other,
and, hence, only the 7 LNG carriers of 75,000 m3 each, especially designed an built for the
Brunei-Japan trade, can be handled here.
The mooring system allows the ship to change its position during loading over an angle of
2 40 to keep waves head-on all the time. The mooring system is a ’soft’ system with the
steel mooring lines provided with a 60 m nylon header. This allows a displacement in the
horizontal plane of up to 12 m. The loading system is provided with a quick-release device
(and no-return valves) which can be operated from the ship. The terminal was inaugurated
in 1972 and has given virtually trouble-free service since. A more detailed description
is given in Kemper (1981). A second terminal, very similar to the first one, came into
operation in 1994.
196 Ports and Terminals
''
'-0 2 Ø 20''
310 submarine
500.000 DWT lines
5 Tons (bunker)
ship 1500' long Derrick
2 Ø 56''
submarine
lines (heavy
& light crude)
180
300.000 DWT
0' -
existing
ship 1000' long tank form
0''
''
'-0
275
helicopter
deck
sea level
sea bed
anchor pile
mooring buoy
mooring dolphins
mooring
lines
loading platform
mooring
40°
catwalk
anchor piles
anchor anchor
piles
to LNG carrier
mooring buoy
mooring line
sea level
sea bed
anchor
anchor pile
10.9 References
Balfour J.S., Feben J.C. and Martin D.L., ’Fendering requirements, design fender impact
criteria’, Proceedings of Ports ’80, ASCE, Norfolk, 1980.
British Standard, Code of Practice for Marine Structures, BS6349, Part 4, 1994
Bruun, P., Port Engineering, Gulf Publishing Co., 1989
Recommendations of the Committee in Waterfront Structures, Harbours and Waterways,
EAU 1990
Fontijn, H.L., The berthing of a ship to a jetty, Proc. ASCE Journ. Waterways, Ports, Coast
and Ocean Div. 106, 1980
Kemper, W., ’Olie en vloeibaar gas terminals’, PATO Cursus Havens II, Delft University
of Technology, 1981
Ligteringen, H., Tak, C. van der, Dirke, R. and Boer, F.A. de, LionGas LNG Terminal in
Rotterdam, Proc. Int . Maritime-Port Technology and Development Conference, Singa-
pore, Sept. 2007
Maari R., ’Offshore mooring terminals’, 1977
Ministry of Social Affairs, Methods for calculation of the physical effects of the escape of
dangerous cargo, Dutch Government Printers, The Hague, 1979
Molen, van der W, Behaviour of moored ships in harbours. PhD Thesis, Delft University
of Technology, Delft, 2006
Oil Companies International Marine Forum (OCIMF), Mooring equipment guidelines, With-
erby and Co Ltd, Livingstone 2008
Sandia, Guidance on Risk Analysis and safety implications of a large spill over water,
Report SAND 2004-6558, December 2004
Vrijburg A., Fender forces caused by ship impacts, Delft Hydraulics Publ. no. 309, Delft,
1983
Chapter 11
11.1 Introduction
Dry bulk cargo is mostly shipped in loose form, which determines to a major extent the
transport technology employed at the quay and in the terminal. This and the storage sys-
tems make dry bulk terminals totally different from all other types of terminals.
One has to differentiate from the start between export and import terminals. Contrary to
virtually all other terminals -liquid bulk, containers, general cargo-, the dry bulk terminals
are mostly designed for one-way traffic only and, as a result, the loading and unloading
terminals are basically different in character.
The best location of a dry bulk loading terminal (i.e. export) is not necessarily close to the
main centre of commercial and industrial activities in the area, but rather in the vicinity of
the origin of the commodity, e.g. near the mining centre. Important site solution criteria
are the natural conditions, the land communications and the available depth of water, since
large bulk carriers have a considerable draught. Due to the large quantities often handled
in these ports, extensive storage facilities are required and the necessary land area has to
be available. As a result, worldwide many of the big loading terminals are so called ’dedi-
cated’ terminals or ports, designed and developed to handle only one particular commodity,
but in very large quantities.
Unloading or import terminals are much more diverse, both in location, size and cargo
handling system. In consequence, a relatively large part of this paper will deal with import
terminals.
(i) major bulk, e.g. iron core, coal, grain, phosphate, bauxite/alumina.
199
200 Ports and Terminals
(ii) minor bulk, e.g. sugar, rice, bentonite, gypsum, wood shavings & chips, salt, fish,
copra
The total world maritime transport of minor bulk constitutes about one third of that of major
bulk. A short description of the major bulk commodities is given below.
Iron ore
This is the most important dry bulk commodity, representing some 20% of the total dry
cargo shipment by weight. The ore shipped has a stowage factor which varies between
0.30 m3 and 0.52 m3 per tonne, with an average of 0.4 m3 .
Iron ore, generally, is dusty and so it is normally necessary to provide dust extraction
equipment. The density of iron ore limits the stacking height in terminals because of the
limits of the load-bearing capacity of the ground. The angle of repose is usually less than
40 . Sometimes, the iron ore undergoes a concentration process before being shipped. The
concentrate is than baked into small spheres or pellets.
Coal
Coal has a stowage factor which varies between 1.2 m3 and 1.4 m3 per tonne. All types of
coal, also anthracite, are subject to spontaneous combustion, caused by heating of the coal,
as it absorbs oxygen from the air. But the sensitivity to this phenomenon differs from one
type to another, which is important for the planning of the coal stockpile, as it may restrict
the permissible height. Generally, the dust nuisance can be controlled by the use of water
sprays at transfer points and discharge positions and on stockpiles. The angle of repose
varies from 30 to 45 .
Grain
Under this heading belong wheat, barley, oats, rye, tapioca, etc. These grains have differ-
ent densities and properties, so, consequently, they also have different storage and handling
requirements. Since grain is a perishable commodity, it is necessary to have proper venti-
lation and protection against weather conditions and pests during shipping and storage. In
the grain trade, variation in seasonal conditions results in large fluctuations in transporta-
tion requirements. Various types of vessels of different sizes are used, including combined
carriers.
Phosphate
Phosphate rock is the main raw material for the fertilizer industry. It is very dusty and ab-
sorbs moisture very rapidly, which can create problems for unloading. The average stowage
factor is 0.92 m3 to 1.0 m3 per tonne. Practically all shipments are in the form of a powdery
concentrate. The material is very fine, and special provisions have to be made to prevent
dust problems.
Chapter 11. Dry Bulk Terminals 201
Bauxite/alumina
Bauxite ore, when processed into alumina, is the basic raw material for the production of
primary aluminium. The two raw materials differ greatly in bulk density. Bauxite stows
at 0.80 m3 to 0.88 m3 per metric ton, and alumina at 0.6 m3 . Handling characteristics
are also different. The trend is towards conversion of bauxite to alumina at the source,
which halves the transportation requirements. Particularly alumina is dusty and requires
precautions against soil and air pollution.
The loading of bulk carriers virtually always occurs by shore-based equipment. Unloading
may be done by shore-based equipment -the most common method- as well as by ship-
borne equipment. In the latter case, one can distinguish between geared bulk carriers and
self-unloaders. Geared bulk carriers are vessels equipped with deck-mounted grab cranes,
generally one for every hold. Self-unloaders are equipped with a continuous unloading sys-
tem. It usually consists of one or more longitudinal horizontal belt conveyors in the lowest
part of the ship, which are fed from funnel-shaped holds through hydraulically operated
valves or doors. The horizontal conveyor unloads onto an inclined or vertical conveyor
which, in its turn, transfers the cargo on a third conveyor mounted on a revolving boom (up
to 80 m long). From there, the cargo drops into a shore-based hopper (see Figures 2.31 and
11.1).
These self-unloaders originate from the coal trade on the big lakes in the USA, but are more
widely used now in different parts of the world for the shorter transport distances (coal from
Sumatra to Java) or for through-transport from a main port to a temporary terminal. The
advantage is that no shore cranes are required, but particularly that a simple dolphin berth
(instead of a continuous marginal quay) is sufficient to berth the ship, even in case of very
wide slopes (see Figure 11.1). The disadvantage is that the ships are more expensive per
tonne capacity and more vulnerable to mechanical breakdowns, e.g. a broken conveyor belt
is difficult to repair in the confined space at the bottom of the ship. For smaller required
capacities, the short sea traders are used, also called coasters. They have the advantage of
being able to visit virtually all ports due to their restricted draught. They are equipped for
transport of bulk and general cargo and, usually, have their own unloading gear.
202 Ports and Terminals
transfer
point stacker
stockpile
breasting conveyor
dolphins boom
For non-conventional bulk carriers, typical dimensions are given in Table 11.1
It is emphasized that the type of cargo (low or high relative density) is governing the actual
draught of the carrier.
The actual draught, in its turn, controls the possibility to enter a port with restricted depth.
Therefore, it is important to judge the most efficient -and economic- relation between:
(i) Peak capacity, also known as cream digging rate, is defined as the maximum (hourly)
unloading rate under absolute optimum circumstances: a full hold, an experienced
crane operator and at the start of the shift.
This unloading rate has to be the design capacity of all down-stream plant and equip-
ment: belt conveyors, weighing equipment and stackers. If not, it would give rise to
frequent blockages and stoppages in the cargoflow. It is, therefore, of prime impor-
tance for the systems designers and equipment suppliers.
(ii) Rated capacity, also known as free digging rate, is defined as the unloading rate,
based upon the cycle time of a full bucket or grab from the digging point inside the
vessel to the receiving hopper on the quay and back, under average conditions and
established during a certain length of time.
(iii) Effective capacity is defined as the average hourly rate attained during the unloading
of the entire cargo of a ship. The necessary interruptions for trimming, cleaning
up, moving between holds, etc., are taken into account, but not the scheduled non-
working periods, such as night time, weekends, etc.
The effective capacity multiplied by the annual operational availability of the berth times
the permissible occupancy rate gives the annual berth capacity which is the main parameter
for the port planner. In other words, whereas the equipment designer is primarily interested
in the peak capacity, the port planner’s interest is in effective capacity.
For the grab unloading system, the different capacities relate about as follows:
To add to the confusion, port authorities, in their marketing efforts, at times use a ’maximum
berth capacity’ or sometimes simply called berth capacity, which is the effective capacity,
but calculated for a 100% occupancy rate. Such figures have no real significance because
204 Ports and Terminals
in those conditions, a tremendous congestion would develop and the port or terminal would
be out of business in a very short time. In the following, the main unloading systems will
be discussed.
11.4.2 Grabs
The grab, normally, is used for picking up material from the vessel hold and discharging it
into a hopper located at the quay edge, feeding onto a belt conveyor (see Figure 11.2).
The attainable handling rate for a grab is determined by a number of factors, such as hoist-
ing speed, acceleration of the grab bucket, travelling speed, horizontal and vertical dis-
tances, closing time of the grab, skill of the operator, the properties of the material being
handled, shape and size of cargo holds, and cleaning requirements. Mechanical restric-
tions and operator fatigue restrict the number of crane cycles per hour that can be attained
to about 60, though 40 is closer to a normal average. The payload deadweight ratio of
the grab bucket affects the net production; the normal ratio is 1:1, but new designs are
approaching 2:1.
cantilevered boom
in raised position
b
b
125.000 13.500
main trolley
+37.750
y
grab tor
ajec 50.000 hopper
70.000
b tr
gra view b-b
67.700
10.800
± 0.00
belt conveyors
Figure 11.2 Heavy grab ship unloader by PWH with 85t lifting capacity. The unloading capacity is
4,200 tonne per hour on coal
A bulk cargo terminal for a range of commodities will require a set of 2 or 3 grab buckets
per crane (one in use, one on standby and/or one in repair). Commodities with significantly
different physical characteristics need an additional set of grabs. The types of grabs vary
Chapter 11. Dry Bulk Terminals 205
considerably, depending on the product which has to be handled. The principal materials
handled often by grab are iron ore, coal, bauxite, alumina and phosphate rock. Smaller,
mobile, grabbing cranes deal with raw sugar, bulk fertilizers, petroleum coke and varieties
of beans and nutkernels.
Another type of grabbing crane different from the already mentioned overhead trolley
crane, is the revolving grabbing crane (see Figure 11.3).
Here, the grab lifts the material and discharges it into a hopper at the front to eliminate
slewing during operation. The hopper feeds a conveyor or it can discharge directly into
trucks or railwagons. Lifting capacity of a grab goes up to 85t.
conveyor
grab
hopper
(Occasional lower and higher capacities occur). Based on measurements, Tata Steel (ex-
Hoogovens) in IJmuiden distinguishes the unloading process in three stages with decreas-
ing productivity as indicated in Figure 11.4.
1500
1000
500
a b c
intermediate trimming
free digging stage stage
stage
35% of the 15% of the
50% of the load load load
0
0 20 40 60 80 100
Bulk cargo with low specific gravity and viscosity, e.g. grains, cement, powdered coal, fish,
fish-meal, etc., may be handled by pneumatic systems. A disadvantage of the pressure type
is the dust problem.
The construction of vacuum pneumatic conveyors is simple, and there is no spillage of
materials during transport. However, the power consumption is high, compared with other
transporting systems.
Typical unloading rates (rated capacity) are in the 200 to 500 tonne/hour range, but ca-
pacities as high as 1,000 tonne/hour occur. In case of relatively small throughputs and/or
non-dedicated terminals, portable pneumatic equipment may be used with a capacity of
about 50 tonne/hour. More than one unit may be used at a time, serving different holds (see
Figure 11.6).
4
5 3
2 4
3 6
8 7 1
9 2 1. conveying pipeline
2. receiver
3. filter
4. blower
5. discharger
1 6. material transfer
conveyour
1. vertical telescopic suction pipe 5
2. horizontal telescopic suction pipe
3. swivel bend
4. receiver
5. filter 6
6. blower rotary discharger, rotary valve or airlock
7. silencer
8. discharger
9. material transfer conveyor
The chain conveyor is usually built inside a rectangular casing, whilst the vertical screw
conveyor (see Figure 11.7) is a full-blade screw contained in a tubular casing. Transport
by chain conveyors is restricted to dry, friable materials, whilst the screw conveyor can
deal efficiently with fine-powdered and granular materials, suitably sized lumpy materials,
semi-liquid materials and fibrous material. The throughput is restricted to the rate at which
material can freely flow into the feed aperture.
For unloading or loading of bulk (in bags or boxes), a vertical spiral conveyor may be used
(see Figure 11.8).
Figure 11.7 Feeder for coal with collecting vanes and digging blades
3500 mm
1400
mm
bulk loading
chute
Spiral conveyor
XQORDGLQJEDJVRIWKU
2100 mm ORDGLQJEDJVRIWKU
EXONORDGLQJWRQQHKRXUPD[LPXP
Maintenance costs of bucket elevators may be considerable. In terms of cost per tonne
unloaded, they appear to be less efficient than grabs, taking into account the total capital
expenditure and the operatingcosts. However, the free digging rates of the biggest unload-
ers built to date are around 5,000 t/h, against about 4,000 t/h for a grab system.
A bucket elevator has the following functional features:
• The bucket elevator assembly is always held vertical for easy operation due to the
application of the parallel link (pantograph) motion.
• The bucket elevator can rotate freely to enable high unloading efficiency and easy
operation.
• The swing-out and catenary mechanism of the bottom half of the elevator are pro-
vided for easy access of material under the hatch overhang and for efficient clean-up
operation.
• An L shaped configuration can be made by swinging the elevator 90 at the second
sprocket wheel for digging the bottom layer (see Figure 11.10).
• The elevator, the boom conveyor and the transfer points are totally enclosed to elim-
inate dust.
• Variable speed control of the bucket elevator can be provided for handling materials
with different densities.
telescoping
Figure 11.10 General arrangement and main operating functions of IHI’s continuous unloader
In some designs for free flowing material, the buckets are attached to a steel wire which
is pulled over and through the cargo (see Figure 11.11). In other installations, the digging
function is performed by a bucket wheel that unloads onto a vertical conveyor (see Figure
11.12).
Chapter 11. Dry Bulk Terminals 211
Figure 11.11 Continuous unloader with 762 mm buckets supported by a revolving crane. Enclosed
elevating, dumping and take-away design with integrated dust collecting system
2
5
1. bucket wheel
2. vertical cell conveyor
3. boom conveyor
4. portal tower
5. horizontal feed conveyor
6. stacker
pellet plant. To limit pumping velocities, and thus transportation cost, the coal or ore has
to be ground very fine, which gives problems for the later de-watering. The lower limits of
transport distance and transport quantities for economic viability appear to be in the order
of 50 km and 5 million t/y respectively.
In the maritime transport, it is the Marcona Corporation which has pioneered the slurry
system, using vessels from 50,000 t to 140,000 t, a.o. for the transport of iron ore from
Australia to Japan. But, worldwide the maritime transport of slurries is only a small frac-
tion of the total bulk transport.
One of the difficulties is the environmental problem posed by the slurry water. In case of
land transport, the slurry water, after the de-watering process, can be returned by separate
pipeline for re-use. But, when loading a ship -for economic reasons, the slurry is trans-
ported in the form of about 85% solids and 15% water-, the excess water generally will
have to be collected and treated to avoid serious water pollution. This is expensive and also
technically difficult.
At the unloading terminal, waterjets have to be used in the ship’s holds to bring the solid
matter again in suspension, which is necessary for pumping. Before use in power plant
or blast furnace, the slurry must, once again, be de-watered to an acceptable low water
content of 10% or less. This can be done for not too fine materials in settling ponds, and
otherwise by filters, cyclones or thermal drying. Whatever process is selected, there is,
once again, the problem to get rid of the polluted excess slurry water, which explains the
limited application of the slurry system till the present.
Advantages
• Reduction in voyage times due to high unloading rates (up to 10,000 tonne/hour and
over for iron ore and large vessels).
• Multi-port discharge because no -or only very simple-shore-based unloading equip-
ment is required.
• Cargo blending; cargo of different qualities, requiring blending, can be loaded in
separate holds and blended into the conveyor belt system.
• Ship discharging flexibility: direct to stockpiles
Load capacities vary from a few thousands t/h to 20,000 tonne/h (Tubarao, Brazil). Partic-
ularly for the very large loading terminals, receiving big bulk carriers and requiring great
water depths, the selection of location, terminal layout and loading system should be a
joined effort of mechanical and civil engineers as the respective problems are very much
inter-related.
The most common ship loader is a travelling crane on a quaywall or jetty, to which the
ship is berthed (see Figure 11.13). But, as for large bulk carriers quaywalls of some 300 m
length are required, with a great retaining height, the civil sub-structure becomes relatively
expensive.
For that reason, the so-called radial and linear ship loaders have been developed, which
are less expensive in terms of sub-structure (see Figure 11.14).
Linear loaders
The bridge of the loader rotates around a pivot, and is supported by this pivot and by a
straight railtrack parallel to the ship. Apart from rotating, the bridge also travels longitudi-
nally across the pivot. Due to this combined movement, the frontside of the bridge moves
parallel to the ship’s side. In order to reach the holds of the vessel, a loading boom with
horizontal and vertical motion is connected to the bridge.
Radial loaders
The bridge of this loader also moves around a pivot, but is supported at the other end by a
circular track. A telescopic loading boom is attached to the bridge. This boom can reach
214 Ports and Terminals
250 runway
br
om
bo
42
all the holds of the ship which is berthed at a number of dolphins placed in one line. An
alternative to this system, allowing the ship to head in different directions, has the dolphins
placed in a circle segment, or provides a buoy mooring for the ship. The latter solutions are
used for unsheltered terminals to minimize wave effects.
Most conveyors are belt conveyors which are widely used for handling of dry bulk. In the-
ory, unlimited distances can be covered, but the use of conveyors is generally restricted, for
transport-economic reasons, to a few kilometres. For longer distances, rail or road transport
often becomes more appropriate, although belt conveyors of more than 100km occur, e.g.
for the transport of phosphate from mine to port in Morocco.
• Simple construction
• Economy of maintenance
• Efficiency, with low driving power requirements
• Adaptability
• Complete discharge of handled materials
A disadvantage is the limited vertical angle at which normal belt conveyors can operate. A
substantial difference in height requires a considerable amount of space.
Conveyor belts for bulk materials are troughed; flat belts are used for packaged materials.
For special applications, so-called pipe conveyors and hose belt conveyors have been devel-
oped (see Figure 11.15). These are essentially normal troughed conveyors which beyond
the loading and off-loading points are folded into a U-shape which, first of all, results in
an enclosed, dust-free system, and, in the second place, allows rather narrow curves and
steep gradients to be introduced. For the conventional straight conveyors, transfer of cargo
from one belt to another occurs at transfer points, which for dusty commodities have to
be enclosed (see Figure 11.16). In view of more stringent dust control requirements many
modern dry-bulk terminals have the conveyor belts covered over the full length.
Figure 11.15 a. Aero-bande system b. Tokai system [source: Bulk Solids Handling]
216 Ports and Terminals
If weather conditions may affect the quality of the material, a covered storage will be
required. The feed-in generally takes place from a high belt conveyor, situated along the
apex of the building, and reclaiming occurs by means of a scraper/reclaimer or underground
conveyor (see Figure 11.17).
Both the ship arrival distribution and the through-transport distribution, in addition to nor-
mal stochastical fluctuations, may well show seasonal fluctuations. Therefore, no general
rules apply, and area requirements have to be calculated according to the specific project
conditions.
Bulk commodities must often be segregated according to their properties. For unloading
terminals, each stockpile must be able to accommodate at least a full shipload from each
source.
When using motortrucks or railcars for transport from ship to storage, it may be convenient
to use a storage bunker or truck silo in conjunction with the open storage. Special care must
be taken to avoid segregation of free-falling material, entering an empty bunker. Specially
designed spiral chutes arrest the free fall of the material.
The equipment used for bringing the bulk cargo into storage are the so-called stackers,
whilst for retrieving material from the stockpile reclaimers are used. Stackers are travel-
ling machines with a stacking boom with belt conveyor. Transfer of the bulk material from
the main transport conveyor onto the stacker conveyor occurs by means of a tripper (see
Figure 11.18) which is attached to the stacker and, thus, can move back and forth along the
stockpile. (Note: a tripper is also used in a travelling loader).
Reclaimers are similar travelling machines, but equipped with a reclaiming device, e.g. a
bucket wheel, and an intermediate belt conveyor. Sometimes, bulldozers are required to
push parts of the stockpile within reach of the reclaimer.
Often, the capabilities of stacking and of reclaiming is built into one and the same machine,
which results in the well-known stacker-reclaimers (see Figure 11.19).
The above equipment is virtually all bulky and heavy, and requires sturdy and heavy crane-
track foundations.
centre of stacker
n
ctio
g se
risin
discharge pulley
lifting-off section
gle
g an
R
risin return pulley
conveying direction
R length of approach
Bulk commodities must often be weighed immediately prior to loading or after unload-
ing, for payment purposes or for checking against shipping documents. Batch weighing
methods are employed as well as continuous weighing of the material on a moving belt
conveyor. Sampling is sometimes required to satisfy the customer. For obtaining a correct
composition of a particular batch, it is essential to take a series of samples automatically at
timed intervals.
Figure 11.20 gives a bird’s eye view of a modern multi-product bulk terminal.
in which:
The same is true where the environment must be protected against dust and noise. Environ-
mental considerations begin to play an ever increasing role. As a result, provisions like a
waterscreen at hopper openings, fully enclosed conveyor belts, no-spill grabs and partly or
fully enclosed storage are common practice at new installations. For coal terminals it be-
comes good practice to spray the piles with water, to keep the dust down. The spray-water
is collected by a drainage system, cleaned and reused.
Finally the planners and designers of dry bulk terminals and their hardware should be well
aware of safety aspects, in particular the risk of dust explosions. There is quite a history
of such dust explosions with major damage to terminals and extensive loss of life. Coal
dust and grain dust are probably the most susceptible, but even cement and bauxite dust are
explosion prone. A dust explosion resembles a gas explosion, but is usually relatively much
stronger. This is because the primary explosion causes a dust-laden whirlwind in adjacent
areas with a chain reaction as result. The nature of risk reducing measures depends on the
product handled.
11.9 References
Ocean Shipping Consultants, Self-discharging bulk carriers - a market study, 1991
UNCTAD, Port Development, United Nations, 1985
Wöhlbier, R.H. (ed), The best of bulk solids handling, 1981-1985, Transtech Publications,
1986
Chapter 12
Fishery Ports
12.1 Introduction
Over the years, fish has gained importance as a source of food (protein). While fishing in
many waters is restricted by quotas, most developing countries bordering the sea are -and
will be- looking for ways to create or improve their fisheries and are, therefore, involved in
fishery port development.
A fishery port can comprise, in addition to the unloading, handling and marketing of fish
through a specialised terminal, industrial areas where fish is processed, and also service
and maintenance facilities for vessels, nets and gear.
Most fishing activity is dependent on the availability and nearness of fish, and is also sea-
sonally influenced. Therefore, the fishing activity shows peaks and lows with either the
majority of the fishing fleet at sea or almost all of the fleet resting at the port.
It is advisable to separate fishery activities from commercial port activities. First of all,
for reasons of nautical safety, small-craft traffic, including the movement of fishing ves-
sels, should be kept away from deepsea ports as much as possible. Secondly, waterdepth
requirements and, thus, basic design criteria are totally different for the two types of ports.
Thirdly, the smell of a fishing port will often not be acceptable in commercial ports, whilst,
reciprocally, the fishery products may become contaminated by e.g. ore dust. Fourthly, the
type of operations, the equipment used and the mentality of the people running the ships
and the terminals are so different that they do not fit very well under one and the fsame
umbrella.
221
222 Ports and Terminals
In order to improve the effectiveness, the landing place should provide a ramp or small
berthing quay, together with simple facilities for handling of the catch. The provision of
some services and facilities for maintenance and repair will increase its value.
These are the home-base for small coastal fishing vessels up to some 20 m in length. Fish-
ing grounds may be a bit further away, requiring trips of a few days’ duration.
The vessels are equipped with somewhat more sophisticated gear and equipment, com-
pared with those of the first mentioned group. Hence, more protection is required, and the
provision of services, with the related infrastructure, should be more elaborate.
Chapter 12. Fishery Ports 223
These will frequently include a number of provisions, required by the smaller coastal ves-
224 Ports and Terminals
sels, but they are mainly meant for vessels with lengths from 25 m to 40 m. Fishery grounds
may be several hundred miles way, requiring trips of several days to some weeks.
Vessels may be equipped with limited processing facilities on board, e.g. heading, gutting
and icing in containers and, occasionally, with a chilling unit. Navigational aids and other
mechanical and electronic equipment belong to their outfit. The ports must, therefore,
provide the means to supply, repair and service these types of equipment in addition to the
normal port services.
The port has to be fully equipped to handle and maintain these types of ocean going ves-
sels, and to deal with the large, but already processed catches. In consequence, normal
commercial port facilities are often used by these vessels.
At potential sites for port development, surveys, including hydrographic, hydraulic, mete-
orological and sub-soil investigations, should take place. Table 12.4 gives an idea of the
required information at each site. Some of this required information is common to all ports.
Other items are specifically related to fishing ports. Preliminary lay-outs and cost estimates
should be prepared for comparison. In an economic analysis, the expected catch volumes,
the composition of the fishing fleet, distance to fishing grounds and to fish markets should
be considered. Also, the presence of a labour force should be taken into account.
Fishing techniques change. Since in future developments bigger vessels may be introduced,
it is advisable to select locations where later on a deepening of the port and its access from
70?C4A 8B74AH '>ACB
the former vessels is in the order of 1 m to 2 m, whilst the larger ones have draughts up to
3.5 m. Typical draughts are shown in Figure 12.1.
4.5
4
Dmax
3.5
Dmin
draught (m)
2.5
1.5
0.5
0
0 100 200 300 400 500 600
3.5
Dmax
2.5
Daverage
draught (m)
1.5
0.5
0
10 20 30 40 50 60 70 80 90 100
The fishing cycle of the smaller coastal vessels is 1 or 2 days, and up to a week for the
larger vessels using ice of salt to preserve fish. Smaller vessels generally use gillnets, lines
and traps for fishing, while the larger vessels make use of purse seining1 or trawling2 . The
use of ice onboard and boxing at sea is a measure for the state of development of the fishery.
Big coastal vessels, ranging from 30 m to 40 m length, have a draught up to 4.5 m, and can
carry up to 500 tonne of fish, with 1 to 2 weeks autonomy. Usually, fish is refrigerated or
iced on board. Some limited processing can take place onboard, like heading and gutting.
Dimensions are given in Figure 12.2.
1 Using a large fishing net that hangs vertically with floats and the top and weights at the bottom, the ends
being drawn together to enclose fish as it is hauled aboard.
2 Using a large wide mouthed fishing net dragged along the bottom of the sea.
228 Ports and Terminals
10
7
beam / draught (m) Beam
6
4
Draught
3
0
0 10 20 30 40 50 60
LOA (m)
High-sea vessels, ranging in length from 25 m to 80 m, have up to about 3,000 tonne fish
hold capacity and an approximately 1 month autonomy. Fish is iced, refrigerated, frozen
or processed on board. Tuna vessels fall in this group. For dimensions see Figure 12.3.
Factory ships have tonnages and draughts similar to smaller commercial vessels, and are
often supplied with fish by smaller vessels. Generally, these ships utilise commercial port
facilities, since the investment necessary for accommodating them in a fishery port is eco-
nomically unattractive.
120
110
100
90
80
70
length (m)
60
50
40
30
20
10
0
0 500 1000 1500 2000 2500 3000 3500
deadweight (DWT)
The gross tonnage (GT) is commonly used to classify fishing vessels for administrative pur-
poses. However, the method of the tonnage measurement differs considerably from country
to country. 2.83 m3 (100 cubic feet) of enclosed space is considered as 1 gross tonne. One
method of calculating the gross tonnage is based on the cubic number of a vessel, which
is the product of length, beam and depth. This method necessitates the introduction of a
block coefficient (CB ) to take the streamline of the vessel into account. This block coeffi-
cient ranges from 0.5 to 0.65 for the smaller fishing vessels when the cubic number of the
Chapter 12. Fishery Ports 229
vessel is based on length overall. The gross tonnage then ranges from 0.18 to 0.23 times
the cubic number.
GT 0 2 LOA Bs D
Figure 12.4 gives the average cubic number for trawlers and purse seiners.
3000
2500
cubic number / fish hold capacity (m3)
2000
1500
1000
Cubic number
Hold
500
–500
0 10 20 30 40 50 60
LOA (m)
Figure 12.4 Cubic number and fish hold capacity of fishing vessels
The fish hold capacity of the various types of fishing vessels varies so greatly, that not even
average figures can be given, but only average maximum and average minimum values.
Figure 12.3 gives these averages for purse seiners and trawlers.
ship clear-
ance manoeuvring bank
lane clearance
outer channel 3 Bs
inner channel 2 Bs Bs
1.5 Bs 1.5 Bs
Bs Bs
thumb, the minimum width is about 10 times the beam of the maximum size vessel. For an
inner channel, 8 times the beam of the maximum size vessel will do.
Depth
The minimum depth of an entrance channel is determined by the following factors:
Reference is made to Equation (5.11). One should be aware that the wave response may
vary greatly from one case to another.
Berthing arrangements
Berthing can take place:
Lb = about 1.15·Ls
Ls Ls
Lb Lb
Figure 12.7 Quay length with oblique (a) and saw tooth (b) berthing
Bs Bs Bs
Lb = about 1.3·Bs
Lb Lb Lb
B B B B
1/2 · Bs
2/3 · LOA
It is hardly possible to set up a calculation system which is valid for all types of situa-
tions, keeping in mind the many factors involved. If the behaviour pattern is reasonably
predictable, average values can be used, and an irregularity factor can be introduced to
compensate for the essentially stochastic character of the different parameters. If suffi-
cient statistical data are available, or if an intelligent guess can be made of the different
probability density distributions, quaylength can be optimized with the aid of a logistic
simulation model. A first estimate of the required unloading quaylength can be made with
the following formula:
cd Ls s fr
Lq (12.1)
cs h nhd
in which:
Lq = quay length [m]
cd = total peak daily discharge in the ports [t/day]
cs h = mean unloading rate per vessel per hour [t/hr]
nhd = number of unloading hours in a day [-]
Ls = mean vessel length [m]
s = space between vessels [m]
fr = irregularity factor for the vessels (between 1 and 2) [-]
Resting quay or jetty length, as an alternative to mooring for unloading, can be estimated
with the following formula:
Nsr Ls s
Lq (12.2)
Nsa
in which:
234 Ports and Terminals
1.1 · LOA
2.5 · LOA
BB B BB B
normal situation
1.1 · LOA
B BB B B B 12 · LOA B BB B B B
special situation
Quay level
Quay platform level is determined by adding tide, waveheight and construction height
above waterlevel. For big tidal differences say, 5 m to 6 m or more , dock harbours
may be made to facilitate unloading and to avoid high and expensive quays. However, the
construction and operation of the necessary ship lock will generally only be economically
justified for relatively large fishing centres (see Figure 12.11).
In tidal ports with sufficient tidal range, repair and maintenance work is sometimes carried
out during low tide, whilst the vessels rest on keelblocks in front of the quay.
pilotage and
steel plants weather forecast
stations
outer
harbour
bassin Loubet
tidal
dock
fish r
oad
zone allocated to
fishery related industries
Figure 12.11 Boulogne-sur-Mer: Fishing port and areas reserved for the fishing industry
transfer
lift
Fish flow
Fish flow through the port, as from the ships hold, can comprise all or some of the following
activities (Figure 12.13 and 12.14): unloading, washing, sorting, boxing, weighing, icing,
marketing, distribution, storage. It requires a good organization and a terminal lay-out
enabling a smooth commodity flow.
Chapter 12. Fishery Ports 237
sea
unloading
washing sorting boxing repair and supply
resting area
marketing chilled storage area
loading trucks
shed
processing consumption
Simple operation
P
*note:
sorting
unloading washing marketing loading distribution
boxing
chilled storage
*note: washing, sorting and boxing of fresh fish is sometimes performed in
this zone to permit direct transport to inland consumers
The lay-out arrangement and the total space requirements for market halls depend very
much on the types and quantities of the catch, the extent of preparation before sales, the
system of display, the auction system and the number of auctions, the destination of the
catch and the distribution system. Depending on the above factors, the total space require-
ments may range from 6 m2 /t to as high as 25m2 /t per auction. As first approximations, the
following figures can be given:
For access to the hall, lifting doors extending along both sides of the hall between structural
columns, are the most flexible solution. The floor of the shed should not consist of ordinary
concrete, but must, in one way or another, be provided with an anti-skid surface. In the
shed, electric power and lighting and running water must be available. The water supply
is often separated in a fresh- and a sea-water supply. The latter should be a high-pressure
system (4 to 5 bar) for cleaning purposes. The installation of the electric wiring, receptacles
and switches requires special care, because of the very wet and corrosive environment. The
electric lighting should not change the natural colour of the fish.
Ice factory In the initial port planning stages, it may not be required straightaway to
plan an ice factory in detail, but it is strongly recommended to allocate a certain area of
land for the establishment of such an ice factory in future. Ice is not only required for the
preparation of fish on board the vessels, but it is also required for preparation of the fish for
public auction and for onward transport.
A characteristic difference in the lay-out of these types of factories is that block-ice facto-
ries have a horizontal transportation system, while small-ice factories usually work verti-
cally, with the ice falling from the ice producing machine into the storage silo underneath.
Space requirements for block-ice production range from l0 m2 to 20 m2 per tonne of ice
per day capacity. Block-ice stowage factor is 1.4 m3 /t. Block-ice storage requires some 1.5
m2 /t.
Chapter 12. Fishery Ports 239
sorting
grading
auction
display
weighing
16.5 m
cold
storage
16.5 m
33 m
9m 10 m 5m
24 m
Space requirements for small-ice production range from 1 m2 to 6 m2 per tonne of ice per
day capacity. For some types, a building height of up to 10 m may be required. Small-ice
stowage factor is 1.6 m3 /t to 2.1 m3 /t. Small-ice storage requires some 0.5 m2 /t to 1 m2 /t.
Cold storage Fresh fish is mostly stored, while being iced, in a so-called chill room
which is cooled to a few degrees centigrade below zero. Frozen fish is stored in a frozen
storage room with a temperature of 20 C. Space requirements can be estimated to range
from some 0.5 m2 /t to 1.5 m2 /t, including access space and the relation gross building area
over nett cold storage areas.
Offices, canteens, rest rooms Space requirements depend entirely on the type of
fishing port, the number of people involved in fishing operations, port management and
administration.
240 Ports and Terminals
Example lay-out Figure 12.16, in addition to Figure 12.10, gives an example of the
lay-out of a fishing port, namely the port of Kalajoki in Finland.
1
3 6
1 Entrance channel 8
2 Harbour basin 4
3 Wharf for fastening the
fishing vessels
4 Discharging wharf 2
5 Discharging crane for fish 9
6 Suction apparatus for fish sweeping level 4
and chain conveyor –3.50 7
7 Slipway for pulling the
boats ashore
8 Fish refinery 10
5
9 Factory for crushed ice 3 3
10 Service facilities for
the fishermen 3 11
11 Incoming road
scale
0 50 m
manual
derricks - cranes
derricks - cranes
roller tracks - conveyors
• Privately owned
• Autonomous port or port trust
• Municipally owned
• State owned
In all instances, a port manager or port director is in charge of the proper functioning of
the port. The port captain or harbour master will control all vessel movements inside the
port to ensure a proper utilization of the quays as well as to ensure the nautical safety. The
port engineer will deal with maintenance and repair of the structures and facilities, and will
propose extensions and improvements and supervise development works. An administrator
will keep a record of statistical data on landing operations and catch rates. He will also be
in charge of the usual administrative functions.
Other services such as unloading, sales, ice supply, cold storage, water and power supply,
waste treatment, security, fire-fighting and the provision of repair facilities may form part
of the port organisation’s activities and, as such, require separate offices. But, it may also
242 Ports and Terminals
fish conveyor
to shore
bucket
e
chut elevator in
fish fish hold retracted
te position
chu
ice
conveyor
chute
fish conveyor
to shore
air
vacuum chamber
ducting exhaust fan
fish & conveyor
bucket ice
elevator water level
fish hold
to be water inlet
removable water seal fish ice & air
and stored
on wharf
conveyor
be that a number of these activities are dealt with by fishery organisations or private owners
under the general regulations of the port authority.
In case of small ports, the organization can be reduced to a one-man administration force
with some clerical and technical assistants.
12.8 References
FAO, Fishery Harbour Planning, Fisheries Technical Paper no. 123, Rome, 1973
PIANC, Planning of Fishing Ports, Report of WG PT II-18, Brussels, 1998
UNCTAD, Port Development, United Nations, New York, 1985
Chapter 13
Marinas
• The origin of yachtsmen (local people living more or less near the harbour and using
their boat during weekends or holidays, tourists staying in a resort in the port vicinity,
charters, etc.).
• Their tastes (sailing, ocean cruising, yacht races, fishing, water-skiing).
Thus, the facilities to develop can fit into the pattern of the development plan of a whole
maritime waterfront oriented at yachting or, conversely, they can be limited to a local yacht-
ing club. It cannot be overemphasised that such options should be duly considered, since
the blind transfer of lay-outs that were successful elsewhere, may give rise to great disap-
pointment.
The structure of the fleet that enables one to determine the lay-out and the size of berthing
facilities is a factor of major importance for the preliminary survey. The diagram of Figure
13.1 shows that, from port to port, the assumptions that have to be taken into account for
the drawing up of plans vary quite a lot. The disparities would certainly be bigger if one
was considering the actual frequency of ships’ visits at these very ports. The port structure
is directly connected with the characteristics and operating conditions of boats, viz.:
• The general design of the entrance fairway and its dimensions may depend, to a large
extent, on yachts that call at the port, which sail to the wind at less than 45 (at least,
small-sized boats having no auxiliary engine).
• Small craft can and often have to be put ashore, their launching taking place
on ramps. Weather conditions can even entail a quasi-permanent lay-up of big craft
under shelter, in which case a small crane is needed.
243
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7
Motor boats
(1) width of berthing front
6
(2) mean width
5
Beam (m)
3
width of berthing front =
beam of the ship + side clearance for fenders
2
0
0 5 10 15 20 25
Length (m)
6
Sailing boats
(1) width of
5 berthing front
4
(3) depth of water to
be provided at low
tide in (sheltered)
3 anchoring areas (depth
of dredging to be planned)
(4) mean draught
2
(1),(2) Width of berthing front = ship's
width + side clearance for fenders
1 (figures do not allow for multi-hulls)
(3),(4) Multi-hulls are not included in the
statistical figures
0
0 2 4 6 8 10 12 14 16 18 20
Length (m)
The choice of a site for a marina, if not dictated by recreational facilities which have to be
integrated in the new project, should result from maritime and nautical considerations, with
a view to simplifying the nature of the works to be carried out, and to lowering the cost.
It should also depend on environmental considerations in accordance with rules, standards
and regulations that locally apply. Lastly, the integration of the port into all other develop-
ments in progress or being planned ashore, has to be ensured.
For master planning purposes, the most important factor usually concerns wave conditions.
Along open coasts, marinas must generally be protected by solid breakwaters. In more
protected areas, other systems can be considered, e.g. floating breakwaters.
Ports often comprise an outer harbour in which waves are still somewhat rough, and an in-
ner harbour - better sheltered - in which the actual berths are located. When the tidal range
is small, the inner harbour can be designed to provide a sufficient depth of water to keep
boats afloat at all times. When the tidal range is big, it is often accepted that the berths fall
dry at LW. If not, a relatively expensive shipping lock has to be provided.
246 Ports and Terminals
Access conditions to the harbour have to be carefully considered. The lay-out, of course,
will have to ensure an adequate protection of the entrance channel against wave action
and against siltation. Furthermore, the lay-out should be such that small boats without
an engine can enter or leave the port, which implies that channels shall be wide enough
to tack, whenever needed. Moreover, ship movements must be able to continue without
undue problems, even during rush hours. Especially in view of the dense traffic in most
ports the engine is required for those vessels that have one. The above implies that the
entrance channel must be properly oriented, and should have a width of 40 m or more.
• Basins in ports of call that do not require large back-up areas (no car park), and
around which the harbour master’s office, administrative offices (customs, border
police, weather forecasts, etc.) and different service facilities (lavatories, showers,
information, post office) are set up.
• Basins assigned to yachts registered at the port, surrounded with big car parks.
• Basins for maintenance which, in addition to floating repair berths, comprise lifting
equipment and a general technical area, including yards for boats to be dry-docked,
workshops and laying-up sheds.
The size of the basins, or zones, will have to be determined according to the particular
requirements of the port. As a first estimate, their total area A can be taken as equal to 80
the total capacity of the port, in terms of number of yachts Ns that can be accommodated:
A 80 Ns
Mooring facilities are oriented in such a way, that ships will be moored in the eye of the pre-
vailing wind. The scheme adopted for the position of the different berths, and, especially,
the clearance between the piers and berths, depends on several factors that have to be care-
fully weighed in every case. Any port characterised by high tidal range and, consequently,
by strong tidal currents, or by frequent and strong winds, will require larger manoeuvring
areas in-between piers (and shorter piers) than a sheltered port at which the tidal range is
small.
Some arrangements involving floating pier systems are shown in Figure 13.4. The parallel
berthing arrangement is common for visiting piers. It can also be used in initial phasing
for small marina developments. Several types of perpendicular berthing arrangements exist.
The two most common appear to be the bow-out mooring system, where the craft is boarded
across its stern directly from the floating pier, and the popular slip/finger arrangement,
where the boat can either berth the bow or the stern towards the main walkway and is
boarded from the side finger. The former is less costly, while the latter is more convenient
for mooring and ship access and hence safer.
Chapter 13. Marinas 247
land water
shore access:
“bridge” “gangway” float element
“brow” “ramp” ...
etc. perpendicular
parallel berthing
berthing
1. perpendicular berthing
outboard mooring
either guide piles
fixed or dropped anchors
2. bow in or out berthed
boats in slips with side
fingers slips either
single (1 boat) or double
(2 boats) loaded
common in northern
europe, u.k., western
hemisphere and pacific
rim
In dimensioning the basin, including fairways and berth areas natural standards have been
published in several countries, e.g. Australian Standards (1991), British Guidelines (1993)
or US Guidelines (ASCE, 1994). A comprehensive overview of these standards and guide-
lines is given in PIANC (1997). The main dimensions concern the marina’s wet areas, i.e.
the length and width of a slip and the width of the fairway, all in relation to length and
beam of the boats Ls and Bs :
(i) The length of the slip, Lb , in most standards equals the largest length of boat that can
by regulation be berthed in the slip. In some guidelines the length of the finger, L f ,
may be chosen shorter than Ls by up to 1 3 Ls .
(ii) The slip width is determined by adding a double clearance to Bb is case of a single
slip and a triple clearance for a double slip. This clearance varies from 0.3 - 0.5 m,
whilst for boat lengths above 15 m values of 1.0 m are found.
(iii) The fairway, in this case the water area between the slips, has a minimum width of
1 5 Ls with 1 75 Ls preferred.
These guidelines are summarised in Figure 13.5. The width of walkways and finger piers
are standardised by the manufacturers of these systems and depend on the length of the
walkway and Bs respectively.
navigable depth
floating docking system
B A LB
lake drift
2850 ft
405 120 1955 170 200
ft ft ft toc of rock rock of water line ft ft
toilet toilet
toilet
318
ft
570
ft
park
flusing captain of the port red
152
channel channel
ft
club
basin
ft
guest moorage
harbour green
entrance beacon flasher light
1406
ft
1406
h
ft
parking ramp
600
ft
db
marina esplanade
marine service
san
station 836
service ft
concessions
work
shop
The size of car parks to be developed, depends mainly on the kind of utilisation of the
boats accommodated in the harbour. The number of vehicles to park can range from a
few units to twice (or even 2.5 times) the number of boats laying in the harbour. Taking
into account the high cost and all environmental inconveniences of car parks at the seaside.
The trend is towards minimising facilities in the port and transfer of the parking lots to
inland locations. Boats carried on road trailers have to be provided with ordinary launching
equipment (usually a ramp, at least when the tidal range is not too big) and close to a vast
parking lot for boats and, if need be, for cars. This applies, in any case, to ships laid-up
ashore.
Chapter 13. Marinas 249
Marinas in lakes or natural bays can be protected by floating breakwaters, that provide
sufficient wave reduction for short wave periods, prevailing in these areas. Such structures
are usually cheaper than solid breakwaters, and allow more exchange with the surrounding
water, thus improving the water quality inside the marina. For the port planner, the amount
of wave reduction is determining whether a floating breakwater can be used. The wave
transmission had been determined for different types of floating breakwaters, both by ex-
perimental and numerical methods. For a flat vertical plate, extending to a depth of z from
the water surface in water of depth h the percentage wave height transmitted is shown in
Figure 13.7. In case of a rectangular pontoon the transmission coefficient CT becomes a
function of both depth of submergence and width of the pontoon, as shown in Figure 13.8
for a ratio of wave length over water depth L h = 1.25. For more details on wave transmis-
sion reference is made to Ofuya (1968). An overview of design and construction aspects of
floating breakwaters is given in PIANC (1994).
Quays and stationary jetties are only found in marinas where the tidal range is low (less
than 1.50 m), for the level of the boat deck must stay close to that of the berthing facility to
facilitate embarkation and disembarkation.
250 Ports and Terminals
00
1.
0. .60
0. 0
0
5
40
30
0.
0. 0
2
10
0.
0.0 20.0 40.0 60.0 80.0 100.0
% wave height transmitted
Figure 13.7 Wave height transmission as function of water and structure depth
1.0
power theory
estimated transmission
0.8
b
d/h=0
0.6
d
h
CT
0.4
d/h=0.2
0.2
d/h=
0
d/h=0.6.4
0
0 1 2 3 4
b/L
Figure 13.8 Transmission coefficient for rigid, rectangular surface barrier (L/h = 1.25)
13.5 References
Anonymous, Guidelines for design of marinas, Australian Standards, AS 3962-1991
Anonymous, Planning and design guidelines for small craft harbours, ASCE, New York,
1994
Ofuya, A.O., On floating breakwaters, Queens University C.E. Research Report No. 60,
1968
PIANC, Floating breakwaters, a practical guide for design and construction, Report WG
PTC II-13, Brussels, 1994
PIANC, Review of selected standards for floating dock designs, Special Report SPN Com-
mission, Brussels, 1997
The Yacht Harbour Association, Code of practice for marinas, 1993
Chapter 14
In addition to the commercial ports, one can distinguish along rivers and canals:
• The general-purpose port which is a multi-user interface between IWT and other
modes of transport (road, rail) and which, generally, offers storage facilities.
• The dedicated container or other port terminal, sometimes multi-user, sometimes
single-user.
• The industrial port which is, in general, the end of the line of IWT, and directly
unloads raw materials and loads (half-)finished products.
With the rapid growth of barge transport in Western Europe, especially for containers, also
new terminals are developed along the main rivers and canals.
251
252 Ports and Terminals
conditions as available water depth, current velocities, type and volume of the commodities
to be carried and degree of techno-economic development. On rivers, coastal canals and
’backwaters’ in India, one can still observe a multitude of small wooden ships with sail-
assisted human propulsion (the so-called country craft), next to motorised barges.
At the other end of the line are the huge push-barge convoys, carrying up to 50,000 tonnes,
travelling up and down the Mississippi River in the USA, and the sea-going vessels plying
up the Amazon as far as Iquitos in Peru.
Nowadays, the self-propelled vessels form the majority of the craft plying the European
waterways. Occasionally, they can be seen pushing or side-towing a dumb barge to increase
their carrying capacity.
At present, a number of cargo vessels are being converted, and new ships are being built, to
carry containers which, at long last, have found their way in numbers to waterborne trans-
port. This is not surprising as, except for the short distances, IWT is quite competitive. A
special feature, although not new, is the retractable wheelhouse needed for good visibility
over the stack of containers in front.
New designs of barges for container transport are found at both sides of the range. Where
the large Rhine vessel (Class Va) can carry only about 120 TEU, a specially designed
container barge with a length of 134 m and a beam of 16.8 m has a capacity of 400 TEU.
Two of these ships are presently in service (see Figure 14.1).
And for small canals a modern version of the Kempenaar (Class II), the Neo-Kemp has
been developed, with dimensions Ls = 63 m, Bs = 7 m and D = 2.8 m, carrying maximum
32 TEU (see Figure 14.2). A special design feature is the wheelhouse being placed at the
bow, in order to limit its height to the upper level of the containers. Another important
innovation is the anti-heeling system, that keeps the barge horizontal, even when there is
unbalance in the number and/or load of containers on both sides of the longitudinal axis.
This avoids the reduction of (un)loading rate, caused by heel.
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There is a big fleet of tankers ranging in size from 300 tonnes till over 3,000 tonnes, plying
all the navigable waterways. Since the first inland tanker was constructed in 1903, their
technical outfit has been gradually improved and adapted to the various POL-1 products,
of which the safety requirements form an important aspect. The majority of the tanker fleet
consists of self-propelled vessels. Other more specialised tankers carry chemical products
and liquid gases, and are equipped with extensive and expensive safety devices. But, skill
and knowledge of crew and operators form the basic ingredients for a safe transportation
and handling of dangerous products.
Traditionally, the coasters used to penetrate deep inland with their overseas cargo. How-
ever, their manoeuvring characteristics are not exactly what is required for navigation in
confined and shallow waters. Often, a dangerous situation or accident occurred when coast-
ers merged into the inland traffic. Nowadays, the ’Rhine coaster’, a new type of sea-river
vessel, is growing popular for this purpose of linking inland ports with overseas destina-
tions without transhipment. Based on the lines of modern inland vessels and adapted to
sea-going requirements, they operate successfully and safely.
Chapter 14. Ports and Terminals for Inland Water Transport 255
Push-barges have grown in size from 1,200 tonnes at 3.00 m draught till 2,700 tonnes at
4.00 m draught by increasing length as well as beam. Consequently, the tow sizes grew
from 5,000 tons in a four-barge convoy to over 10,000 tonnes. Nowadays, the maximum
size convoy on the Rhine consists of 6 barges, carrying 15,000 tonnes and needing all of the
6,000 HP installed in fourth-generation pushers. These 6-barge push-tows were formally
accepted after a long period of tests and trials in the seventies and early eighties.
In 25 years, the installed push-boat power has dramatically risen from the initial 1,200 HP
on 2 screws to 6,000 HP on 3 propellers. However, the rising fuel prices have somewhat
dampened the ideas of this unrestricted expansion. Often, it can be observed that big push-
ers sail at lower than normal cruising speed with throttled power.
In the present conditions, the 4,500 HP pusher may turn out to be the optimum size, con-
sidering also the economic speed in restricted water. A draught of 2.4 m (pusher) is more
or less the maximum for year-round commercial navigation in the Rhine catchments area.
Self-propelled cargo vessels have grown substantially as well, carrying up to 4,000 tonnes.
Whereas the principally private owners of these vessels did not dare to think of ships bigger
than 1,300 tonnes some time ago, they now have also fallen for the economy of scale. Still,
quite a number of the 300 tonnes ’Peniche’ class vessels are in operation, and all sizes in
between.
Passenger vessels have shown a remarkable development as well, but on the Rhine these
vessels are commercially operated in the summer season only.
All of the IWT fleet makes use of the available waterway infrastructure of which, in aver-
age, the cost per shipload is quite low compared to other modes of transport.
• To keep quays dry, the area must be reclaimed above HW. This may obstruct the river
discharge during floods.
• The entrance channel will also disturb HW current patterns, and ships will be im-
paired by cross-currents when entering or leaving the port basin.
256 Ports and Terminals
dike
rec
are laim
a ed
Figure 14.3 River ports and reclamation inside dike; flooded during HW; possible flow constriction
If outside the HW dike (Figure 14.4) the entrance channel cuts through the dike, so the port
must be enclosed by new dikes and/or quays with a deck level equal to the crest level of the
dikes.
Figure 14.4 River ports outside original dike with open connection
Advantages Disadvantages
always accessible variable water level
full-width entrance channel available wave disturbance from the river
expensive berths due to water level
difference
low cargo handling efficiency due to
relatively much vertical transport
siltation
expansion often difficult
Chapter 14. Ports and Terminals for Inland Water Transport 257
The lock gate serves as an HW defence, and can be closed when the river exceeds a certain
level. This closure blocks all traffic (but at such high water there will be no traffic to/from
the port).
Advantages Disadvantages
less expensive berths than for open port periodically, vessels are locked in
easy expansion (including those with dangerous goods!)
gate width limits ship size
upgrading means new lock gate
pumping required when gate is in use
(seepage and leaks)
when open, same as for open port
construction, operation and maintenance
costs of lock gate
An example is the port of Cuyk on the river Meuse (Figure 14.6). The lock gate is closed
during a few days per year only. It limits ship widths to 14 m.
Advantages Disadvantages
constant water level loss of time due to locking
sheltered mooring (against waves from lock width limits ship size
other vessels) pumping needed
minimum vertical transport of cargo in case of calamities, difficult evacuation
relatively cheap berths construction, operation and maintenance
costs of lock
waiting berths needed for lock
An example is the port of Oss on the river Meuse (Figure 14.8).
lock gate
HW dike
Cuyk
Figure 14.6 Port of Cuyk
Chapter 14. Ports and Terminals for Inland Water Transport 259
Maas
HW dike
lock gate
harbour
Berghem
0 5 10 km
Oss
(i) (Un)loading quays along the channel shall be avoided, in case of waterways with
more than 15,000 barges per year and in any case along waterways Class V and
higher. Where allowed, it is desirable to have the ship at berth entirely outside the
theoretical channel boundary. The quay wall will be placed at a minimum distance
from the channel boundary of Bs , the beam of the design ship. When more than one
berth is needed, these should preferably be separated in order to keep sight of the
original channel boundary (see Figure 14.9).
The length of the quay wall amounts to 1.1 Ls , Ls being the length of the design ship.
The earth retaining structures on both sides shall have an angle less than 1:2 with the
channel boundary in order to facilitate arrival and departure manoeuvres.
(ii) Harbour basins along the waterway will be located in or connected by means of side
channels. At the connection there has to be sufficient line of sight (see Figure 14.10).
The width of a harbour basin has to be minimum 4Bs , if there are berths on both
sides.
Along rivers the harbour entrance should preferably be oriented in an upstream di-
rection, i.e. in such a way that the vessels can enter against the current (manoeuvring
is easier and safer in this way). Wherever possible the entrance will be located on an
outer curve of the river to benefit from available natural water depth and to minimise
siltation in the entrance (see Figure 14.11).
Chapter 14. Ports and Terminals for Inland Water Transport 261
Ls
waterway
The harbour entrance has to be sufficiently wide for ships to pass each other. A
minimum value is 60 m for ships up to class Va. If push-tows frequently visit the
harbour basin the minimum value is 80 m. Alternatively a mooring berth is provided
near the entrance, where the push-boat and the different barges can be disconnected.
The barges are subsequently towed to their berths by a small tug. For a 4-barge push-
tow the mooring berth needs a space of 225 25 m outside the waterway boundary.
(iii) Turning circles are needed in the vicinity of (un)loading quays and at the end of
harbour basins with a length of more than 5 LS . The diameter of the turning circle
amounts to 1.3 LS . If located adjacent to the waterway, the turning circle shall fall
within the axis of the waterway (see Figure 14.12). Again for push tows the length
of the individual barges shall be applied.
262 Ports and Terminals
1.3 Ls
quay wall
A last comment is related to dangerous cargo. Ships with dangerous cargo require special
treatment. Since the inland water transport of mineral oil products and liquefied gases
increases rapidly, this issue constitutes a point of special concern for many IWT ports.
Whenever possible, these vessels should be in fully current-free water in basins, exclusively
reserved for these cargoes and which can be easily sealed off by floating booms in case of
spills or other accidents.
14.4 Terminals
14.4.1 IWT Cargo Terminals
When cargo is moved over the waterway from an inland terminal to a seaport terminal, and
vice versa, or between IWT terminals, suitable provisions should be present for cargo han-
dling, for storage and for interchange with other modes of transport. The main component
at an in land terminal’s infrastructure will be a quay or jetty, where vessels can safely moor
at any water level, and where loading and unloading can be performed efficiently. Quays
will often be used for terminals in closed river ports.
Jetties for terminals in open river ports can be either fixed or floating. A choice between
the two is dependent on the method of cargo transfer that will be applied (manual or mech-
anised), but also on the water level variations to be expected as well as the configuration
of bank or embankment at the selected site for a terminal (see also Section 14.4.4). A
fixed jetty has the advantage that it can be constructed rigidly and stable, even allowing
heavy equipment and trucks to drive on it. A serious handicap is that, even with limited
water level variations, the jetty platform rises high above the vessel’s deck during the low
water stage. This can be met by the construction of a number of jetties for various levels,
but the costs involved could easily turn the balance in favour of floating jetties. Another
disadvantage of fixed jetties is that they can seldom be moved to other and more suitable
locations, when a changing configuration of the river bank or a changing transport pattern
Chapter 14. Ports and Terminals for Inland Water Transport 263
would require so. A floating jetty has the flexibility to be moved at any time, but the weak
side is often the construction of a land-connecting footbridge or ramp. This is particularly
so when this bridge has to span a considerable length of shallow water or mud along the
bank. A floating jetty must also be secured against lateral movements, either by anchors,
moorings or guide poles. Especially during high floods, the force of the current against the
pontoon and a pack of vessels moored alongside, may be considerable.
When the cargo is handled manually, the jetty platform should preferably be level with
the vessel deck, but there remains a notable vertical lift from the vessel’s hold onto the
deck. Some sort of lifting gear, preferably on the jetty itself, will facilitate this part of
handling, and will also eliminate the problem of a jetty towering above the vessel during
low water stages. This lifting gear can range from a simple (hand-operated) derrick to an
electric hoist, or even a more sophisticated piece of equipment as a mobile crane. With this
equipment, further mechanisation is within reach when additional trucks, flatcars or forklift
trucks are used for horizontal transport. Still, it will require stable and not too sloping jetty
platforms as well as metalled roads or rail tracks for through-transport.
In case of a floating jetty, connected to the bank by a footbridge or ramp, a part of the verti-
cal and horizontal transport can be achieved with conveyor belts, provided that, in general,
the slope does not exceed 25 to 30 . The conveyor belt, being a very versatile piece of
equipment for cargo handling, can also be used on a fixed jetty with large water level vari-
ations. This installation is not only perfectly suited for the transfer of bulk cargo as sand,
gravel, rock and coal, but also for bags, small bundles, cartons and small crates. Bulk cargo
should preferably be carried on flat-top barges, from where it can be easily shovelled onto
the conveyor belt.
Other methods of mechanised cargo handling include the use of overhead ropeway systems,
cable-suspended drag buckets, various types of grab or continuous barge unloaders, and the
like, which are usually designed for applications in industrial ports or terminals.
IWT container terminals require one or more container cranes with a lifting capacity of
about 40 tonnes. Since the beam of IWT vessels or barges is less than that of sea-going
container ships, the crane’s outreach from the quay edge can be appreciable less than that
of cranes of deep-sea terminals. Also, the trolley and hoisting speeds are mostly lower,
264 Ports and Terminals
resulting in lower investment cost. Nevertheless, a capital outlay of some NLG 2 million,
or over, is still a big investment in IWT terms.
barge
revetments
(b) Fixed jetties with a cargo
handling derrick or crane
revetments
(d) Conveyor belt, used on a
fixed jetty
14.4.3 Storage
Storage area at IWT terminals depends on the type of cargo handled. If this is general cargo
or (increasingly) containerised cargo the surface area can be determined with the respective
equations in Chapter 8 and 7.
Chapter 14. Ports and Terminals for Inland Water Transport 265
shed
HHW
.
ax
m
n.
mi 50% of LLW
the time
50% year
hydrograph
It appears logical to design one jetty for HHW and one for LLW, and, if desired, one or
more in between. But, in practice it is rarely provided so for the following reasons:
• For an appreciable period of time, the water level is in a zone where the lowest jetty
is too low and the middle one too high.
• HHW is exceptional and lasts for a short period only (e.g. 1 week every 10 years)
and, therefore, does not justify the investment in a jetty. Furthermore, during such
exceptional high levels, the current will reduce shipping to a minimum, and road
and/or rail connections are probably flooded.
• During the period that a jetty is flooded, but not yet enough to float a barge over it, the
terminal is hard if not impossible to use (Figure 14.15). The water levels, pro-
jected on the hydrograph, demonstrate that this situation can last for several months
per year.
• Even when the three, or more, jetties are constructed staggered along the shore, the
solution is not attractive because the lowest jetty is used more than twice as long as
the others combined, and, therefore, should attract more than half of the investment.
In general, a floating jetty is the cheapest solution (Figures 14.16 and 14.17). It allows
trucks to come near the barge and, thus, reduce carrying distance for the dock labour.
The road should not be constructed too steep (maximum 1:15) to allow a loaded truck to
negotiate it without undue effort. Along the road, rails or channel irons should facilitate
movement of the connecting bridge or ramp when it has to be raised or lowered. The ramp
must be connected to the pontoon with solid hinges. This allows the use of the anchor and
mooring winches of the pontoon to move the ramp. If required, a winch near the top of the
slope may be needed to help pull the ramp upward.
HHW
5
. 1:1
max
LLW
HW
LW
Bollards or mooring rings should be installed along the slope for fixing strong mooring
wires. The anchors should be provided with enough shackles of heavy chain to resist cur-
rent and mooring forces. An additional advantage of this kind of jetty is the possibility to
move the floating part to another site once the terminal becomes obsolete.
Some examples are given in Figures 14.18 and 14.19. Figure 14.18 shows terminal fa-
cilities in Bangladesh for relatively low water level fluctuations in the lower reaches of
the Brahmaputra/Ganga river system. Figure 14.19 shows port facilities at Iquitos on the
Amazon in Peru, designed for a water level difference of 10.60 m. Certain navigable river
Chapter 14. Ports and Terminals for Inland Water Transport 267
stretches in China sustain level fluctuations of as much 30 m for which it becomes quite
difficult to design good terminal facilities.
0 h
10 nc
ft nch
ft
× lau
Barisal river
60 u
× ll la
25 ig
b
16 ma
s
200 ft
100 ft 100 ft
50 ft
25 ft
waiting waiting
25 ft
room room
anchor
40 ft
anchor
10 ft 10 ft
cross section 60 ft 40 ft
expanded
new uncoverd storage area
land-based
facilities existing coverd
storage facilities
new coverd storage
facilities
area = 400 m2
third parties
properties
1 73.2 2
13 13 12 EL. 120.5 m
8 18
9 4 10
60
16
5
14
30
15 1
18
85
9.3
upgraded dock
15.4
Amazon river 2 87 7 6 3 187.2
11 36.6 36.6
48
12
Section 1-1 1 2
4 3
EL. 119.15 max. W.L. EL. 118.60
13 15 max. W.L. EL. 108.00
18
11
12
Section 2-2
EL. 119.15 10 3
max. W.L. EL. 118.60
13 max. W.L. EL. 108.00
18 17 11
12
30
15.4
Figure 14.19 Port of Iquitos on the Amazon river, Peru: general lay-out and typical cross-sections
Chapter 14. Ports and Terminals for Inland Water Transport 269
ship impacts
mooring forces
anchor fo
rce
soil pressure
300
200
mooring
force (kN)
100
design load
on 0.5 m2
5000 10000
displacement of ship (m3 or tonnes)
The given values of design loads on quay walls and bollards apply to stiff structures (sheet
pile walls). If a good flexible fendering is provided, the impact loads will decrease. One
should check if a design load for the quay wall can really be exerted, considering the design
ship’s own strength.
Bollards should be situated near the quay or jetty edge so that a deckhand can put a mooring
line directly over the bollard when the ship approaches the berth. The design load depends
on the mooring lines on board of the ships. The rule of thumb for the mooring forces
is the same as for the aforementioned collision loads; so, for inland vessels about 10 to
30 tonnes. These forces may act both in a longitudinal and a lateral direction. Spacing
between bollards should be about 10 to 30% of the design ship length (Figure 14.22). This
will also fit for many smaller vessels. The shape and size of the bollards on the jetty are
very important to prevent unnecessary wear and to avoid lines slipping over the bollard’s
top.
270 Ports and Terminals
Ls / 3 Ls / 3 Ls / 3
Near a berth, ships will often be manoeuvring. Consequently, the risk of concentrated
screw-race erosion is relatively high, and should be given due attention. To prevent stability
problems, possible sheet piling should be given some overdepth.
The external forces acting on a jetty (Figure 14.23) are much alike the forces on a quay
wall. Special stiffening will be needed to withstand the longitudinal forces exerted by a
moored ship, which is affected by passing ships and/or regular flow in the canal. Attention
should also be given to the risk of screw-race erosion, because it is very likely to attack the
bank slope. Damages of that slope may not be noticed in time, and a serious bank slide
might be the result. Repair of the slope revetment under the jetty will be very troublesome.
For a further discussion of design aspects and relevant guidelines, reference is made to
EAU (1990).
ship impacts
mooring forces
platform which is, more or less, level with the vessel’s embarkation deck. In most cases,
this will result in the choice for a floating jetty. This is certainly the case for stations where
substantial seasonal level variations do occur. In most tidal areas, a fixed jetty with stepped
levels may be used.
(i) The cranes are designed for the seagoing vessels and often too large for (un)loading
of barges. Hence the efficiency of this operation is too low.
(ii) Due to the difference in cost/day, the seagoing vessels always have priority over the
barges. Barge handling is often interrupted, when a seagoing vessel demands the
berth space.
In some cases this has led to the separation of the sea terminal and the barge terminal. An
example is the special IWT container terminal of ECT at the Maasvlakte. Although this so-
lution has disadvantages (additional capital costs, extra transport between the main storage
yard and the barge terminal), the trend is to create those so-called Barge Service Centres as
part of a modern container port.
14.5 References
CVB, Guidelines Inland Waterways, Rijkswaterstaat AVV, Rotterdam, 2006 (in Dutch)
Recommendations of the Committee in Waterfront Structures, Harbours and Waterways,
EAU 1990
ESCAP IWT Seminars, The Netherlands, 1988 and 1991
Guide to Inland Water Transport Development, PIANC PCDC 2nd Seminar, Surabaya-
Brussels, 1992
Index
272
Index 273
CT4430PortsTerm_omslag 1