P-03 Procedure For Rework 2

Ref.
No VEW-PRD-P-03
Rev. No 02
VEW Procedure for Rework Date of Rev. 26.09.2022
Page No. 1 of 2
1.0 Purpose
To Establish a documented procedure to ensure that the rework confirmation in accordance with the control
plan or relevant documented information to verify compliance to original specifications..
2.0 Scope
This is applicable to:

 Identification of defects for rework,
 Re-Inspection of reworked parts as per Control Plan
 Rework risk analysis (FMEA)
 Retain the documented information
3.0 References
Nil
4.0 Definitions
Compliances with original Specification
5.0 Responsibilities
Quality I/c is responsible for the identification defects for rework, Re-Inspection after rework & Retain the documented
Information
Production I/c is responsible for to get original specification -Rework
6.0 Process Inputs
Input Description Source Reference (if any)
PFMEA for Rework Quality I/c

Control Plan Quality I/c
SOP/ WI Production I/c
7.0 Process Description:
S No. Activity Responsibilit Reference (if any)

y
7.1 Identify the defects through the Stage wise inspection and mark “X” Quality I/c Q Chart
for Rework by Quality Inspector, same handover to production
supervisor of each section with documented information through Q
Chart
7.2 Rework will be done for following defects: Production NCRegister
- Dent, Scratches, Slot dent, Burrs, Rivet position variations, I/c & Zone VEW/QA/R/01
cutting damages Leader
- Powder coating defects
- Lock loose/ cross fitment in assembly
- Stopper loose / cross fitment in assembly
- Sliding tight in assembly
- Wiper gap variations in assembly
- Sealant finishing uneven & sealant gap
- Removal of broken Tap.
7.2 Reworked defects will be shown to the operator during rework and Quality N C Register
retained as limit defined
7.4 Risk Analysis /Rework PFMEA will study the nature of rework to be Production PFMEA for
carried out. Production & Quality personal will study rework defects I/c rework
and take necessary action for rework based on nature of rework.
Procedure for Rework Ref. No VEW-PRD-P-03
VEW
Rev. No 02
Date of Rev. 26.09.2022
Page No. 2 of 2
7.5 Take approval from Quality I/c or Customer if required Production
I/c
7.6 Based on requirement production zone leader /operator will carry out Quality I/c
rework on “X “Marked defects and offer it to quality personnel for re- &Production
inspection. I/c
7.7 Quality I/c recheck the “X” mark defects as per check list and re- Quality I/c Re-inspection in
inspection status will maintained Rework &
Repaired register
7.8 Take Approval from MP after rework done, If not approved, repeat the Quality I/c Re-inspection in
above points Rework &
Repaired register
7.9 Identify the reworked parts & maintained the traceability of reworked Quality I/c Re-inspection in
parts, Take customer approval before commencing the rework of the Rework &
product Repaired register
7.10 If rework done for any new defects, same defects updated in this Quality I/c & Rework PFMEA
procedure in Sl. No.7.2 and Rework PFMEA Production
I/c
7.11 All reworked parts will be rechecked / re-inspected and status will be Quality I/c & Rework Tracking
documented in Rework Tracking Register Production register
I/c VEW/QA/R/03
7.12 On daily bases rework tracking register will be reviewed and updated QMS Rework Tracking
if rework done Coordinator register
& Quality I/c
8.0 Process Outputs
Output Description To Reference (if any)

Re-inspection in Rework & Repaired register Quality I/c
PFMEA for Rework – Risk analysis Production & Quality
Rework Tracking register Production & Quality VEW/QA/R/03
9.0 Key Performance Indicators
Indicator details Review frequency Reference (if any)
Reduce the rework Every month Production KPI
10.0 Revision History:
Revision no. Effective Date Author Change Description

00 01.04.2018 New release
01 08.12.2021 Production I/c New Rework defects added in 7.2 and 7.10 added for Rework
PFMEA review and updation requirements added
02 26.09.2022 Quality I/c Rework system review mechanism added
Prepared By Approved By
& Date & Date

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This is applicable to:

6.0 Process Inputs

Input Description Source Reference (if any)

PFMEA for Rework Quality I/c

7.0 Process Description:

S No. Activity Responsibilit Reference (if any)

8.0 Process Outputs

Output Description To Reference (if any)

Indicator details Review frequency Reference (if any)

Reduce the rework Every month Production KPI

10.0 Revision History:

Revision no. Effective Date Author Change Description

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