BA HS01-03 EN 3.1.0 Mail

Translation of the
Original Instruction Manual
Instruction Manual
HS 01, HS 03, HS 03H

Hydraulic quickcoupler
with standard controller or Lehmatic Safety Control

as Standard version or Plus version
BA/HS01-03/3.1.0 TN 260932 EN
Printed in Germany
Copyright © 2019 Lehnhoff Hartstahl GmbH
– All Rights Reserved –
This original instruction manual, including all its parts (text, photographs, drawings, layout, etc.), is protected by copy-
right. Any use not expressly permitted by the German Copyright Act (UrhG) requires the prior express permission of
Lehnhoff. This particularly applies to reproductions, editing, translations, microfilming, and storing and processing in
electronic systems. The German text is the original.
Because Lehnhoff constantly works on the further development of the Lehmatic quickcoupler system, technical chan-
ges could lead to deviations from the information in this instruction manual and variation in illustrations. If you discover
any such deviations, please contact Lehnhoff or your dealer immediately.
January 2019
Manufacturer:
Mailing address: Address:
Lehnhoff Hartstahl GmbH Lehnhoff Hartstahl GmbH
PO Box 11 01 65 Steinbach Industrial Zone
76487 Baden-Baden, Germany Rungsstrasse 10-15
Telephone +49 (0) 72 23/ 9 66-0 76534 Baden-Baden, Germany

Fax +49 (0)72 23/ 9 66-109
E-mail: info@lehnhoff.de
Dear Customer,
Congratulations on choosing a Lehnhoff quickcoupler system (quickcoupler). It has a solid design, guaranteeing a long
service life with little maintenance. This instruction manual includes information that must be heeded during attach-
ment, operation and maintenance of the quickcoupler.
NOTE
This instruction manual accompanies the device. It is the basis for proper operation and installation.
Observe the safety instructions!

Please carefully read all the safety instructions contained in this instruction manual. Make sure that warning signs are
legible. Immediately replace missing or damaged signs. Before starting work, familiarise yourself with the handling of
the product and, if necessary, with the attachment carrier and its control unit.
Information for the operator

The operator of the quickcoupler is obliged to always ensure the safe working conditions of the product in accordance
with accident prevention regulations or other official requirements.
Warranty
The warranty is determined by our general sales and delivery conditions. The warranty assumes proper operation and
intended use and is void if we are not granted the possibility of subsequent fulfilment.
Instruction manual information

This instruction manual describes the use of the quickcoupler with a hydraulic excavator as attachment carrier. If a
different attachment carrier is to be used, contact Lehnhoff before use.
NOTE
Secure locking of the quickcoupler can only be guaranteed with original Lehnhoff adapter frames. If other types of
adapters are used, increased wear must be expected or even a loosening of the quickcoupler adapter frame.
NOTE
Note: Damage which is directly related to the use of non-original Lehnhoff adapters is excluded from the warranty.
Table of contents
1. For your safety 7

1.1 General7
1.2 Organisational safety measures 7
1.3 Instruction manual information 7
1.4 Symbol explanation 8
1.5 Sign on the quickcoupler 8
1.6 Personal protective equipment (PPE) 8
1.7 Technical changes 9
1.8 Operator's responsibility 9
1.9 Intended use 9
1.10 Foreseeable misuse 10
1.11 Qualification of the operating personnel 11
1.12 Safety instructions in operation 11
1.13 Special dangers 12
1.14 Safety instructions for attachment, repair and maintenance 13
1.15 Safety instructions for the hydraulic system 14
2. Attachment, function and technology 15

2.1 Product description 15
2.1.1 Standard version 15
2.1.2 Plus version 16
2.2 Locking pressure and unlocking pressure 16
2.3 Technical data 17
2.4 Name plate 17
2.5 Maximum load torque for the quickcoupler 18
2.6 Before attaching 19
2.7 Quickcoupler attachment 20
2.8 Attachment of hydraulic line 22
2.9 Hydraulic connections 23
2.10 Hydraulic circuit diagrams and connector assignment 24
2.10.1 Circuit diagram HS 01-03 24

2.10.2 Circuit diagram HS 03H 24
2.10.3 HS 01-03H safety valve circuit diagram 25
2.10.4 Connector assignment for standard control 26
2.10.5 Connector assignment for Lehmatic Safety Control 27
3. Commissioning28
3.1 Before commissioning 28
3.2 Test run 29
3.2.1 General information 29
3.2.2 Test run for Basic version and Plus version 30
4. Operation31
4.1 Maximum permissible pin position 32
4.2 Safety checks 32
4.3 Operation with standard control. 34
4.3.1 Locking and unlocking operating function 34
4.3.2 Mounting and locking of attachments 35
4.3.3 Unlocking and setting down of attachments 38
4.4 Operation with Lehmatic Safety Control and definitions 40
4.4.1 Locking and unlocking operating function 41
4.4.2 Mounting and locking of attachments 43
4.4.3 Unlocking and setting down of attachments 46
4.5 Use with Symlock® adapter 48
4.5.1 Locking a shovel bucket with Symlock® adapter 48
4.5.2 Locking a backhoe bucket with the Symlock® adapter 51
4.5.3 Locking a shovel bucket with Symlock® adapter (Lehmatic Safety Control) 51
4.5.4 Locking a backhoe bucket with Symlock® adapter (Lehmatic Safety Control) 53
4.6 Emergency unlocking 54
4.6.1 Hydraulic emergency unlocking Lehmatic Safety Control 54
4.6.2 Emergency unlocking HS 01 Standard, Basic and Plus 55
4.6.3 Emergency unlocking HS 03 Plus 55
4.6.4 Emergency unlocking HS 03H Standard, Basic and Plus 55

4.6.5 Emergency unlocking HS 03 Standard and Basic 56
4.7 Working with special attachments 57
4.8 Transporting/loading/changing attachments 57
4.9 Working with load hooks 58
4.9.1 General information 58
4.9.2 Working with load hooks and Lehmatic Safety Control 59
5. Cleaning, maintenance, accessories, transport and disposal 60

5.1 Maintenance plan 60
5.2 Operating and auxiliary resources 63
5.3 Water ingress and use in water 63
5.4 Maintenance and repair work 64
5.5 Lubrication instructions 65
5.6 Cleaning68
5.7 Faults and troubleshooting 69
5.7.1 General faults 70
5.7.2 Fault indicators on the Lehmatic Safety Control 71
5.8 Transport72
5.8.1 Transport safety 72
5.8.2 Delivery checks 73
5.9 Dismantling, disposal and environment 73
5.10 Ordering replacement parts 74
5.11 Accessories74
5.12 Declaration of conformity 75
Index76
HS 01, HS 03, HS 03H For your safety
1. For your safety

1.1 General
The product was built according to the state-of-the-art and works reliably. Nevertheless, dangers can still occur in the
following circumstances:
■■ Failure to observe the instruction manual and in particular the safety instructions
■■ Improper use
NOTE
For quickcouplers with a load hook, always observe the following:
■■ Only allowed to be used with hydraulic attachment carriers, which are equipped with the required safety equip-
ment in accordance with EN 474-5:2013-12 (load capacity table at driver seat, overload warning equipment, pipe
burst safety device on boom and arm cylinder).
■■ Use suitable lifting and auxiliary tools.
■■ Observe the general safety requirements when transporting with a load hook.
■■ Never overload the load hook. Observe the maximum permissible load on the quickcoupler name plate as well as
on the load hook.
■■ Use the load hook only when the attachment is removed.
1.2 Organisational safety measures

■■ Always keep the instruction manual with you (e.g., in the excavator cab). If you resell the system, give the instruc-
tion manual to the buyer.
■■ Train the operating personnel and regularly emphasise safe use of the quickcoupler.
■■ Do not perform any alterations, additions or conversions on the product without the permission of the manufacturer/
supplier.
■■ Properly administer first aid in the event of accidents.
■■ Always keep escape and retreat paths free of obstructions.
■■ The operator must ensure that all safety equipment is fully functional and checked regularly.
■■ Maintenance and inspection intervals must be checked regularly and observed.
1.3 Instruction manual information
The following instruction manual is valid only for the attachment of the quickcoupler to a hydraulic excavator.
Only original Lehnhoff parts may be used for attachment.
Descriptions of the control or activation of the locking/unlocking of the quickcoupler contained in these instructions
pertain exclusively to the mounting kits offered by Lehnhoff.
Other controllers (e.g., on the carrier device) are to be referenced separately and are not considered in these
instructions.
All non-original Lehnhoff control systems must meet the applicable guidelines and standards.
BA/HS01-03/3.1.0 7
For your safety HS 01, HS 03, HS 03H
1.4 Symbol explanation
DANGER! REQUIREMENT
Warns of dangers which could lead to serious injuries or Warning symbols in the instruction manual or on the
death. product must be heeded at all times.
NOTE
WARNING!
Contains important notices for the user to ensure a
Warns of dangers leading to minor to moderate injuries.
controlled work flow.
CAUTION! Instruction Manual

Warns of dangers which can lead to property damage. This sign is found on the product.
Read and follow the instruction manual.
1.5 Sign on the quickcoupler
Signs are attached to the quickcoupler, adapter and socket wrench.

■■ Signs must always be easily readable.
■■ After replacement*, always put signs back in the same place.
*Signs can be ordered from Lehnhoff free of charge.
Fig. 1-1 Sign: Observe the instruction manual
1.6 Personal protective equipment (PPE)
Personal protective equipment must be worn when working on the product. The following components belong to at
least one personal protective equipment suitable for the use of the product:
Safety boots Protective gloves
Protective goggles Protective suit
8 BA/HS01-03/3.1.0
1.7 Technical changes
The quickcoupler may not be changed, neither structurally nor constructively. In the event of structural or constructi-
ve changes to the product the warranty is void.
DANGER!
Danger to life - Technical changes to the product
Serious to fatal injuries, crushing, fractures, impacts, moderate to severe property damage
■■ Do not make any structural or constructive changes to the product.
1.8 Operator's responsibility
To ensure operational safety, the operator bears responsibility for the following points:
■■ As described previously, the quickcoupler (see chapter 1.9 Intended use, p. 9) is operated only within the scope
of intended use and neither structurally nor constructively changed.
■■ The quickcoupler will be operated only in a functional state and in accordance with the requirements for upkeep and
maintenance.
■■ The operating personnel are familiar with and observe this instruction manual and the safety instructions contained
herein.
Proper attachment and installation as well as the correct connection of hydraulic lines is within the operator's scope of
responsibility.
Lehnhoff will be happy to assist with any questions regarding installation.
1.9 Intended use
This product is intended exclusively for the following uses:

■■ Mounting of hydraulic and non-hydraulic attachments only in combination with an original Lehnhoff adapter.
NOTE
Any other use is considered improper. The operator bears sole liability for any resulting damage or hazards.
The attachment carrier size and attachment size must match (consult with Lehnhoff).
DANGER!
Danger to life - improper use
Serious to fatal injuries, crushing, fractures, impacts
The following points are improper and thus forbidden:
■■ Transport of people.
■■ Using the quickcoupler as an impact, ram and/or lever tool.
■■ Lifting or transport of objects with cables or chains.
■■ Persons lingering in the danger area (comply with professional association regulations)
■■ Technical changes to the product.
Strictly comply with all instructions in this instruction manual!
BA/HS01-03/3.1.0 9
1.10 Foreseeable misuse
Overloading of the adapter due to operation on unintended (too heavy) attachment carriers and/or attachments and
interchangeable equipment.
Do not use the locking pins as a load Do not use the coupling claws for Do not use as a hammer or impact
hook! tearing or leverage! tool!
Do not use the coupling claws as a Do not push or pull any objects! Do not use under water!* (see
load hook! chapter 5.3 Water ingress and use in
Do not use coupling claws to load or water, p. 63)
move the attachment!
Standard version: Do not force locking pins inwards Do not use with heavy/bulky attach-
Do not force the quickcoupler without activating ments (e.g., mechanical pulveriser)!
into the adapter. The locking unlocking function. The cylinders
process was not implemented cor- are damaged.
rectly. The cylinders are damaged.
Plus version: plunger must not be

triggered by force.
*Contact the manufacturer/dealer if the quickcoupler needs to be used in or under water. Maintenance intervals will
need to be shortened.
10 BA/HS01-03/3.1.0
1.11 Qualification of the operating personnel
DANGER!
Danger to life, risk of damage - insufficient expertise or training
Serious to fatal injuries, crushing, fractures, impacts, severe property damage
It is essential that staff be distinguished according to the following categories:
■■ Instructed operating personnel (light maintenance and cleaning work)
■■ Specialists (mechanical, hydraulic, electrical)
Only the following people may work autonomously with the quickcoupler and with attachment carriers in general:
■■ Persons who have reached the age of 19.
■■ Persons who are physically and mentally suited to do so.
■■ Persons who have been instructed in the general regulations for occupational safety and accident prevention, in
particular in the Accident Prevention Regulation (UVV) 100-500, Chapter 2.12 - Operating earth-moving machinery.
■■ Persons who have been instructed in controlling the attachment carrier and in working with the quickcoupler.
■■ Persons who have read and understood all of this instruction manual, in particular the relevant safety sections and
have proven their competence for operation to the operator.
Make absolutely sure that only authorised personnel work with the quickcoupler. Carry out training for this with capable,
competent persons only.
NOTE
Outside the Federal Republic of Germany, the accident prevention regulations and safety rules of the relevant count-
ry apply.
1.12 Safety instructions in operation
DANGER!
Danger to life - suspended load
Unexpected release of suspended loads
■■ After each locking process of the quickcoupler and before using the quickcoupler, check for error-free locking
through visual and safety checks.
■■ Use the quickcoupler only in a safe and functional condition.
■■ Refrain from improper and unsafe operations.
■■ The presence of people in the danger areas of the attachment and attachment carrier is forbidden. Exceptions
are allowed when they are unavoidable for operational reasons and when the operator has put in place adequate
protective measures (instruction manual) based on a concrete risk assessment in the individual case.
■■ In the event of dangers to persons, the machine operator must give recognisable warning signs.
■■ Perform work with the quickcoupler or the attachment only when protection against falling loads is in place.
■■ Check quickcoupler each day for externally detectable damage or faults (see chapter 5.1 Maintenance plan, p.
60).
■■ If changes are found, immediately cease operations and report them to the safety manager or superior.
BA/HS01-03/3.1.0 11
1.13 Special dangers
The following safety instructions point to general dangers when working with the product. In addition, action-specific
warnings in the chapters must be heeded.
Suspended load
DANGER!
■■ Never stand beneath suspended loads.
■■ Work carefully; if necessary, ask another person to supervise.
■■ Securely store the load before leaving the workplace.
Hydraulic system
DANGER!
Danger to life - hydraulic forces
Unexpected movement of hydraulically-driven components as well as escaping hydraulic oil
Serious to fatal injuries, eye damage, burns
■■ Only trained specialists are allowed to work on the entire hydraulic system.
■■ Before any work: always turn off the attachment carrier, secure it against being turned back on, depressurise the
hydraulic system, check depressurisation with suitable test equipment.
■■ Always comply with the factory guidelines for the hydraulic hoses.
Stream of liquid
DANGER!
Danger to life - stream of liquid hydraulic oil
Streams of liquid escape from defective hydraulic lines and/or components under high pressure.
■■ Never touch any escaping streams of liquid.
■■ Never operate the attachment carrier with defective components.
■■ Collect escaping liquids with a suitable container and dispose of them in an environmentally safe manner.
■■ Defective components must be replaced by a trained specialist.
■■ Initiate steps to reduce pressure, safely shut down attachment, secure it against restarting.
Sharp edges and corners
WARNING!
Risk of injury - sharp edges and corners
Minor to moderate injuries, cuts and skin abrasions
■■ Work carefully around corners and edges and use protective gloves if necessary.
12 BA/HS01-03/3.1.0
1.14 Safety instructions for attachment, repair and maintenance
The quickcoupler may be assembled only by a specialist specified by the operator (see chapter 1.11 Qualification of the
operating personnel, p. 11).
Before any repair and maintenance work:

■■ Safely shut down the attachment carrier.
■■ Depressurise the attachment carrier.
■■ Secure the attachment carrier against being turned back on.
■■ Secure the attachment carrier against unintentional movement.
■■ Immediately report and rectify any discovered defects.
NOTE
Only trained and instructed specialists may be employed for attachment and repair work, in particular on the hydrau-
lic system.
The following persons may perform this work:
■■ Persons trained in the appropriate technical field.
■■ Persons who work independently and carefully.
■■ Persons who possess the necessary experience.
■■ Persons who recognise and avoid dangers early.
NOTE
When working with oils, grease and other chemical substances, comply with the safety datasheets that apply to the
product as well as the regulations for environmental protection.
WARNING!
Risk of injury - attachment by unauthorised personnel
Minor to moderate injuries, fractures, impacts, minor head injuries, property damage
■■ Allow only specialised personnel to carry out attachment, maintenance and repair work.
BA/HS01-03/3.1.0 13
1.15 Safety instructions for the hydraulic system
DANGER!
■■ Depressurise the hydraulic system, safely shut down the attachment carrier and secure it against restarting.
Only authorised specialist personnel may perform work on the hydraulic system.
DANGER!
When working on the hydraulic system, observe and comply with the following items:
■■ Work on hydraulic equipment may be performed only by trained specialist personnel with knowledge of and experi-
ence with hydraulics.
■■ Regularly check all lines, hoses and connections for leaks and externally recognizable damage.
■■ Repair damage immediately.
■■ Before beginning repair work, depressurise any sections of the system and pressurised lines that will be opened.
■■ Properly lay and mount all hydraulic lines. Do not swap connections.
■■ Fittings as well as the lengths and quality of the hose lines must fulfil the technical requirements.
14 BA/HS01-03/3.1.0
HS 01, HS 03, HS 03H Attachment, function and technology
2. Attachment, function and technology

2.1 Product description
Since mid-2018, the hydraulic quickcouplers HS 01, HS 03 and HS 03H have been offered not only in the standard
version but also in the basic version with an extended claw and a plus version with a safety valve in the latch unit and
an extended claw.
All versions are hydraulically unlocked and permanently locked by spring force.
Quickcoupler adapter compatibility

All quickcouplers in the versions PlusBasic and Plus are compatible with the previous adapters.
A conversion of existing adapters is unnecessary. New ordered adapters are identical to the previously ordered
adapters.
Retrofitting
The Standard version of quickcoupler sizes HS 01, HS 03, HS 03H and HS 08 can easily be upgraded to the PlusBasic
version with two reinforcement plates.
Retroffiting from Standard to Plus or from PlusBasic to Plus is not possible.
2.1.1 Standard version
The quickcoupler can be operated with the standard controller or Lehmatic Safety Control (LCS).
The indicator pin indicates whether the locking is correct.
Locking pin Claws

Fig. 2-2 Standard version; view of locking pin side Fig. 2-3 Standard version; view of claw side
BA/HS01-03/3.1.0 15
Attachment, function and technology HS 01, HS 03, HS 03H
2.1.2 Plus version
The safety valve in the latch unit prevents the quickcoupler from being locked and used if not properly seated in the
adapter. The indicator pin remains extended and signals to the user that the quickcoupler is still unlocked.
If the quickcoupler is seated correctly in the adapter, the valve is opened via a mechanical release plunger in the lock
surface and the locking pins can extend. The indicator pin retracts and signals that locking is correct.
The quickcoupler has extended claws for enhanced safety by reducing the risk of an attachment falling down if it is
accidentally locked incorrectly.
Release plunger
Locking pin Claws

Fig. 2-4 Plus version; view of locking pin side Fig. 2-5 Plus version; view of claw side
2.2 Locking pressure and unlocking pressure
Compliance with the following pressure specifications for unlocking and locking quickcouplers is mandatory.
The pressure set on the excavator should correspond to the recommended value.
This information applies to all three versions.
HS 01 HS 03 HS 03H
min. locking pressure permanent* - - -
max. locking pressure - - -
Recommended locking pressure - - -
min. unlocking pressure* 130 bar 160 bar 160 bar
max. unlocking pressure 320 bar 320 bar 320 bar
Recommended unlocking pressure 210 bar 210 bar 210 bar
max. permissible pressure 320 bar 320 bar 320 bar
*The respective minimum pressure must be reached exclusively by operating the quickcoupler controller. No additional
function of the excavator may be used to increase the pressure.
16 BA/HS01-03/3.1.0
2.3 Technical data

Dia.
ØC c
HS01 HS03 HS 03H
Excavator class (t) 1-2 1.5 - 4.8 4.8 - 6.5
a (mm) 180 200 200
b (mm) 228 284 284
c (mm) Dia. 25 Dia. 30 Dia. 30
bB
Weight* (kg) 15 30 32
aA
*depending on excavator suspension and version
Fig. 2-6 Quickcoupler dimensions Max. a depending on excavator suspension
d (mm) 185 205 205

e (mm) 20 20 20
e f (mm) Dia. 40 Dia. 50 Dia. 50
d
Dia. f
Fig. 2-7 Adapter dimensions
2.4 Name plate

Name plate explanation
Des. Product designation
Type Type information
Serial No. Serial number of the product
Load capacity Information on load capacity of the load
load hook hook in tonnes
Weight Total weight of the product
YOM Year of construction of the product
Load torque Maximum load torque on quickcoupler
in Nm
Pmax Maximum permissible hydraulic pressu-
quickcoupler re of the quickcoupler Fig. 2-8 Name plate example
Pmax tilt drive Maximum permissible hydraulic pressu-
re of the swivel engine
Pmax Maximum permissible hydraulic pressu-
rotary act. re of the rotary drive
Pmax swivel Maximum permissible hydraulic pres-
sure of the rotary feedthrough for the
motor
Fields filled with (-) are not needed for the product and are thus not assigned a value.
BA/HS01-03/3.1.0 17
2.5 Maximum load torque for the quickcoupler
DANGER!
Danger to life - exceeding maximum load torque
■■ Observe reduction of the maximum load torque of attachments.
The maximum load torque is reduced by the weight of the attachment (e.g., quickcoupler) and its additional at-
tachments (load hook, tilt rotators, etc.) and attached loads.
■■ Observe lift load specifications of the attachment carrier or attachment manufacturer.
■■ The range will also be extended by the size of the attachment.
Take these aspects into account when selecting the attachments.
The maximum load torque of the different quickcoupler SW type max. load torque (Nm) around point M
types (SW type) can be determined from the accompany- SW 01 14,000
ing table.
SW 03 46,000
SW 08 79,000
SW 10 120,000
SW 21 320,000
SW 25 370,000
SW 40 470,000
SW 80 1,310,000
SW 100 1,700,000
d
M
S
Fs
S
Fs
Fig. 2-9 Example of an attachment
S = Centre of gravity
FS = max. load at centre of gravity
d = Distance (in meters)
ML = Maximum load torque on quickcoupler
ML ≥ FS x d
18 BA/HS01-03/3.1.0
2.6 Before attaching
DANGER!
Danger to life - improper attachment
Serious to fatal injuries, eye damage, crushing, impacts, burns, cuts
■■ Check quickcoupler for possible transport damage.
■■ Always bring the excavator and the attachment into operation in a secure and level work area.
■■ Fall risk - use work platforms, etc. when working above ground level.
■■ Always check for proper positioning and layout during attachment work. Hoses may not be twisted, crushed or
stretched by the range of movement of the excavator, especially that of the bucket cylinder.
■■ Always shut down the excavator when working on the attachment and hydraulics and secure it against being
restarted.
■■ Wear suitable protective goggles.
■■ Media under pressure - wear suitable protective goggles.
■■ Depressurise the hydraulic system and check the residual pressure with measurement tools.
■■ Sharp edges and corners - wear protective gloves.
■■ Hot hydraulic connection surfaces - wear protective gloves.
DANGER!
DANGER!
■■ Check quickcoupler for possible transport damage. Report damage immediately.
■■ Before mounting: switch off the attachment carrier and secure it against being turned back on.
■■ When mounting the hydraulic lines, pay attention to careful positioning and laying. Hydraulic lines must not be
crushed, kinked or crimped.
■■ Never operate the attachment carrier with defective components. Defective components must be replaced by a
trained specialist.
■■ Never touch any escaping streams of liquid. Collect escaping liquids with a suitable container and dispose of them
in an environmentally safe manner.
Initial commissioning or a test run may only be carried out by authorised personnel. Before starting work for the first
time, the operator must have been implicitly trained by an authorised specialist with regard to operating the device.
Furthermore, the operating personnel must be instructed regularly by the operator.
BA/HS01-03/3.1.0 19
2.7 Quickcoupler attachment

The quickcoupler (A) is attached to the stick (C) and to the bucket link (D) like an excavator bucket.
The suspension corresponds to the original suspension of the respective attachment carrier type.
A Quickcoupler B
B Bucket cylinder. C
C Stick
D Bucket link
E Connecting pin D
E
F Hydraulic connections
G Straps
G
F
A
Fig. 2-10 Quickcoupler overview
Personal protective equipment (PPE)

Make sure you wear safety shoes and protective gloves for all installation work. Supplement personal protective
equipment (PPE), if needed.
1. Position stick (C) in the quickcoupler (A).
2. Insert the connecting pins (E).

C
3. Secure connecting pins (E). A
E
Fig. 2-11 Bolt quickcoupler to stick*
4. Position bucket link (D) in the quickcoupler (A).
5. Insert the connecting pins (E).

D
6. Secure connecting pins (E).
A
ÆÆ Quickcoupler (A) is bolted.
E
Fig. 2-12 Bolt quickcoupler to bucket link*
20 BA/HS01-03/3.1.0
DANGER!
Danger to life - Stream of hydraulic oil
Streams of liquid can escape from defective hydraulic lines and/or components under high pressure.
■■ Allow only specialists to carry out the work.
■■ Switch off attachment carrier and secure it against being turned back on.
■■ Install the hydraulic line so that it does not chafe and is not squashed or kinked.
■■ Depressurise the hydraulic system and verify depressurisation with suitable test devices.
■■ Never touch escaping liquids.
■■ Capture escaping liquids with a suitable container and dispose of them in an environmentally safe manner.
7. Mount hydraulic hoses to the hydraulic connections.
!! Hydraulic hoses may not be chafed or kinked.

8. Lay the hydraulic hoses (see chapter 1.9 Intended
use, p. 9).
DANGER!
■■ Before starting work: safely shut down the attachment carrier and secure it against being turned back on.
■■ Wear PPE.
■■ Use suitable lifting equipment and tools.
!! When moving, the quickcoupler may not come loose

from the stick and the bucket link.
9. Perform the full range of motion.
!! Hydraulic hoses may not be chafed or kinked.

10. Check quickcoupler's freedom of movement and cor-
rect hose installation.
ÆÆ The quickcoupler is ready for use.

Fig. 2-13 Perform the full range of motion*
*Illustrations may deviate.
NOTE
Initial commissioning or a test run may only be carried out by authorised personnel.
Before starting work for the first time, the operator must have been implicitly trained by an authorised specialist with
regard to operating the device. Furthermore, the operating personnel must be instructed regularly by the operator.
BA/HS01-03/3.1.0 21
2.8 Attachment of hydraulic line
CAUTION!
Risk of damage - improper layout of the hydraulic lines
Slight to severe property damage, damage to the hydraulic lines
■■ Lay hydraulic lines so that they don't chafe or kink.
DANGER!
Danger to life - liquid stream hydraulic oil
Streams of liquid can escape from defective hydraulic lines under high pressure.
■■ Have defective hydraulic hoses replaced by trained specialists.
■■ Lay the hydraulic line so that it does not chafe and is not squashed.
Hydraulic line connection

The hydraulic line is connected directly to the hydraulic pump (e.g., to the Minimess connector, with T-piece or flange
adapter).
As shown in the following illustration, the hydraulic line is laid from the stick, along the main boom, and to the valve.
The exact placement must be adjusted to the respective attachment carrier.
Line connections
The different lines are connected to the corresponding connection points on the arm.
The hydraulic lines can be connected together. The tubing or piping
should correspond to the current state-of-the-art.
Note the following points when laying hydraulic lines:

■■ Hydraulic lines must not be crushed, kinked or crimped.
■■ Connections must be correctly seated.
■■ Hydraulic lines must be correctly laid.
■■ Use suitable tools and lifting equipment.
22 BA/HS01-03/3.1.0
A
possible
connection points
Fig. 2-14 Attached quickcoupler* Fig. 2-15 Hydraulic lines*
A Quickcoupler Hydraulic lines from the stick over the main boom up to
H Hydraulic hose with spiral protection the valve are to be individually adapted to the respective
attachment carrier type.
NOTE
Mount the switch valve in attachment carrier upper carriage as close as possible to the "tank return" supply line.
*Illustrations may vary from the original.

The illustration serves exclusively as a schematic and does not represent the correct tubing/piping.
2.9 Hydraulic connections

Hose size Connection thread
6L ≙ M12 x 1.5
Unlock
6L
Fig. 2-16 Hydraulic connection
BA/HS01-03/3.1.0 23
2.10 Hydraulic circuit diagrams and connector assignment
The quickcoupler is locked by spring force.

In idle state, the locking pins are kept in the locking position by compression spring.
To unlock, the single-acting hydraulic cylinder will be subjected to pressure via the 4/2-way valve.
The valve is actuated via the push button.
The connection P of the 4/2-way valve is connected directly to, for example, the "Lift pusher blade" supply line.
As the spring force must be overcome to unlock, a minimum pressure of 160 bar (HS 01) or 180 bar (HS 03) is requi-
red (see chapter 2.2 Locking pressure and unlocking pressure, p. 16).
2.10.1 Circuit diagram HS 01-03 2.10.2 Circuit diagram HS 03H
Permissible pressure: Permissible pressure:

Pmax. = 320 bar Pmax. = 320 bar
Quickcoupler
Unlock
entriegeln
Unlock
CYLINDER
ZYLINDER CYLINDER
A B
Lowering brake
valve
4/2-WAY VALVE
4/2-WEGEVENTIL
P T
4/2-WAY VALVE
24 BA/HS01-03/3.1.0
2.10.3 HS 01-03H safety valve circuit diagram
The corresponding non-return valve in the latch unit prevents the quickcoupler from being locked and used if not pro-
perly seated in the adapter.
The pressure that is applied when unlocking the quickcoupler is maintained until the release plunger mechanically
opens the releasable non-return valve. The release plunger is triggered by contact with the lock plate of the adapter on
the attachment. Opening the valve releases the tensioned compression springs and locks the quickcoupler.
The system guarantees that the quickcoupler can only be locked when it is seated correctly in the adapter.
Locking pin
Unlock
CYLINDER
Locking pin
mechanically releasable non-return

Release plunger valve
4/2-WAY VALVE
BA/HS01-03/3.1.0 25
2.10.4 Connector assignment for standard control
!! Before starting work:

■■ Switch off the attachment carrier and secure it against
S being turned back on.
K
■■ Make sure all cabling work is completed properly.
■■ Find suitable installation side for toggle switch.
■■ Assign connectors according to circuit diagram.
■■ Perform test run.
Fig. 2-17 Cab view with control lever (joystick) and

unlockable toggle switch consisting of toggle
switch (K) and safety guard (S).
Fig. 2-18 Side view of unlockable toggle switch
Quickcoupler
Quickcoupler valve
Driver's cab
Buzzer
Toggle switch
Contact 15
Earth
26 BA/HS01-03/3.1.0
Kabine
Cab Stick
Löffelstiel Quickcoupler
Schnellwechsler
4x WAGO 221-412 LH: 247908
BA/HS01-03/3.1.0
HS 01, HS 03, HS 03H
Beschreibung
Description Pin
3 2 3 2 3 2 3 2
Bolzen
Locking pin Ssensor
ensor ++ 1 X9-4 X9-3 X9-2 X9-1
Bolzen
Locking pinSsensor
ensor -- 2 4 1 4 1 4 1 4 1
Fe
Adapter
Adapter Ssensor
ensor ++ 3
DIN IE C 61076-2-104
M8-sensor-/actorconnector
DIN IE C 61076-2-104
DIN IE C 61076-2-104
female
DIN IE C 61076-2-104
female
male
male
Adapter
Adapter Ssensor
ensor -- 4
violett
violet X2-1 X3-1
braun
brown X4-1
braun
brown
Locking - S ensor
Bolzen pin sensor
weiß
white X2-2
4x0,25mm2 X3-2
4x0,34mm2 weiß
white X4-2
blau
blue
20m 3m
rot red X2-3 LH: 249392 X3-3
schwarz
black
X4-3
braun
brown
LH: 250539
blue
blau 251642 (HS 01-03H) blau
blue blau
blue Adapter sensor
Adapter-S ensor
X2-4 X3-4 X4-4
LH:249400
Fe
Lehmatic Safety Control 4 6 1 3 S ensor

Sensor
4 6 1 3
SW
SW Locking
Bolzenpin Adapter
Adapter
Upper carriage
Oberwagen Valve connector
2m Ventilstecker HS 01-03H 251666 251666
1 3 4 6
8x0,75mm2 DIN E N 175301-803
1 3 4 6 config. A 2pol+PE VL30 249660 249649
with seal Valve connector
LH: 249394 2 Ventilstecker HS 08 246616 251656
X1-6 X5-2
2.10.5 Connector assignment for Lehmatic Safety Control
Pumpen-
Pump connection DIN E N 175301-803
grau
grey X1-3 1 verbindungsventil
X5-1 valve config. A 2pol+PE VL80 249660 249649
2x0,75mm2 / 7m with seal
X1-5 2 HS 10-21
X6-2 Schnellwechsel-
Quick release VL100-210 246639 251662
schwarz
black X1-2 1 valve
X6-1 ventil
2x0,75mm2 / 7m LH: 249394 HS 25 VL250 246650 251665
green/yellow
grün / gelb X1-4
HS 40-100 251660 249667
braun
brown X1-1 VL400-1000
Pin Beschreibung
Description
1 +Versorgung
(15) 12-24+V(15) 12-24V
supply
4 -Versorgung - (31) GND
(31) GND supply
10A
2 Schnellwechsler
Quickcoupler + +
IS O 8820-3
2x0,75mm2 / 3m blau
blue Earth
Masse
KFZ-flat fuse
5 Schnellwechsler
Quickcoupler - -
2x3 Pol /male

3 Pumpenkontrolle braun
brown Versorgung (Kontakt
2x3 Pol /female

Tyco: 172160-1
Tyco: 172168-1
Pump control + + Supply (contact 15) 15)
6 Pumpenkontrolle
Pump control - - LH: 249393
Mini-Universal-MATE -N-LOK
Mini-Universal-MATE -N-LOK
Attachment, function and technology
27
Commissioning HS 01, HS 03, HS 03H
3. Commissioning
3.1 Before commissioning

Wear personal protective equipment (protective gloves, safety boots and protective goggles).
DANGER!
Danger to life - moving parts and uncontrolled movement of parts
■■ Before commissioning, always keep the danger area free of people.
■■ Always commission the attachment carrier and the attachment in secure and level work areas.
■■ Use suitable podiums (e.g., lifting platforms) for adjustment work or visual checks.
■■ Watch out for sharp edges and corners.
DANGER!
28 BA/HS01-03/3.1.0
HS 01, HS 03, HS 03H Commissioning
3.2 Test run
3.2.1 General information
Initial commissioning or test runs may be carried out by authorised specialist personnel only. Before starting work for
the first time, the operator must have been implicitly trained by an authorised specialist with regard to operating the
device. Furthermore, the operating personnel must be instructed regularly by the operator.
NOTE
Protective equipment (protective goggles, protective boots etc.) must be worn for set up work.
DANGER!
Danger to life - improperly locking the quickcoupler
■■ Carry out slow and careful test runs (range of movement, unlocking and locking).
■■ Hydraulic lines may not be damaged by moving parts.
■■ Keep front windscreen of the attachment cab closed.
DANGER!
For test run:
■■ No personnel in the danger area
■■ Immediately stop the work process if you notice irregularities.
■■ Report and resolve any faults.
■■ Stop the attachment carrier, depressurise and secure against being turned back on.
BA/HS01-03/3.1.0 29
Commissioning HS 01, HS 03, HS 03H
3.2.2 Test run for Basic version and Plus version
NOTE
The test run must be repeated with all attachments to be used.
DANGER!
For test run:
■■ No personnel in the danger area
!! Follow all operating instructions (see chapter 4. Opera-

tion, p. 31).
1. Unlock quickcoupler.
ÆÆ Buzzer sounds.
ÆÆ Locking pins (R) retract, indicator pin (A) extends.

Switch valve for quickcoupler is activated. A
Plus version: The quickcoupler remains unlocked until R
the safety valve is opened by the release plunger Fig. 3-19 Locking pins (R) Fig. 3-20 Indicator pin (A)
through contact with the lock plate. retracted extended
!! The quickcoupler must be unlocked.

2. Latch the coupling claws in the coupling shaft of the 5.
attachment. vertical
position
3. Retract the quickcoupler into the attachment adapter.
4. Lift the stick until the attachment is suspended above

ground.
!! The attachment may not come loose from the

quickcoupler. 4.
5. Move the stick to a vertical position.
6. Fully extend the bucket cylinder, retract completely

and extend fully again. 6.
ÆÆ The quickcoupler does not come loose from the 3.

attachment.
7. Lock the quickcoupler with the attachment or set the

attachment on an even and solid surface.
ÆÆ Test run completed successfully.
Fig. 3-21 Latch quickcoupler
30 BA/HS01-03/3.1.0
HS 01, HS 03, HS 03H Operation
4. Operation
The quickcoupler may be operated only by people who have been trained and who heed the instructions in this ma-
nual (see chapter 1.12 Safety instructions in operation, p. 11). This especially applies for all safety instructions. The
following operation applies for standard attachments such as backhoe buckets or tilt buckets. For other attachments,
observe the relevant manufacturer's instruction manuals.
The following step-by-step instructions apply only for the attachment carrier with original Lehnhoff controller. For at-
tachment carriers with control from the attachment side, the steps must be adapted and the instruction manual of the
attachment carrier must be heeded.
All non-original Lehnhoff control systems must meet the applicable guidelines and standards.

Wear personal protective equipment.
DANGER!
Danger to life - improper operation and use
■■ Always comply with the advice and procedures in the instruction manual.
■■ Before starting any work, check the safety-related components for proper condition.
■■ Never remove safety-related components.
DANGER!
Danger to life, risk of damage - suspended attachment
Not working cautiously and carefully
Serious to fatal injuries, crushing, fractures, impacts, severe property damage
■■ Attachments can collide with the attachment carrier cabin. When selecting the attachments, pay attention to the
suitable dimensions.
■■ Never remove safety-related components.
DANGER!
Danger to life - escaping hydraulic oil
■■ Immediately have specialists repair any damaged or faulty hydraulic lines.
■■ Bring attachment carrier back into operation only after repair is completely finished.
BA/HS01-03/3.1.0 31
Operation HS 01, HS 03, HS 03H
4.1 Maximum permissible pin position
NOTE
The locking pins may take different positions depending on the status of the quickcoupler and the adapter (see
Fig. 4-1).
Maximal permissible pin positions:

A (inwards) B (outwards)
HS 01 -2 mm 3 mm
HS 03, HS 03H -5 mm 5 mm
Fig. 4-1 Maximum pin position (illustration may deviate)
4.2 Safety checks
DANGER!
Before starting work:
■■ Check locking using motion play, visual check and safety checks.
Visual check on quickcoupler without attachment/tool

After each locking procedure and before starting work, carry out a visual check for retracted indicator pins (A)(see
Fig. 4-3).
R A R A
Fig. 4-2 Quickcoupler unlocked (indicator pin (A) exten- Fig. 4-3 Quickcoupler locked (indicator pin (A) retracted,
ded, locking pins (R) retracted) locking pins (R) extended)
32 BA/HS01-03/3.1.0
"Movement tolerance" safety check with quickcoupler

Before starting work, always perform a full motion test
with the quickcoupler.
Fig. 4-4 "Movement tolerance" safety check with

quickcoupler
"Movement tolerance" safety check with attachment

After each locking procedure on the quickcoupler and the
attachment carrier and before starting work, perform a full
motion test to check the locking.
!! The attachment may not come loose from the quick-

coupler while doing so.
!! Immediately stop the work process if you notice

irregularities.
Fig. 4-5 "Movement tolerance" safety check with

attachment
"Pressure test" safety check with attachment

After each locking procedure of the quickcoupler and at- 2.
tachment and before starting work, press the attachment F
onto the ground (F) to check the locking.
F
!! The attachment may not come loose from the quick-
coupler while doing so.
1. Push attachment onto the ground (F).
2. Retract bucket cylinder.

Fig. 4-6 "Pressure test" safety check with attachment
ÆÆ The quickcoupler does not come loose from the
attachment.
ÆÆ "Pressure test" safety check completed

successfully.
When the attachment releases, a new locking process

must be carried out.
Test run for Basic version and Plus version
!! The test run must be repeated when (see chapter 3.2 Test run, p. 29) using a new attachment.
BA/HS01-03/3.1.0 33
4.3 Operation with standard control.
4.3.1 Locking and unlocking operating function
Fig. 4-8 Toggle switch (K) and Fig. 4-7 Cab view with joystick and unlockable toggle
safety guard (S) switch (see magnifier)
Unlocking function (without attachment):
1. Unlock the safety guard downwards.
2. Tilt toggle switch down.

1.
ÆÆ Buzzer sounds. 2.
!! Select hydraulic function to swivel out the hydrau-

lic pump suitable for the attachment carrier and
attachment.
3. Actuate a hydraulic function to the stop (e.g., extend

bucket cylinder or lift shield) and hold it in place to 3.
swivel out the hydraulic pump.
Fig. 4-9 Hydraulic function
ÆÆ Locking pins retract, indicator pin (A) extends. Switch

valve for quickcoupler is activated.
4. Carry out visual check of indicator pin.
ÆÆ The quickcoupler is unlocked.

A
Fig. 4-10 Indicator pin (A) extended
34 BA/HS01-03/3.1.0
Locking function (without attachment):
2. Move toggle switch up.

1.
!! Plus version: The quickcoupler locks only when it is
seated correctly in the attachment adapter. Locking 2.
without an attachment is, therefore, not possible.

attachment.

ÆÆ Locking pins extend, indicator pin (A) retracts. Buzzer

falls silent.
ÆÆ Quickcoupler is locked.
A
Fig. 4-12 Indicator pin (A) retracted
4.3.2 Mounting and locking of attachments
DANGER!
Hot hydraulic oil escaping under pressure when changing attachments.
■■ Never touch escaping liquid.
■■ No personnel in the danger area.
■■ Keep cab front windscreen closed during the locking process.
■■ For attaching each new attachment, make careful, slow and force-controlled movements

1.
ÆÆ Buzzer sounds.
2.
BA/HS01-03/3.1.0 35

attachment.
3. Drive a hydraulic function (e.g., extend bucket cylinder

or lift shield) to the stop and hold it in place to swivel 3.
out the hydraulic pump.
ÆÆ Locking pins retract, indicator pin (A) extends. The

quickcoupler is unlocked.
R A
Fig. 4-14 Quickcoupler unlocked

4. Latch the coupling claws in the coupling shaft of the
attachment.
5. 4.

ground.
6.
7. Fully tilt the quickcoupler with attachment until the
attachment with the locking plate lies fully on the
quickcoupler under its own weight.
7.
Fig. 4-16 Lift stick and tilt quickcoupler

8.
9.
36 BA/HS01-03/3.1.0

attachment.

ÆÆ Locking pins extend, indicator pin (A) retracts. Buzzer

falls silent. Quickcoupler is locked.
R A
Fig. 4-18 Quickcoupler locked
WARNING!
Risk of injury - improper locking of the quickcoupler, recoil of the attachment carrier
Minor to moderate injuries, fractures, impacts, minor head injuries
■■ After each locking process and before starting work, perform a visual check and complete a full range of motion
test.
11. Carry out visual check of indicator pins.
A
12. Carry out "movement tolerance" and "pressure test"

(see chapter 4.2 Safety checks, p. 32) safety
checks. F
!! The attachment may not come loose from the F
quickcoupler.
ÆÆ The attachment is locked and ready for use.
BA/HS01-03/3.1.0 37
4.3.3 Unlocking and setting down of attachments
DANGER!
Danger to life - uncontrolled release of the attachment
Improper preparation before unlocking the quickcoupler.
■■ Make sure the quickcoupler with attachment is tilted before unlocking the quickcoupler.
■■ Observe the instruction manual provided by the manufacturer of the attachment.
DANGER!
Danger to life - improperly setting down the attachment and unlocking the quickcoupler
■■ Before setting down attachments and before unlocking the quickcoupler, make sure that the work surface is even,
solid and free of people.
■■ If necessary, prepare the area.
1. Fully tilt-in the quickcoupler with attachment.
!! Make sure the work surface for the attachment is level 2.

and solid.
2. Lower attachment until just above ground.
1.
Fig. 4-21 Lower stick and tilt quickcoupler.
!! The attachment may not touch the ground.

3.
4.
ÆÆ Buzzer sounds.

attachment.

38 BA/HS01-03/3.1.0
DANGER!
Danger to life - improperly setting down the attachment
■■ If necessary, secure attachments with auxiliary resources (e.g., timber blocks) against sliding away.
ÆÆ Locking pins retract, indicator pin (A) extends. The

quickcoupler is unlocked.
R A
ÆÆ The quickcoupler swivels out of the adapter.

6. 7.
7. Unlatch the coupling claws from the coupling shaft of
the attachment.
ÆÆ The attachment is safely set down and unlocked.
Fig. 4-24 Unlatch quickcoupler
BA/HS01-03/3.1.0 39
4.4 Operation with Lehmatic Safety Control and definitions
Lehmatic Safety Control with pump control

■■ Hydraulic pump control for locking and unlocking the quickcoupler at the push of a button.
■■ Sensors built into the quickcoupler to control the position of the quickcoupler as well as the locking and unlocking
process.
■■ Illuminated display to show the position of the locking pins and the position of the quickcoupler.
■■ Button to start the locking and unlocking processes.
Lehmatic Safety Control without pump control

■■ Sensors built into the quickcoupler to control the position of the quickcoupler as well as the locking and unlocking
process.
■■ Illuminated display to show the position of the locking pins and the position of the quickcoupler.
■■ Button to start the locking and unlocking processes.
1 6
2
3 7
4 4
5
Fig. 4-25 Control unit for Lehmatic Safety Control Fig. 4-26 Cab view with joystick and control unit (see
magnifier)
1 - System display
2 - Warning indicator/warning symbol
3 - Locking pin position indicator/locking pin symbol
4 - Unlocking button
5 - Locking button
6 - Load hook mode button
7 - Adapter symbol
40 BA/HS01-03/3.1.0
4.4.1 Locking and unlocking operating function
Unlocking function (without attachment):
aa Step 3 is eliminated with the Lehmatic Safety Control

with pump control.
1. Start attachment carrier ignition.
ÆÆ System display lights up green.
ÆÆ Sensors are checked. A warning tone sounds and the

warning symbol lights up for two seconds.
2. Press both unlocking buttons (approx. 2 seconds).
ÆÆ A warning tone sounds. The warning symbol illumina-

tes.

attachment.
3. Actuate a hydraulic function to the stop (e.g., extend 3.

bucket cylinder or lift shield) and hold it in place to
ÆÆ Locking pins (R) retract, indicator pin (A) extends,

locking pin symbol lights up red.
Adapter symbol is not lit.
ÆÆ The quickcoupler is unlocked. A

Fig. 4-28 Indicator pin (A) extended
BA/HS01-03/3.1.0 41
Locking function (without attachment):
aa For Lehmatic Control, no sensors are installed and the

control symbols do not light up.
1. Press the locking key.

attachment.

!! Plus version: The quickcoupler locks only when it is

seated correctly in the attachment adapter. Locking
without an attachment is, therefore, not possible.
ÆÆ Locking pins (R) extend, indicator pin (A) retracts. The

locking pin symbol lights up red. The adapter symbol is
not lit (as it is without attachment). A
ÆÆ Warning tone continues to sound. Warning symbol

flashes.
ÆÆ Locking pins extended.
ÆÆ Quickcoupler is locked.
aa To silence the buzzer, the load hook mode must be

activated (see chapter 4.9.2 Working with load hooks
and Lehmatic Safety Control, p. 59)
42 BA/HS01-03/3.1.0
4.4.2 Mounting and locking of attachments
DANGER!
aa Step 3 is eliminated with the Lehmatic Safety Control

with pump control.

ÆÆ After sensor check: pulsating warning tone and flas-

hing warning symbol.
ÆÆ Continuous warning tone. The warning symbol illumi-

nates.

attachment.
3. Drive a hydraulic function (e.g., extend bucket cylinder 3.

or lift shield) to the stop and hold it in place to swivel

R A
BA/HS01-03/3.1.0 43

attachment.
5. 4.

ground.
7. Fully tilt the quickcoupler with attachment until the

6.
attachment with the locking plate lies fully on the
quickcoupler under its own weight.
7.
Fig. 4-34 Lift stick and tilt

quickcoupler
ÆÆ The adapter symbol lights up green.
WARNING!
Risk of injury - improper locking of the quickcoupler, recoil of the attachment carrier
Minor to moderate injuries, fractures, impacts, minor head injuries
■■ After each locking process and before starting work, carry out visual check and safety checks.
!! The quickcoupler and attachment must be fully tilted in.

ÆÆ The warning tone and warning symbol change from

continuous to pulsating.
44 BA/HS01-03/3.1.0

attachment.

ÆÆ Locking pins (R) extend, indicator pin (A) retracts.
R A
ÆÆ Locking pin symbol changes from red to green.

Adapter symbol is lit green.
ÆÆ Warning tone falls silent. Warning symbol is not illumi-

nated.
A

(see chapter 4.2 Safety checks, p. 32) safety
checks. F
!! The attachment may not come loose from the F
quickcoupler.
BA/HS01-03/3.1.0 45
4.4.3 Unlocking and setting down of attachments
DANGER!
Danger to life - improperly setting down the attachment and unlocking the quickcoupler
DANGER!
Danger to life - uncontrolled release of the attachment
Improper preparation before unlocking the quickcoupler.
■■ Make sure the quickcoupler with attachment is tilted before unlocking the quickcoupler.

!! The quickcoupler and attachment must be fully tilted in. 3.

!! Make sure the work surface for the attachment is level
and solid.
2.

46 BA/HS01-03/3.1.0
DANGER!
Danger to life - improperly setting down the attachment
■■ If necessary, secure attachments with auxiliary resources (e.g., timber blocks) against sliding away.

attachment.

ÆÆ A warning tone sounds. The warning symbol illumina-

tes.

R A
BA/HS01-03/3.1.0 47
ÆÆ The quickcoupler swivels out of the adapter. 6.

7.
ÆÆ Adapter symbol changes from green to gray.

the attachment.
ÆÆ The attachment is safely set down and unlocked.

Fig. 4-42 Unlatch quickcoupler
4.5 Use with Symlock® adapter

If using a Symlock® adapter, the following steps must be observed:
DANGER!
4.5.1 Locking a shovel bucket with Symlock® adapter
1. Rotate the backhoe bucket by 180°.

2.
3.
ÆÆ Buzzer sounds.

attachment.

48 BA/HS01-03/3.1.0
ÆÆ Locking pins retract, indicator pin extends.

The quickcoupler is unlocked.
R A

attachment. 6.
5.
CAUTION!
Risk of damage - improper latching
Minor to moderate property damage, deformation of breakage of coupling claws and coupling shaft
■■ Ensure the coupling claws are parallel to the coupling shaft.
■■ Always avoid blunt force.
■■ Always avoid skewed or tilted engagement of the coupling claws into the coupling shaft.
7. Tilt stick further and press quickcoupler into the adap-

ter until the quickcoupler sits fully and correctly in the 7.
adapter.
Fig. 4-46 Fully tilt stick
BA/HS01-03/3.1.0 49
DANGER!
Danger to life - improper locking of the quickcoupler
■■ Before starting work, perform the full range of motion with the attachment.
■■ After each locking process and before starting work, perform a visual check.

8.
9.
attachment.

or lift shield) to the stop and hold it in place to swivel

Buzzer falls silent.
Quickcoupler is locked.
R A
A
12. Swivel in attachment.
13. Carry out "movement tolerance" and "pressure test" 13.

(see chapter 3.1 Before commissioning, p. 28)
safety checks.

quickcoupler.
ÆÆ The attachment is safely locked and ready for use.

12.
Fig. 4-49 Push attachment onto the ground
50 BA/HS01-03/3.1.0
4.5.2 Locking a backhoe bucket with the Symlock® adapter
The instructions for locking a backhoe bucket with Symlock adapter correspond to the instructions for locking a back-
hoe bucket with a standard adapter (see chapter 4.3.2 Mounting and locking of attachments, p. 35).
4.5.3 Locking a shovel bucket with Symlock® adapter (Lehmatic Safety Control)

ÆÆ After sensor check: pulsating warning tone and flas-

hing warning symbol.
2. Rotate the backhoe bucket by 180°.
ÆÆ Continuous warning tone. The warning symbol illumi-

nates.

attachment.


R A
BA/HS01-03/3.1.0 51

5. Latch the coupling claws in the coupling shaft of the 6.
attachment.
5.
CAUTION!
Risk of damage - improper latching
Minor to moderate property damage, deformation of breakage of coupling claws and coupling shaft
■■ Ensure the coupling claws are parallel to the coupling shaft.
■■ Always avoid blunt force.
■■ Always avoid skewed or tilted engagement of the coupling claws into the coupling shaft.
7. Tilt stick further and press quickcoupler into the adap-

ter until the quickcoupler sits fully and correctly in the 7.
adapter.
Fig. 4-53 Fully tilt stick
ÆÆ The adapter symbol lights up green.
!! The quickcoupler and attachment must be fully tilted in.

ÆÆ The warning tone and warning symbol change from

continuous to pulsating.

attachment.
9.
bucket cylinder or lift shield) and hold it in place to
ÆÆ Locking pins (R) extend, indicator pin (A) retracts. Fig. 4-54 Hydraulic function
52 BA/HS01-03/3.1.0

R A
ÆÆ Warning tone falls silent. Warning symbol is not illumi-

nated.
A
11. Swivel in attachment.

(see chapter 3.1 Before commissioning, p. 28)
safety checks.

quickcoupler.
11.
Fig. 4-57 Push attachment onto the ground
4.5.4 Locking a backhoe bucket with Symlock® adapter (Lehmatic Safety Control)
The instructions for locking a backhoe bucket with a Symlock adapter (Lehmatic Safety Control) correspond to the inst-
ructions for locking a backhoe bucket with standard adapter (see chapter 4.4.2 Mounting and locking of attachments, p.
43).
BA/HS01-03/3.1.0 53
4.6 Emergency unlocking
4.6.1 Hydraulic emergency unlocking Lehmatic Safety Control
DANGER!
Danger to life - improper set down of the attachment and unlocking of the quickcoupler Uncontrolled re-
lease of the attachment
■■ Make sure the quickcoupler with attachment is tilted before unlocking.
!! Make sure the work surface for the attachment is even

and solid. 2.
1.

ÆÆ After approx. 2 sec. emergency unlocking starts.

(When the unlocking button is released, the locking
pins extend again)
ÆÆ The warning symbol illuminates.
ÆÆ Locking pins (R) retract, indicator pin (A) extends.
ÆÆ The locking pin symbol lights up red.
R A
54 BA/HS01-03/3.1.0
ÆÆ The quickcoupler swivels out of the adapter.
ÆÆ Adapter symbol changes from green to gray. 4.

5.

the attachment.
ÆÆ The attachment is safely set down and unlocked. Fig. 4-60 Unlatch quickcoupler
4.6.2 Emergency unlocking HS 01 Standard, Basic and Plus
Emergency unlocking is not possible with the Standard, Basic or Plus version quickcouplers of size HS 01.
Please contact the manufacturer.
4.6.3 Emergency unlocking HS 03 Plus
Emergency unlocking is unnecessary for Plus version quickcouplers of size HS 03.

4.6.4 Emergency unlocking HS 03H Standard, Basic and Plus
Emergency unlocking is not possible with the Standard, Basic or Plus version quickcouplers of size HS 03H.
BA/HS01-03/3.1.0 55
4.6.5 Emergency unlocking HS 03 Standard and Basic
DANGER!
!! Before opening the valve, keep a containment vessel

ready for escaping hydraulic oil.
1. Detach hydraulic connection.
Fig. 4-61 Detach hydraulic connection
2. Loosen locking screw with a size 10 Allen key.
3. Wipe up oil residue immediately with a clean,

absorbent paper towel and dispose of properly.
Fig. 4-62 Detach locking screw
4. Screw in suitable hexagonal screw (M10 x 1, length

40 mm with fine thread) clockwise.
5. Tighten hexagonal screw with suitable Allen key.
Fig. 4-63 Screw in hexagonal screw
ÆÆ Locking pins slowly retract into the housing.

Housing or quickcoupler can be raised.
ÆÆ Quickcoupler is emergency-unlocked.
Fig. 4-64 Locking pins retracted
56 BA/HS01-03/3.1.0
4.7 Working with special attachments
If you have any questions about a particular attachment, please contact Lehnhoff or the attachment manufacturer.
Some attachments require special operation due to their characteristics.
Here is a selection of various attachments:
■■ Suspended grapple
■■ Attachment compactor (vibratory plate)
■■ Demolition and sorting grab
■■ Scrap shear
For special attachments, follow the respective manufacturer's instruction manual.
4.8 Transporting/loading/changing attachments
Attachments may be transported, loaded or changed only when locked or, if available, with the aid of the load hook.
NOTE
Any other use is considered improper. The operator bears sole liability for any resulting damage or hazards.
DANGER!
Danger to life - improper loading/changing of attachments
■■ Loading or changing of attachments is only allowed in locked state (attachment on quickcoupler).
■■ Do not transport the attachment by mounting using the coupling claws.
■■ If loading is necessary: carry out complete locking and unlocking process incl. attachment.
■■ If load hook is available: carry out load hook transport with suitable load lifting equipment.
BA/HS01-03/3.1.0 57
4.9 Working with load hooks
4.9.1 General information
NOTE
Use of load hook only permitted with an uncoupled attachment/tool!
DANGER!
Danger to life - improper use of the load hook
■■ Use suitable attachment carrier for the lifting tool.
■■ Observe the max. load capacity of the load hook.
■■ Observe load capacity of the attachment carrier.
■■ Observe permissible load lifting equipment.
■■ Slinger must wear suitable PPE.
■■ Slinger must get out of the danger area after slinging and before lifting.
■■ Comply with the attachment carrier instruction manual.
■■ Always lift the load carefully, do not pull or tug.
■■ The load hook must be fully functional and may not be damaged.
NOTE
Any uses not shown here are deemed improper and are forbidden.
kg kg
Fig. 4-65 Correct: attach load parallel to the weld seam Fig. 4-66 Incorrect use of the load hook
NOTE
Do not exceed the maximum load capacity of the load hook.
When using several load hooks on a quickcoupler, you may not add up the maximum load capacities of the load
hooks.
* The load hook is an optional fitting.
58 BA/HS01-03/3.1.0
4.9.2 Working with load hooks and Lehmatic Safety Control
NOTE
Use of load hook only permitted with uncoupled attachment/tool!
Observe the following points when using the load hook in conjunction with Lehmatic Safety Control:
Use SW in load hook mode (without attachment)
!! No attachment may be attached to the quickcoupler.

ÆÆ A pulsating warning tone sounds.

Warning symbol flashes.
Adapter symbol not lit.
A
2. Press load hook mode button (approx. 2 sec.)
ÆÆ Load hook mode button lit.
ÆÆ Warning tone falls silent. The warning symbol illumina-

tes.
ÆÆ Load hook mode is activated.
NOTE
The load hook will be automatically deactivated the next time the unlocking function is actuated!
BA/HS01-03/3.1.0 59
Cleaning, maintenance, accessories, transport and disposal HS 01, HS 03, HS 03H
5. Cleaning, maintenance, accessories, transport and disposal

5.1 Maintenance plan

DANGER!
■■ Install the hydraulic line so that it does not chafe and is not squashed or kinked.
■■ Depressurise the hydraulic system and verify depressurisation with suitable test devices.
DANGER!
DANGER!
■■ Before starting work: safely shut down the attachment carrier and secure it against being turned back on.
■■ Wear PPE.
■■ Use suitable lifting equipment and tools.
WARNING!
Risk of injury - sharp edges and corners
Minor to moderate injuries, cuts and skin abrasions
■■ Work carefully around corners and edges and use protective gloves if necessary.
60 BA/HS01-03/3.1.0
HS 01, HS 03, HS 03H Cleaning, maintenance, accessories, transport and disposal
NOTE
The manufacturer accepts no liability for damage and operational failure caused by inadequate maintenance or failu-
re to observe the maintenance intervals.
NOTE
It is essential that all relevant and safety-related points are also carried out on all attachments to avoid accidents and
damage.
NOTE
When working in a heavily polluted environment, it is essential to shorten intervals.
NOTE
It is recommended to have an annual maintenance performed by the manufacturer. Contact the service department
for more information.
NOTE
Allow maintenance work to be performed only by authorised specialist personnel.
1000 o. hrs./ annually*

50 o.hrs./ weekly*
2000 o. hrs/ 2 years*

200 o. hrs./ monthly*
Functional testing
10 o. hrs./ daily*
Maintenance
Visual check
WHAT? WHO?
as needed
Cleaning
Check the exterior of the quickcoupler for damage.

Pay special attention to the following:
- Bottom and back surface of the quickcoupler
x Operator x
- Contact surface of the coupling claws
- Contact surface of the locking pin
- Connection points on the optional load hook
Check the hydraulic system for leaks and possible damage. x Operator x
Check the name plate for legibility and damage. x Operator x
Check the safety label for legibility and damage. Replace if
x Operator x
necessary.
Check the quickcoupler controller for flawless function. x Operator x
Clean and oil the contact surface and guide surfaces of the especially in
x Operator x
indicator pin(s). winter
Check welding seams for crack formation. x Operator x x
Check the position of the hydraulic lines.
x Operator x x
Hoses and lines may not be crushed, kinked or under pressure.
Check the cable routing for the quickcoupler control for kinks,
x Operator x x
crushing and damage.
Mainte-
Check the quickcoupler pressure settings. x nance x x
personnel
BA/HS01-03/3.1.0 61
1000 o. hrs./ annually*

50 o.hrs./ weekly*
2000 o. hrs/ 2 years*

200 o. hrs./ monthly*
Functional testing
10 o. hrs./ daily*
Maintenance
Visual check
WHAT? WHO?
as needed
Cleaning
For the Plus version quickcoupler:
x x Operator x x
Check the release plunger for wear and replace if necessary.
Clean the slinging points on the load hook (optional). x Operator x x
Clean contact surface of the coupling claws. x Operator x x
Clean the bottom and back surface of the quickcoupler. x Operator x x
Clean contact area of the locking pins. x Operator x x
Clean the attachments at least in the following places:
- Lock plate and shaft(s)
x Operator x x
- Holes
- Base plate
Lubricate lubricating points (observe lubrication instructions). x Operator x x
Check bearing clearance of the locking pins (max. 0.5 mm bea- Mainte-
ring clearance). x nance x x
Contact the manufacturer in case of increased bearing play. personnel
The following surfaces must be lightly coated with Lehnhoff
lubricant spray:
- Coupling claws (quickcoupler)
x Operator x x
- Locking pin (quickcoupler)
- Coupling shaft (attachment)
- Lock plate (attachment)
Mainte-
Check connecting pieces, screws and sockets for tight fit and
x x nance x
replace if necessary.
personnel
Mainte-
Moisten inner housing with corrosion protection (Microlube C60)
x nance x
(see lubrication instructions).
personnel
Mainte-
Replace O-rings, seals and springs. x nance x
personnel
Dismantle locking mechanism and check for function and wear,
visually check the locking components, fastening screws and Mainte-
connecting pieces and replace if necessary. x nance x
After checking/replacement, seal locking mechanism with Atmo- personnel
sit. Additionally lubricate the moving parts with ZX1 grease.
Mainte-
Check locking pin storage and replace sockets x nance 4000Bh
personnel
Depending on the intensity of use, replace hydraulic hoses after
Mainte-
6 years (for normal usage) or after 2 years (if used extensively).
x nance 6 or 2 years
Requirements acc. to Accident Prevention Regulation (UVV)
personnel
113-020.
*The first time indication is decisive.

The specified intervals are decisive; "If required", perform an additional test between two interval tests.
The interval tests build on each other. All previous lower testing intervals must be completed before each subsequent
test.
62 BA/HS01-03/3.1.0
5.2 Operating and auxiliary resources

Wear personal protective equipment (protective gloves, safety boots, protective clothing and protective goggles).
DANGER!
Danger to life - penetration of pressurised media
Serious to fatal injuries, crushing, skin irritation, cuts, burns
■■ Never clean the quickcoupler while it is in operation.
■■ Media under pressure - wear protective goggles.
■■ Hot surface or media - wear protective gloves.
■■ Sharp corners and edges - wear PPE.
■■ Unexpected movement of mechanical parts - wear PPE.
To clean and care for the Lehnhoff quickcoupler, use only the following products:
■■ Lehnhoff spray cleaner* 400 ml spray can
■■ Lehnhoff lubricant spray* 400 ml spray can
*optional accessory
5.3 Water ingress and use in water
NOTE
In case of water ingress into the inner housing, clean and dry inner housing, then wet with corrosion protection (Mic-
rolube C60).
If used continually in water, we recommend halving the maintenance interval according to use.
The operator or user must observe the local environmental protection conditions.
Consult the manufacturer before using in water.
BA/HS01-03/3.1.0 63
5.4 Maintenance and repair work

Working on the quickcoupler system
DANGER!
■■ Only trained specialists may work on the hydraulic system.
■■ Switch off the attachment carrier and secure it against being turned back on.
■■ Close stop cock.
■■ Wear protective goggles.
■■ Clean up any contamination from hydraulic oil.
Replacement of components, etc.
WARNING!
Risk of injury - unexpected movement of components, escaping hydraulic oil
Minor to moderate injuries, cuts, skin abrasions, burns
■■ Safely stop the attachment carrier, depressurise it and secure it against being turned back on.
■■ Unexpected movement of mechanical parts - wear PPE.
Working on the attachment carrier
DANGER!
Danger to life - improperly secured
Serious to fatal injuries, crushing, fractures, impacts, danger of falling, slipping
■■ If needed, use suitable work platforms, etc.
64 BA/HS01-03/3.1.0
5.5 Lubrication instructions
Hydraulic connection
Tightening torque 15 Nm (+10% tolerance)
Lowering brake valve
Tightening torque 45 Nm
Locking mechanism incl.

connecting and wear parts
Lubricate all moving parts

incl. release plunger with
ZX1 grease.
Release
plunger
Screw
Tightening torque 50 Nm
Fig. 5-1 Exploded view of quickcoupler
1. Fully retract bucket cylinder.
2. Switch off the attachment carrier and secure it against

being turned back on.
3. Close the hydraulic stop cock.
4. Place timber block securely between the claws.
5. Use screw clamp to clamp locking mechanism and Fig. 5-2 Stop cock closed
timber block.
DANGER!
■■ Only trained specialists may perform maintenance work.
■■ Fix the auxiliary resources properly.
■■ Wear protective clothing.
■■ Watch out for sharp edges and corners.
BA/HS01-03/3.1.0 65
!! The screw clamp must be attached correctly. The

springs in the locking mechanism are under pressure!
6. Loosen and remove the hydraulic connection.
6.
Fig. 5-3 Remove the hydraulic connection
DANGER!
7. Remove protective tube.

7. + 8.
8. Disassemble the lowering brake valve.
9. Loosen the screws.
10. Remove the screws and washers.

10.
Fig. 5-4 Remove the screws
11. Carefully remove screw clamp.
12. Disassemble the locking mechanism incl. springs.
13. Remove existing sealing mass from lockout mecha- 12.

nism and housing.
Fig. 5-5 Disassemble the locking mechanism
66 BA/HS01-03/3.1.0
14. Clean the locking mechanism.
15. Lubricate all moving parts incl. release plunger with

ZX1 grease (see arrows).
16. Wet inner housing with corrosion protection

(Microlube C60).
ÆÆ Locking mechanism lubricated.
17. Apply the sealing mass (e.g., Atmosit) to the spots

marked red on the locking mechanism. Fig. 5-6 Maintain the locking mechanism
18. Fit the locking mechanism.
18.
Fig. 5-7 Mount the locking mechanism
19. If necessary, replace the screws and washers with

new screws and washers.
20. Mount screws and washers and tighten to a torque of

50 Nm.
20.
Fig. 5-8 Mount the screws
21. Mount lowering brake valve with a torque of 45 Nm

21.
and protective tube.
22. Mount hydraulic connection and mount with a torque

of 15 Nm (+ 10% permissible tolerance).
22.
Fig. 5-9 Mount the valve and hydraulic connection
23. Open hydraulic stop cock.
24. Perform functional testing.
25. Carry out visual checks (see chapter 4.2 Safety

checks, p. 32).
ÆÆ The quickcoupler is ready for use.
Fig. 5-10 Stop cock open
BA/HS01-03/3.1.0 67
5.6 Cleaning
Clean the quickcoupler and the adapter at regular intervals. The cleaning intervals are to be adjusted to the usage con-
ditions, however, at least once a week.
NOTE
Regular maintenance ensures safe locking and prevents early wear.
Cleaning/care:
Regularly clean the following system and contact surfaces of the quickcoupler and adapter with Lehnhoff spray clea-
ner and apply a light coat with Lehnhoff lubricant spray:
■■ Coupling claws and coupling shaft
■■ Back of quickcoupler
■■ Locking pin
■■ Contact surface of lock plate
Only clean the underside of the quickcoupler and the base plate and keep free of dirt.
!! Do not paint contact surfaces!

H Contact surface of the coupling claws
I Back of quickcoupler
J Locking pins contact area
H
K Quickcoupler underside
I
K
J
Fig. 5-11 Quickcoupler
L Quickcoupler / locking plate contact surfaces

M
M Coupling shaft contact surfaces
N Openings of the locking plate.
L
Fig. 5-12 Attachment with adapter
68 BA/HS01-03/3.1.0
5.7 Faults and troubleshooting
Consult trained specialist personnel for troubleshooting.

Troubleshooting on the quickcoupler system
DANGER!
■■ Only trained specialists may work on the hydraulic system.
■■ Wear protective goggles.
■■ Clean up any contamination from hydraulic oil.
Troubleshooting with active hydraulics
DANGER!
Danger to life - penetration of pressurised media, engine noise
Serious to fatal injuries, skin irritation, cut wounds, burns, hearing damage
■■ Running engine - wear hearing protection.
Troubleshooting attachment carrier
DANGER!
Danger to life - danger of attachment carrier falling down
■■ Safely stop the attachment carrier, depressurise it and secure it against being turned back on.
■■ If needed, use suitable work platforms, etc.
BA/HS01-03/3.1.0 69
5.7.1 General faults

Faults during task possible causes Measures/solution
●● Contact surfaces (lock plate, Clean contact surface with Lehnhoff spray
coupling claws) dirty. cleaner.
●● Mechanical defect in Stop working, secure against being turned back

quickcoupler. on. Contact the Lehnhoff service department
●● Lubrication points are not suf- Wet lubrication points with Lehnhoff lubricant
ficiently lubricated. spray.
Quickcoupler not locked
●● Valve is damaged Replace valve
●● With Plus version: Adjust or replace the release plunger depen-
release plunger is worn ding on the degree of wear
The quickcoupler locks only when it is seated
●● With Plus version: not seated
correctly in the attachment adapter. Locking
in the adapter correctly or at-
without an attachment or if not seated correctly
tachment is not suspended
in the adapter is not possible.
Switch off excavator and secure it against being
●● Safety guard defective. turned back on.
Replace defective fuse with a new one.
●● Mechanical defect in Stop working, secure against being turned back

quickcoupler. on. Contact the Lehnhoff service department
Quickcoupler does not
unlock ●● Lubrication points are not suf- Wet lubrication points with Lehnhoff lubricant
ficiently lubricated. spray.
Check pressure on pump side and adjust
●● Pressure too low (pump side). if necessary. Contact the Lehnhoff service
department
●● Valve is damaged Replace valve
70 BA/HS01-03/3.1.0
5.7.2 Fault indicators on the Lehmatic Safety Control
Error message
possible causes Measures/solution
Lehmatic Safety Control unit
Defective sensors and cabling
Warning symbol and adapter

symbol flash at half-second
Check cable, check plug connec-
intervals. ●● Sensor cable broken, sensor
tors. Replace sensor. Contact
defective.
customer service if needed.
Warning tone sounds at half-
second intervals.
Warning symbol and adapter

symbol flash at two-second
intervals. ●● Sensor cable short-circuited, Check sensor, replace sensor. Con-
sensor defective. tact customer service if needed.
Warning tone sounds at two-
second intervals.
The locking pin symbol fla-

shes green/red at half-second
intervals.
Check cable, check plug connec-
●● Sensor cable broken, sensor
Warning symbol flashes at half- tors. Replace sensor. Contact
defective.
second intervals. customer service if needed.
Warning tone sounds at half-

second intervals.
The locking pin symbol flashes

alternately green/red at two-
second intervals.
●● Sensor cable short-circuited, Check sensor, replace sensor. Con-
Warning symbol flashes at two-
sensor defective. tact customer service if needed.
second intervals.
Warning tone sounds at two-

second intervals.
Defective acoustic warning tone emitter

Warning symbol flashes at half-
second intervals.
Contact customer service.
Locking pin symbol and adap- ●● Warning tone emitter defecti- If necessary, initiate emergency
ter symbol unchanged ve, supply line broken. unlocking. (see chapter Emergency
unlocking Lehmatic Safety Control)
The quickcoupler cannot
be opened.
BA/HS01-03/3.1.0 71
5.8 Transport
5.8.1 Transport safety
CAUTION!
Risk of damage - improper transport
Minor to severe property damage
■■ When receiving the product, always observe the safety instructions on the packaging and on the housing.
■■ Use only suitable lifting points (e.g., holes, mounting brackets) and lifting tools.
■■ Packages may have a shifted centre of gravity; be aware of this during transport.
■■ For pallet deliveries: use suitable lift truck or forklift truck.
DANGER!
■■ Never stand under suspended loads.
■■ Use only suitable lifting points.
■■ Check secure fit and integrity of the lifting equipment.
■■ Observe general transport safety regulations.
Lift truck loading
NOTE
For lift truck loading/transport:
■■ Position the quickcoupler on a suitable base or in a container.
■■ Use suitable restraining belts or equivalent to secure the quickcoupler against sliding, tipping, or falling.
■■ Secure moving parts.
■■ Observe general regulations for lift truck loading/transport (see Accident Prevention Regulations BGV D27).
Crane loading
NOTE
For crane loading/transport:
■■ Position the quickcoupler on a suitable base or in a container.
■■ Use suitable restraining belts or equivalent to secure the quickcoupler against sliding, tipping, or falling.
■■ Use only suitable lifting equipment for crane transport.
■■ Lifting equipment may not damage loads.
■■ Observe general regulations for crane loading/transport (see Accident Prevention Regulations BGV D6).
72 BA/HS01-03/3.1.0
5.8.2 Delivery checks
Check the following points immediately upon receipt of a delivery:

■■ Completeness of the delivery
■■ External damages
NOTE
For visible transport damage:
■■ Reject the delivery or accept it conditionally.
■■ Note the damage on the delivery note or shipping agent documentation.
■■ Notify in case of damage.
5.9 Dismantling, disposal and environment

DANGER!
■■ Use suitable workshops.
■■ Use suitable lifting devices.
■■ Select practical sequence for dismantling.
■■ Provide way to reduce pressure.
■■ Always contact the manufacturer for disposal questions.

■■ Always dispose of packaging in a proper, environmentally-friendly way.
■■ Always dispose of used oil in an environmentally-friendly way at a local waste-oil disposal point.
■■ In the event of oil loss, always mop it up immediately in an environmentally-friendly way and dispose of it.
■■ Always ensure that no oil seeps into the soil while working.
NOTE
Recycling and avoidance of excess oil is preferable to disposal.
BA/HS01-03/3.1.0 73
5.10 Ordering replacement parts
Always provide the following information when ordering spare parts:

■■ Quickcoupler type
■■ Serial no.
■■ Part number of the desired part
■■ Desired quantity
■■ Customer number
Send your order to the following address:
Mailing address: Address:

Lehnhoff Hartstahl GmbH Lehnhoff Hartstahl GmbH
PO Box 11 01 65 Steinbach Industrial Zone
76487 Baden-Baden, Germany Rungsstrasse 10-15
Telephone +49 (0)7223 / 966 - 0 76534 Baden-Baden, Germany

Fax +49 (0)7223 / 966 - 109
E-mail spareparts@lehnhoff.de
Our interactive spare parts catalogue can be found on our website: www.lehnhoff.de.
5.11 Accessories
Description TN
Hydraulic mounting kit
204735
incl. valve, inductor, unlockable Toggle switch
Electrical mounting kit

249487
incl cable harness, buzzer, safety label
Lehnhoff spray cleaner 400 ml 218679
74 BA/HS01-03/3.1.0
5.12 Declaration of conformity
EG-KONFORMITÄTSERKLÄRUNG / EC-DECLARATION OF CONFORMITY / DÉCLARATION DE CONFORMITÉ CE
Hiermit wird bescheinigt, dass die folgenden hydraulischen Schnellwechsler (auswechselbare Ausrüstungen):
Herewith it is certified that the following hydraulical quickcouplers (interchangeable equipments):
Le présent document certifie que les attaches rapides hydrauliques suivantes (équipements interchangeable) :
Typ / Type HS 01 / HS 03 / HS 03H - Standard, Basic, Plus
folgenden einschlägigen Bestimmungen entsprechen /
fulfills the directives as follows / est conforme aux directives suivantes:
Maschinenrichtlinie 2006/42/EG / Machinery directive 2006/42/EC / Directive machine 2006/42/CE
Benannte Stelle zur Genehmigung des Qualitätssicherungssystems ISO 9001:2015:

Nominated authority that has approved the quality assurance system ISO 9001:2015:
Autorité nommée qui a agréé ISO 9001:2015:
Benannte Stelle: TÜV Rheinland Cert GmbH
Nominated autority: Am Grauen Stein, 51105 Köln
Autorité nommée Zertifikat-Registrier-Nr.: 01 100 044596
Die Verantwortlichkeit der Unterlagendokumentation obliegt der Konstruktionsleitung. Anschrift siehe unten.
The responsibility of the documentation applies to the engineering management. See below for address.
La responsabilité de la documentation incombe au concepteur. L`adresse voir ci- dessous.
Angewandte Normen / applied standards, especially / Normes appliquées:
DIN EN ISO 12100:2011-03 / EN 474-1:2006+A4:2013 / ISO 13031:2016-05
Angewandte nationale Sicherheitsvorschriften: applied national safety regulations / directives nationales de sécurité appliquées:
DGUV-V1 / BGR 500 (Kapitel 2.12)
Freiwillig zu einer Baumusterprüfung vorgeführt bei / Voluntarily demonstrated at an EC type-examination at /

Présentation volontaire à un contrôle de type CE:
Fachbereich Bauwesen
Prüf- und Zertifizierungsstelle im DGUV Test
Landsberger Straße 309
80687 München
ET-Prüfnummer / Examination no. / N° de contrôle : Standard 15129
Diese Konformitätserklärung gilt für die o.g. "auswechselbaren Ausrüstungen", den hydraulischen Schnellwechslern der Fa.
Lehnhoff Hartstahl zum Anbau an einen Hydraulikbagger und unter der Voraussetzung, dass die auswechselbare Ausrüstung
entsprechend der Betriebsanleitung verwendet wird. Bei einer Änderung am Produkt, die nicht in Absprache mit dem Hersteller
erfolgt, erlischt die Gültigkeit dieser Erklärung. Der deutsche Text dieser Erklärung ist der Originaltext.
This declaration of conformity is valid for the above mentioned "interchangeable equipment", the hydraulical quickcouplers by
Lehnhoff Hartstahl are designed for assembly at an hydraulic excavator under the condition that the interchangeable equipment is
used according to the operating manual. This declaration is terminated when a changement on the product is made without
agreement of the manufacturer. The German text of this declaration is the original text.
Cette déclaration de conformité est valable concernant les équipements interchangeables cités ci-dessus, les attaches rapides
hydrauliques Lehnhoff Hartstahl à monter sur une pelle hydraulique et sous condition que les équipements interchangeables soient
utilisés suivant les instructions marquées dans le manuel de service. La validité de cette déclaration est annulée par toutes
modifications de le produit sans l'accord préalable du constructeur. La version original est le texte allemand.
Lehnhoff Hartstahl GmbH, Rungsstrasse 10-15, 76534 Baden-Baden
Baden-Baden, 03.12.2018 Michael Koenig

CEO
BA/HS01-03/3.1.0 75
Index
Index
A M
Indicator pin 30, 34, 41 Dimensions 17
Maximum pin position 32
B Maximum load torque 18
Intended use 9
Operator's responsibilities 9
N
Improper use -->See Proper use
Observe the instruction manual 8
Emergency unlocking 54, 71
Movement tolerance 33 -->See Safety check
D O
Accident Prevention Regulation (UVV) 100-500, Chap- Oil loss 73
ter 2.12 - Operating earth-moving machinery 11
Pressure test 33
P
Personal protective equipment 8
E PPE -->See Personal protective equipment
Ordering replacement parts 74
Initial commissioning 29
Q
Qualification of the operating personnel 11
G
Requirement 8
Danger 8
R
Cleaning 68
Cleaning intervals 68
H
Locking pin 30
Note 8
Shovel bucket 48, 51, 53
S
Hydraulic lines 23
Switch 26
Hydraulic system 14
Sharp edges and corners 12
Hydraulic forces 12, 14, 19, 60
Quickcoupler 20
Suspended load 12
I Safety instructions in operation 11
Commissioning 28 Safety instructions for the hydraulic system 14
Safety check 32
K "Movement tolerance" safety check 33
Declarations of conformity 75 "Pressure test" safety check 33
Crane loading 72 Safety checks 33
Safety boots 8
L Indicator pin visual check 32
Load hooks 58 Special dangers 12
Lehmatic Safety Control 40 Lift truck loading 72
Lehnhoff lubricant spray 63 Faults and troubleshooting 69
Lehnhoff cleaning spray 63 Symlock® 48
76
Index
T
Technical description 24
Test run 29
Backhoe bucket 51
Transport 72
Name plate 17
U
Using under water 10
V
Basic version 15
Plus version 16
Standard version 15
Caution 8
W
Warning 8
Maintenance plan 60
Water ingress inner housing 63
77
NOTES

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Translation of the

Original Instruction Manual

HS 01, HS 03, HS 03H

with standard controller or Lehmatic Safety Control

76487 Baden-Baden, Germany Rungsstrasse 10-15

Telephone +49 (0) 72 23/ 9 66-0 76534 Baden-Baden, Germany

Observe the safety instructions!

Information for the operator

Instruction manual information

1. For your safety 7

1.2 Organisational safety measures 7

1.3 Instruction manual information 7

1.4 Symbol explanation 8

1.5 Sign on the quickcoupler 8

1.6 Personal protective equipment (PPE) 8

1.7 Technical changes 9

1.8 Operator's responsibility 9

1.9 Intended use 9

1.10 Foreseeable misuse 10

1.11 Qualification of the operating personnel 11

1.12 Safety instructions in operation 11

1.13 Special dangers 12

1.14 Safety instructions for attachment, repair and maintenance 13

1.15 Safety instructions for the hydraulic system 14

2. Attachment, function and technology 15

2.1.2 Plus version 16

2.2 Locking pressure and unlocking pressure 16

2.3 Technical data 17

2.4 Name plate 17

2.5 Maximum load torque for the quickcoupler 18

2.6 Before attaching 19

2.7 Quickcoupler attachment 20

2.8 Attachment of hydraulic line 22

2.9 Hydraulic connections 23

2.10 Hydraulic circuit diagrams and connector assignment 24

2.10.1 Circuit diagram HS 01-03 24

2.10.3 HS 01-03H safety valve circuit diagram 25

2.10.4 Connector assignment for standard control 26

2.10.5 Connector assignment for Lehmatic Safety Control 27

3.2 Test run 29

3.2.1 General information 29

3.2.2 Test run for Basic version and Plus version 30

4.2 Safety checks 32

4.3 Operation with standard control. 34

4.3.1 Locking and unlocking operating function 34

4.3.2 Mounting and locking of attachments 35

4.3.3 Unlocking and setting down of attachments 38

4.4 Operation with Lehmatic Safety Control and definitions 40

4.4.1 Locking and unlocking operating function 41

4.4.2 Mounting and locking of attachments 43

4.4.3 Unlocking and setting down of attachments 46

4.5 Use with Symlock® adapter 48

4.5.1 Locking a shovel bucket with Symlock® adapter  48

4.5.2 Locking a backhoe bucket with the Symlock® adapter 51

4.6 Emergency unlocking 54

4.6.1 Hydraulic emergency unlocking Lehmatic Safety Control 54

4.6.2 Emergency unlocking HS 01 Standard, Basic and Plus 55

4.6.3 Emergency unlocking HS 03 Plus 55

4.6.4 Emergency unlocking HS 03H Standard, Basic and Plus 55

1. For your safety 7

1.2 Organisational safety measures 7

1.3 Instruction manual information 7

1.4 Symbol explanation 8

1.5 Sign on the quickcoupler 8

1.6 Personal protective equipment (PPE) 8

1.7 Technical changes 9

1.8 Operator's responsibility 9

1.9 Intended use 9

1.10 Foreseeable misuse 10

1.11 Qualification of the operating personnel 11

1.12 Safety instructions in operation 11

1.13 Special dangers 12

1.14 Safety instructions for attachment, repair and maintenance 13

1.15 Safety instructions for the hydraulic system 14

2. Attachment, function and technology 15

2.1.2 Plus version 16

2.2 Locking pressure and unlocking pressure 16

2.3 Technical data 17

2.4 Name plate 17

2.5 Maximum load torque for the quickcoupler 18

2.6 Before attaching 19

2.7 Quickcoupler attachment 20

2.8 Attachment of hydraulic line 22

2.9 Hydraulic connections 23

2.10 Hydraulic circuit diagrams and connector assignment 24

2.10.1 Circuit diagram HS 01-03 24

2.10.3 HS 01-03H safety valve circuit diagram 25

2.10.4 Connector assignment for standard control 26

2.10.5 Connector assignment for Lehmatic Safety Control 27

3.2 Test run 29

3.2.1 General information 29

3.2.2 Test run for Basic version and Plus version 30

4.2 Safety checks 32

4.3 Operation with standard control. 34

4.3.1 Locking and unlocking operating function 34

4.3.2 Mounting and locking of attachments 35

4.3.3 Unlocking and setting down of attachments 38

4.4 Operation with Lehmatic Safety Control and definitions 40

4.4.1 Locking and unlocking operating function 41

4.4.2 Mounting and locking of attachments 43

4.4.3 Unlocking and setting down of attachments 46

4.5 Use with Symlock® adapter 48

4.5.1 Locking a shovel bucket with Symlock® adapter 48

4.5.2 Locking a backhoe bucket with the Symlock® adapter 51

4.6 Emergency unlocking 54

4.6.1 Hydraulic emergency unlocking Lehmatic Safety Control 54

4.6.2 Emergency unlocking HS 01 Standard, Basic and Plus 55

4.6.3 Emergency unlocking HS 03 Plus 55

4.6.4 Emergency unlocking HS 03H Standard, Basic and Plus 55

4.7 Working with special attachments 57

4.8 Transporting/loading/changing attachments 57

4.9 Working with load hooks 58

4.9.1 General information 58

4.9.2 Working with load hooks and Lehmatic Safety Control 59

5. Cleaning, maintenance, accessories, transport and disposal 60

5.2 Operating and auxiliary resources 63

5.3 Water ingress and use in water 63

5.4 Maintenance and repair work 64

5.5 Lubrication instructions 65

5.7 Faults and troubleshooting 69

5.7.1 General faults 70

5.7.2 Fault indicators on the Lehmatic Safety Control 71

5.8.1 Transport safety 72

5.8.2 Delivery checks 73

5.9 Dismantling, disposal and environment 73

5.10 Ordering replacement parts 74

5.12 Declaration of conformity 75