Keys shaft are 66 ksi. 59 ksi and 72 ksi, repectively.

Determine
the maximum torque the pulley can safety deliver.
at 160 rpm. For all parts, yield point value in shear is one-
half the yield value which is 448 Mpa. Find the following:
1. A 25 mm shaft is keyed to a 300 mm diameter pulley A. 48398.4 in-lb The factor of safety in the shear key.
and transmits 3 KW of power. The keyed assembly B. 54140.6 in-lb A. 1.83
rotates at 1725 rpm. What is the tangential force at the C. 51562.5 in-lb B. 2.86
key? D. 67495.2 in-lb C. 3.48
A. 1.33 kN
B. 5.23 kN Coupling D. 5.34

C. 2.33 kN
D. 8.34 kN
7. A flange coupling is to be designed, using 25 mm Splines
diameter bolts at a distance of 152 mm from the center of 12. A standard splined connection 8 x 52 x 60 mm is used
2. A 112.5 mm shaft is keyed to a pulley. The pulley is the shaft. allowable shearing stress on the bolt is 103 for the gear and the shaft assembly of a gearbox. The
made of a cast iron material and has a diameter of 1200 Mpa. if the shaft is to transmit 5,600 hp at a speed of splines transmit 20 kW power at 300 rpm. The dimensions
mm. The key is 28.13 mm square key and 175 mm long. 1200 of the spline are: major diameter is 60 mm, minor
The key and shaft have a shearing stress of 14 000 psi. rpm, how many bolts are needed in the connection? diameter is 52 mm, number of splines is 8, and the
Determine the force acting at the pulley that will shear the A. 2 permissible normal pressure on splines is 6.5 Mpa with
key. B. 3 the coefficient of friction of 0.06. Compute the mean
A. 4541.83 kg C. 4 radius of the spline.
B. 4252.83 kg D. 5 A. 24 mm
C. 5441.83 kg 8. Find the diameter of the coupling bolts to connect B. 8 mm
D. 4145.83 kg shafts which are to transmit 3000 kw when running at 100 C. 28 mm
3. A 1 1/4 in by 7/8 in. key is to be designed rpm if 8 bolts are to be fitted on a pitch circle diameter of D. 56 mm
for a 12.7 cm shaft which will transmit 610 mm and allowing stress of 38 MN/m2 in the bolts. 13. Compute the torque-carrying capacity of a splined
power of 150 KW at 360 rpm. If the A. 65.74 mm shaft 5 in. in diameter and has 6 splines. The length of
allowable shear stress for the key is 920 B. 62.72 mm contact between the two connected components is 1.5
kg/cm^2 and the allowable compressive C. 55.44 mm inches and h = 0.050
stress is 1300 kg/cm^2. Determine the D. 52.45 mm A. 3452.45 in-lb
length of key to be used. 9. A flanged coupling with bolt circle diameter of 250 mm B. 532.45 hp
A. 2.41 cm uses 8 bolts, 25 mm diameter. The torque transmitted is C. 445.31 ft-lbs
B. 2.73 cm 15 KN-m and compressive stress of bolt is 15 Mpa. D. 5343.75 ft-lbs
C. 4.42 cm Determine the required flange thickness. 14. A 2.5 in. diameter shaft utilizes a straight spline with
D. 4.79 cm A. 25 mm six splines and a contact length of 1.25 in. Assuming it is
4. A 100 KN force is acting on a key that has a length of 4 B. 30 mm designed to slide while under load, calculate its power
times its height. If bearing stress of key is 400 Mpa, C. 35 mm transmission capacity at 100 rpm. Note: h = 0.10D.
determine the height of key. D. 40 mm A. 3.35 hp
A. 10.54 mm 10. Two short shafts having identical diameters of 38.1 B. 2.45 hp
B. 11.18 mm mm and rotating at 400 rpm are connected by a flange C. 1.54 hp
C. 12.65 mm coupling having 4 bolts with a 100 mm bolt circle. The D. 4.15 hp
D. 15.25 mm design shearing stress of the bolt is 12 Mpa and design
5. A rectangular key was used in a pulley connected to a
line shaft with a power of 7.46 KW at a speed of 1200
compressive stress of the flange is 15 Mpa. How thick Bearings
should the flange be in mm?
rpm. If the shearing stress of the shaft and key are 30 A. 7.07 mm 1. A journal bearing with diameter of 76.2 mm is subjected
Mpa and 240 Mpa, respectively what is the length of the B. 5.07 mm to a load of 4900 N while rotating at 200 rpm. If its
rectangular key? C. 9.07 mm coefficient of friction is 0.02 and L/D = 2.5, find its
A. 3.24 mm D. 11.07 mm projected area in mm2.
B. 4.24 mm 11. A flange coupling is to connect two 57 mm shafts. The A. 12090
C. 5.24 mm hubs of the coupling are each 111 mm in diameter and 92 B. 13050
D. 6.24 mm mm thick and the flange web are 19 mm thick. Six 16 mm C. 14165
6. A pulley is keyed to a 2 and 1/2 inches diameter shaft bolts in a 165 mm diameter circle connect the flanges. D. 14516
by a 7/16 in x 3 in flat key. The shaft rotates at 50 rpm. The keyway is 6 mm shorter than the hub’s thickness and
The allowable compressive stress for the key, hub and the key is 14 mm x 14 mm. Coupling is to transmit 45 kw
2. A 20 mm shaft uses sleeve bearings. The total load per D. 0.472 poise D. ½ in
bearing is 2000 N. An L/D ratio of 2.5 is desired. What is 8. A shaft, rotates at 1740 rpm, is supported by a bearing 2. Compute the longitudinal stress in a water pipe, which
the bearing pressure? with a length of 105 mm and diameter of 64 mm. If the is 8 inches in diameter and 0.25 inches thick if it is
A. 1 Mpa load is light and SAE Oil No. 20 ( μ = 2.4 x 10-6 reyns ) is carrying a fluid at a pressure of 200 psi?
B. 3 Mpa used and diametral clearance is 0.136 mm, find the power A. 1800 psi
C. 2 Mpa loss due to friction. B. 3200 psi
D. 4 Mpa A. 164 watts C. 1600 psi
3. A 2.5 in diameter by 2 in long journal bearing is to carry B. 174 watts D. 3600 psi
a 5500-lb load at 3600 rpm using SAE 40 lube oil at C. 184 watts 3. A round vertical steel tank has inside diameter of 3 m
2000F through a single hole at 25 psi. Compute the D. 194 watts and 6 m height. It contains gasoline with a density of 750
bearing pressure. 9.A shaft is supported by 3.5 in diameter and 4.5 in long Kg/m3. If the allowable tensile stress is 25 Mpa, find the
A. 1100 psi bearing that uses oil with a viscosity of 2.8 x 10-6 reyns. minimum thickness required.
B. 1000 psi The bearing has a radial clearance of 0.009 in. At what A. 2.65 mm
C. 900 psi speed should the shaft rotate so that the friction power is B. 2.85 mm
D. 950 psi limited to only 0.95 hp. C. 3.65 mm
4. A 1 inch horizontal shaft rotates at 500 rpm in a sleeve- A. 5523.14 rpm D. 1.82 mm
type bearing. The coefficient of friction is 0.15. Calculate B. 2523.23 rpm 4. A thin hallow sphere of radius 10” and thickness 0.1” is
the horsepower lost in the bearing if the reaction between C. 3482.6 rpm subjected to an internal pressure of 100 psig. The
the shaft and the bearing is 800 lb. D. 6223.4 rpm maximum normal stress on an element of the sphere is
A. 0.2634 hp 10. A heavy duty well-constructed bearing has a good A. 5000 psi
B. 1.2344 hp ventilation and is operating at a certain temperature. The B. 10000 psi
C. 0.0925 hp load on the bearing is 1000 lb, coef. of friction is 0.02 and C. 7070 psi
D. 0.4759 hp the shaft rotates at 250 rpm. The bearing diameter is 1.5 D. 14140 psi
5. A sleeve bearing has an outside diameter of 1.50 in inches and its length is 2.5 inches. Calculate operating 5. In a small LPG station, a spherical tank with an internal
and a length of 2 in. The wall thickness is 3/16 in. The temperature of bearing if the ambient temperature is 85 pressure of 5MPa has a thickness of 15 mm. The joint
bearing is subjected to a radial load of 450 lb. Find the deg F. Note: For the given conditions, k = 31. efficiency is 96% and stress is limited to 46875 kPa. Find
bearing pressure. A. 140.5 F the inner diameter of the tank.
A. 100 psi B. 179.4 F A. 150 mm
B. 150 psi C. 120.5 F B. 510 mm
C. 200 psi D. 165.4 F C. 450 mm
D. 250 psi 11. Calculate the thrust load that a 6215 ball bearing can D. 540 mm
6. A 76 mm bearing using oil with an absolute viscosity of carry at 900 rpm if the required rating life is 10,000 hours. 6. What wall thickness is required for a 500mm diameter
0.70 poise running at 500 rpm gives satisfactory operation The basic load rating as given for this type of bearing is cylinder under an internal pressure of 20 MPa? Use a
with bearing pressure of 14 kg/cm2. The bearing 11,400 lb. design stress of 80 MPa.
clearance is 0.127 mm. Determine the unit pressure at A. 1560 lb A. 73 mm
which the bearing should operate if the speed is changed B. 1400 lb B. 53 mm
to 600 rpm C. 1290 lb C. 63 mm
A. 16.8 kg/cm^2 D. 1090 lb D. 83 mm
B. 18.30 kg/cm^2 7. A cylinder having an internal diameter of 20 in and
C. 20.30 kg/cm^2
D. 22.04 kg/cm^2 PRESSURE VESSELS external diameter of 28 in is subjected to an internal
pressure of 8500 psi. If the outer hoop stress is 14000 psi,
7. A 76 mm bearing using oil with an absolute viscosity of find the external pressure.
0.70 poise running at 500 rpm gives satisfactory operation A. 1034.2 psi
with bearing pressure of 14 kg/cm2. The bearing B. 1202.7 psi
clearance is 0.127 mm. If the bearing is given a total 1. Determine the thickness of a steel air receiver with 30 C. 1564.5 psi
clearance of 0.076 mm, what change should be made in inches diameter and pressure load of 120 psi, design D. 1933.98 psi
the oil? stress of 8000 psi. 8. A cylinder has a maximum load of 2600 kg while the
A. 0.176 poise A. ¼ in. pressure is 2600 kPa. If the ultimate stress is 55000 kPa
B. 0.251 poise B. 3/8 in. and factor
C. 0.364 poise C. 5/8 in
of safety is 4.5, calculate the required wall thickness of D. 0.020 the plate thickness is 1 inch the length
the cylinder. A flywheel weighing 457 kg has radius of 375 mm. How of the plate which can be sheared is:
A. 13.48 mm much energy in N -m does the flywheel loss from 3.0 A. 7055 in
B. 12.65 mm rev/sec to 2.8 rev/sec? B. 10.55 in
C. 11.34 mm A. 1472 N-m C. 12.75 in
D. 14.56 mm B. 1450 N-m D. 17.56 in
9. A cylinder has a thickness of 55 mm. The internal C. 1732 N-m What pressure is required for punching
diameter is 320 mm and has an internal pressure of 8300 D. 1308 N-m a hole 3 inches in diameter through 1/4
kPa. Find the maximum tangential stress A 5.5 ft diameter flywheel has to absorb inch steel stock?
A. 28.9 MPa 3800 ft-lb of energy and maintain a A. 80 tons
B. 30.2 MPa coefficient of fluctuation of 0.10. If the B. 70 tons
C. 25.6 MPa mean speed is 90 ft/s, find the weight of C. 60 tons
D. 56.2 MPa the wheel. D. 90 tons
10. A cylinder having an internal diameter of 20 in. and an A. 121 lbs What pressure is required for punching
external diameter of 36 in. is subjected to an internal B. 242 lbs a 1.5 inch by 2 inch rectangular hole in a
pressure of 10000 psi and external pressure of 2000 psi. C. 343 lbs 1/4 inch thick brass?
Determine the hoop stress at the inner surface of the D. 151 lbs A. 37.9 tons
cylinder. During a punching process of 350 kg B. 47.4 tons
A. 13143 psi flywheel the speed varies from 200 rpm C. 38.9 tons
B. 14568 psi to 180 rpm with 1 m mean diameter. D. 43.9 tons
C. 16398 psi Determine the kinetic energy released A flywheel has a diameter of 1.5 m, and
D. 18379 psi by the flywheel. mass of 800 kg. What torque in N-m, is
11. A cylinder having an internal diameter of 20 in. and an A. 3.64 kJ needed to produce an angular
external diameter of 36 in. is subjected to an internal B. 6.28 kJ acceleration of 100 revolutions per
pressure of 10000 psi and external pressure of 2000 psi. C. 4.51 kJ minute, per second?
Determine the hoop stress at the outer surface of the D. 5.62 kJ A. 225
cylinder. A 920 mm mean diameter flywheel has a width of 380 B. 974
A. 5143 psi mm, 80 mm thickness and 7200 kg/m3 density. C. 1158
B. 6278 psi Neglecting the weight of the arm and the hub, compute D. 2356
C. 7398 psi for the energy released if the speed A flywheel has a diameter of 3 ft and
D. 8376 psi changes from 290 rpm to 240 rpm. weighs 1000 pounds. What torque must
12. A cylinder having an internal diameter of 20 in. and an A. 20.32 kJ be applied, neglecting bearing friction,
external diameter of 36 in. is subjected to an internal B. 19.45 kJ to accelerate the flywheel at the rate of
pressure of 10000 psi and external pressure of 2000 psi. C. 18.23 kJ 100 revolutions per minute, per second?
Determine the actual stress D. 22.89 kJ A. 265.8 ft-lbs
A. 1157.56 psi A flywheel has a mean diameter of 4 ft B. 565.80 ft-lbs
B. 1571.43 psi and is required to handle 2250 ft-lb of C. 365.80 ft-lbs
C. 1751.28 psi kinetic energy. The flywheel has a width D. 665.80 ft-lbs
D. 18239 psi of 8 in. Normal operating speed is 300 What is the period of an oscillating body
rpm and the coefficient of fluctuation is whose mass is 0.025 kg and spring
to be 0.05. Find the weight of the rim constant of 0.44 N/m?
assuming that the arms and hub are A. 0.5 s

FLYWHEEL equivalent to 10% of the rim weight.

A. 334
B. 1 s
C. 1.5 s
A cast iron flywheel with a mean diameter of 36 inches B. 348 D. 2 s
changes speed from 300 rpm to 280 rpm while it gives up C. 432 What is the natural frequency of an
8000 ft-lb of energy. What is the coefficient of fluctuation? D. 532 oscillating body whose period of
A. 0.069 In a shearing machine the energy is oscillation is 1.8 s?
B. 0.015 29,264 ft-lb, the ultimate shearing A. 1.8 rad/s
C. 0.082 stress of the steel plate is 40,000 psi, B. 2.65 rad/s
C. 3.49 rad/s 6. A spring deflects 8.5 inches if a load of 50 lb is applied. of 250 mm with 8 active coils. Before the load is applied,
D. 4.24 rad/s What load deflects the spring by 2.5 in? the outer spring is 25 mm longer than the inner spring. If
What is the frequency of oscillation of a A. 10.64 lb the load of 90 KN is
body if its mass is 0.015 kg, and spring B. 12.48 lb applied to the nest of the springs. (G = 80 Gpa). Find the
constant of 0.5 N/m. C. 13.48 lb load carried by the inner spring
A. 0.51 Hz D. 14.70 lb A. 49.13 kN
B. 0.66 Hz 7. The stiffness of a spring is 88 N/mm of axial B. 59.13 kN
C. 0.78 Hz compression. Find the Joules of work to increase the C. 69.13 kN
D. 0.92 Hz compression from 50 mm to 80 mm. D. 79.13 kN
A. 201.2 13. A 5 ton load is supported by a ½ in by 1 ½ in
SPRINGS B. 171.6
C. 150.4
rectangular wire coil spring with 6 effective coils, 3 in
outside diameter.
1. Three extension springs are hooked in parallel that
support a single weight of 100 kg. The springs are rated 4 D. 230.5 A. 1.24 in
kN/m, 5 kN/m, and 6 kN/m, respectively. Determine the 8. A body weighing 1000 lbs falls from a height of 6 in and B. 1.37 in
equivalent spring constant of the three springs. strikes a 2000 lb/in C. 2.34 in
A. 10 kN/m spring. The deformation of the spring is . D. 2.75 in
B. 15 kN/m A. 2 14. Determine the width of the leaves of a six-leaf steel
C. 9 kN/m B. 4 cantilever spring 13 in. Long to carry a load of 375 lb with
D. 11 kN/m C. 3 a deflection of 1 ¼ in. The maximum stress in this spring
2. A three extension coil springs are hooked in series that D. 5 is limited to 50,000 psi.
support a single weight of 100 kg. The first spring is rated 9. Compute the deflection of an 18 coils helical spring A. 2.01 in
at 0.400 kg/mm and the other 2 lower springs is rated at having a load of 100 kg. The modulus of elasticity in shear B. 2.54 in
0.64 kg/mm. Compute the total deflection. of spring is 96.62 Gpa, OD of 9.256 cm and with wire C. 1.93 in
A. 563 mm diameter of 9.525 mm. The spring is squared and ground D. 1.54 in
B. 268 mm ends. 15. A leaf spring is made of 3.5-in wide with effective
C. 156 mm A. 9 cm length of 18-in and thickness of 0.3-in. The spring has two
D. 250 mm B. 101 cm full-leaves and five graduated leaves. If the central load
3. A spring has a rate of 50 lb with a spring index of 8. If C. 11 cm carries 600 lbs, find the maximum stress for the leaves.
stress induced is 90,000 psi, determine the wire diameter. D. 14 cm A. 19285.7 psi
A. 0.058 in 10. A crate weighing 4,000 lb is moving at a speed of B. 20412.9 psi
B. 0.828 in 4ft/s. It is brought to rest by two compression spring in C. 18492.4 psi
C. 0.452 in stopping the crate, the springs are to be compressed 8 in. D. 17243.2 psi
D. 0.1157 in If the spring index is 6 and the allowable stress is 52,000 16. A leaf spring is made of 4-in wide with effective length
4. A force of 1.1 KN is acting on a 7.5 active coils with psi, determine the maximum load on each springs. of 15-in and thickness of 0.20 in. The spring has three full-
wire diameter of 13 mm. The outside diameter of coil is A. 1491 lbs length and six graduated leaves. If the central load carried
117 mm and G = 80 GN/m2. Find the coil deflection. B. 2037 lbs is 1200 lb, find the deflection.
A. 27.60 mm C. 1675 lbs A. 1.21 in
B. 29.80 mm D. 2453 lbs B. 2.43 in
C. 32.50 mm 11. A square and ground ends spring has a free length of C. 1.56 in
D. 34.60 mm 250 mm. There are 10 active coils with wire diameter of D. 4.32 in
5. A coiled spring with 1 3/4 in. outside diameter is 12.5 mm. If the spring rate is 150 KN/m and mean 17. A 6 inches wide by 0.125 in thick cantilever spring is
required to work under load of 140 lb. Wire diameter used diameter is 100 mm, determine the solid stress. 30 inches long with 24 inches free length. Compute the
is 0.192 in, spring is to have seven active coils, and the A. 2315.54 Mpa spring thickness for minimum bending stress if E = 4.5 x
ends are to be closed and ground. Determine the safe B. 7654.8 Mpa 106 psi and axial load of2500 lb per spring.
shearing stress and the unit deflection. Assume G equal C. 7842.7 Mpa A. 1.5 cm
to 12 million psi and mean radius to be 0.779 in. D. 8432.9 Mpa B. 2.0 cm
A. 92627 psi 12. The smaller of two concentric helical springs is made C. 3 cm
B. 45560 psi of 22 mm diameter steel spring and has an outside D. 1 cm
C. 85409 psi diameter of 100 mm with 10 active coils. The outer spring
D. 30450 psi is made of 32 mm steel spring and has an outer diameter
PRACTICE PROBS shearing stress is 200 Mpa and key width is 55 mm, A. 65 KN
KEYS determine the length of key. Answer:B B. 70 KN
1. A 76.2 mm in diameter shafting of SAE 1040 grade, A. 30.65 mm C. 75 KN
cold rolled, having a yield point of 50 ksi and with a . x 5 B. 31.83 mm D. 80 KN
inches key. Compute the minimum yield point in the key in C. 33.75 mm 13. A 1.2 m pulley is fastened to a 120 mm shaft by
order to transmit the torque of the shaft. The factor of D. 32.85 mm means of a square key with 140 mm long. What force
safety to use is 2 and Sys = 0.50 Sy. Answer: D 7. A rectangular key is used in pulley to transmit 100 Kw tangent to pulley rim will crush the key if bearing stress is
A. 39.120 ksi at 1000 rpm on 50 mm shaft diameter. 410 Mpa. Assume key and shaft are of the same material.
B. 42.130 ksi Determine the force required to remove the shaft from the Answer: C
C. 279.20 ksi hub if friction is 0.4. Answer: D A. 160.42 KN
D. 47.120 ksi A. 33.24 KN B. 165.25 KN
2. A keyed sprocket delivers a torque of 778.8 N.m thru B. 36.85 KN C. 180.42 KN
the shaft of 54 mm OD. The key thickness is 1.5875 cm C. 28.35 KN D. 172.20 KN
and the width is 1.11 cm. Compute the length of the same D. 30.55 KN COUPLING
key. The permissible stress value of 60 Mpa for shear and 8. A 7/16 in height x 3 in length flat key is keyed to a 2 1. A flanged bolt coupling has ten (10) steel 25.4 mm
90 Mpa for tension. Answer: D inches diameter shaft. Determine the torque in the key if diameter bolts evenly tighten around a 415 mm bolt circle.
A. 39.12 cm bearing stress allowable is 25 Ksi. Answer: A Determine the torque capacity of the connection if the
B. 4.82 cm A. 16,406.25 in-lb allowable shearing stress in the bolt is 50 MN/m2.
C. 52.22 cm B. 15,248.56 in-lb Answer: B
D. 4.32 cm C. 17.42 in-lb A. 59.95 KN.m
3. A 76.2 mm in diameter shafting of SAE 1040 grade, D. 246.75 in-lb B. 52.6 KN.m
cold rolled, having a yield point of 50 ksi and 9. A rectangular key is used in pulley connected to a line C. 46.15 KN.m
with a . x . x 5 inches key. Compute the minimum yield shaft at 15 Kw and 600 rpm. If shearing of key is 230 D. 43.8 KN.m
point in the key in order to transmit the torque of the shaft. Mpa, determine the force acting on key length if key width 2. A flanged bolt coupling consists of eight 20 mm
The factor of safety to use is 2 and Sys = 0.50 Sy. one-fourth of shaft diameter diameter steel bolts space evenly around a bolt
Answer: D and key length is 1 inch. Answer: C circle 300 mm in diameter. If the coupling is subjected to a
A. 47.52 ksi A. 43 KN torque of 15.1 KN-m, determine the
B. 47.25 ksi B. 48 KN maximum shearing stress in the bolts? Answer: A
C. 47.12 ksi C. 45 KN A. 40 Mpa
D. 47.21 ksi D. 46 KN B. 38 Mpa
4. A keyed gears delivers a torque of 912.4 N-m thru its 10. A square key is to be used in 40 mm diameter shaft C. 70 Mpa
shaft of 63.5 mm outside diameter. If the key has a and that will developed a 2 KN-m torque. If bearing stress D. 29 Mpa
thickness of 15.875 mm and width of 11.1125, find the of the key is 400 Mpa, determine the cross sectional 3. A flanged coupling having 180 mm bolt circle and 19
length of the key. Assume the permissible stress values of dimension of square key to be used if key length is 30 mm thick uses 8 bolts, 16 mm diameter to connect two
61.2 Mpa for shear and tension at 99.8 Mpa. Answer: C mm. Answer: D shaft. It is used to transmit 60 Kw at 180 rpm. Determine
A. 47.42 mm A. 324.80 mm2 the factor of safety in bearing if yield point in compression
B. 39.72 mm B. 246.80 mm2 is 448 Mpa. Answer: C
C. 42.22 mm C. 446.80 mm2 A. 15.6
D. 46.92 mm D. 277.77 mm2 B. 18.5
5. A metric M4 x 15 square key is used with a 16 mm 11. A 100 KN force is acting on a key that has a length of C. 30.8
shaft. If the allowable shearing stress is 50 Mpa. 4 times its height. If bearing stress of key is 400 Mpa, D. 25.4
How much torque can the assembly handle? The determine the height of key. Answer: B 4. A turbine connected to generator by means of flanged
rotational speed of the shaft is 600 rpm. Answer: C A. 10.54 mm coupling that has a bolt circle diameter of 500 mm. The
A. 20 N-m B. 11.18 mm generator output is 40 MW, 3600 rpm and 90% efficiency.
B. 12 N-m C. 12.65 mm If there are 16 bolts, determine the force acting on each
C. 24 N-m D. 15.25 mm bolt. Answer: B
D. 34 N-m 12. A one meter pulley is fastened to a 100 mm shaft by A. 26.41 KN
6. A flat key is to be designed for 75 mm diameter shaft means of 25 mm square key and 150 mm long. What B. 29.47 KN
which will transmit 150 KW at 400 rpm. If allowable force tangent to pulley rim will shear the key if shear C. 35.62 KN
stress is 200 Mpa? Answer: C D. 32.61 KN
5. A 75 mm diameter shaft is transmitting 300 Kw at 600 B. 18.5 2. A 2 in horizontal shaft rotates in a sleeve type bearing.
rpm. A solid coupling has a 6 bolts each 18 mm in C. 30.8 The coefficient of friction is 0.10 and the shaft applies a
diameter. Find the required bolt circle diameter if shearing D. 25.4 load of 500 lb. Find the frictional resistance. Answer: D
stress in bolts is 27.5 Mpa. 4. A turbine connected to generator by means of flanged A. 20 lbs
Answer: A coupling that has a bolt circle diameter of 500 B. 40 lbs
A. 227.40 mm mm. The generator output is 40 MW, 3600 rpm and 90% C. 30 lbs
B. 233.60 mm efficiency. If there are 16 bolts, determine the force acting D. 50 lbs
C. 254.50 mm on each bolt. Answer: B 3. A bearing sustains a load of 4450 N. The shaft
D. 272.60 mm A. 26.41 KN diameter is 100 mm, the coefficient of sliding friction is
6. The total force of 125 KN is required of flange coupling B. 29.47 KN 0.01, and the shaft speed is 400 rpm. Find the
that has 5 bolts has also shearing stress of 30 Mpa for C. 35.62 KN horsepower lost in the bearing. Answer: A
bolt. Determine the required diameter of bolt. Answer: D D. 32.61 KN A. 93.20 watts
A. 62.54 KN 5. A 75 mm diameter shaft is transmitting 300 Kw at 600 B. 76.34 watts
B. 54.21 KN rpm. A solid coupling has a 6 bolts each 18 mm in C. 83.45 watts
C. 45.62 KN diameter. Find the required bolt circle diameter if shearing D. 45.23 watts
D. 32.57 KN stress in bolts is 27.5 Mpa.. Answer: A 4. A 50 mm diameter shaft supported by two sleeve
7. A flanged coupling with bolt circle diameter of 250 mm A. 227.40 mm bearings carries a load of 13.3 MN. The shaft rotates at
uses 8 bolts, 25 mm diameter. The torque transmitted is B. 233.60 mm 150 rpm. If the coefficient of sliding friction between the
15 KN-m and compressive stress of bolt is 15 Mpa. C. 254.50 mm shaft and bearings is 0.1, how much power is lost in
Determine the required flange thickness. Answer: D D. 272.60 mm friction? Answer: A
A. 25 mm 6. The total force of 125 KN is required of flange coupling A. 261 kw
B. 30 mm that has 5 bolts has also shearing stress of 30 Mpa for B. 643 kw
C. 35 mm bolt. Determine the required diameter of bolt. Answer: D C. 345 kw
D. 40 mm A. 62.54 KN D. 108 kw
B. 54.21 KN 5. A 36 mm shaft uses a sleeve bearing that sustain a
COUPLING C. 45.62 KN load of 4000 N. If the allowable bearing pressure
1. A flanged bolt coupling has ten (10) steel 25.4 mm D. 32.57 KN is 1.3 MN/m2. Find the length of the bearing. Answer: D
diameter bolts evenly tighten around a 415 mm bolt circle. 7. A flanged coupling with bolt circle diameter of 250 mm A. 75.47 mm
Determine the torque capacity of the connection if the uses 8 bolts, 25 mm diameter. The torque transmitted is B. 23.44 mm
allowable shearing stress in the bolt is 50 MN/m2. 15 KN-m and compressive stress of bolt is 15 Mpa. C. 89.23 mm
Answer: B Determine the required flange D. 85.47 mm
A. 59.95 KN.m thickness. Answer: D 6. A 20 mm shaft uses sleeve bearings. The total load per
B. 52.6 KN.m A. 25 mm bearing is 2000 N. An L/D ratio of 2.5 is desired. What is
C. 46.15 KN.m B. 30 mm the bearing pressure? Answer: C
D. 43.8 KN.m C. 35 mm A. 1 Mpa
2. A flanged bolt coupling consists of eight 20 mm D. 40 mm B. 3 Mpa
diameter steel bolts space evenly around a bolt circle 300 C. 2 Mpa
mm in diameter. If the coupling is subjected to a torque of D. 4 Mpa
15.1 KN-m, determine the maximum shearing stress in 7. A 22 mm diameter shaft is supported by sleeve bearing
the bolts? Answer: A BEARINGS at a distance of 0.50 m. A load of 2.2 KN is applied at 0.2
A. 40 Mpa 1. A 1 inch horizontal shaft rotates at 500 rpm in a sleeve- m from the left end. The sleeve bearings have an L/D
B. 38 Mpa type bearing. The coefficient of friction is 0.15. Calculate ratio of 1.5. Find the maximum
C. 70 Mpa the horsepower lost in the bearing if the reaction between bearing pressure. Answer: A
D. 29 Mpa the shaft and the bearing is A. 1.82 Mpa
3. A flanged coupling having 180 mm bolt circle and 19 800 lb. Answer: D B. 3.45 Mpa
mm thick uses 8 bolts, 16 mm diameter to connect two A. 0.2634 hp C. 2.12 Mpa
shaft. It is used to transmit 60 Kw at 180 rpm. Determine B. 1.2344 hp D. 5.23 Mpa
the factor of safety in bearing if yield point in compression C. 0.0925 hp 8. A sleeve bearing is to have an LD ratio of 1.0 and an
is 448 Mpa. Answer: C D. 0.4759 hp allowable bearing pressure of 0.5 MN/m2. Find the inside
A. 15.6
diameter and the length of the bearing if it is to sustain a 4. Determine the safe wall thickness of a 30 inches steel A. 11.44 mm
load of 2550 N. Answer: B with internal pressure of 7.82 Mpa. The yield B. 10.6 mm
A. 23.45 mm stress of material is at 275.48 Mpa. The factor of safety to C. 11.34 mm
B. 71.41 mm use is 2.0. Answer: C D. 10.3 mm
C. 45.34 mm A. . in 10. Determine the internal pressure of a cylindrical tank
D. 98.34 mm B. 23.4 cm 500 mm internal diameter, 20 mm thick and 3 m
9. A sleeve bearing has an outside diameter of 1.50 in C. 21.6 mm long if stress is limited to 140 Mpa. Answer: C
and a length of 2 in. The wall thickness is 3/16 in. The D. 5/8 in A. 10.06 Mpa
bearing is subjected to a radial load of 450 lb. Find the 5. Determine the bursting steam pressure of a steel shell B. 10.52 Mpa
bearing pressure. Answer: C with a diameter of 10 inches and made of . C. 11.20 Mpa
A. 100 psi inch thick steel plate. The joint efficiency is at 70% and D. 12.88 Mpa
B. 150 psi the tensile strength is 60 ksi. Answer: A 11. A water tank 10 m x 12 m is completely filled with
C. 200 psi A. 4,200 psi water. Determine the minimum thickness of the
D. 250 psi B. 10.5 psi plate if stress is limited to 50 Mpa. Answer: A
10. A thrust washer has an inside diameter of 12 mm and C. 42.8 psi A. 11.77 mm
an outside diameter of 75 mm. If the allowable bearing D. 8,500 psi B. 12.66 mm
pressure is 0.6 Mpa, how much load can it sustain? 6. Compute the safe wall thickness of a 76.2 cm diameter C. 13.55 mm
Answer: A steel tank. The tank is subjected to 7.33 Mpa D. 12.44 mm
A. 2582.9 N pressure and the steel material has yield stress of 215.4 12. A spherical shell of 1.8 m outside and 1.725 m inside
B. 1235.5 N Mpa. The factor of safety to use is 3.Answer: diameter contains helium at a pressure of 10.4
C. 3293.44 N B Mpa. Compute the stress in the shell.. Answer: B
D. 8634.45 N A. 1 . in A. 124.08 Mpa
B. 3.89 cm B. 119.06 Mpa
PRESSURE VESSELS C. 4.09 cm C. 96.48 Mpa
1. Find the thickness of a metal needed in the semi- D. 3.69 cm D. 88.46 Mpa
spherical end of cylindrical vessel 0.70 meter in 7. A steel cylinder air receiver with 5 feet diameter and 13. A 600 mm diameter spherical steel pressure vessel
diameter subjected to an internal pressure of 2.7 N/mm2. pressure load of 180 psi, design stress of 9500 has a uniform 8 mm wall thickness and an
The material is mild carbon steel and tensile psi maximum. The pressure vessel is to be provided with internal gage pressure of 10 Mpa. If the ultimate stress of
stress is 69 N/mm. Answer: D 1 .” diameter drain valve installed at the steel is 420 Mpa, determine the factor of
A. 5.2 mm bottom of the vessel and safety pressure relief valve safety with respect to tensile of failure. Answer: A
B. 6.02 mm installed either at the top most or at the side with A. 2.30
C. 7.53 mm prop-out rating of 200 psi. Assume a 100% weld joint B. 1.89
D. 6.84 mm efficiency. The lap welding tensile strength is C. 2.69
2. A cylindrical tank with 10 inches inside diameter 65,000 psi. Determine the bursting pressure of this air D. 1.48
contains oxygen gas at 2500 psi. Calculate the receiver. Answer: B 14. Determine the largest internal pressure which maybe
required wall thickness in millimeter under stress of A. 1154 psi applied to a cylindrical tank 2 m in diameter
28,000 psi. Answer: B B. 1354 psi and 15 mm wall thickness, if the ultimate stress of steel is
A. 10.54 C. 1454 psi 420 Mpa and a factor of safety of 4.5.
B. 11.34 D. 1254 psi Answer: A
C. 10.24 8. Determine the thickness of a steel air receiver with 30 A. 1.4 Mpa
D. 12.44 inches diameter and pressure load of 120 psi, B. 2.6 Mpa
3. Determine the bursting pressure of steel with diameter design stress of 8000 psi. Answer: A C. 1.8 Mpa
of 10 inches and make of . in thick plate. A. 1/4 in D. 2.2 Mpa
The joint efficiency is at 70% and the tensile strength is 60 B. 3/8 in 15. The cylinder of a hydraulic press is made up of thick
ksi. Answer: D C. 5/8 in walled cylinder having an inside diameter of
A. 4,020 psi D. 1/2 in 300 mm. It is subjected to an internal pressure of 40 Mpa.
B. 4,002 psi 9. A cylindrical tank with 10” inside diameter contains Determine the thickness of a cylinder
C. 2,400 psi oxygen gas at 2500 psi. Calculate the required without exceeding a shearing stress of 80 Mpa. Answer:
D. 4,200 psi wall thickness in (mm) under stress of 28,000 psi. C
Answer: C A. 62.13 mm
B. 58.61 mm B. 7,642.85 psi C. 17.41 mm
C. 109.80 mm C. 9,400.62 psi D. 19.62 mm
D. 72.40 mm D. 9,471.43 psi 5. During a punching process of 350 kg flywheel the
16. The internal pressure of a 400 mm internal diameter 22. A cylindrical tank has a mean diameter of 40 cm and speed varies from 200 rpm to 180 rpm with 1 m mean
cylindrical tank is 10 Mpa and tank thickness is thickness of 10 cm. It is subjected to an diameter. Determine the kinetic energy released by the
25 mm. Determine the stress developed if joint efficiency external pressure of 140 kg/cm2. Determine the maximum flywheel. Answer: A
is 95%. Answer: B internal tangential stress is 900 kg/cm2. A. 3.64 KJ
A. 80.10 Mpa Determine the maximum internal pressure of the tank. B. 6.28 KJ
B. 84.21 Mpa Answer: A C. 4.51 KJ
C. 86.75 Mpa A. 2947.5 kg/cm2 D. 5.62 KJ
D. 78.42 Mpa B. 3426.5 kg/cm2 6. A plate 200 mm wide and 25 mm thick with strength of
17. A spherical tank 15 mm thick has an internal pressure C. 1246.5 kg/cm2 410 Mpa is to be shear along its width. During shearing
of 5 Mpa. The joint efficiency is 96% and D. 1942.6 kg/cm2 process an 800 mm mean diameter flywheel changes its
stress is limited to 46,875 Kpa. Find the tank internal speed from 200 rpm to 180 rpm. Determine the weight of
radius. Answer: C Flywheel flywheel to be use. Answer: D
A. 540 mm 1. A cast iron flywheel is rotated at a speed of 1200 rpm A. 3265.84 kg
B. 200 mm and having a mean radius of 1 foot. If the weight of the B. 3452.71 kg
C. 270 mm rim is 30 lbs, what is the centrifugal force? Use factor C = C. 3821.72 kg
D. 300 mm 41. Answer: D D. 3845.97 kg
18. A cylindrical tank has an inside diameter of 5 in and is A. 14,800 lbs 7. The energy required to punch a square hole from 20
subjected to an internal pressure of 500 psi. If B. 14,860 lbs mm thick plate is 10 KJ. If the ultimate strength of plate is
maximum stress is 1200 pasi, determine the required C. 7 mt 420 Mpa, determine the maximum sides of square that
thickness. Answer: C D. 14,724 lbs can be punched. Answer: B
A. 1 in 2. A flywheel for a punching press must be capable of A. 45 mm
B. 1.2 in furnishing 3400 N-m of energy during the 25% revolution B. 30 mm
C. 1.4 in while the hole is being punched. The flywheel maximum C. 60 mm
D. 1.6 in speed is 200 rpm and the speed decreases 8.7% during D. 55 mm
19. A thick wall cylinder has 50 mm thick and internal the load stroke. The mean radius of the rim is 1016 mm 8. A 1 mm mean diameter flywheel, 500 kg weight
diameter of 300 mm. If stress is limited to 30 diameter and contributes 90% of the energy changes its speed from 220 rpm to 200 rpm during
Mpa, determine the maximum internal pressure. Answer: requirements. Approximate total weight of the flywheel to shearing process. What average force is needed to shear
D be 1.20 times that of the rim. Find the weight of the a 30 mm thick plate. Answer: A
A. 8.1 Mpa flywheel. Answer: A A. 384 KN
B. 8.2 Mpa A. 97.5 kg B. 653 KN
C. 8.3 Mpa B. 65.2 kg C. 234 KN
D. 8.4 Mpa C. 103.34 kg D. 1082 KN
20. A round vertical steel tank has inside diameter of 3 m D. 234.5 kg 9. The energy required to punch a hole is 3 KJ from a
and 6 m height. It contains gasoline with a 3. A press is used to punch 10 holes per minute of 30 mm flywheel mean diameter of 800 mm that slows down from
density of 750 Kg/m3. If the allowable tensile stress is 25 diameter hole from 25 mm thick plate. 3.3 rps to 3 rps during punching. If weight of arm and hub
Mpa, find the minimum thickness required. Determine the power needed to punch a hole if ultimate account 10% of rim weight, determine the rim weight.
Answer: A shear stress is 400 Mpa. Answer: B Answer: B
A. 2.65 mm A. 2.68 Kw A. 421.08 kg
B. 2.85 mm B. 1.96 Kw B. 457.40 kg
C. 3.65 mm C. 3.58 Kw C. 482.68 kg
D. 1.82 mm D. 0.96 Kw D. 416.68 kg
21. A cylinder having an internal diameter of 16 in and 4. The kinetic energy needed to punch a hole is 5 KJ. 10. A flywheel has a total weight of 500 kg and the weight
external diameter of 26 inches is subjected to What is the maximum thickness of a hole that can be of arm and hub is 8% of total weight. It has a
1500 psi external pressure and internal pressure of 9,000 punch if hole diameter is 25 mm and ultimate shearing mean diameter of 1 m and width of 300 mm. Determine
psi. Determine the hoop stress on outer stress of plate is 420 Mpa. Answer: C the thickness of the flywheel if density of material is 7000
surface of cylinder. Answer: B A. 12.61 mm kg/m3 . Answer: C
A. 8,742.65 psi B. 14.68 mm A. 60.65 mm
B. 65.48 mm D. 5 elasticity in shear of 78.910 Gpa. If spring has an outside
C. 69.72 mm 2. Compute the deflection of an 18 coils helical spring diameter of 10.42 cm and wire diameter of
D. 75.42 mm having a load of 100 kg. The modulus of 0.625 cm, compute the maximum deflection that can be
11. A flywheel has a rim weight of 450 kg and mean elasticity in shear of spring is 96.62 Gpa, OD of 9.256 cm produced in the spring due to a load of 50
radius of 450 mm. If the rim width is 5 times the rim and with wire diameter of 9.525 mm. The kgs. Answer: B
thickness and material density is 7200 kg/m3 , determine spring is squared and ground ends. Answer: A A. 302 mm
the width of flywheel. Answer: A A. 9 cm B. 490 mm
A. 332.45 mm B. 101 cm C. 342 mm
B. 242.61 mm C. 11 cm D. 322 mm
C. 286.76 mm D. 14 cm 8. An extension coil spring is to be elongated 5 in under a
D. 298.78 mm 3. Compute the maximum deflection of a 20 coils helical load of 50 lb. What is the spring rate?
12. The power required to shear a plate 50 mm thick for spring having a load of 75 kgs. The spring is a Answer: B
10 seconds is 5 Kw. If ultimate strength of plate is 420 square/ground ends with modulus of elasticity in shear of A. 5 lb/min
Mpa. How wide should the plate be? Answer: D 79.84 Gpa, outside diameter of 101.6 mm, B. 10 lb/min
A. 80.42 mm wire diameter of 9.525 mm. Answer: D C. 15 lb/min
B. 85.65 mm A. 140.7 mm D. 20 lb/min
C. 90.28 mm B. 112.7 mm 9. A spring has a rate of 50 lb with a spring index of 8. If
D. 95.23 mm C. 15.17 mm stress induced is 90,000 psi, determine the
13. A 900 mm mean diameter flywheel has a width of 350 D. 126.7 mm wire diameter. Answer: D
mm, 75 mm thick and density of 7100 kg/m3. Neglecting 4. A three extension coil springs are hooked in series that A. 0.058 in
the weight of arm and hub, find the energy released if its support a single weight of 100 kg. The first B. 0.828 in
speed changes from 280 rpm to 250 rpm. Answer: B spring is rated at 0.400 kg/mm and the other 2 lower C. 0.452 in
A. 7.89 KJ springs is rated at 0.64 kg/mm. Compute the D. 0.1157 in
B. 9.30 KJ total deflection. Answer: A 10. Determine the maximum shearing stress of a helical
C. 5.48 KJ A. 563 mm spring composed of 20 turns of 20 mm diameter
D. 6.71 KJ B. 268 mm wire on a mean radius of 80 mm when the spring is
14. A flywheel weighing 1000 kg has a radius of gyration C. 156 mm supporting a load of 2 KN. G = 83,000 Gpa.
of 1.5 m. The normal operating speed is 160 rpm and D. 250 mm Answer: C
coefficient of fluctuation is 0.08, determine the energy 5. A high alloy spring having squared and ground ends A. 108.20 Mpa
released by the flywheel. Answer: D and has a total of 16 coils and modulus of B. 98.62 Mpa
A. 31.70 KJ elasticity in shear of 85 Gpa. Compute the Wahl factor. C. 120.60 Mpa
B. 36.70 KJ The spring outside diameter is 9.66 cm wire D. 88.68 Mpa
C. 41.70 KJ diameter is 0.65 cm. Answer: C 11. A helical spring is made by wrapping steel wire 20 mm
D. 46.70 KJ A. 1.058 diameter around a forming cylinder 150 mm
15. A 5 ft mean diameter flywheel has to absorb 3500 ft-lb B. 1.185 in diameter. Compute the elongation of the spring without
of energy and maintain a coefficient of C. 1.10 exceeding a shearing stress of 140 Mpa if
fluctuation of 0.09. If mean speed is 80 ft/sec, find the D. 1.2 it is composed of 18 turns. Answer: C
weight of flywheel. Answer: B 6. A coil spring with 5 cm outside diameter is required to A. 96.42 mm
A. 190.66 lbs work under the load of 190 N. The wire B. 100.6 mm
B. 195.66 lbs diameter is 5 mm, the spring is to have 6 active coils and C. 117.57 mm
C. 198.66 lbs the ends are to be closed and ground. D. 89.62 mm
D. 200.77 lbs Determine the total number of coils. The modulus of 12. It is found that a load of 50 lbs on extension coil spring
rigidity is 80 Gpa, and the mean radius is to be deflects 8.5 in. What load will the spring
Springs 23 mm, with 7 mm pitch of the spring. Answer: B deflects 2.5 in? Answer: D
1. A body weighing 1000 lbs falls from a height of 6 in and A. 6.5 coils A. 10.64 lb
strikes a 2000 lb/in spring. The deformation B. 8.5 coils B. 12.48 lb
of the spring is_______. Answer: C C. 7.5 coils C. 13.48 lb
A. 2 D. 9.5 coils D. 14.70 lb
B. 4 7. A helical spring having square and ground ends a total 13. A spring sustain 200 ft-lb of energy with deflection of 3
C. 3 of 18 coils and its material has modulus of in. Assume that the coil diameter is 7 times
the wire diameter and allowable stress of 100,000 psi, B. 26.65 in D. 140.65 mm
determine the wire diameter. Answer: A C. 30.21 in
A. 0.416 in D. 32.34 in
B. 0.321 in 20. A 0.08” diameter spring has a length of 20 in. If
C. 0.568 in density of spring is 0.282 lb/in3, determine the mass
D. 0.672 in of spring. Answer: B
14. A weight of 100 lbs strikes a coil from a height of 18 A. 0.0395 lb
inches and deflects the spring of 6 inches. Find B. 0.0283 lb
the average force acting on the spring. Answer: C C. 0.0485 lb
A. 600 lb D. 0.0686 lb
B. 700 lb 21. A square and ground ends spring has a free length of
C. 800 lb 250 mm. There are 10 active coils with wire
D. 900 lb diameter of 12.5 mm. If the spring rate is 150 KN/m and
15. Three coil spring are hooked in series and support a mean diameter is 100 mm, determine the
weight of 70 kg. One spring has a spring rate of solid stress. Answer: A
0.209 kg/min and the other two have spring rates of 0.643 A. 2,315.54 Mpa
kg.mm. Find the deflection. Answer: C B. 7,654.8 Mpa
A. 346.71 mm C. 7,842.7 Mpa
B. 389.30 mm D. 8,432.9 Mpa
C. 552.65 mm 22. A square and ground ends spring has a pitch of 20
D. 416.58 mm mm, wire diameter of 12.5 mm. If there are 12
16. Four compression coil spring in parallel support a load actual number of coils, find the deflection when the spring
of 360 kg. Each spring has a gradient of is compressed to its solid strength.
0.717 kg/mm. Find the deflection. Answer: A Answer: B
A. 125.52 mm A. 78 mm
B. 132.52 mm B. 75 mm
C. 138.52 mm C. 77 mm
D. 145.52 mm D. 79 mm
17. A force of 1.1 KN is acting on a 7.5 active coils with 23. A spring with plain ends has 15 active coils, diameter
wire diameter of 13 mm. The outside diameter of 6 mm and pitch of 10 mm. If spring rate is
of coil is 117 mm and G = 80 GN/m2. Find the coil 100 KN/m, determine the solid force. Answer: C
deflection. Answer: C A. 4 KN
A. 27.60 mm B. 5 KN
B. 29.80 mm C. 6 KN
C. 32.50 mm D. 7 KN
D. 34.60 mm 24. A spring has a spring rate of 30 KN/m. If wire diameter
18. A concentric helical spring is use to support a load of is 10 mm with mean diameter of 70 mm,
90 KN. The inner spring has a rate of 495.8 determine the number of active coils. G = 80 GN/m2.
KN/m and outside spring is 126.5 KN/m. If initially the Answer: D
inner spring is 25 mm shorter than the outer A. 6.54
spring, find the percent load carried by inner spring. B. 7.82
Answer: D C. 8.42
A. 34.56% D. 9.72
B. 55.86% 25. A spring has a diameter of 25 mm and 12 active coils.
C. 68.25% If a load of 10 KN is applied it deflects 75
D. 76.81% mm. Determine the mean diameter of the spring if G = 80
19. How long a wire is needed to make helical spring GN/m2. Answer: C
having a mean diameter of 1 inch if there are 8 A. 124.65 mm
active coils? Answer: A B. 129.65 mm
A. 25.13 in C. 134.65 mm