TEL : +82-51-974-4800

FAX : +82-51-831-3772
E-MAIL : infocomp@jptec.co.kr

yCUSTOMER : STX POS

yHULL NO. : MLBC32500-016/017/018/019/020/021/022/023

yCLASS : CCS

yEQUIPMENT : AIR COMPRESSOR

yAPPLICATION : MAIN H-64 x 2 SETS

EMERGENCY AHV-20 x 1 SET
CONTROL ZS-22B x 1 SET

DRAWN CHECK APRD DESCRIPTION R

08.02.20. 08.02.20. 08.02.20.

WORKING DRAWING 1
M.S. KIM D.H. KIM T.H. KIM
07.12.21. 07.12.21. 07.12.21.
APPROVAL DRAWING 0
M.S. KIM D.H. KIM T.H. KIM

DONGHWA PNEUTEC CO., LTD.

 CONTENTS

1. INSTALLATION FOR MAIN AIR COMPRESSOR

2. MAIN AIR COMPRESSOR

2-1 GENERAL FOR AIR COMPRESSOR

2-2 SCOPE SUPPLY ITEMS

2-3 LOOSE SUPPLY ITEMS

2-4 SPARE & TOOL LIST

3. EMERGENCY AIR COMPRESSOR

3-1 GENERAL FOR AIR COMPRESSOR

3-2 SCOPE SUPPLY ITEMS

3-3 SPARE & TOOL LIST

4. CONTROL AIR COMPRESSOR

4-1 GENERAL FOR AIR COMPRESSOR

4-2 SCOPE SUPPLY ITEMS

4-3 SPARE & TOOL LIST

5. RECOMMENDED LUBRICATION OIL

DONGHWA PNEUTEC CO., LTD.

2
CUSTOMER STX POS

HULL NO. MLBC32500-016/017/018/019/020/021/022/023

CLASS CCS

1. INSTALLATION FOR MAIN AIR COMP.

DONGHWA PNEUTEC CO., LTD

BUSAN, KOREA

3
 How to install the Air compressor

1. How to set the air compressor in the vessel.

․Check the gap between air compressor unit with common bed and foundation
bed and adjust the gap.
- Putting the air compressor unit on foundation bed plate without fitting and
measure each gap.
- Insert the adjusting shims into the gap.
- Or, readjust the foundation bed liner. But, in case of the gap is bigger than
0.1 mm as the above illustration, readjust to be within 0.1 mm
․Please pay your attention to the above points, complete the adjustment for
installation.
․After that, tighten and fix all the set bolts/nuts and adjust the center alignment
for air compressor/motor in accordance with our instruction book.
(In case of direct coupling machinery.)

2. Shaft alignment Method for direct coupled air compressor

MEASURING POSITION (a) (b)

BELOW 250 BELOW 0.05 BELOW 0.10

DIAMETER OF FLYWHEEL
BELOW 500 BELOW 0.08 BELOW 0.15
OVER 500 BELOW 0.10 BELOW 0.20

unit : mm

3. Tightening Torque for resilient mounted air compressor

BOLT POSITION A B

Tightening Torque 240 210

unit : kgf․cm
A

4
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CUSTOMER STX POS

HULL NO. MLBC32500-016/017/018/019/020/021/022/023

CLASS CCS

2. MAIN AIR COMPRESSOR

H-64 x 2 SETS

DONGHWA PNEUTEC CO., LTD

BUSAN, KOREA

8
 AIR COMPRESSOR TECHNICAL DATA

1 MODEL H-64

2 TYPE Vertical 2 Stage Water Cooled

3 No. of CYLINDER 1

4 L.P CYLINDER ㎜ 140

5 H.P CYLINDER ㎜ 115

6 STROKE ㎜ 100

7 FREE AIR ㎥/hr 120

8 WORKING PRESSURE MPa 3.0

9 REQUIRED POWER ㎾ (PS) 27.5 (37.5)

10 REVOLUTION rpm 1800

11 LUBRICATION SYSTEM Forced Feed

12 COOLING SYSTEM By Fresh Water

13 INLET TEMPERATURE OF COOLING WATER ℃ Max. 45

14 COOLING WATER AMOUNT(APPROX.) ㎥/hr 3.24

15 COOLING WATER PRESSURE DROP mAq 1.1

16 HEAT DISSIPATION ㎉/hr 22500

17 LUBRICATION OIL AMOUNT(CRANK CASE) ℓ 11.5

18 WEIGHT(EXCEPT MOTOR) ㎏ 420

DONGHWA PNEUTEC CO., LTD.

9
GENERAL FOR AIR COMPRESSOR

10
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SCOPE SUPPLY ITEMS

16
 INDUCTION MOTOR 40 HP - 4 P
DATA SHEET
MODEL: CUSTOMER : STX POS REV. NO : 0
APPLICATION: AIR COMPRESSOR PROJECT NAME: MLBC32500-016/017/018/019/020/021/022/023 QUANTITY : 2 SETS /SHIP
GENERAL DATA PERFORMANCE DATA
FRAME NO. 180L OUTPUT 30 kW 40 HP
DRIP PROOF POLES 4 POLES
ENCLOSURE TOTALLY ENCLOSED ROTOR TYPE 1 SQUIRREL CAGE
Increased Safety Exp.-proof D.O.L (MLBC32500-016/017/018/019)
PROTECTION IP 44 STARTING METHOD Y-△ (MLBC32500-020/021/022/023)
METHODS OF COOLING SC FC
FREQUENCY 60 Hz RATED VOLTAGE 440 V V V
PHASE 3 PHASE CURRENT
SERVICE FACTOR 1.0 NO LOAD 20.0 A A A
INSULATION CLASS F CLASS FULL LOAD 52.4 A A A
TEMP. RISE AT FULL LOAD (at S.F 1.0) STARTING 403.2 A A A
RES. METHOD 100 ℃ EFFICIENCY
THERMO. METHOD ℃ AT 1/2 LOAD %
LOCATION INDOOR OUTDOOR AT 3/4 LOAD %
ALTITUDE 1000 m AT FULL LOAD 89.5 %
HUMIDITY 80 % POWER FACTOR
AMBIENT TEMPERATURE -10~45 ℃ AT 1/2 LOAD %
RATING CONT. %ED AT 3/4 LOAD %
NEMA DESIGN B AT FULL LOAD 84.0 %
MOUNTING B3 B5 V1 B3B5 SPEED (AT FULL LOAD) 1765 rpm
BEARING TYPE BALL TORQUE
DE\N-DE 6312ZZ / 6309ZZ FULL LOAD 16.6 kg-m 100%
LUBRICANT GREASE LOCKED ROTOR 29.8 kg-m 180%
COUPLING METHOD DIRECT V-BELT BREAKDOWN 33.1 kg-m 200%
SHAFT NOISE LEVEL 84.0 dB(A)
EXTENSION SINGLE VIBRATION 30.0 ㎛
EXTERNAL THRUST ALLOWABLE LOAD GD² REFERRED TO MOTOR SHAFT
TERMINAL BOX (AT DIRECT ON-LINE) 97.5 kg-m2
2
MAIN STEEL AL CAST Motor GD 0.8623 kg-m2
AUX. YES NO MOTOR APPROX. WEIGHT 210.0 kg
BOX LOCATION LEFT(Viewed from Drive end) PAINTING MUNSELL NO. 7.5 BG 7/2
APPLICATION STANDARDS IEC, KS THICKNESS STANDARD ㎛
ACCESSORIES (OPTIONAL) SUBMITTAL DRAWINGS
CABLE GLAND : 25b*1EA (MLBC32500-016/017/018/019) OUTLINE DIMENSION
20c*2EA (MLBC32500-020/021/022/023) 1

NOTE REMARKS
1. THESE DATA ARE ONLY DESIGN VALUES AND SHALL BE 1. ABOVE ALL DATA ARE CALCULATED AT 100% VOLTAGE.
GUARANTEED WITH TOLERANCE OF APPLICATION STANDARDS.
2. OTHERS NOT MENTIONED IN THIS SHEET SHALL BE
IN ACCORDANCE WITH OTIS STANDARD.
FC : FAN COOLED SC : SELF COOLED DATE PREPARED CHECKED APPROVED
2007-07-09 J.S.PARK J.S.PARK H.T.KIM
HIGEN MOTOR CO., LTD. A4(210X297)
17
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LOOSE SUPPLY ITEMS

28
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SPARE & TOOL LIST

35
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38
CUSTOMER STX POS

HULL NO. MLBC32500-016/017/018/019/020/021/022/023

CLASS CCS

3. EMERGENCY AIR COMPRESSOR

AHV-20 x 1 SET

DONGHWA PNEUTEC CO., LTD

BUSAN, KOREA

39
 AIR COMPRESSOR TECHNICAL DATA

1 MODEL AHV-20(E)

2 TYPE V-type 2 Stage Air Cooled

3 No. of CYLINDER 2

4 L.P CYLINDER ㎜ 101

5 H.P CYLINDER ㎜ 48.5

6 STROKE ㎜ 60

7 FREE AIR ㎥/hr 20

8 WORKING PRESSURE MPa 3.0

9 REQUIRED POWER ㎾ (PS) 4.8 (6.5)

10 REVOLUTION rpm 1200

11 LUBRICATION SYSTEM Splash Type

12 COOLING SYSTEM Air Cooled

13 RECOMMENDED TEMPERATURE OF COOLING AIR ℃ Max. 45

14 COOLING AIR AMOUNT(APPROX.) ㎥/hr 1000

15 HEAT DISSIPATION ㎉/hr 3500

16 LUBRICATION OIL AMOUNT(CRANK CASE/OIL BOX) ℓ 2.8

17 WEIGHT(EXCEPT MOTOR or ENGINE) ㎏ 300

DONGHWA PNEUTEC CO., LTD.

40
GENERAL FOR AIR COMPRESSOR

41
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44
45
SCOPE SUPPLY ITEMS

46
 INDUCTION MOTOR 5.5 kW - 6 P
DATA SHEET
MODEL: - CUSTOMER : STX POS REV. NO :
APPLICATION: PROJECT NAME: MLBC32500-016/017/018/019/020/021/022/023 QUANTITY : 1 SET /SHIP
GENERAL DATA PERFORMANCE DATA
FRAME NO. 132M OUTPUT 5.5 kW
DRIP PROOF POLES 6 POLES
ENCLOSURE TOTALLY ENCLOSED ROTOR TYPE SQUIRREL CAGE
Increased Safety Exp.-proof D.O.L Y-△
PROTECTION IP 44 STARTING METHOD REACTOR ( %TAP) V.V.V.F
METHODS OF COOLING SC FC AO SOFT-STARTER
FREQUENCY 60 Hz RATED VOLTAGE 440 V V V
PHASE 3 PHASE CURRENT
SERVICE FACTOR 1.0 NO LOAD A A A
INSULATION CLASS F CLASS FULL LOAD 10.5 A A A
TEMP. RISE AT FULL LOAD (at S.F 1.0) STARTING 68.2 A A A
RES. METHOD 100 ℃ EFFICIENCY
THERMO. METHOD ℃ AT 1/2 LOAD %
LOCATION INDOOR OUTDOOR AT 3/4 LOAD %
ALTITUDE 1000 m AT FULL LOAD 86.5 %
HUMIDITY 80 % POWER FACTOR
AMBIENT TEMPERATURE -10~45 ℃ AT 1/2 LOAD %
RATING CONT. %ED AT 3/4 LOAD %
NEMA DESIGN B AT FULL LOAD 79.5 %
MOUNTING B3 B5 V1 B3B5 SPEED (AT FULL LOAD) 1140 rpm
BEARING TYPE BALL TORQUE
DE\N-DE 6208ZZ/6206ZZ FULL LOAD 4.7 kg-m 100%
LUBRICANT GREASE LOCKED ROTOR 7.0 kg-m 150%
COUPLING METHOD DIRECT V-BELT BREAKDOWN 8.9 kg-m 190%
SHAFT NOISE LEVEL 68.0 dB(A)
EXTENSION SINGLE VIBRATION 15.0 ㎛
EXTERNAL THRUST ALLOWABLE LOAD GD² REFERRED TO MOTOR SHAFT
TERMINAL BOX (AT DIRECT ON-LINE) 61.8 kg-m2
MAIN STEEL AL CAST Motor GD2 0.2010 kg-m2
AUX. YES NO MOTOR APPROX. WEIGHT 70.0 kg
BOX LOCATION LEFT (Viewed from Drive end) PAINTING MUNSELL NO. 7.5 BG 7/2
APPLICATION STANDARDS IEC, KS THICKNESS STANDARD ㎛
ACCESSORIES (OPTIONAL) SUBMITTAL DRAWINGS
CABLE GLAND : 25b * 1EA 1 OUTLINE DIMENSION
20a * 1EA

NOTE REMARKS
1. THESE DATA ARE ONLY DESIGN VALUES AND SHALL BE 1. ABOVE ALL DATA ARE CALCULATED AT 100% VOLTAGE.
GUARANTEED WITH TOLERANCE OF APPLICATION STANDARDS.
2. OTHERS NOT MENTIONED IN THIS SHEET SHALL BE
IN ACCORDANCE WITH OTIS STANDARD.
FC : FAN COOLED SC : SELF COOLED DATE PREPARED CHECKED APPROVED
2007.11.21 S.M.KIM J.H.JO H.J.KIM
A4(210X297)

47
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SPARE & TOOL LIST

52
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CUSTOMER STX POS

HULL NO. MLBC32500-016/017/018/019/020/021/022/023

CLASS CCS

4. CONTROL AIR COMPRESSOR

ZS-22B x 1 SET

DONGHWA PNEUTEC CO., LTD

BUSAN, KOREA

56
 AIR COMPRESSOR TECHNICAL DATA

1 MODEL ZS-22B

2 TYPE Screw Air Cooled (1 Stage)

3 SUCTION AIR PRESSURE Atmosphere

4 SUCTION AIR TEMPERATURE ℃ Max. 45

5 WORKING PRESSURE MPa 1.0

6 FREE AIR ㎥/hr 170

7 DRIVE METHOD V-Belt Drive

8 CONTROL METHOD LOAD -UNLOAD +UNLOAD STOP

9 MALE ROTOR SPEED rpm 2920

10 INPUT BRAKE POWER kW 22

11 POWER CONSUMPTION ON UNLOAD kW 6.3

12 OIL CARRY OVER OF COMPRESSED AIR PPM(w/w) 4.8

13 SOUND PRESSURE LEVEL dB(A) 73

14 LUB. OIL CAPACITY ℓ 12

15 AIR FLOW RATE OF COOLING FAN ㎥/s 2.3

kg/㎠
16 ALLOWABLE PRESSURE DROP IN COOLING AIR DUCT 6.1E-4 (6.0E-4 / 60)
(bar / Pa)

17 WEIGHT(EXCEPT MOTOR) ㎏ 480

DONGHWA PNEUTEC CO., LTD.

57
GENERAL FOR AIR COMPRESSOR

58
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SCOPE SUPPLY ITEMS

63
 INDUCTION MOTOR 30 HP - 2 P
DATA SHEET
MODEL: CUSTOMER : STX POS REV. NO :
APPLICATION: AIR COMPRESSOR PROJECT NAME: MLBC32500-016/017/018/019/020/021/022/023 QUANTITY : 1 SET /SHIP
GENERAL DATA PERFORMANCE DATA
FRAME NO. 180M OUTPUT 22 kW 30 HP
DRIP PROOF POLES 2 POLES
ENCLOSURE TOTALLY ENCLOSED ROTOR TYPE SQUIRREL CAGE
Increased Safety Exp.-proof D.O.L Y-△ 1
PROTECTION IP 44 STARTING METHOD REACTOR ( %TAP) V.V.V.F
METHODS OF COOLING SC FC SOFT-STARTER
FREQUENCY 60 Hz RATED VOLTAGE 440 V V V
PHASE 3 PHASE CURRENT
SERVICE FACTOR 1.0 NO LOAD 9.0 A A A
INSULATION CLASS F CLASS FULL LOAD 38.2 A A A
TEMP. RISE AT FULL LOAD (at S.F 1.0) STARTING 286.2 A A A
RES. METHOD 95 ℃ EFFICIENCY
THERMO. METHOD ℃ AT 1/2 LOAD %
LOCATION INDOOR OUTDOOR AT 3/4 LOAD %
ALTITUDE 1000 m AT FULL LOAD 89.0 %
HUMIDITY 80 % POWER FACTOR
AMBIENT TEMPERATURE -10~45 ℃ AT 1/2 LOAD %
RATING CONT. %ED AT 3/4 LOAD %
NEMA DESIGN B AT FULL LOAD 85.0 %
MOUNTING B3 B5 V1 B3B5 SPEED (AT FULL LOAD) 3545 rpm
BEARING TYPE BALL TORQUE
DE\N-DE 6311ZZC3 / 6309ZZ FULL LOAD 6.0 kg-m 100%
LUBRICANT GREASE LOCKED ROTOR 10.9 kg-m 180%
COUPLING METHOD DIRECT V-BELT BREAKDOWN 13.3 kg-m 220%
SHAFT NOISE LEVEL 90.0 dB(A)
EXTENSION SINGLE VIBRATION 25.0 ㎛
EXTERNAL THRUST ALLOWABLE LOAD GD² REFERRED TO MOTOR SHAFT
TERMINAL BOX (AT DIRECT ON-LINE) 14.3 kg-m2
2
MAIN STEEL AL CAST Motor GD 0.4285 kg-m2
AUX. YES NO MOTOR APPROX. WEIGHT 170.0 kg
BOX LOCATION RIGHT (Viewed from Drive end) PAINTING MUNSELL NO. 7.5 BG 7/2
APPLICATION STANDARDS IEC, KS THICKNESS STANDARD ㎛
ACCESSORIES (OPTIONAL) SUBMITTAL DRAWINGS
Terminal Box Hub Size: PF 1 1/4" OUTLINE DIMENSION

NOTE REMARKS
1. THESE DATA ARE ONLY DESIGN VALUES AND SHALL BE 1. ABOVE ALL DATA ARE CALCULATED AT 100% VOLTAGE.
GUARANTEED WITH TOLERANCE OF APPLICATION STANDARDS.
2. OTHERS NOT MENTIONED IN THIS SHEET SHALL BE
IN ACCORDANCE WITH OTIS STANDARD.
FC : FAN COOLED SC : SELF COOLED DATE PREPARED CHECKED APPROVED
2007-07-16 J.S.PARK J.S.PARK H.T.KIM
A4(210X297)
64
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SPARE & TOOL LIST

70
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CUSTOMER STX POS

HULL NO. MLBC32500-016/017/018/019/020/021/022/023

CLASS CCS

5. RECOMMENDED LUB. OIL

RECIPROCATING(PISTON) TYPE

DONGHWA PNEUTEC CO., LTD

BUSAN, KOREA

72
 RECOMMENDED LUB. OIL
FOR RECIPROCATING AIR COMPRESSOR

COMPRESSOR OIL
MANUFACTURER
MINERAL OIL SYNTHETIC OIL
1 BP ENERGOL RC 100 ENERSYN RX 100

2 CALTEX(GS) Caltex RPM Compressor oil 100 Caltex Synstar DE 100

Mobil Rarus 827

3 EXXON-MOBIL Mobil Rarus 427 Mobil Rarus 829
Mobilgard 1 SHC

IDEMITSU KOSAN Daphne Super CS 100 Daphne Alfa Marine

4
(SSANGYONG) Daphne Marine Compressor 100 Compressor 100

5 SHELL Corena Oil P 100 Corena AP 100

6 CASTROL Castrol Aircol PD100 Castrol Aircol SN 100

7 COSMO COSMO RECIPRO 100

8 FAMM Compressor Oil EP VDL 100 CETUS DE 100

9 FUKKOL(FUJI KOSAN) Fukkol Compressor S 100

10 GENERAL GENERAL COMPOL A 100

11 TOTAL (ELF) Dacnis P 100 BARELF CH 100

DIAMOND COMPRESSOR DIAMOND COMPRESSOR

12 MITSUBISHI
OIL 100 OIL NC 100

Caution
When use the synthetic oil, we recommend to apply the oil after running-in initial operation of air
compressor for about 300 hours with mineral lubricants.
Replacement of crank shaft oil seal should be done at the time of overhauling while using synthetic
oil. In case of H-series compressors (H-63,64,264,73,74,273,274,373,374), oil seal can be used
successively as far as no swelling or settling were found at the time of overhauling.

Specifications are subject to change without notice! 2007. 10. 22.

73
 RECOMMENDED LUB. OIL FOR HULL NO.
SCREW AIR COMPRESSOR
(ZS-SERIES) PAGE

screw compressed air temperature

manufacturer below 100℃ over 100℃
ISO VG 46 / ISO VG 68
Corena oil AS 46 (Mineral) Corena oil AS 68
Shell
Corena oil S 46 (Synthetic) Corena oil S 68

Exxon-Mobil RARUS SHC 1025 RARUS 426

ARAL KOWAL M 10 KOWAL M 20

BP ENERSYN RC-S46 ENERSYN RC-S68

DEA ACTRO S 46 ACTRO S 68

ESSO Compressor cooling oil 26

RENOLIN SC 46 RENOLIN SC 68
FUCHS
RENOLIN SC 46MC RENOLIN SC 68MC
ISU AZOLA IS 32 Ⅱ

SK compressor oil 32 NUTO H32/H46

LG compressor oil RA32

CASTROL Aircol PD32
CASTROL CASTROL Aircol SN68
CASTROL Aircol PD68

TOTALFINAELF BARELF SM46

Remarks
For initial operation of compressor, please exchange a lubrication oil with same
grade after running-in operation for about 300 hours.

Specifications are subject to change without notice! 2007. 11. 05.

74
#1589-1, SONGJEONG-DONG, GANGSEO-GU, BUSAN, KOREA

TEL. : 82-51-974-4800
FAX. : 82-51-831-3772