Upower 140

Bore x Stroke

56x57,5mm

valves clearance

0,05 /0,05 mm

- 1 -
 E-1 CYLINDER ASSY

Ref.No. UPower No. Description Qty Remark

1 2373 CYLINDER BODY 1 56mm bore
2 198 CYLINDER BASE GASKET 1 0,40 thickness
3 2614 CYLINDER HEAD ASSY 1 with valves, camshaft, rockers
3 2485 CYLINDER HEAD 1
6 1002 CYLINDER HEAD GASKET 1 1mm thickness
7 728 ASSEMBLING PIN 8×14 2
8 3516 BOLT M6 x 38 2
9 2710 BOLT M6 x 30 1
10 N/A 1
11 N/A 1
12 182 RECTANGLE HEAD RING SEAL GASKET 1
13 189 RECTANGLE BASE RING SEAL GASKET 1
15 N/A 1
16 3213 BOLT M6x25 1
17 728 ASSEMBLING PIN 8×12 2

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 E-2 CYLINDER HEAD

Ref.No. UPower No. Description Qty Remark

1 879 CYLINDER HEAD TOP COVER 1
2 2788 CYLINDER HEAD TOP COVER GASKET 1
3 880 CYLINDER HEAD LEFT COVER 1
4 1883 CYLINDER HEAD LEFT COVER GASKET 1
5 1098 CYLINDER HEAD RIGHT COVER 1
6 2784 CYLINDER HEAD RIGHT COVER GASKET 1
7 1306 VALVE ADJUSTER COVER 2
8 2198 VALVE ADJUSTER COVER O RING 2
11 468 NGK SPARKING CR7HSA 1 low charge, cold weather
11 6 NGK SPARKING CR8HSA 1 hight charge, hot weather
12 N/A STEEL WASHER 3
13 N/A COPER WASHER 1 lower right side
14 N/A NUT 4 screw torque 1,2 m.kg
15 826 BOLT M6x110 1

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 E-2 CYLINDER HEAD

Ref.No. UPower No. Description Qty Remark

16 3213 BOLT M6 x 25 2
17 3878 BOLT M6 x 16 4
18 1017 INTAKE GASKET 1
19 2128 INTAKE PIPE 1
20 2609 PIPE GASKET 1
21 2459 HEAT REDUCER 1
22 2710 BOLT M6x30 4
23 2485 CYLINDER HEAD 1
24 N/A ALUMINIUM WASHER 6 1
23 bis 2614 CYLINDER HEAD ASSEMBLY 1 with valves, camshaft, rockers
20+21 2459 ISOTHERMAL JOIN HEAD TO PIPE SET 1

- 4 -
 E-3 CAMSHAFT ASSY

Ref.No. UPower No. Description Qty Remark

2 2087 CAMSHAFT 1
2 3543 CAMSHAFT UPOWER 1
3 2306 INTAKE ROCKERARM SHAFT 1
5 2306 EXAUST ROCKERARM SHAFT 1
6 2298 ROCKER ARM 2 provided with screw and nut
7 2311 VALVE ADJUSTING SCREW WITH NUT 2
9 824 VALVE RETAINER SET 2
11 823 SPRING VALVE SET 2
14 503 INTAKE VALVE 1
15 501 EXHAUST VALVE 1
16 302 VALVE STEM SEAL 2

- 5 -
 E-4 TIME CHAIN

Ref.No. UPower No. Description Qty Remark

1 2834 TIMING CAMSHAFT SPROCKET 1
2 536 TIMING CAMSHAFT CHAIN 1
3 N/A CHAIN TENSIONER ARM 1
4 659 CHAIN TENSIONER ROLLER 1
5 N/A CHAIN TENSIONER ARM SCREW 1
6 N/A CHAIN TENSIONER SPRING SET 1
7 3821 CHAIN TENSIONER STUD SUBASSEMBLY 1
8 N/A CHAIN TENSIONER STUD CAP 1
9 2518 CYLINDER CAMSHAFT CHAIN ROLLER 1
10 N/A CYLINDER CAMSHAFT CHAIN ROLLER SCREW 1
11 2843 LOWER CAMSHAFT CHAIN ROLLER 1
12 N/A LOWER CAMSHAFT CHAIN ROLLER SCREW 1
13 N/A TENSIONER BOLT 1
14 2844 BOLT M5×12 SET 1
15 430 ALUMINIUM WASHER 14 1
16 N/A WASHER 6 1
17 N/A ALUMINIUM WASHER 8 1
18 N/A BOLT M6 1

- 6 -
 E-5 CRANKCASE

Ref.No. UPower No. Description Qty Remark

1 2613 RIGHT CRANKCASE 1 for needle bearing since june 2010
2 3663 CRANKCASE GASKET 1
3 2642 LEFT CRANKCASE 1
4 N/A BREATHING TUBE 1
5 N/A 1
6 N/A 1
7 3840 CYLINDER STUD SET 1
9 430 DRAIN WASHER 1
10 3226 ASSEMBLING PIN 10x14 2
11 2665 DRAIN BOLT ALLOY 1
11 3665 DRAIN BOLT STEEL 1
12 N/A BOLT M6 2
13 N/A BOLT M6 1
14 N/A BOLT M6 4
15 212 GEAR SHIFT SHAFT OIL SEAL 11,6x24x10 1
16 233 COUNTERSHAFT OIL SEAL 17x29x5 1
E-6 CRANKSHAFT - 7 -
Ref.No. UPower No. Description Qty Remark
1 2369 CRANKSHAFT 1
2 1080 PISTON RING SET 1
3 406 PISTON SET 1 56mm
4 219 PISTON PIN 1 13mm
5 222 PISTON PIN CLIP 2
10 1538 SEMICIRCULAR KEY 1
11 N/A OIL PUMP DRIVER GEAR 1
12 2961 BEARING 6304 2
14 1891 PRIMARY DRIVER GEAR 1

- 8 -
 E-7 CRANKCASE COVER

Ref.No. UPower No. Description Qty Remark

1 N/A RIGHT CRANKCASE COVER 1
2 3174 RIGHT CRANKCASE GASKET 1
3 728 PITCHED PIN 2
4 N/A BOLT 5
5 N/A BOLT 1
6 N/A BOLT 2
7 N/A OIL GAUGE 1
8 N/A O-RING 1
9 213 OIL SEAL 13,7x24x5 1
10 N/A CLUTCH CABLE CLIP 1
11 N/A CLUTCH CONTROL LEVER 1
12 N/A CONTROL LEVER RETURN SPRING 1
13 1330 OIL SEAL 12x18x5 1
14 N/A OIL PIPE 1

- 9 -
 E-8 Left Crankcase Cover & Magneto

Ref.No. UPower No. Description Qty Remark

1 2829 LEFT COVER 1
2 2506 MAGNETO ASSEMBLY WITH LIGHT OUTPUT 1 for MX use
2 2469 MAGNETO ASSEMBLY WITHOUT LIGHT OUTPUT 1 for road use
3 2714 FLYWHEEL 1
4 2827 STATOR ASSEMBLY WITH LIGHT OUTPUT 1 for road use
4 2412 STATOR ASSEMBLY WITHOUT LIGHT OUTPUT 1 for MX use
5 2483 HEX FLYWHEEL NUT 1
6 175 OIL SEAL 18,9x30x5 1
8 176 O-RING STATOR SET 1 2x 6,5x1,8+ 1x106,8x2mm
9 N/A BOLT M6 2
10 N/A BOLT M6 1
11 N/A BOLT M6 2

- 10 -
 E-9 CLUTCH COMPONENT PART

Ref.No. UPower No. Description Qty Remark

1 756 CLUTCH BASKET 1
2 808 WASHER TEETHED 1
3 N/A CENTRE OF CLUTCH COVER 1
4 3636 CLUTCH FRICTION DISK SET 1
8 1887 BEARING 6000 1
9 1938 CLUTCH SPRING SET 1
10 631 CLUTCH PUSH ROD 1
11 2852 BOLT M6x20 4
12 795 CLUTCH NUT M14x1 1
14 1887 SHAFT WASHER SET 1

- 11 -
 E-10 SHIFTING

Ref.No. UPower No. Description Qty Remark

1 1469 GEAR SHIFT FORK 2
2 N/A GUIDE PIN 1
3 N/A SPRING CLIP 1
4 N/A SHIFTING DRUM 1
5 N/A NEUTRAL GEAR SWITCH CONTACT 1
6 N/A SPEED VARIATOR STRONGBACSTRONGBACK PIN 1
7 N/A STRONGBACK PIN BOLT 5
8 N/A SPEED VARIATOR STRONGBACK SUBASSEMBLY 1
9 N/A STRONGBACK SPRING 1
10 N/A WASHER 1
11 N/A GEAR SHIFT SHAFT SUBASSEMBLY 1
12 N/A SPRING 1
13 N/A RETURN SPRING 1
14 N/A ASSEMBLING SPING 1
15 N/A BOLT WITH SALVER 1
16 N/A ASSEMBLING PIN 2
- 12 -
 E-10 SHIFTING

Ref.No. UPower No. Description Qty Remark

17 N/A SWITCH PRESSBOARD 1
18 2382 RUBBER CAP 1
20 2375 SHIFTING YOKE VARIATOR 1
21 911 SHIFTING SUBASSEMBLY 145mm 1
21 1301 SHIFTING SUBASSEMBLY 150mm 1
21 1717 SHIFTING SUBASSEMBLY 157mm 1

- 13 -
 E-11 START SHAFT ASSY

Ref.No. UPower No. Description Qty Remark

1 1807 START GEAR 1
2 N/A STARTING RATCHET WHEEL 1
3 N/A STARTING SHAFT 1
4 N/A SPRING 1
5 N/A RATCHET WHEEL SPRINGS SUPPORTING 1
6 N/A RATCHET WHEEL GUIDE RUNNER 1
7 N/A STARTING SHAFT RETURN SPRING 1
8 N/A STARTING SHAFT SPRING SUPPORTING 1
9 N/A BOLT M6x18 2
10 N/A WASHER 1
11 N/A WASHER 2
12 CLIPS 3
13 SHIELD RING 1
14 3128 STARTING SHAFT ASSEMBLY 1 16mm kick fixing
15 N/A SPRING COVER 1
16 N/A WASHER 2

- 14 -
 E-12 GEAR BOX ASSEMBLY

Ref.No. UPower No. Description Qty Remark

1 2165 TRANSMISSION MAIN SHAFT 1
2 3144 TRANSMISSION COUNTERSHAFT 1 for needle bearing on right side
4 N/A GEARED SLEEVE 1
5 N/A GEAR WHEEL 1
6 SPLINE SHAFT DRIVER GEAR 1
7 N/A SPLINE SHAFT MAIN DRIVEN GEAR 1
8 N/A GEAR WHEEL 1
9 N/A GEAR WHEEL 1
10 2845 SPROCKET FIXING SCREW M6 2
11 197 SPROCKET FIXING PLATE 1
12 3408 COUNTERSHAFT 1 for needle bearing right side
13 BEARING 1
14 2299 NEEDLE BEARING 1

- 15 -
 E-12 GEAR BOX ASSEMBLY

Ref.No. UPower No. Description Qty Remark

15 1721 BEARING 17x42x12 1
17 N/A SPLINE SHAFT WASHER 1
18 N/A SPLING SHAFT WASHER 3
19 N/A SPLING SHAFT WASHER 2
21 N/A SPLING SHAFT WASHER 1
22 N/A SHIELD RING 5
23 2108 START INTERMEDIATE GEAR 1 after 2009
23 3139 START INTERMEDIATE GEAR 1 2007/2008/2009
24 3666 SHIELD RING 1
25 1806 KICK CLUTCH GEAR 1

- 16 -
 E-13 OIL PUMP ASSY

Ref.No. UPower No. Description Qty Remark

1 647 OIL PUMP ASSEMBLY 1
2 N/A OIL PUMP DRIVER GEAR 1
3 N/A OIL PUMP INNER ROTOR 1
4 N/A OIL PUMP OUTER ROTOR 1
5 N/A OIL FILTER SUBASSEMBLY 1
6 N/A PLATE BOLT 1
7 N/A SHIELD RING 1
8 N/A BOLT WITH SALVER 1
9 N/A BOLT WITH SALVER 2
10 N/A PIN BEARING 1
11 N/A PIN BEARING 1
12 N/A OIL PUMP COVER 1
13 N/A OIL PUMP AXIS 1
14 N/A ASSEMBLING PIN 2
15 N/A OIL PUMP BODY 1
E-14 OIL CLEANER

- 17 -
Ref.No. UPower No. Description Qty Remark
1 764 BALANCE WHEEL 1
2 N/A WASHER 1
3 1887 LOCK NUT SET 1
4 N/A PAPER WASHER 1
5 N/A BALANCE WHEEL COVER 1
6 N/A BOLT M5 4

- 18 -