Conxall

* Please visit the product pages on our website for the most up-to-date product information
TABLE OF CONTENTS
Custom Molded Cable Assemblies and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . .2
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Standard Connector Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Standard Connector Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Micro-Con-X® Series (2 and 3 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Mini-Con-X® Series (2 through 8 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Multi-Con-X® Series (2 through 9 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Maxi-Con-X® Series (Up to 20 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Mega-Con-X® Series (Up to 31 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Con-X Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Con-X Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Mil-E-Qual® Series (2 through 37 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Part Number to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Mil-E-Qual® Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Mil-E-Qual® Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-35
Assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
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601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
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CUSTOM MOLDED CABLE ASSEMBLIES AND CONNECTORS
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CUSTOM MOLDED CABLE ASSEMBLIES AND CONNECTORS

Conxall History
Conxall was founded in 1971 as a manufacturer of custom designed connectors and cable assemblies for
the Marine and Industrial Markets. Since that time our custom designed products have become the stan-
dard for many other industries and Conxall’s family of products has grown to include waterproof, water-
tight and submersible connectors and assemblies. In recent years, Conxall has expanded its all plastic
product lines to include metal shell, shielded connectors and cable assemblies designed to meet or
exceed U.S., Canadian, and European shielding standards.
Connectors
Conxall was an innovator in the design of all plastic cylindrical connectors. The all plastic connector pro-
vides for substantial savings in cost without sacrificing performance and quality. The all plastic connec-
tor is corrosion resistant, non-conductive and withstands substantial abuse, hostile environments, and
heavy impacts that would otherwise cause metal connectors to corrode, deform or become electrically
conductive and thus become unusable or unsafe. Our standard lines of all plastic connectors covers a
wide range of shell styles and insert configurations including the all plastic Mil-C-5015 Connector series
which is intermateable with, and provides a high quality replacement for, expensive, all metal, military
standard connectors.
Assembly Capabilities
Conxall has specialized in custom molded cable assemblies and connectors for a wide variety of appli-
cations including: Industrial, Automotive, Marine, Transportation, Medical, Communication, Sensor and
Factory Automation. The Conxall exclusive molded cable assembly process affords the additional
advantages of reduced cost and weather tight reliability plus the added benefits of permanent and ser-
vice free termination without the risk of cable pull out. Our SENSOR-LINK, Mini, Micro, and Nano
style connectors and cable assemblies are NEMA rated, available in shielded and standard styles and are
UL and CSA certified for many applications. For additional information on SENSOR-LINK products
please contact your Conxall Representative.
Custom Designs
Conxall remains dedicated to providing High Quality, Low Cost solutions to your interconnect problems.
Our Service Teams will work with you from the initial design to the finished product to insure your com-
plete satisfaction. We offer a full line of standard and weather tight connectors. But perhaps your needs
are unique. If so, Conxall has the capability to create original designs to meet your needs. Our team of
engineers and research and development personnel will work side by side with your staff to custom
design a solution for your needs.
Contact Conxall for your Interconnection Solutions. Our quick response and personalized service set
Conxall apart from any other company in the industry.
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STANDARD CONNECTOR PRODUCTS

Low-cost Standard and Weathertight Connectors for Industrial and
Marine Applications.
A completely indoor/outdoor connector system Style…Designed for demanding service
that offers performance and reliability features although attractive and modern in appearance to
of MIL-Spec connectors at the cost of a com- complement the most sophisticated equipment.
mercial type product.
Lightweight/Strong…50% weight savings
Economical…The all molded nylon construc- over similar metal construction yet has tough,
tion provides for substantial savings in cost that high-impact strength to withstand hard abuse
helps hold the line on cost objectives without both indoors and outdoors.
sacrificing performance.
Weathertight Assemblies
Standard Assemblies Optional panel connector gaskets and inter-
Ideally satisfies power connections for test facial “O” ring seals maintain a weathertight
instruments, calibration or measuring equip- connection for outdoor use. The non-corrosive,
ment, communications systems, data processing, high impact, all molded construction is perfect
entertainment devices and a wide range of non- for recreational, agricultural or on/off the road
environmental applications where economy and vehicle connections. Hazards of electrical shock
maintenance-free reliability are essential. are minimized in addition to resistance to hostile
Especially suited to laboratory instruments, outdoor environment. Frequently specified for
medical analysis devices, automotive test equip- depth sounders, metal detectors, marine/aircraft
ment, computer peripherals, recording instru- electronics, boat trailers, electronic farm imple-
ments, etc.… ments, food processing equipment, etc.
Molded Cable Assemblies (See pages 3 & 26)
Complete Facilities to Assemble and/or Mold All Connector Styles

to Many Cable Constructions
Permanently Molded...Cable and connectors Weathertight...This construction prevents

are molded together in a choice of attractive ingress of moisture into contact areas.
boot shapes to add functional improvements to
Saves Time and Money...Avoids setting
your product.
up new production line and training personnel
Accident Proof...Molded encapsulation be- plus cost of maintaining inventories.
tween cable and connector prevents pull-out or
breakage of internal wires for maintenance free
operation.
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STANDARD CONNECTOR FEATURES

Panel Connector mounts from behind in Locking Type coupling ring prevents acciden-
round or “D” shaped hole and are securely fas- tal disconnect. Quick 90 degree connect/discon-
tened with hex nut on the front of the panel. nect rotation or threaded.
Standard assembly include weathertight gasket.
Cable Splices and/or extension cables can be
Premium Quality The standard screw- easily made using the cable to cable connectors.
machine socket contact has premium design fea-
tures at low cost. The closed entry prevents Unassembled Cable Connectors without
probe damage or accidental loss of spring reten- mold-on cables are available. This option pro-
tion due to misaligned or bent pins. vides for field installation or replacement ser-
vice on existing cable assemblies.
Reverse Contact Options are available pro-
viding pin or socket contacts in all styles.
Dimensions and Specifications are for ref- Electrical Rating Tables are for reference
erence only and may change without notice only and are based on continuous current carry-
where it does not affect form, fit or function. ing capacity of the connector with all contacts
carrying current.
Packaging and Warranty
Packaging
Connectors: Standard Con-X series components are packaged unassembled and individually
bulk packed. Kitted packaging, one complete connector per bag, available upon
request for an additional cost. Mil-E-Qual components are assembled and indi-
vidually kitted in plastic bags.
Cable Assemblies: Assemblies less than 3 ft., including connector head, are bundled and boxed.
Assemblies over 3 ft., including connector head, are coiled, secured with cable tie
and boxed.
Warranty
CONXALL Corp. manufactures the finest quality product available to the marketplace. However, these
products are intended to be used in accordance with the specifications described in this catalog. Any use
or application that deviates from the stated operating specifications is not recommended and may be
unsafe. A limited warranty applies to all CONXALL Corp. products. Except for obligations specifically
assumed by CONXALL Corp. under warranty, CONXALL Corp. will not be liable for any loss, damage,
cost of repairs, incidental or consequential damages of any kind whether or not based upon expressed or
implied warranty, contract, negligence, or strict liability arising in connection with the design, manufac-
ture, sale, use or repair of the products.
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MICRO-CON-X® FIELD INSTALLABLE CONNECTORS
Cable Pin Panel Mount P/C Tail Panel Mount

1628X-XPG-XXX 1728X-XXG-XXX 172XX-XXG-XXX
Matching Mates: Matching Mates: Matching Mates:
• Cable-Cable • Cable Pin • Cable Pin
1828X-XSG-XXX 1628X-XPG-XXX 1628X-XPG-XXX
• Panel • Cable Socket • Cable Socket
172XX-XSG-XXX 1628X-XSG-XXX 1628X-XSG-XXX
Cable Socket Cable to Cable Dust Cap

1628X-XSG-XXX 1828X-XXG-XXX 16295
Matching Mates: Matching Mates:
• Cable-Cable • Cable Pin
1828X-XPG-XXX 1628X-XPG-XXX
• Panel • Cable Socket
172XX-XPG-XXX 1628X-XSG-XXX
Cable End Cable to Cable Right Angle
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Dimensions (Dimensions in brackets are in millimeters)
1.030 [26.2]
1.470 [37.3] 1.470 [37.3]
1.100
[27.9]
CABLE END ASSEMBLY CABLE TO CABLE ASSEMBLY CABLE END ASSEMBLY

STRAIGHT BOOT STRAIGHT BOOT 90º BOOT
0.280 [7.1] MAX. CABLE O.D. 0.280 [7.1] MAX. CABLE O.D. 0.280 [7.1] MAX. CABLE O.D.
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Part Number to Order
XX X XX-XXG-3XX
Connector Type: Grommet Code –

16 - Cable End Cable O.D. Range:
17 - Panel Mount Back Shell 11 - .09 - .14 (2.3-3.5)
18 - Cable to Cable 15 - .15 - .17 (3.8-4.3)
Style 3
18 - .18 - .20 (4.6-5.1)
Contact Size:
2 - #20 Back Shell Style:
3 - Weathertight Grommet
Grip/Seal & (1) interfacial
Contact Style:
“O” Ring
80 - Crimp (Supplied loose)
81 - P/C Tail .187" (4.7) (Supplied assembled)
300 - Panel mount with hex nut
82 - Solder Cup (Supplied assembled)
& gasket
91 - P/C Tail .280" (7.1) (Supplied assembled)*
3ES - 300 with Epoxy
Number of Contacts:
2 or 3
Type of Contact:
P - Pin
S - Socket
Contact Plating:
G - Gold over Nickel (Standard)
*Available in #20 size contact only.

Consult factory for optional threaded coupling.
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)
Contact Arrangements
Contact arrangements shown are wiring view of cable end pins/sockets.

Key/keyway shown for orientation only.
For higher density patterns, consult factory.
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Specifications
Typical Specifications
Manufacturers Identifications Micro-Con-X®
Description Field Installable Connector & Custom Cable Assemblies
Rating 3.0 thru 7.5A, 600V
Conductor Size 20 thru 24 AWG
Configuration 2 & 3 #20 Contacts
Certification UL Recognized File #E150822 - 250V
CSA Certified File #181200 - 600V
Material Specifications
Cable Pin/Socket
Backshell (Non-Removable Snap Lock) Nylon, UL Recognized, Black
Grommet Santoprene Rubber, Black
Coupling Ring Nylon, UL Recognized, Black
Contacts Brass, Gold over Nickel
Connector Body Nylon, UL Recognized, Black
O-Ring Neoprene Rubber, Black
Cable to Cable
Backshell (Non-Removable Snap Lock) Nylon, UL Recognized, Black
Panel Mount
Panel Body Nylon, UL Recognized, Black
Gasket Neoprene Rubber, Black
Hex Nut Nylon, UL Recognized, Black
Optional
Dust Cap Santoprene Rubber, Black (Part No. 16295)
Gasket, O-Ring, & Grommet materials are

suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.
Mechanical Specifications
Durability Minimum 300 mate/unmate cycles without mechanical or electrical
failure
Vibration Coupling rings have overriding locking feature to prevent
loosening or separation of connector
Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque.
Electrical Specifications
Voltage 600 V
Current See Electrical Current Rating Chart (Page 27)
Environmental Specifications
Temperature Rating -40ºC to +115ºC (-40ºF to +239°F)
Corrosion 300 Hr salt spray contacts
Weathertight Consult factory with specific application
Molded Cable Assemblies (See Pages 3 & 26)
Watertight NEMA 6P, 13: IEC IP67
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MINI-CON-X® FIELD INSTALLABLE CONNECTORS

6X8X-XPG-XXX 7X8X-XXG-XXX 7XXX-XXG-XXX
8X8X-XSG-XXX 6X8X-XPG-XXX 6X8X-XPG-XXX
7XXX-XSG-XXX 6X8X-XSG-XXX 6X8X-XSG-XXX
Cable Socket Cable to Cable Dust Cap

6X8X-XSG-XXX 8X8X-XXG-XXX 6295
8X8X-XPG-XXX 6X8X-XPG-XXX
7XXX-XPG-XXX 6X8X-XSG-XXX
Winged Coupling Ring

W/6482
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X X XX-XXG-XXX

7 - Panel Mount 11 - .09 - .14 (2.3 - 3.5)
8 - Cable to Cable Back Shell 15 - .15 - .17 (3.8 - 4.3)
Style 3 18 - .18 - .20 (4.6 - 5.1)
Contact Size: 21 - .21 - .23 (5.3 - 5.8)
2 - #20 (2-8 Contacts)
3 - #16 (2-5 Contacts) 13 - .13 - .15 (3.3 - 3.8)
Back Shell 16 - .16 - .18 (4.1 - 4.6)
Style 5 19 - .19 - .21 (4.8 - 5.3)
Contact Style: 22 - .22 - .25 (5.6 - 6.3)
81 - P/C Tail .187" (4.7) (Supplied assembled)
82 - Solder Cup (Supplied assembled) Back Shell Style:
91 - P/C Tail .280" (7.1) (Supplied assembled)* 3 Weathertight grommet grip/
92 - P/C Tail .335" (8.5) (Supplied assembled)* seal & (1) interfacial “O” ring.
3DC - Daisy chain grommet with 3
I.D.s. (.125, .188 & .250)
Number of Contacts: 5 Long back shell with extended
2, 3, 4, 5, 6, 7 & 8 grommet & cable grip. Use
with crimp or solder.
Type of Contact:
P - Pin 300 - Panel mount with hex nut &
S - Socket gasket.
3ES - 300 with Epoxy
Contact Plating:


*Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only.
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Specifications
Manufacturers Identifications Mini-Con-X®
Conductor Size #16 contacts, 16 thru 18 AWG
#20 contacts, 20 thru 24 AWG
Configuration 2 thru 5 #16 Contacts or 2 thru 8 #20 Contacts
Cable Pin/Socket
Backshell (Removable Twist Lock) Nylon, UL Recognized, Black
Optional
Long Backshell (Removable Twist Lock) Nylon, UL Recognized, Black (Style #5)
Winged Coupling Ring Nylon, UL Recognized, Black (W/6482)
Cable to Cable
Backshell (Removable Twist Lock) Nylon, UL Recognized, Black
Panel Mount
Optional

failure
Vibration Coupling rings have overriding locking feature to prevent
loosening or separation of connector
Voltage 600 V
Temperature Rating -40ºC to +115ºC (-40ºF to +239ºF)
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MULTI-CON-X® FIELD INSTALLABLE CONNECTORS

3X8X-XPG-XXX 4X8X-XXG-XXX 4XXX-XXG-XXX
5X8X-XSG-XXX 3X8X-XPG-XXX 3X8X-XPG-XXX
4XXX-XSG-XXX 3X8X-XSG-XXX 3X8X-XSG-XXX
Cable Socket Cable to Cable Mechanical Back Shell

3X8X-XSG-XXX 5X8X-XXG-XXX (Style #5)
5X8X-XPG-XXX 3X8X-XPG-XXX
4XXX-XPG-XXX 3X8X-XSG-XXX
Square Flange Square Flange Dust Cap Winged Coupling Ring

Adapter Gasket 4295 W/4482
4296 4297

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X X XX-X XG-XXX

4 - Panel Mount 15 - .15 - .17 (3.8-4.3)
5 - Cable to Cable 18 - .18 - .20 (4.6-5.1)
Back Shell
21 - .21 - .23 (5.3-5.8)
Style
Contact Size: 24 - .24 - .27 (6.1-6.8)
3 or 5 28 - .28 - .29 (7.1-7.4)
1 - #12 (2-4 Contacts)
2 - #20 (4-9 Contacts) 30 - .30 - .32 (7.6-8.1)
3 - #16 (4-6 Contacts)
Back Shell Style:
Contact Style: 3 Weathertight grommet
80 - Crimp (Supplied loose) grip/seal & (1) interfacial
81 - P/C Tail .187" (4.7) (Supplied assembled) “O”ring.
82 - Solder Cup (Supplied assembled) 3DC - Daisy chain grommet with 3
91 - P/C Tail .280" (7.1) (Supplied assembled)* I.D.s (.125, .188 & .250)
92 - P/C Tail .335" (8.5) (Supplied assembled)* 5 Mechanical screw-down
cable clamp with grommet
seal.
Number of Contacts:
2, 3, 4, 5, 6, 7, 8 & 9 300 - Panel mount with hex nut &
gasket.
Type of Contact: 3ES - 300 with Epoxy (Panel
P - Pin Mount Only)
S - Socket
Contact Plating:
EMI/RFI shielded assemblies available - consult factory.

*Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only.
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Specifications
Manufacturers Identifications Multi-Con-X®
Conductor Size #12 Contacts, 12 thru 14 AWG
#16 Contacts, 16 thru 18 AWG
Configuration 2 thru 4 #12 Contacts
4 thru 6 #16 Contacts
4 thru 9 #20 Contacts
Cable Pin/Socket
Backshell (Threaded) Nylon, UL Recognized, Black (Style #3)
Sleeve Nylon, UL Recognized, Black
Cable to Cable
Backshell (Threaded) Nylon, UL Recognized, Black (Style #3)
Grommet Santoprene, Rubber, Black
Optional
Long Backshell (Threaded) Nylon, UL Recognized, Black (Style #3 with solder contacts)
Mechanical Backshell (Threaded) Nylon, UL Recognized, Black (Style #5)
– Strap Nylon, UL Recognized, Black
– Screws Stainless Steel
Panel Mount
Optional
Square Flange Adapter Nylon, UL Recognized, Black (Part No. 4296)
Square Flange Adapter Gasket Neoprene Rubber, Black (Part No. 4297)

Durability Minimum 300 mate/unmate cycles without mechanical or electrical failure
Vibration Coupling rings have overriding locking feature to prevent loosening or
separation of connector
Voltage 600 V
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MAXI-CON-X® FIELD INSTALLABLE CONNECTORS

13X8X-XXPG-XXX 14X8X-XXXG-XXX 14XXX-XXXG-XXX
15X8X-XXSG-XXX 13X8X-XXPG-XXX 13X8X-XXPG-XXX
• Panel • Cable Socket •Cable Socket
14XXX-XXSG-XXX 13X8X-XXSG-XXX 13X8X-XXSG-XXX
Cable Socket Cable to Cable Winged Coupling Ring

13X8X-XXSG-XXX 15X8X-XXXG-XXX W/14482
15X8X-XXPG-XXX 13X8X-XXPG-XXX
14XXX-XXPG-XXX 13X8X-XXSG-XXX
Dust Cap
14295
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XX X XX-XX XG-3XX

14 - Panel Mount Back 21 - .21 - .25 (5.3-6.3)
15 - Cable to Cable Shell 26 - .26 - .30 (6.6-7.6)
Style 3 31 - .31 - .38 (7.8-9.6)
Contact Size:
1 - #12 (7 Contacts) Back Shell Style:
2 - #20 (18 & 20 Contacts) 3 Mechanical screw-down
3 - #16 (10 Contacts) cable clamp with grommet
seal and (1) interfacial “O”
Contact Style: ring for cable end.
81 - P/C Tail .187” (4.7) (Supplied assembled) 300 - Panel mount with hex nut &
82 - Solder Cup (Supplied assembled) gasket.
91 - P/C Tail .280” (7.1) (Supplied assembled)* 3ES - 300 with Epoxy
92 - P/C Tail .335” (8.5) (Supplied assembled)*
Number of Contacts:
7, 10, 18 & 20
Type of Contact:
P - Pin
S - Socket
Contact Plating:
EMI/RFI shielded assemblies available - consult factory.

*Available in connector types: cable end socket, panel mount pin styles only.
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Specifications
Manufacturers Identifications Maxi-Con-X®
Conductor Size #12 Contacts, 12 thru 14 AWG
Configuration 7 - #12 Contacts
10 - #16 Contacts
18 - #20 Contacts
20 - #20 Contacts
Cable Pin/Socket
Mechanical Backshell (Threaded) Nylon, UL Recognized, Black
Strap Nylon, UL Recognized, Black
Screws Stainless Steel
Optional
Cable to Cable
Panel Mount
Optional

failure
Vibration Coupling rings have overriding locking feature to prevent loosening or
separation of connector
Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque
Voltage 600 V
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MEGA-CON-X® FIELD INSTALLABLE CONNECTORS
Panel Mount
24XXX-XXXG-XXX
Cable Pin Matching Mates:
23X8X-XXPG-XXX • Cable Pin
Matching Mate: 23X8X-XXPG-XXX
24XXX-XXSG-XXX 23X8X-XXSG-XXX
Cable Socket
23X8X-XXSG-XXX P/C Tail Panel Mount
Matching Mate: 24XXX-XXXG-XXX
• Panel Matching Mates:
24XXX-XXPG-XXX • Cable Pin
23X8X-XXPG-XXX
• Cable Socket
23X8X-XXSG-XXX
Dustcap
24295
Cable End Right Angle

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Quick Connect Type Threaded Type
Single Key Receptacle Plug 5 Key Receptacle Plug

w/Pin w/Socket w/Pin w/Socket
5 Key Receptacle Plug
w/Socket w/Pin
Panel Cutout
1.140 [28.9]
1.170
[29.7]
±0.003 [±0.1]
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XX X XX-XX XG-T3XX

Back
24 - Panel Mount Shell 50 -.51 - .56 (12.9 - 14.2)
Style 3
Contact Size: Back Shell Style:
2 - #20 3 Mechanical screw-down
cable clamp with grommet
seal and (1) interfacial
Contact Style: “O” ring for cable end.
81 - P/C Tail .187" (4.7) (Supplied assembled) 300 - Panel mount with hex nut
82 - Solder Cup (Supplied assembled) & gasket.
91 - P/C Tail .280" (7.1) (Supplied assembled)* 3ES - 300 with Epoxy
Coupling Type
Blank - Twist Lock
Number of Contacts: T - Threaded
31
Type of Contact:
P - Pin
S - Socket
Contact Plating:

31-#20 31-#20 31-#20
Quick Connect Type Quick Connect Type Threaded Type

(5 Key) (Single Key) (5 Key)
Cable End w/Pins Cable End w/Socket Cable End w/Socket
®
24

Specifications
Manufacturers Identifications Mega-Con-X®
Configuration 31 - #20 Contacts
Cable Pin/Socket
Panel Mount

failure
Vibration Coupling rings have overriding locking feature to prevent loosening
or separation of connector
Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque
Voltage 600V
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25
CON-X MOLDED CABLE ASSEMBLY CHECK LIST

Company Name: Customer Name:
Address:
City State: Zip:
Phone: Fax:
Website: E-mail:
Annual Usage Quantity: Monthly Usage Quantity:
Does the assembly need to be RoHS compliant? Yes: No:
Cable Vendor and Part Number (if available):
Cable Outer Jacket - Color: Material: OD:
Number of Conductors: Conductor AWG: Stranding:
Conductor Colors:
Is there a drain wire? Is the drain wire terminated?
*If the drain wire is terminated, be sure to indicate where on pin-out diagram.
Is the cable shielded? How? Foil Braid %

*If the shield is braided, be sure to indicate where on the pin-out diagram.
Will the Customer supply the cable for production?

Cable Cut Length: Overall Assembly Length:
Does the Cable Assembly have Environmental Requirements?
If yes, please list them:
Must overmold have a moisture bond to the cable’s outer jacket?
Is the Cable Assembly: Single ended: Double Ended:
Do the connectors need to be shielded?
If yes, do they need to be: 180º shield: OR Shield thru pin:
End “A” Connector Part Number: Right Angle?
End “B”, will that end need processing? If yes, indicate below:
Outer jacket strip length: Inner Conductor strip length: Tinned?
Does end “B” have any special inclusions? If yes, please list them:
Note: Please submit a diagram of the color code pin-out, showing which conductors are wired to which
pin position. Be sure to show drain and shield terminations, if needed. Indicate empty pins or spaces to
be molded closed where required. If a drawing assembly is available, please send it also.
®
26
CON-X ELECTRICAL CURRENT RATING CHART

FOR CONNECTORS & CABLE ASSEMBLIES
CONTACT CONDUCTOR NUMBER of
SIZE SIZE - AWG CONDUCTORS CURRENT RATING
#12 1 through 7 23.0A

1 through 3 17.0A
#12 #14 4 through 6 12.75A
7 through 9 11.0A
1 through 3 13.0A
#16
4 through 6 9.75A
7 8.45A
#16 1 through 10 13.0A

11 and 12 7.5A
#16
#18
1 through 3 10.0A
4 through 12 7.5A
1 through 3 7.5A
#18 4 through 20 5.6A
21 through 31 2.3A
#20 1 through 3 7.5A
#20
4 through 20 5.6A
21 through 31 2.3A
®
27
MIL-E-QUAL® EQUIVALENT TO MIL-C-5015
Cable Socket Box Receptacle Pin

CXX 3106A XXXX XX S XXX CXX 3102A XXXX XX P XXX
Cable Pin Box Receptacle Socket

CXX 3106A XXXX XX P XXX CXX 3102A XXXX XX S XXX
Cable Cap Receptacle Cap

4XX96 4XX95
Cable Pin
®
28
®
29

Contact Arrangements shown are mating view of pin insert (socket opposite).
Unless otherwise specified, arrangements are per MIL-STD-1651A. for alternate key positions, consult factory.
*Available in connector types: cable end socket, panel mount pin styles only.
®
30

CX X 310XA XXXX XX X XXX
CONXALL Deviations
Molded Equivalent -300 Weathertight
to MIL-C-5015 Option adds:
“O” Ring for plug
(3106A)
Contact Style
Rubber Gasket
S - Solder
for receptacle
C - Crimp
(3102A)
-010 Receptacle with (4)
Shell Type mounting hole rein-
(See Note 1) forcement bosses.
3101A Cable Receptacle (in-line) Consult factory for
(See Note 3) availability.
3102A Box Receptacle -310 Same as -010 except
3106A Straight Plug (See Note 2) with rubber gasket.
Contacts
P - Pin
S - Socket
Note 1 - All plugs and receptacles include crimp or solder
contacts specified. Insert Number/Arrangement
Note 2 - Straight Plugs include back shell assembly with All inserts are integrally molded with connector
cable clamp and bushing. shells for one piece construction. Contact factory
Note 3 - For overmolded cable construction only. Consult for alternative W, X, Y or Z insert positions.
factory for availability.
Shell/Insert Sizes
10SL -4 16S-1 18 -19
Bushing Sizes Provided
10SL -3 16S-8 20 -7
Plug Shell Size Max. Cable Dia. 12S - 3 16 - 10 20 -16
10SL, 12S 1/4" 14S - 1 18 - 1 20 -27
14S 5/16" 14S - 2 18 - 4 20 -29
16S, 16 7/16" 14S - 5 18 - 8 22 -14
18 9/16" 14S - 6 18 - 10 24 -2
20, 22 5/8" 14S - 7 18 - 11 24 -28
24, 28 3/4" 14S - 9 18 - 12 28 -2
28 -12
28 -21
Consult factory for your custom design assemblies and connectors. (See pages 3 & 33)
®
31

Specifications
Manufacturers Identifications MIL-E-QUAL®
Configuration 2 thru 37 Contacts per Mil - C-5015
CSA Certified File #181200-500V
Cable Pin/Socket
Mechanical Backshell (Threaded) Nylon, UL Recognized, Black with UV Inhibitor
Strap Nylon, UL Recognized, Black with UV Inhibitor
Screws Zinc Plated
Coupling Ring Nylon, UL Recognized, Black with UV Inhibitor
Contacts Brass, Standard Silver Plated, Gold Plated Optional
Connector Body Nylon, UL Recognized, Black with UV Inhibitor
Optional
Connector Cap Nylon, UL Recognized, Black with UV Inhibitor (4XX96)
Different Keyways Available
Gold Contacts Brass, Gold over Nickel
Box Receptacle
Contacts Brass, Standard Silver Plated, Gold Plated Optional
Receptacle Body Nylon, UL Recognized, Black with UV Inhibitor
Optional
Receptacle Cap Nylon, UL Recognized, Black with UV Inhibitor (4XX95)
Gold Contacts Brass, Gold over Nickel
Extended Bosses
Different Keyways Available

Voltage 500 V
Durability 300 mate/unmate cycles minimum
®
32
MIL-E-QUAL® MOLDED CABLE ASSEMBLY CHECK LIST

EQUIVALENT TO MIL-C-5015
Company Name: Customer Name:

Address:
City State: Zip:
Phone: Fax:
Website: E-mail:
Annual Usage Quantity: Monthly Usage Quantity:
Does the assembly need to be RoHS compliant? Yes: No:
Cable Vendor and Part Number (if available):
Cable Outer Jacket - Color: Material: OD:
Number of Conductors: Conductor AWG: Stranding:
Conductor Colors:
Is there a drain wire? Is the drain wire terminated?
*If the drain wire is terminated, be sure to indicate where on pin-out diagram.
Is the cable shielded? How? Foil Braid %

*If the braid is terminated, be sure to indicate where on the pin-out diagram.
Will the Customer supply the cable for production?

Cable Cut Length: Overall Assembly Length:
Does the Cable Assembly have Environmental Requirements?
If yes, please list them:
Must overmold have a moisture bond to the cable’s outer jacket?
Is the Cable Assembly: Single ended: Double Ended:
Do the connectors need to be shielded?
If yes, do they need to be: 180º shield: OR Shield thru pin:
End “A” Connector Part Number: Right Angle?
End “B” Connector Part Number: Right Angle?
If no conductor on end “B”, will that need processing? If yes, indicate below:
Outer jacket strip length: Inner Conductor strip length: Tinned?
Does end “B” have any special inclusions? If yes, please list them:
Note: Please submit a diagram of the color code pin-out, showing which conductors are wired to which
pin position. Be sure to show drain and shield terminations, if needed. Indicate empty pins or spaces to
be molded closed where required. If a drawing assembly is available, please send it also.
®
33
MIL-E-QUAL® ELECTRICAL CURRENT RATING CHART

FOR CONNECTORS & CABLE ASSEMBLIES
TOOLING
Contact Insertion & Removal Tools
356-XXX Bits 356-1 Handle
Manual Crimp Tool

(Multi-contact) Handle
Manual Crimp Tool
(Single Purpose)
Positioner
Handle
Locator
®
34
TOOLING
Contact Insertion/Removal Tools
Product not designed to

remove contacts after
insertion. Consult factory
for removal tools.
Manual Contact Crimping Tools
Pneumatic Crimping Tools - Consult Factory
Contact Crimping and Assembly Procedures:

A. Push cable through connector components, i.e. backshell, grommet, sleeve, and coupling ring.
B. Wire preparation: Strip cable to dimensions shown. Make all cuts square and sharp being careful not to nick wires
when cutting. To prevent stranded wires from fraying it is recommended that ends be tightly twisted and not solder
dipped.
Conductor Strip Lengths

CON-X MIL-E-QUAL
#20 -3/16 #16 -9/32
#16 -7/32 #12 -7/32
#12 -7/32
Cable Stripping
C. Contact crimping tools, use as follows:

Assemble contact locator to tool.
Check tool setting for wire gage to be crimped.
Drop contacts, mating end first into locator so that it rests fully on bottom. Insert stripped lead into contact barrel
until it stops.
Close tool handles completely in one stroke. (The ratchet will not release jaws until tool has completed cycle.)
Inspect crimp to be sure there are no loose strands outside the contact which may short out to an adjacent contact.
D. Contact insertion tools. Place wired contact into proper connectors cavity. Guide tip of the insertion tool so that it starts
at the contact and slides down against the stop. Apply a steady force perpendicular to the contact until it snaps into
position.
®
35
NOTES
®
36

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* Please visit the product pages on our website for the most up-to-date product information

Micro-Con-X® Series (2 and 3 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Mini-Con-X® Series (2 through 8 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Multi-Con-X® Series (2 through 9 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Maxi-Con-X® Series (Up to 20 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Mega-Con-X® Series (Up to 31 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Con-X Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Con-X Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Mil-E-Qual® Series (2 through 37 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Mil-E-Qual® Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Mil-E-Qual® Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

CUSTOM MOLDED CABLE ASSEMBLIES AND CONNECTORS

CUSTOM MOLDED CABLE ASSEMBLIES AND CONNECTORS

STANDARD CONNECTOR PRODUCTS

Molded Cable Assemblies (See pages 3 & 26)

Complete Facilities to Assemble and/or Mold All Connector Styles

Permanently Molded...Cable and connectors Weathertight...This construction prevents

STANDARD CONNECTOR FEATURES

Packaging and Warranty

MICRO-CON-X® FIELD INSTALLABLE CONNECTORS

Cable Pin Panel Mount P/C Tail Panel Mount

Cable Socket Cable to Cable Dust Cap

Molded Cable Assemblies (See pages 3 & 26)

Cable End Cable to Cable Right Angle

MICRO-CON-X® FIELD INSTALLABLE CONNECTORS

Molded Cable Assemblies (See pages 3 & 26)

1.470 [37.3] 1.470 [37.3]

CABLE END ASSEMBLY CABLE TO CABLE ASSEMBLY CABLE END ASSEMBLY

MICRO-CON-X® FIELD INSTALLABLE CONNECTORS

Connector Type: Grommet Code –

*Available in #20 size contact only.

Contact arrangements shown are wiring view of cable end pins/sockets.

For higher density patterns, consult factory.

MICRO-CON-X® FIELD INSTALLABLE CONNECTORS

Gasket, O-Ring, & Grommet materials are

MINI-CON-X® FIELD INSTALLABLE CONNECTORS

Cable Pin Panel Mount P/C Tail Panel Mount

Cable Socket Cable to Cable Dust Cap

Winged Coupling Ring

Molded Cable Assemblies (See pages 3 & 26)

Cable End Cable to Cable Right Angle

MINI-CON-X® FIELD INSTALLABLE CONNECTORS

Molded Cable Assemblies (See pages 3 & 26)

MINI-CON-X® FIELD INSTALLABLE CONNECTORS

Connector Type: Grommet Code –

*Available in #20 size contact only.

Contact arrangements shown are wiring view of cable end pins/sockets.

MINI-CON-X® FIELD INSTALLABLE CONNECTORS

Gasket, O-Ring, & Grommet materials are

MULTI-CON-X® FIELD INSTALLABLE CONNECTORS

Cable Pin Panel Mount P/C Tail Panel Mount

Cable Socket Cable to Cable Mechanical Back Shell

Square Flange Square Flange Dust Cap Winged Coupling Ring

Molded Cable Assemblies (See pages 3 & 26)

Cable End Cable to Cable Right Angle

MULTI-CON-X® FIELD INSTALLABLE CONNECTORS

Molded Cable Assemblies (See pages 3 & 26)

MULTI-CON-X® FIELD INSTALLABLE CONNECTORS

Connector Type: Grommet Code –

Contact arrangements shown are wiring view of cable end pins/sockets.