Bright Annealing Line

Taizhou Hongyuan Furnace Industry Co., Ltd.
May 12, 2021
附件一(1) 合同编号：2021-05-12-A
Attachment 1 (1) Contract no.：2021-05-12-A
(0.18-2.0)*760mm 年产 3.5 万吨
连退生产线技术方案
Technical Proposal for Continuous Annealing Line with Annual
Capacity of 35,000 Tons of (0.18-2.0)*760mm Stainless Steel
一、设计依据
Chapter 1 Design Basis
一、乙方要求
I. Requirements of Party B
材料: 不锈钢 2 系、3 系
Material: Mo (2) and Mo (3) stainless steel
年产能: 3.5 万吨/年
Annual capacity: 35,000 tons/year
年生产时间: 300 天*24 小时
Annual production time: 300 days *24 hours
不锈钢卷重量: Max12000Kg/卷
Weight of stainless steel coil: Max12000Kg/coil
成品重量: Max12000Kg/卷
Weight of finished product: Max12000Kg/coil
不锈钢卷外径: Ф800～Ф1800mm
Outer diameter of stainless steel coil: Ф800～Ф1800mm
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Taizhou Hongyuan Furnace Industry Co., Ltd. May 12, 2021
不锈钢卷内径: Ф508mm
Inner diameter of stainless steel coil: Ф508mm
不锈钢板厚度: 0.18～2.0mm
Thickness of stainless steel sheet: 0.18 ~ 2.0mm
不锈钢板宽度: Max760mm
Width of stainless steel sheet: Max760mm
能源: 电、天然气
Energy sources: Electricity and natural gas
保护气体: 氮气
Protective gas: Nitrogen
工艺方法: 光亮退火
Technological method: Bright annealing
二、生产线主体技术指标
II. Main technical indicators of production line
生产线最大工艺速度 70m/min
Maximum process speed of the production line: 70m/min
生产线最低工艺速度 10m/min
Minimum process speed of the production line: 10m/min
入口活套有效贮量： ~120m
Effective storage capacity of inlet looper: ~120m
出口活套有效贮量： ~120m
Effective storage capacity of outlet looper: ~120 m
退火炉子能力： t/h
Annealing furnace capacity: t/h
机组总长：约 125m
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Total length of unit: About 125m
三、工艺流程及设备
III. Technological process and equipment
1、工艺布置
1. Technological arrangement
主体设备按工艺流程依次组成为：上料小车→双开卷机组→夹送机→液压剪→焊接→1#张力
辊→立式活套→2#张力辊→前处理→3#张力辊→测张辊→退火炉→快速冷却段→4#张力辊→
出口活套→5#张力辊→液压剪→夹送机→双收卷机组→下料小车。
According to the process flow, the main equipment consists of feeding trolley → double uncoiling
unit → clamping conveyor → hydraulic shears → welding →1# tension roller → vertical looper
→2# tension roller → pretreatment →3# tension roller → tension measuring roller → annealing
furnace → rapid cooling section →4# tension roller → outlet looper →5# tension roller →
hydraulic shears →clamping conveyor →double coiling unit → blanking trolley.
2、设备装置
2. Equipment and devices
2.1 入口段
2.1 Inlet section
2.1.1 1#、2#开卷机组
2.1.1 1# and 2# uncoiling units
1）用途：用于不锈钢卷开卷，并为机组入口段建立前张力。
1) Purpose: They are used to uncoil stainless steel coils and establish front tension for the inlet
section of the unit.
2）技术参数
2) Technical parameters
开卷机型式：悬臂卷筒式
Uncoiler type: Cantilever roll type
开卷机压辊用于压紧钢卷，防止松卷。
The uncoiler press roller is used to press the steel coil to prevent it from loosening.
开卷方式：上开卷
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Uncoiling method: Upper uncoiling
带钢厚度 0.18～2.0mm
Thickness of strip steel: 0.18 ~ 2.0mm
钢卷最大宽度： 760mm
Maximum width of steel coil: 760mm
钢卷最大重量： 15t
Maximum weight of steel coil: 15t
开卷电机功率： 15KW
Uncoiling motor power: 15KW
钢卷外径： φ800～φ1800mm
Outer diameter of steel coil: φ800～φ1800mm
钢卷内径： φ508
Inner diameter of steel coil: φ508
涨缩范围： φ480-φ530
Expansion and contraction range: φ480-φ530
液压缸： Ф160x100
Hydraulic cylinder: Ф160x100
3) 结构：开卷设备为动力开卷，卷头采用四棱锥有缝隙卷筒，液压涨缩（带旋转接头），开
卷机由固定底座、卷筒、压辊和传动装置等部分组成。机架和底座为焊接结构，卷筒及芯轴
为合金钢锻钢。开卷压辊由底架、液压缸、压辊等组成，压辊升降由液压缸驱动，辊面衬橡
胶。
3) Structure: The uncoiler is a powered uncoiler, and the coiling end adopts the slit roll in the shape
of rectangular pyramid, which is hydraulically expanded and contracted (with rotary joint). The
uncoiler is composed of fixed base, roll, press roller and transmission device. The frame and base
are welded, and the roll and mandrel are made of alloy forged steel. The uncoiling press roller is
composed of underbed, hydraulic cylinder, press roller, etc. The press roller is lifted under the drive
of hydraulic cylinder, and its surface is lined with rubber.
2.1.2 上卸卷小车及鞍座
2.1.2 Feeding trolley and saddle
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1）功能：上卸卷小车，分别位于两台开卷机卷筒的下面，用于将钢卷上到开卷机卷筒上。
1) Function: The feeding trolleys under the two uncoiler rolls respectively are used to load steel
coils onto the uncoiler rolls.
2）技术参数：
2) Technical parameters:
承载能力 15 t
Carrying capacity: 15t
带卷外径： φ800～φ2100mm
Outside diameter of coil: φ800～φ2100mm
带卷宽度： 300～770mm
Width of coil: 300 ~ 770mm
存储带卷数量： 1 个
Number of stored coils: 1
小车横移行程 3600mm（设计定）
Traverse travel of trolley: 3600mm (designed)
小车横移速度 5.6m/min
Traverse speed of trolley: 5.6m/min
升降行程 800mm
Lifting stroke: 800mm
工作速度 20-50mm/s
Working speed: 20-50mm/s
钢卷鞍座 1 个卷位
Steel coil saddle: 1 coil position
3)结构：上料小车为地坑式台式车，由车体、升降架、轨道等部分组成。车体为一焊接框架，
设有四个车轮，小车横移由电机驱动。升降架装在车体上，车体上设有导向套，由液压缸推
动，可沿导向套升降，可以顶到芯轴外圆。在导柱的顶端安有鞍座，用来托起带卷。横移终
端设有行程开关，实现安全保护。液压软管及电缆均装于履带式链板上。鞍座为固定式，鞍
座上部呈 V 形，V 形块上面镶装尼龙板。鞍座为焊接结构。
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3) Structure: The feeding trolley is a pit-type desktop trolley consisting of car body, lifting frame,
track and other parts. The car body is a welded frame with four wheels, and the transverse travel of
the trolley is driven by a motor. The lifting frame is installed on the car body, and the car body is
equipped with a guide sleeve, which is pushed by a hydraulic cylinder and can be lifted along the
guide sleeve to the excircle of the mandrel. A saddle is installed at the top of the guide post to
support the coil. The traverse terminal is set with a travel switch to realize safety protection.
Hydraulic hoses and cables are installed on the crawler chain plate. The saddle is fixed, and its
upper part is V-shaped, and nylon plate is inlaid on the V-shaped block. The saddle is welded.
2.1.3 夹送机
2.1.3 Clamping conveyor
1）功能：用于夹送钢带头部以便顺利穿带，同时起转向作用。
1) Function: It is used to clamp the end of the strip steel for smooth threading, and it also plays a
steering role.
2）主要技术性能参数
2) Main technical performance parameters
送料速度： 25m/min
Feeding speed: 25m/min
夹送力： 5000N
Clamping force: 5000N
固定辊 Ф350mm×960mm，衬橡胶
Fixed roller: Ф350mm×960mm, lined with rubber
传动辊 Ф250mm×960mm，衬橡胶
Transmission roller: Ф250mm×960mm, lined with rubber
3)结构：夹送辊为一对异径辊子，夹送辊为下辊固定，上辊气缸压下，将带钢端头送入液压
剪，夹送机上带有导板。
3) Structure: The clamping conveyor roll is a pair of rollers with different diameters, of which the
lower roll is fixed, and the upper roll is pressed down by a gas cylinder; the end of the strip steel is
sent to the hydraulic shears, and the clamping conveyor is provided with a guide plate.
2.1.4 液压剪
2.1.4 Hydraulic shears
1）功能：将带钢形态不好的头部和尾部切掉。
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1) Function: They are used to cut off the head and tail of strip steel with bad shape.
2）技术参数
剪切带钢宽度： Max760mm
Width of strip steel to be sheared: Max760mm
剪切带钢厚度： 0.18～2.0mm
Thickness of strip steel to be sheared: 0.18 ~ 2.0 mm
开口度 70mm
Opening degree: 70mm
3）工作原理及结构特点
3) Working principle and structural characteristics
本设备上刀座固定，下刀座通过液压缸驱动剪切。本设备主要由、下刀架、上刀架、下刀座、
上刀座、机架等组成。
The upper cutterhead of this equipment is fixed, and the lower cutterhead is driven to shear by
hydraulic cylinder. This equipment is mainly composed of lower and upper tool holders, upper and
lower cutterheads, frame and other parts.
2.1.5 焊机
2.1.5 Welding machine
1）功能:对带钢头部、尾部进行连接，保证生产线的连续生产。
1) Function: Connect the head and tail of strip steel to ensure the continuous production of the
production line.
2.1.6 1#张力辊
2.1.6 1# tension roller
1)功能: 1#张力辊设在焊机之后，入口活套之前，分别为开卷机和入口活套段提供所需的张
力。当焊机需重新焊接时，1#张力辊组能将上卷钢带从入口活套中反向拉出，使带尾与下卷
钢带头部进行重焊。在正常生产时，当带头带尾焊接完成，1#张力辊与开卷机一起以高于机
组运行的速度向活套内快速充带。
1) Function: The 1# tension roller is arranged behind the welding machine and before the inlet
looper, providing the required tension for the uncoiler and the inlet looper respectively. When it
needs to re-weld with the welding machine, the 1# tension roller set can pull out the upper coiled
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steel strip from the inlet looper section in reverse, so that the tail of the strip steel can be re-welded
with the head of the lower coiled strip steel. In normal production, after the head and tail are welded,
the 1# tension roller and the uncoiler will quickly feed the strip into the looper at a speed higher
than the running speed of the unit.
2)技术参数
张力辊规格 Φ800mm×960mm，衬 15mm 聚氨酯胶
Size of tension roller: Φ800mm×960mm, lined with 15mm-thick polyurethane rubber
张力辊数量 2 根
Number of tension rollers: 2
压辊规格 φ200mm×960mm，衬 15mm 丁晴胶橡胶
Size of press roller: φ200mm×960mm, lined with 15mm-thick NBR rubber
压辊数量 1 根
Number of press rollers: 1
传动电机： 37KWx2 台
Transmission motor: Two 37KW motors
减速机: ZSY 三级圆柱齿轮减速机 2 台
Reducer: Two ZSY three-stage cylindrical gear reducers
3)结构:1#张力辊组为 S 辊结构，两辊传动。由张力辊、压辊、机架和传动装置等部分组成。
张力辊为空心结构钢辊。每辊单独由直流电机驱动。辊组出口设压辊，外衬橡胶，由气缸操
纵压紧或抬起；机架为焊接钢结构。
3) Structure: The 1# tension roller set is an S-roller structure, and driven by two rollers. It consists
of tension roller, press roller, frame, transmission device and other parts. The tension roller is a
hollow structural steel roller. Each roller is independently driven by a DC motor. The outlet of the
roller set is provided with a press roller, which is lined with rubber and pressed or lifted by a gas
cylinder; the frame is a welded steel structure.
2.1.7 入口活套
2.1.7 Inlet looper
1)功能:该设备主要用于储存入口段钢带。当入口段进行换卷操作时，入口段停车，活套车移
动，释放为工艺段储存的钢带，以保证生产线的连续运行。
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1) Function: The equipment is mainly used for storing steel strips at the inlet section. When the coil
is changed at the inlet section, the inlet section stops and the looper trolley moves to release the
strip steel stored for the process section to ensure the continuous operation of the production line.
2)技术参数
有效储套量 80m
Effective storage capacity: 80m
移动架有效行程 15m
Effective travel of mobile frame: 15m
转向辊规格 Φ900mm×960mm 钢辊
Size of steering roller: Φ900mm×960mm steel roller
3)结构:该卧式活套，由移动小车、驱动系统和驱动装置等几部分组成，储料能力确保换卷作
业时间，配 37KW 电机传动装置，硬齿面圆柱齿轮减速机 1 台；
3) Structure: The horizontal looper is composed of moving trolley, driving system, driving device
and other parts. The storage capacity ensures the coil changing operation time. It is equipped with a
37KW motor transmission device and a hardened cylindrical gear reducer;
2.1.8 2#张力辊
1)功能: 2#张力辊位于入口立式活套后，分别为活套出口和前处理提供所需的张力。
1) Function: The 2# tension roller is located behind the vertical looper at the inlet, providing the
required tension for the looper outlet and pretreatment respectively.
2)技术参数
张紧辊规格 Φ800mm×960mm，衬 15mm 聚氨酯胶
张紧辊数量 2 根
压辊规格 φ200mm×960mm，衬 15mm 丁晴胶
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压辊数量 1 根
传动电机 37KWx2 台
Two 37KW transmission motors
ZSY 三级圆柱齿轮减速机 2 台；
Two ZSY three-stage cylindrical gear reducers;
3)结构:2#张力辊组为 S 辊结构，2 辊传动。由张力辊、压辊、机架和传动装置等部分组成。

3) Structure: The 2# tension roller set is an S-roller structure, and driven by 2 rollers. It consists of
tension roller, press roller, frame, transmission device and other parts. The tension roller is a hollow
structural steel roller. Each roller is independently driven by a DC motor .The outlet of the roller set
is provided with a press roller, which is lined with rubber and pressed or lifted by a gas cylinder; the
frame is a welded steel structure.
2.1.9 前处理
2.1.9 Pre-treatment
碱喷淋装置
Alkali spraying device
功能:将高压碱液喷在带钢表面，从而达到脱脂的目的。
Function: It is used to spray high-pressure lye on the surface of strip steel for the purpose of
degreasing.
结构：由喷淋槽、喷头、出口挤干辊、入口密封辊和碱液循环系统等组成。喷头安装在轧制
线上下两侧；出口挤干辊，用于除去带钢表面的残液，挤干辊上辊由气缸驱动升降，可以在
线换辊。槽体为不锈钢制作（以下同）。碱液循环系统设在碱洗段传动侧，其作用是：正常
工作时向喷淋槽提供碱液，循环系统由水箱（槽体为不锈钢制作，以下同），泵和管道（泵
和管道、阀门为碳钢、以下同）系统组成。
Structure: It consists of spray tank, spray nozzles, outlet squeezing roller, inlet sealing roller, lye
circulation system and other parts. The spray nozzles are installed on the upper and lower sides of
the rolling line; the outlet squeezing roller is used to remove the residual liquid on the surface of
strip steel, and its upper roller is driven by a gas cylinder to lift, and can be replaced on the line. The
tank body is made of stainless steel (the same below). The lye circulation system is located at the
transmission side of the alkali washing section, and its function is to provide lye to the spray tank
during normal operation. The circulation system consists of water tank (tank body is made of
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stainless steel, the same below), pump and pipeline (pump, pipeline and valve are made of carbon
steel, the same below).
技术参数：
Technical parameters:
挤干辊：Ф250X960mm，衬氯丁橡胶；2 组（一备一用）；
Squeezing roller: Ф250 x 960 mm, lined with chloroprene rubber; 2 sets (one for standby and one
for use);
入口密封辊：Ф250X960mm，衬氯丁橡胶；2 个
Inlet sealing roller: Ф250 x 960 mm, lined with chloroprene rubber; 2 sets.
循环泵： 2 台（一备一用）流量 30m3/h，扬程 50m；
Circulating pumps: 2 sets (one for standby and one for use) with a flow rate of 30m3/h and lift of
50m;
废水输送泵： 2 台(气动隔膜泵) 流量 20m3/h，扬程 35m；
Waste water transfer pumps: 2 sets (pneumatic diaphragm pumps) with a flow rate of 20m3/h and
lift of 35m;
与碱刷、电解共用。
Used with alkali brush and electrolysis.
碱液温度： 60～80℃
Alkali liquor temperature: 60 ~ 80℃
加热方式：废气加热
Heating method: Exhaust gas heating
碱刷洗装置
Alkali brushing device
功能:将碱液喷在带钢表面，并对带钢的上下表面进行刷洗，从而达到脱脂的目的。
Function: It is used to spray lye on the surface of strip steel, and brush the upper and lower surfaces
of strip steel for the purpose of degreasing.
结构：由刷洗槽、喷头、4 个带支承辊的传动刷辊、出口挤干辊和碱液循环系统等组成。喷
头安装在轧制线上下两侧；4 个聚丙烯刷辊带有支承辊用于带钢机械清洗，刷辊由交流电机
传动，由气缸进行抬压，分别对带钢上下表面进行两道清洗，通过观察刷辊电流可以确定刷
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洗力度；两对出口挤干辊一备一用，用于除去带钢表面的残液，挤干辊上辊由气缸驱动升降。
碱液循环系统设在碱刷洗段传动侧，其作用是：正常工作时向刷洗槽提供碱液，循环系统由
水箱、泵和管道系统组成。在碱液的回水管口设置过滤网，用于过滤掉刷辊上脱落的刷毛，
防止喷嘴堵塞。刷辊刷毛为分段组合结构，便于刷辊的局部更换。在刷洗槽和电解槽之间采
用过渡连接槽，防止碱液的外泄。
Structure: It consists of brush tank, spray nozzles, 4 driving brush rollers with supporting rollers,
outlet squeezing rollers, lye circulation system and other parts. The spray nozzles are installed on
the upper and lower sides of the rolling line; 4 polypropylene brush rollers with supporting rollers
are used for mechanical cleaning of strip steel, driven by AC motor and pressed by a gas cylinder to
clean the upper and lower surfaces of strip steel respectively. The brushing force is determined by
observing the current of brush roller. Two pairs of outlet squeezing rollers, one for standby and one
for use, are used to remove residual liquid on the surface of strip steel, and the upper roller is driven
to lift by a gas cylinder. The lye circulation system is located at the transmission side of the alkali
washing section, and its function is to provide lye to the washing tank during normal operation. The
circulation system consists of water tank, pump and pipeline system. A filter screen is set at the
return pipe end of lye to filter off the bristles falling off the brush roller to prevent the nozzles from
being blocked. The bristles of the brush roller are of sectional combined structure, which is
convenient for local replacement of the brush roller. A transitional connecting tank is used between
the washing tank and the electrolytic tank to prevent the lye from leaking out.
技术参数：
刷辊： Ф300X960mm，4 根，交流电机传动
Brush rollers: Ф300 x 960 mm, 4 pieces, driven by AC motor
支承辊： Ф300X960mm，衬氯丁橡胶，4 根；
Supporting rollers: Ф300 x 960mm, 4 pieces, lined with chloroprene rubber;
挤干辊： Ф250×960mm，衬氯丁橡胶，2 组（一备一用）；
Squeezing rollers: Ф50× 960 mm, lined with chloroprene rubber, 2 sets (one for standby and one for
use);
50m;
废水输送泵：与碱喷、电解共用。
Waste water transfer pump: Used with alkali spraying and electrolysis.
碱液温度： 60～80℃
Alkali liquor temperature: 60 ~ 80℃
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水刷洗装置
Water brushing device
功能:用水对带钢表面进行喷淋冲洗，并用刷辊对带钢的上下表面进行刷洗，从而达到清洗
掉带钢表面碱液的目的。结构：由刷洗槽、喷头、4 个带支承辊的传动刷辊、出口挤干辊和
清水循环系统等组成。刷洗槽内表面为不锈钢，喷头安装在轧制线上下两侧；4 个聚丙烯刷
辊带有支承辊用于带钢机械清洗，刷辊由 AC 电机传动，由气缸进行抬压，分别对带钢上下
表面进行清洗，通过观察刷辊电流可以确定刷洗力度；两对出口挤干辊一备一用，用于除去
带钢表面的残液，挤干辊上辊由气缸驱动升降。水循环系统设在碱刷洗段传动侧，其作用是：
正常工作时向刷洗槽提供清水，循环系统由水箱、泵和管道系统组成.
Function: It is used to spray and wash the surface of strip steel with water, and brush the upper and
lower surfaces of strip steel with brush roller, so as to clean the lye on the surface of strip steel.
Structure: It consists of brushing tank, spray nozzles, 4 driving brush rollers with supporting rollers,
outlet squeezing rollers, clean water circulation system and other parts. The inner surface of the
brushing tank is stainless steel, and the nozzles are installed on the upper and lower sides of the
rolling line; 4 polypropylene brush rollers with supporting rollers are used for mechanical cleaning
of strip steel, driven by AC motor and pressed by gas cylinder to clean the upper and lower surfaces
of strip steel respectively. The brushing force is determined by observing the current of brush roller.
Two pairs of outlet squeezing rollers, one for standby and one for use, are used to remove residual
liquid on the surface of strip steel, and the upper rollers are driven by a gas cylinder to lift. The
water circulation system is located at the transmission side of the alkali washing section, and its
function is to provide clean water to the washing tank during normal operation. The circulation
system consists of water tank, pump and pipeline system.
技术参数：
刷辊： Ф300X960mm，交流传动，4 根
Brush rollers: Ф300 x 960 mm, AC drive, 4 pieces
支承辊： Ф300X960mm，衬氯丁橡胶，4 根，
Supporting rollers: Ф300 x 960mm, 4 pieces, lined with chloroprene rubber
挤干辊： Ф250×960mm，衬氯丁橡胶；2 组（一备一用），
Squeezing rollers: Ф250× 960 mm, lined with chloroprene rubber; 2 sets (one for standby and one
for use)
喷管：8 组
第 13 页共 50 页
Nozzles: 8 groups
50m;
废水输送泵： 2 台（一备一用）流量 30m3/h，扬程 35m；
Waste water transfer pumps: 2 sets (one for standby and one for use) with a flow rate of 30m3/h and
lift of 35m;
水温度： 60～80℃
Water temperature: 60 ~ 80℃
碱雾排放系统
Alkali mist discharge system
功能：抽走含碱水蒸气，防止其直接排放在车间内。
Function: It is used to pump alkali-containing water vapor to prevent it from being directly
discharged into the workshop.
结构：本装置由风机、管网系统组成。由一个主管路分别连接刷洗槽、电解槽和清洗槽，通
过风机的抽吸，在槽盖区域内产生一定的负压，防止碱（水）蒸汽的外泄，污染车间。
Structure: This device is composed of fan and pipe network system. A main pipeline connects the
washing tank, electrolytic tank and cleaning tank respectively. Through the suction of fan, a certain
negative pressure is generated in the tank cover area to prevent the alkali (water) steam from
leaking to and polluting the workshop.
技术参数：电机功率：5.5 kw
Motor power: 5.5kw
带钢烘干装置
Strip steel drying device
功能：通过向带钢表面喷吹高速热风，来吹干脱脂留在带钢表面上的水分。
第 14 页共 50 页
Function: It is used to blow high-speed hot air on the surface of strip steel to dry the moisture left
on it after degreasing.
结构：本装置由喷箱、风机、换热器及管网系统组成。空气经预热后(通过废气换热器)喷吹
在带钢表面，起到吹干和带走带钢表面水分的作用。风机采用交流电机传动。
Structure: This device consists of spray box, fan, heat exchanger and pipe network system. After
preheated (through exhaust gas heat exchanger), air is blown on the surface of strip steel to blow
dry and take away the moisture on it. The fan is driven by AC motor.
技术参数：喷箱长约 4m.热风温度 80℃以上。
Spray box: About 4m long
Hot air temperature: Above 80℃
风机： 18.5 kw
Fan: 18.5 kw
2.2 工艺段
2.2 Process section
2.2.1 3#张力辊
1)功能: 3#张力辊位于前处理后，分别为前处理和退火炉提供所需的张力。
1) Function: The 3# tension roller is located after pretreatment, providing the required tension for
pretreatment and annealing furnace respectively.
2)技术参数
张力辊数量 2 根
第 15 页共 50 页
压辊数量 1 根
Two 30KWx2 transmission motors
3)结构:2#张力辊组为 S 辊结构，2 辊传动。由张力辊、压辊、机架和传动装置等部分组成。

3) Structure: The 2# tension roller set is an S-roller structure, and driven by 2 rollers. It consists of
structural steel roller. Each roller is independently driven by a DC motor. The outlet of the roller set
2.2.2 测张辊
2.2.2 Tension measuring roller
1)功能:用于测量连续退火炉内钢板张力。
1) Function: It is used to measure the tension of steel sheet in the continuous annealing furnace.
2)技术参数
测张机辊子规格 Φ350mm×960mm，镀铬，3 根
Size of tension measuring roller: Φ350mm×960mm, chrome plated, 3 pieces
传感器 CL-YB-10A(1000Kg)
Sensor CL-YB-10A (1000Kg)
3)结构:由 3 根转向辊组成，其中一根设有压力检测，可以显示测量结果。
3) Structure: It consists of three steering rollers, one of which is equipped with pressure detection to
display the measurement results.
2.2.3 4#张力辊
1)功能: 功能: 4#张力辊位于位于炉后，为退火炉和出口活套提供所需的张力。
第 16 页共 50 页
1) Function: The 4# tension roller is located behind the furnace, providing the required tension for
annealing furnace and outlet looper.
2)技术参数
压辊数量 1 根
Two 37KW transmission motors
减速机： ZSY 三级圆柱齿轮减速机；2 台
Reducer: Two ZSY three-stage cylindrical gear reducers
3)结构:4#张紧机组为 S 辊结构，2 辊传动。由张力辊、压辊、机架和传动装置等部分组成。

3) Structure: The 4# tensioner unit is an S-roller structure and driven by 2 rollers. It consists of
2. 3.1 出口活套（卧式）
2. 3.1 Outlet looper (horizontal)
1)功能:该设备主要用于储存出口段钢带。当出口段进行换卷操作时，出口段停车，活套车移
动，储存工艺段释放的钢带，以保证生产线的连续运行。
第 17 页共 50 页
1) Function: This equipment is mainly used for storing steel strip at the outlet section. When the coil
is changed at the outlet section, the exit section stops and the looper trolley moves to store the steel
strip released from the process section to ensure the continuous operation of the production line.
2)技术参数
有效储套量 90m
Effective storage capacity: 90m
转向辊规格Φ900×960mm
Size of steering roller: Φ900×960mm
电机功率 37KW
Motor power: 37KW
硬齿面圆柱齿轮减速机 1 台
1 hardened cylindrical gear reducer
3)结构:该卧式活套，由移动架、固定架、驱动系统和驱动装置等几部分组成
3) Structure: The horizontal looper consists of mobile frame, fixed frame, driving system, driving
device and other parts.
2.3.2 5#张力辊
1)功能: 功能: 5#张力辊位于位于出口活套后，为活套和拉矫机提供所需的张力。
1) Function: The 5# tension roller is located behind the outlet looper, providing the required tension
for the looper and the tension leveler.
2)技术参数
第 18 页共 50 页
压辊数量 1 根
One 45KW transmission motor
37KWx1 台
One 37KW transmission motor
减速机： ZSY 三级圆柱齿轮减速机；2 台
Reducer: 2 ZSY three-stage cylindrical gear reducers
3)结构:5#张紧机组为 S 辊结构，2 辊传动。由张力辊、压辊、机架和传动装置等部分组成。

3) Structure: The 5# tension roller is an S-roller structure and driven by 2 rollers. It consists of
2.3.3 卷取机（两台）
2.3.3 Coiler (two sets)
1）用途：用于带钢卷取成卷，并为机组提供后张力。
1) Purpose: It is used for coiling strip steel and providing post-tension for the unit.
2）技术参数
卷取机型式：悬臂卷筒式，带有 EPC 系统
Coiler type: Cantilever roll type with EPC system
卷取方式：上卷取
Coiling mode: Upper coiling
第 19 页共 50 页
边部卷取类型：错边卷取、齐边卷取
Edge coiling type: Staggered coiling and even coiling
带钢厚度： 0.18～2.0mm
Thickness of strip steel: 0.18 ~ 2.0mm
钢卷最大宽度： 760mm
Maximum width of steel coil: 760mm
钢卷最大重量： 12t
Maximum weight of steel coil: 12t
钢卷外径： φ800～φ1800mm
Outer diameter of steel coil: φ800 ~ φ1800mm
钢卷内径： φ508
Inner diameter of steel coil: φ508
卷取弧板涨缩范围 φ475～φ515mm
Expansion and contraction range of coiling arc sheet: φ475 ~ φ515mm
2.3.4 卸卷小车
2.3.4 Blanking trolley
1）功能：卸卷小车，位于收卷机卷筒的下面，用于将钢卷卸下。
1) Function: The blanking trolley, located under the coiler roll, is used to unload the steel coil.
2）技术参数：
2) Technical parameters:
承载能力 15 t
Carrying capacity: 15t
带卷外径： φ800～φ1800mm
Outer diameter of coil: φ800 ~ φ1800mm
带卷宽度： 300～650mm
第 20 页共 50 页
Width of coil: 300 ~ 650mm
存储带卷数量： 1 个
Number of stored coils: 1
小车横移行程 3600mm（设计定）
Traverse travel of trolley: 3600mm (designed)
小车横移速度 5.6m/min
Traverse speed of trolley: 5.6m/min
升降行程 800mm
Lifting stroke: 800mm
工作速度 20-50mm/s
Working speed: 20-50mm/s
3)结构：卸料小车为地坑式台式车，由车体、升降架、轨道等部分组成。车体为一焊接框架，
设有四个车轮，小车横移由电机驱动。升降架装在车体上，车体上设有导向套，由液压缸推
动，可沿导向套升降，可以顶到芯轴外圆。在导柱的顶端安有鞍座，用来托起带卷。横移终
端设有行程开关，实现安全保护。液压软管及电缆均装于履带式链板上。鞍座为固定式，鞍
座上部呈 V 形，V 形块上面镶装尼龙
3) Structure: The blanking trolley is a pit-type desktop trolley consisting of car body, lifting frame,
track and other parts. The car body is a welded frame with four wheels, and the transverse travel of
the trolley is driven by a motor. The lifting frame is installed on the car body, and the car body is
equipped with a guide sleeve, which is pushed by a hydraulic cylinder and can be lifted along the
guide sleeve to the excircle of the mandrel. A saddle is installed at the top of the guide post to
support the coil. The traverse terminal is set with a travel switch to realize safety protection.
Hydraulic hoses and cables are installed on the crawler chain plate. The saddle is fixed, and its
upper part is V-shaped, and nylon plate is inlaid on the V-shaped block.
2.4 退火炉
2.4 Annealing furnace
2.4.1 技术条件:
2.4.1 Technical conditions:
1.炉子用途: 不锈钢板连续退火
1. Use of furnace: Continuous annealing of stainless steel sheet
2.炉子产量: max t/h(CQ)，年产量:3.5 万吨
第 21 页共 50 页
2. Furnace capacity: Max t/h(CQ), annual capacity: 35,000 tons
3.燃料: 天然气
3. Fuel: natural gas
4.燃料热值: 8500kcal/Nm3
Heat value of fuel: 8500kcal/Nm3
5.钢板厚度： 0.16-2.0mm
Thickness of steel sheet: 0.16-2.0mm
6.钢板宽度: 770mm
Width of steel sheet: 770mm
7.代表规格： 1.0×700mm
7. Typical specification: 1.0×700mm
8.工艺速度： Max 15m/min（1.0×700mm）
8. Process speed: Max 15m/min (1.0×700mm)
9.燃烧器型式:
9. Type of burner:
10.控制方式: 自动
10. Control mode: Automatic
11.控制段数:
11. Number of control sections:
12.典型工艺温度：
12. Typical process temperature:
2.4.2 退火炉组成:
2.4.2 Composition of annealing furnace:
1、预热段:
1. Preheating section:
第 22 页共 50 页
预热段是为预热带钢从而充分利用烟气余热。预热段为碳钢气密焊的箱体结构内置双层炉胆，
内衬耐火材料。由炉壳、炉门、炉前托辊、炉内辊、换热器、排烟风机、烟管、高温耐火材
料等组成。排烟风机将无氧化加热段烧嘴烟气从无氧化加热段向前（与带钢方向相反），经
过预热段时将带钢预热。最终经过预热段换热器后给无氧化加热段的烧嘴助燃空气预热，达
到一个充分利用余热回收的循环系统。炉墙厚度 514mm，炉体保温加厚，更加节能。
The preheating section is to preheat strip steel to make full use of waste heat of flue gas. It is a box
structure pressure-tight welded by carbon steel, which has a built-in double-layer furnace liner and
is lined with refractory materials. It consists of furnace shell, furnace door, front supporting roller,
inner roller, heat exchanger, smoke exhaust fan, smoke pipe, high-temperature refractory material
and other parts. The smoke exhaust fan brings the burner flue gas from the oxygen-free heating
section forward (opposite to the strip steel direction), and preheats the strip steel when passing
through the preheating section. Finally, after passing through the heat exchanger at the preheating
section, the combustion-supporting air of the burner at the oxygen-free heating section is preheated
to achieve a circulating system that makes full use of waste heat recovery. The furnace wall is
514mm thick, and the furnace body insulation is thickened, thus saving energy.
技术参数：
炉长: 12m
Furnace length: 12m
炉膛内宽: 950mm
Inner width of combustion chamber: 950mm
炉墙厚度: 500mm
Thickness of furnace wall: 500mm
石墨辊： Φ150mm
Graphite roller: Φ150mm
石墨辊数量： 2 根
Number of graphite rollers: 2
石墨材料：电火花
Graphite material: Electric spark
炉壳：气密性碳钢焊接结构，炉底钢板厚 6mm, 侧墙、炉顶钢板厚 6mm。
Furnace shell: Structure pressure-tight welded by carbon steel, with 6mm-thick steel sheets at the
furnace bottom, side wall and roof
第 23 页共 50 页
炉体耐火材料：
Refractory materials of furnace:
侧墙：高铝砖 232mm+轻质粘土砖 232mm+陶瓷耐火纤维毯 50mm=514mm
Side wall: High alumina brick 232mm thick + light clay brick 232mm thick+ ceramic refractory
fiber blanket 50mm thick = 514mm thick
炉顶：陶瓷纤维模块 300mm+陶瓷耐火纤维毯 50mm=350mm
Furnace roof: Ceramic fiber module 300mm thick + ceramic refractory fiber blanket 50mm thick =
350mm thick
炉底：高铝砖 204mm+轻质粘土砖 232mm+耐火纤维毯 50mm=486mm
Furnace bottom: High alumina brick 204mm thick + light clay brick 232mm thick + refractory fiber
blanket 50mm thick = 486mm thick
2、加热段 1:
2. Heating section 1:
加热段 1 用来将带钢加热到规定的温度。加热段是由 25 个 230KW 烧嘴分 5 个区控制，一台

30KW 助燃风机等组成。无氧化加热段采用高效加热方式，快速将带钢加热，以缩短炉体长
度和带钢加热时间。采用德国霍科德公司燃烧技术，，产用烟气循环再利用达到预热烧嘴助
燃空气的目的，从而降低加热段的能耗。
Heating section 1 is used to heat strip steel to a specified temperature. The heating section consists
of twenty-five 230KW burners (responsible for control) in 5 zones, one 30KW combustion-
supporting fan and other parts. At the oxygen-free heating section, high-efficiency heating method
is adopted to quickly heat the strip steel to shorten the length of the furnace body and the heating
time of the strip steel. The combustion technology of G. Kromschroder AG is adopted, allowing the
produced flue gas to be recycled to preheat the combustion-supporting air of the burner, thus
reducing the energy consumption of the heating section.
技术参数：
炉长： 14m
Furnace length: 14m
炉胆内宽：950mm
Inner width of furnace liner: 950mm
炉墙厚度：560mm
第 24 页共 50 页
Thickness of furnace wall: 560mm
烧嘴数量： 25 个
Number of burners: 25
燃烧功率：230KW/个
Combustion power: 230KW/piece
石墨辊： Φ150mm
Graphite roller: Φ150mm
石墨辊数量： 2 根
Number of graphite rollers: 2
石墨辊材料：电火花，外置水冷套
Graphite roller material: Electric spark, external water-cooled jacket
石墨辊传动：单辊传动
Graphite roller drive: Single roller drive
减速电机： 1.1kw AC VVVF
Gear motor: 1.1kw AC VVVF
侧墙：隔热板+隔热砖+耐火砖=560mm
Side wall: Insulation board + insulating brick + firebrick = 560mm thick
炉顶：陶瓷纤维模块+陶瓷纤维毯=350mm
Furnace roof: Ceramic fiber module + ceramic fiber blanket = 350mm thick
炉底：隔热板+隔热砖+耐火砖=486mm
Furnace bottom: Insulation board + insulating brick + firebrick = 486mm thick
第 25 页共 50 页
3、无氧加热段 2：
3. Oxygen-free heating section 2:
炉体钢结构由钢板及型钢焊接成的密封箱体，炉体钢板厚度 6mm，炉体钢结构分段制作，
气密性焊接，焊缝煤油 100%检漏，表面喷砂处理，外涂高温油漆。
The steel structure of furnace body is a sealed chamber pressure-tight welded by steel sheets and
section steels based on different subsections; the thickness of the furnace body steel sheet is 6mm,
and the weld kerosene is 100% leak-detected. The surface is sandblasted and coated with high-
temperature paint.
炉体钢结构通过滚动支承座固定在炉子平台上。采用全纤维结构绝热保温层炉顶，炉墙及炉
底选用硅酸铝耐火砖棉结构，厚度为 350mm。炉内支承辊为无水冷耐热钢炉辊，其材料为
ZG1Cr18Ni9Ti，辊轴由封闭球轴承座固定在炉体钢结构上，辊子有效长度大于 900mm，辊
径φ150mm，辊子间距约 3m。还原加热段设置 25 支烧嘴、换热器。每支辐射管的燃烧功率
为 230kw，额定输出功率为 150kw，空气自身预热温度 350-400℃，由法兰固定在炉体钢结
构上
The steel structure of the furnace body is fixed on the furnace platform with the rolling bearing seat.
All-fiber-structure thermal insulation roof is adopted, and aluminum silicate refractory brick and
cotton structure is adopted for furnace wall and bottom, with a thickness of 350 mm. The supporting
rollers in the furnace are non-water-cooled heat-resistant steel furnace rollers made of
ZG1Cr18Ni9Ti. The roller shaft is fixed on the steel structure of the furnace body by a sealed ball-
bearing seat. The effective length of the roller is greater than 900mm, the diameter is φ150mm, and
the space between the rolls is about 3m. The reduction heating section is provided with 25 burners
and 1 heat exchanger. Each radiant tube, with the combustion power of 230kw, the rated output
power of 150kw, and the air preheating temperature of 350-400℃, is fixed on the steel structure of
the furnace body by flanges
还原加热段主要参数：
Main parameters of reduction heating section:
炉子长度： 14m
Furnace length: 14m
炉胆内宽： 950mm
Inner width of furnace liner: 950mm
烧嘴数量： 25 个
Number of burners: 25
炉底辊： Φ150mm
Bottom roller: Φ150mm
第 26 页共 50 页
石墨辊传动：单辊传动
侧墙：隔热板+隔热砖+耐火砖=350mm
Side wall: Insulation board + insulating brick + firebrick = 350mm thick
炉顶：陶瓷纤维模块+陶瓷纤维毯=350mm
Furnace roof: Ceramic fiber module + ceramic fiber blanket = 350mm thick
炉底：隔热板+隔热砖+耐火砖=350mm
Furnace bottom: insulation board + insulating brick + firebrick = 350mm thick
4、快冷段:
4. Rapid cooling section:
快冷段长度为 20m，分 6 段组成，每段由循环风机、热交换器、进出风管、冷却风支管及喷

嘴组成。快冷段本体外部为普通钢结构与炉体钢结构保持一致的安装型式炉内辊数量为 1 支。
为了保证带钢冷却的均匀性，冷却段每组均为 6 分割结构风道，各风道均有调整用的挡板，
以控制各通道的风量，使带钢宽度方向冷却速度保持一致。
The rapid cooling section is 20m long and divided into 6 subsections, each of which consists of
circulating fan, heat exchanger, inlet and outlet air pipes, cooling air branch pipe and nozzles. The
exterior of the body of the rapid cooling section is a common steel structure consistent with that of
the furnace body, and the number of mount-type rollers in the furnace is one. In order to ensure the
even cooling of strip steel, each group of cooling sections has 6 structure air ducts, each of which
has adjusting baffles to control its air volume to keep the cooling speed of strip steel in the width
direction consistent.
冷却段共设有 6 台循环风机，前 2 台循环风机为 37KW(变频控制)，初始冷凝器为三进三出

水口，目的让带钢快速冷却形成奥氏体，尽量前端保证晶粒度。后 4 台循环风机为 22KW。
根据钢板出口温度调整变频电机的速度来控制冷却速度，使带钢在该段按工艺速度冷却。变
频传动的炉辊布置在炉内支撑带钢。
第 27 页共 50 页
There are 6 circulation fans in the cooling section. The first 2 circulation fans are 37KW (frequency
conversion control) fans, and the initial condenser has three inlets and three outlets, aiming to
quickly cool the strip steel to form austenite and ensure the grain size at the front end as much as
possible. The last 4 circulation fans are 22KW fans. According to the steel sheet outlet temperature,
the speed of the variable-frequency motor is adjusted to control the cooling speed, so that the strip
steel is cooled at the technological speed at this section. The furnace roller driven by frequency
conversion is arranged in the furnace to support the strip steel.
在快冷段出口设置 1 台辐射板温仪，用于检测和控制该段出口钢带温度。
A radiant panel thermometer is set at the outlet of the rapid cooling section to detect and control the
temperature of the outlet steel strip at this section.
主要技术参数:
Main technical parameters:
入口板温: 1050℃
Inlet sheet temperature: 1050℃
出口板温: 100～80℃
Outlet sheet temperature: 100 ~ 80℃
冷却能力: 36×104kcal/段
Cooling capacity: 36×104kcal/section
冷却气体循环量平均: 23000Nm3/段
Average circulation of cooling gas: 23000Nm3/section
冷却气进热交换器温度: 120℃
Temperature of cooling air to the heat exchanger: 120℃
冷却气出热交换器温度: 90℃
Temperature of cooling gas out of the heat exchanger: 90℃
冷却水入口温度: 30℃
Inlet temperature of cooling water: 30℃
冷却水出口温度: 45℃
Outlet temperature of cooling water: 45℃
冷却水耗量: 20t/段
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Consumption of cooling water: 20t/section
石墨辊传动：单辊传动，
为防止由于各种原因进入炉内的氧气（空气）在局部积聚后与炉内保护气体中的氢气发生爆
炸，快冷段、均衡段、炉鼻子上均设置有辉光加热器，用来使进入的氧气随时和氢气燃烧，
保证氧气不会积聚从而避免发生爆炸。每个辉光加热器功率为 0.4KW，安全交流电源电压
为 24V。
In order to prevent the oxygen (air) entering the furnace from exploding with hydrogen in the
protective gas in the furnace after local accumulation for any reasons, glow heaters are set on the
rapid cooling section, equalization section and furnace nose to make the entered oxygen burn with
hydrogen at any time, thus to ensure that no oxygen accumulates to avoid explosion. The power of
each glow heater is 0.4KW, and the safe AC power supply voltage is 24V.
2.4.3 燃烧系统：
2.4.3 Combustion system:
无氧加热段采用明火加热的方式，将烟气预热助燃空气后再进行燃烧。还原加热段将天然气
与助燃空气按要求输送到烧嘴混合燃烧加热马弗管辐射热量加热钢带及炉膛达到工艺要求。
In the oxygen-free heating section, open flame heating is adopted, and flue gas is preheated with
combustion-supporting air before burning. In the reduction heating section, the natural gas and
combustion-supporting air are delivered to the burner for mixed combustion as required. The
radiant heat from heating the muffle tube heats the steel belt and furnace to meet the technological
requirements.
燃烧系统的设计采用科德公司的燃气辐射管连续比例控制技术，整个系统的主要控制阀门元
器件采用国内品牌件，烧嘴及控制器引进德国技术仿制，使系统的价格与性能最优化。
The design of the combustion system adopts the gas radiant tube continuous proportional control
technology of G. Kromschroder AG, the main control valve components of the whole system use
domestic brand parts, and the burners and controllers are fabricated by introducing German
technology to optimize the price and performance of the system.
燃绕系统由无氧加热段和还原加热段组成，无氧化加热分 5 个区，还原加热段分 5 个区，，

无氧加热段设置 25 个 230KW 的烧嘴，还原加热段和均热段共设置 25 个烧嘴，每个燃气辐
射管的额定输出功率 230kw。整个燃烧系统所有烧嘴都配有单个比例阀和电磁快切阀，保证
第 29 页共 50 页
每个烧嘴的燃烧状态都为可调的最佳状态，安全上更为规范。为进一步降低燃气消耗，利用
辐射管的高温废气预热助燃空气，空气预热温度 350～450℃。
The combustion system consists of oxygen-free heating section and reduction heating section; these
two sections are respectively divided into 5 zones; the oxygen-free heating section is provided with
25 burners (230KW), while the reduction heating section and soaking section are provided with 25
burners in total. The rated output power of each gas radiant tube is 230KW. All burners in the whole
combustion system are equipped with a single proportional valve and electromagnetic quick-cut
valve, which ensures that the combustion state of each burner is adjustable and optimal and that the
safety is more standardized. In order to further reduce the gas consumption, the combustion-
supporting air is preheated by using the high-temperature exhaust gas of the radiant tube, and the air
preheating temperature is 350 ~ 450℃.
燃烧控制方式采用空燃比例自动连续调节，使烧嘴始终处于最佳的燃烧状态，从而降低能耗，
提高辐射管的使用寿命。
The combustion control mode adopts automatic and continuous adjustment of air-fuel ratio, so that
the burner is always in the optimal combustion state, thus reducing energy consumption and
extending the service life of the radiant tube.
燃气管路在总管上设置燃气减压阀、电动快速切断阀、放散阀各一个，手动切断阀一个，高、
低压压力开关各一个，高低压压力表各一个，进气压力 0.08-0.1MPa。燃气总管可实现总管
燃气压力的减压稳压、超压自动放散、燃气压力异常的高低压保护等功能。
The gas pipeline is provided with a gas pressure reducing valve, an electric quick cut-off valve, a
blow-off valve, a manual cut-off valve, a HP switch, a LP switch, a HP gauge, and a LP gauge in the
main pipeline. The inlet pressure is 0.08-0.1MPa. The main gas pipeline has the functions of
reduction and stabilization of gas pressure in it, automatic release of overpressure, high and low
pressure protection of abnormal gas pressure, etc.
供风系统由变频风机、总管路及各温控区风管路等组成。各温控区风管路装有电动调节蝶阀，
辐射管前设置手动蝶阀。全炉设置 2 台助燃风机，风机电机功率 30kw（无氧段），30Kw
（还原段）。总管压力通过变频调速自动整定压力，分管路的电动调节蝶阀自动整定压力。
The air supply system is composed of variable-frequency fan, main pipeline, air duct in each
temperature control area and other parts. The air duct of each temperature control area is equipped
with an electric butterfly valve, and a manual butterfly is set in front of the radiant tube. Two
combustion-supporting fans are set in the whole furnace, with motor power of 30KW (oxygen-free
section) and 30KW (reduction section). The pressure of the main pipeline is automatically set
through frequency control, and the electric butterfly valve of the branch pipe is automatically set.
排烟系统分为二大部分，每部分由变频调速引风机、排烟总管及分管等组成。引风机为变频
风机，共计 2 台风机，电机功率 11kw（无氧段），11Kw（还原段）。
The smoke exhaust system is divided into two parts, each of which is composed of frequency-
control induced draft fan, smoke exhaust main pipe, branch pipe and other components. The
induced draft fan is a variable-frequency fan; there are 2 fans in total, with motor power of 11KW
(oxygen-free section) and 11KW (reduction section).
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排烟系统中风机、相关管路及保温由乙方设计，管路系统中换热器、风机、阀门、膨胀节等
元件由乙方供货。一路送至机组废气换热器入口，另一路送至机组 3 处热风吹扫风机入口及
钝化烘干炉风机入口。
The fans, related pipelines and insulation in the smoke exhaust system shall be designed by Party B,
and the heat exchangers, fans, valves, expansion joints and other components in the pipeline system
shall be supplied by Party B. In one route, it is sent to the inlet of exhaust gas heat exchanger of the
unit; in the other route, it is sent to the inlet of 3# hot air blowing fan and the inlet of passivation
drying furnace fan of the unit.
烧嘴引进德国技术制造，低 NO2 生成。烧嘴制造时根据辐射管的长度及功率要求，制造特

定的烧嘴芯，使燃烧时即该烧嘴额定(最佳)功率时，气流充满辐射管，使在辐射管长度方向
即炉子的宽度方向上减小温差。烧嘴带点火电极及火焰检测电极，通过烧嘴燃烧控制器实现
自动点火及熄火自动切断后再点火。烧嘴还可进行空气和燃气压力的测定，便于调试及控制。
该烧嘴使用寿命长，操作简单。烧嘴控制器内有点火变压器。烧嘴采用电离式火焰监测，火
焰熄灭后可自动重新点火及自动保护。
The burner is manufactured by German technology with low NO2 production. According to the
length and power requirements of the radiant tube, a specific burner core is manufactured, so that
during the burning, that is, under the rated (optimal) power of the burner, the air flow fills the
radiant tube to reduce the temperature difference in the length direction of the radiant tube, that is,
in the width direction of the furnace. The burner is equipped with ignition electrode and flame
detection electrode; the burner combustion controller is used for automatic ignition and re-ignition
after flameout and automatic cutoff. The burner can also measure the pressure of air and gas for
convenience of debugging and control. The burner has a long service life and simple operation.
There is an ignition transformer in the burner controller. The burner adopts ionization flame
monitoring, which can be automatically re-ignited and protected after flameout.
PID 连续比例控制系统，控制信号由智能温控仪产生，控制信号与烧嘴功率成比例。根据炉
温高低，智能温控仪或 PLC 输出 4-20mA（或 0-10V）控制信号给每个温区的总管空气电动
调节阀，总管空气电动调节阀通过导压管控制空燃比例阀，实现给烧嘴的空气及燃气连续比
例的进行充分燃烧。
In the PID continuous proportional control system, the control signal is generated by intelligent
temperature controller, and it is proportional to the burner power. Based on the furnace temperature,
the intelligent temperature controller or PLC outputs the 4-20mA (or 0-10V) control signal to the
main air electric regulating valve in each temperature zone, and this valve controls the air-fuel
proportional valve through the connecting pipe, so as to realize full combustion of air and gas that
are conveyed to the burner in the continuous proportion.
2.4.4 电控及仪控:
2.4.4 Electrical and instrument control:
整个炉子选用一套上位机（研华工控）和一套西门子 S7-1500PLC 作为控制主站和 2 台 S7-

1500 从站,PLC 用于控制炉体的仪表电气及仪控, 上位机用于对电气仪表进行监控,显示多种
状态画面,温度曲线,历史资料,修改各种参数。
The whole furnace selects one set of upper computer (Advantech) and one set of Siemens S7-
1500PLC as the main control station and two S7-1500s as the slave station. The PLC is used to
第 31 页共 50 页
control the electrical and instrument control of the furnace body, and the upper computer is used to
monitor the electrical instruments, display various status images, temperature curves and historical
data, and modify various parameters.
1.仪控动力部分
1. Power part of instrument control
整个炉区的仪表电气控制选用 1 套 PLC 对炉体电气实现手动/自动控制,其控制内容包含：
For the electrical and instrument control in the whole furnace area, one set of PLC is selected for
manual/automatic electrical control of furnace body, and its control contents include:
助燃风机/引风机均采用变频调速，在满足风压风量的前提下，大大降低能源消耗，节省成
本。
The combustion-supporting fan/induced draft fan adopts frequency control, which can substantially
reduce energy consumption and save cost on the premise of meeting the air pressure and volume.
1.1 助燃风机变频调速控制：30KW，2 台。
1.1 Frequency control of combustion-supporting fan: 30KW, 2 sets.
1.2 引风机变频调速控制：11W， 2 台；
1.2 Frequency control of induced draft fan: 11KW, 2 sets;
1.3 冷却风机控制，37KW， 2 台，22KW4 台，其中 2 台为变频调速控制。
1.3 Control of cooling fan: 37KW, 2 sets; 22KW, 4 sets, of which 2 sets are subject to frequency
control.
2.仪表控制部分
2. Instrument control part
整个炉区分成 10 个加热控温区，3 个预热控温区，1 个快冷控温区， 2 个炉压控制，2 个助

燃风压力控制，控制仪表均与 PLC 及上位机通讯，过程值设定值均在上位机上显示及修改。
加热区的控制采用 PID 连续比例燃烧控制自动控温,其控制内容如下：
The whole furnace area is divided into 10 heating temperature control zones, 3 preheating
temperature control zones, 1 quick cooling temperature control zone, 2 furnace pressure controls
and 2 combustion-supporting air pressure controls. The control instruments all communicate with
PLC and upper computer, and the set values of process values are displayed and modified on the
upper computer. The temperature of heating zone is automatically controlled by PID continuous
proportional combustion control, and its control contents include:
- 温度测控点共 10 个
-10 points for temperature measurement and control
第 32 页共 50 页
- 板温检测 1 点
-1 point for board temperature detection
- 助燃风压力检测控制 2 点
-2 points for combustion-supporting air pressure detection and control
- 排烟温度检测 2 点-
- 2 points for smoke exhaust temperature detection
- 炉温报警 10 点
- 10 points for furnace temperature alarm
- 空气电动调节阀 3 套
-3 sets of air electric regulating valves
- 现场燃烧控制器 50 套
-50 sets of on-site combustion controllers
- 燃气电磁阀控制 50 套
-50 sets of gas solenoid valve controllers
- 空燃比例阀 50 台
-50 air-fuel proportional valves
- 燃气快速切断阀控制 1 台
-1 gas quick cut-off valve controller
- 微氧检测及显示 1 点
-1 point for microoxygen detection and display
- 氢含量检测及显示 1 点
-1 point for hydrogen content detection and display
- 露点检测及显示 1 点
-1 point for dew point detection and display
- 炉内压力检测及明火控制
第 33 页共 50 页
-Furnace pressure detection and open flame control
- 烟气压力、温度检测
-Detection of flue gas pressure and temperature
主要功能：
Main functions:
各种参数显示
Display of various parameters
各种参数设置及修改
Setting and modification of various parameters
显示温度曲线
Display of temperature curves
状态画面监视
Status screen monitoring
故障显示报警
Fault display and alarming
1.电气设备方案亮点简介
1. Brief introduction to highlights of electrical equipment scheme
1.1 电气元件原则上选择进口器件：如西门子 PLC，西门子交流调速装置，西门子或施耐德

接触器和断路器，施耐德指示灯按钮旋钮，施耐德中间继电器等。产品定位为中高端市场，
并力争为用户提供一套免维护电控系统。
1.1 In principle, the electrical components shall be imported, such as Siemens PLC, Siemens AC
speed control device, Siemens or Schneider contactor and circuit breaker, Schneider indicator
button knob, Schneider intermediate relay, etc. We position the products in the middle and high-end
market, aiming to provide users with a set of maintenance-free electronic control system.
1.2 交流调速传动系统采用当前最先进的交流变频控制技术：控制精度高，节约能源。
1.2 AC speed control drive system adopts the most advanced AC frequency control technology
featured with high control precision and energy saving.
1.3 采用全过程通讯技术：计算机、PLC 之间采用以太通讯；变频器、操作台从站、PLC 之

间采用 PROFIBUS-DP 通讯。
第 34 页共 50 页
1.3 The whole process communication technology is adopted: Ethernet communication between
computer and PLC; PROFIBUS-DP communication among frequency converter, console slave
station and PLC.
1.4 通过计算机，动态控制和显示现场的各种工作状态，完成连续退火工艺配方式操作。具
有友好的人机交互界面。
1.4 The computer is used for dynamic control and display of various working conditions on site to
complete the formula-type operations of continuous annealing process. It has a friendly man-
machine interaction interface.
全线装置及接触器动作反馈报警，液位报警，温度报警。以及报警时间记录。
Whole line devices and contactor action feedback alarm, liquid level alarm and temperature alarm.
And alarm time record.
1.5 多重安全保护。
1.5 Multiple safety protection.
2.设计要求
2. Design requirements
2.1 PLC 系统：
2.1 PLC system:
机列部分：主站采用 S7-1500 PLC，以太通讯；现场配备 1-2 个操作台 DP 从站、2-4 个悬臂

DP 从站、5 个分线箱 DP 从站、2 个集装箱 DP 从站、1-2 个操作箱 DP 从站。
Train part: The main station adopts S7-1500 PLC with Ethernet communication; the field is
equipped with 1 to 2 console DP slave stations, 2 to 4 cantilever DP slave stations, 5 junction box
DP slave stations, 2 container DP slave stations and 1 to 2 operation box DP slave stations.
2.2 变频调速系统
2.2 Frequency control system
■机列传动部分
■ Train transmission part
采用安川系列直流母线供电方式，开卷/卷取、活套塔/S 辊/挤干辊/托辊/夹送辊等变频器直接
连在母线上，直流母线上多余的能量通过制动电阻消耗。
Anchuan series DC bus power supply mode is adopted; uncoiling/coiling, looper tower /S
roller/squeezing roller/supporting roller/clamping roller and other frequency converters are directly
connected to the bus, and excess energy on the DC bus is consumed through braking resistance.
第 35 页共 50 页
部分辅助设备采用安川系列变频器，每个变频器前端配置熔断器、电抗器。
Some auxiliary devices adopt Anchuan series frequency converters, and the front end of each
frequency converter is equipped with fuses and reactors.
2.3 计算机系统
2.3 Computer system
配备西门子工业计算机，实现以下功能：
It is equipped with Siemens industrial computer to realize the following functions:
以图形化的方式显示现场各种状态：阀门状态、开关状态、电机速度/电流/力矩、
Graphical display of various field states: valve state, switch state, motor speed/current/torque,
各种传感器的数据、机列速度、各工艺段张力、活套位置等参数；
data of various sensors, train speed, tension of each process section, looper position and other
parameters;
工艺参数的配置、存储、显示和调用；
Configuration, storage, display and call of process parameters;
报警画面；
Alarm screen;
各工艺段的手动操作画面、状态显示画面、维修画面；
Manual operation, status display and maintenance images of each process section;
实时曲线；
Real-time curve;
历史曲线；
Historical curve;
生产状态显示和报表；
Production status display and report;
2.4 通讯方式
2.4 Communication mode
第 36 页共 50 页
PLC、PLC 的 DP 从站、变频器、CU320、整流器、绝对值编码器、张力计之间采用
PROFIBUS-DP 通讯；配置 2-3 套 RS485 中继站，可以延长和放大 PROFIBUS-DP 信号。
PROFIBUS-DP communication is adopted among PLC, DP slave station of PLC, frequency

converter, CU320, rectifier, absolute value encoder and tensiometer; 2 to 3 sets of RS485 relay
stations are provided to extend and amplify PROFIBUS-DP signals.
TCP/IP 通讯：配置西门子的 8 口以太交换机，机列 S7-400 CPU414-2DP、退火炉 S7-300

CPU315-2DP、计算机、调试计算机之间采用 TCP/IP 通讯方式，预留 TCP/IP 通讯口，预留
与公司三级计算机的 TCP/IP 通讯接口。
TCP/IP communication: Siemens 8-port Ethernet switch is configured, and TCP/IP communication
mode is adopted among the train S7-400 CPU414-2DP, annealing furnace S7-300 CPU315-2DP,
computer and debugging computer; TCP/IP communication interface with the company’s tertiary
computer is reserved.
2.5 停车方式
2.5 Stop mode
正常停车；
Normal stop;
快速停车；
Quick stop;
紧急停车：采用专用安全继电器管理。
Emergency stop: Special safety relay is used for management.
2.6 集装箱控制柜
2.6 Container control cabinet
采用集装箱式控制柜；
The container control cabinet is adopted;
配置防静电地板、照明、插座、安全指示、紧急照明；
It is equipped with anti-static floor, lighting, socket, safety indication and emergency lighting;
集装箱制冷：需方自行配置空调
Container refrigeration: The buyer configures its own air conditioner.
2.7 控制功能
第 37 页共 50 页
2.7 Control function
■气动系统的控制功能：根据气动原理图，设计合理的动作逻辑，满足工艺要求；
■ Control function of pneumatic system: According to pneumatic schematic diagram, the

reasonable action logic is designed to meet the process requirements;
■液压系统的控制功能: 根据液压系统的要求，设计合理的启停及报警功能；
■ Control function of hydraulic system: According to the requirements of hydraulic system, the
reasonable start-stop and alarm functions are designed;
■EPC 和 CPC 控制功能，电控系统配备对应的 PROFIBUS-DP 功能或硬线连接，实现 EPC 和

CPC 的联机运行功能；
■EPC and CPC control functions: The electric control system is equipped with the corresponding
PROFIBUS-DP function or hard-wired connection to realize the online run function of EPC and
CPC;
■开卷机、卷取机具备手动点动功能和联动张力控制功能；
■ The uncoiler and coiler have the functions of manual inching and linkage tension control;
■液压剪、缝合机自动缝合功能及安全保护功能；
■ The hydraulic shears and sewing machine have the functions of automatic sewing and safety
protection;
■开卷至入口活套区域设备整体点动前进后后退功能；
■ The uncoiling to the inlet looper area has the function of moving forward and backward as a
whole;
■入口活套、出口活套
■ Inlet and outlet loopers
活套的限位：上限位、上极限位、下限位、下极限位；
Limit of looper: Upper and lower limits;
活套的绝对值编码器，配置 PROFIBUS-DP 功能，准确在线测量活套塔的位置；活套塔位置

控制，充放套过程中活套位置的准确控制，显示活套的准确位置；
The absolute value encoder of looper is equipped with PROFIBUS-DP function to accurately
measure the position of looper tower on line; control the position of looper tower, accurately control
the looper position in the process of looper feeding and blanking, and display the accurate position
of looper;
活套的自动和手动充放套功能；
第 38 页共 50 页
Automatic and manual looper feeding and blanking functions;
张力计配置 PROFIBUS-DP 功能；活套的恒张力控制功能；
The tensometer is equipped with PROFIBUS-DP function; Constant tension control function of
looper;
活套充放套过程中，张力的补偿功能；
Tension compensation function in the process of looper feeding and blanking;
活套正常运行过程中，活套的位置会微小的变化，具备活套位置微调功能，确保活套位置
的稳定精准控制。
During the normal operation of the looper, the looper position will change slightly. The looper
position fine-tuning function is provided to ensure the stable and accurate control of the looper
position.
■缝合头的检测和控制
■ Detection and control of sewing head
寻孔仪确认缝合头的起始位置；
The hole finder confirms the initial position of the sewing head;
寻孔仪的导向辊上配置编码器；
An encoder is arranged on the guide roller of the hole finder;
寻孔仪的二个安装位置：入口活套的出口位置，退火炉的出口位置；
Two installation positions of the hole finder: The outlet position of the inlet looper and the outlet
position of the annealing furnace;
缝合头运行中的自动抬辊压辊功能：寻孔仪确认缝合头位置后，通过 PLC 计数编码器的脉

冲，计算缝合头的运行位置，实现辊子的自动抬压功能；
Automatic roller lifting and pressing function in the operation of sewing head: After the hole finder
confirms the position of sewing head, the pulse of encoder is counted by PLC, and the running
position of sewing head is calculated to realize the automatic roller lifting and pressing function;
■炉区跳舞辊
■ Jumping roller in the furnace area
跳舞辊配备位置检测、压力调整系统、张力检测；
The jumping roller is equipped with position detection, pressure adjustment system and tension
detection;
第 39 页共 50 页
位置检测用于调整 S2 辊组和 S3 辊组之间的速度匹配，通过 PID 的方式闭环调整带材的下

垂位置；
Position detection is used to adjust the speed matching between S2 and S3 roller sets, and adjust the
drooping position of strip steel in closed loop by PID mode;
张力检测装置用于检查炉内的张力；
The tension detection device is used to check the tension in the furnace;
气动压力调整系统：根据张力计的测量值，通过 PID 的方式，调整气缸的压力，实现炉内

张力的闭环调节；
Pneumatic pressure regulation system: According to the measured value of tensiometer, the pressure
of gas cylinder is regulated by PID mode to realize the closed-loop regulations of tension in the
furnace;
■张力分区和 5 段张力控制
■ Tension zone and 5-section tension control
一般而言，带钢的总张力与其横截面积大体成正比关系。本系统通过 S 辊、活套以及炉区的
跳动辊，将系统分隔为 5 段张力。开卷段张力采用间接张力控制模式，给带钢施加一个反方
向的力矩形成的，开卷机产生的张力值通过计算或直接测量开卷卷径值来调整开卷机的电流
大小；入口活套张力在生产线建张运行时，活套电机处于电动状态，产生一个将活套小车
向上拉的力矩。但大部分情况下活套处于保持一定储存量的状态，即活套电机的速度为零。
活套电机通过减速机提供的力矩平分到各层带钢上，便使带钢拉紧形成了活套的张力，其大
小通过调整活套电机的电流来实现；炉区内需要一个小张力，入口活套张力较大，而炉区带
钢不能施加过大的张力，因而设计了一组 2 号 S 辊向前拉动带钢，抵消了一部分入口活套电
机向后的拉力，同时炉区入口设计有跳动辊系统，用于精确调整炉内张力；制动区段需要较
大的张力，在炉后的 S3 辊发挥了作用，它向后拉动带钢，使酸洗精刷段的带钢张力大于炉
内的张力，形成制动区的大张力；出口活套张力与入口活套的控制方式一样，在生产线建张
运行时，活套电机处于电动状态，产生一个将活套小车向上拉的力矩。收卷段电机一直处于
电动状态，将带钢往前拉紧产生张力，张力值通过计算或直接测量收卷卷径值来调整收卷机
的电流大小，如果收卷段配备有张力计，则采用张力闭环控制模式。
Generally speaking, the total tension of strip steel is roughly proportional to its cross-sectional area.
The system is divided into five tension sections by S roller, looper and jumping roller in the furnace
area. The tension in the uncoiling section is formed by applying a torque in the opposite direction to
the strip steel in the indirect tension control mode, and the tension value produced by the uncoiler
adjusts the current of the uncoiler by calculating or directly measuring the uncoiled coil diameter.
When the inlet looper tension drives the running in the production line, the looper motor is in an
electric state, which generates a torque to pull the looper trolley upwards. However, in most cases,
the looper is in a state of keeping a certain storage capacity, that is, the speed of the looper motor is
zero. The torque provided by the looper motor is equally distributed to each layer of strip steel
through the reducer, so that the strip steel is tightened to form the looper tension, whose value is
determined by adjusting the current of the looper motor; a small tension is needed in the furnace
area, and the inlet looper tension is large, but the strip steel in the furnace area cannot bear
excessive tension, so a set of No.2 S rollers is designed to pull the strip steel forward, which offsets
a part of backward tension of the inlet looper motor; meanwhile, the inlet of the furnace area is
第 40 页共 50 页
designed with a jumping roller system for accurately adjusting the tension in the furnace. The
braking section needs a large tension, and the S3 roller behind the furnace plays a role in pulling the
strip steel backward, so that the tension of the strip steel in the pickling and fine brushing section is
greater than that in the furnace, forming a large tension in the braking section; the tension of the
outlet looper is controlled in the same way as that of the inlet looper. When the production line is
running, the looper motor is in an electric state, which generates a moment to pull the looper trolley
upwards. The motor in the coiling section is always in an electric state, which tightens the strip steel
forward to generate tension. The tension value adjusts the current of the coiler by calculating or
directly measuring the coiled coil diameter. If the coiling section is equipped with a tensiometer, the
tension closed-loop control mode is adopted.
参考 HMI 画面：
See HMI screen:
■温度自动控制系统
■ Automatic temperature control system
温度控制系统有如下功能
The temperature control system has the following functions
• 热处理炉各段炉温测量及记录；
Measuring and recording the temperature of each section of the heat treatment furnace;
第 41 页共 50 页
• 冷却水流量信号测量；
Measurement of cooling water flow signal;
• 热处理炉各段炉温自动控制；
Automatic temperature control of each section of heat treatment furnace;
• 烧嘴火焰监测及自动点火；
Burner flame monitoring and automatic ignition;
• 热处理工艺曲线自存储功能；
Self-storage function of heat treatment process curve;
• 手动/自动切换
Manual/automatic switching
参考 HMI 画面：
See HMI screen:
■DC24V 直流电源的分配
第 42 页共 50 页
■ Distribution of DC24V power supply
系统的 DC24V 直流电源分为 4 类：变频器装置 24V 专用供电电源;PLC 从站以及第三方 DP

从站专用电源；PLC 输入模块专用电源；PLC 输出模块专用电源；这样可以保证整个网络系
统的稳定性，同时外围设备存在短路或电源故障，也不会导致设备停机；
DC24V power supply of the system is divided into four categories: 24V special power supply for
frequency converter; special power supply for PLC slave station and third-party DP slave station;
special power supply for PLC input module; special power supply for PLC output module; this can
ensure the stability of the whole network system, and in spite of short circuit or power failure in the
peripheral equipment, it will not cause the equipment to stop;
■炉区紧急电源
■ Emergency power supply in the furnace area
用户提供 2 路电源，一路为市电正常供电，一路为紧急电源供电；设备正常运行时，如果市
电突然断电，系统在 5 分钟内切换到紧急电源，然后启动加热区的循环风机，使之在低速下
保持运行状态，保护电机。
The user provides two power supplies, including the normal mains supply and the emergency power
supply. During the normal operation of the equipment, if the mains supply is suddenly cut off, the
system will switch to the emergency power supply within 5 minutes, and then start the circulation
fan in the heating area to keep running at a low speed to protect the motor.
机列部分不需要紧急电源。
Emergency power supply is not needed in the train section.
■系统抗干扰
■ System anti-interference
供电系统采用 TN-S 供电，即用户提供 L1,L2,L3,N,PE； N 为工作零线，PE 为专用保护接地

线。集装箱控制柜内变频器和整流电源的进线侧配备有三相进线电抗器，抑制变频器产生的
高次谐波，而谐波的干扰会影响自动化控制系统的正常运行。同时自动化系统的控制电源采
用 AC380V/220V 隔离变压器，使一次侧和二次侧的电气完全绝缘。
The power supply system adopts TN-S power supply, that is, the user provides L1, L2, L3, N and
PE; N is the working zero line, and PE is the special protective grounding line. Three-phase
incoming reactor is equipped on the incoming side of frequency converter and rectifier power
supply in the container control cabinet, which can suppress the high-order harmonics produced by
frequency converter, and the interference of harmonics will affect the normal operation of
automation control system. Besides, AC380V/220V isolation transformer is used for the control
power supply of the automation system, so that the primary and secondary sides are completely
insulated.
2.8 关键元器件选型
2.8 Selection of key components
第 43 页共 50 页
整流单元：西门子 S120;
Rectifier unit: Siemens S120;
开卷、卷取、S 辊、活套交流调试装置：安川；
AC debugging device for uncoiling, coiling, S roller and looper: Anchuan;
托辊、循环风机等交流调速装置：安川；
Supporting roller, circulation fan and other AC speed regulating devices: Anchuan;
机列可编程序控制器：西门子 S7-1500 CPU414-2DP 系列；
Train programmable controller: Siemens S7-1500 CPU414-2DP series;
TCP/IP 以太交换机：西门子 X208；
TCP/IP Ethernet switch: Siemens X208；;
PROFIBUS-DP 中继站：西门子；
PROFIBUS-DP relay station: Siemens;
DP 接头、以太接头：西门子；
DP and Ethernet connectors: Siemens;
万能断路器（总供电开关）：天水/Noark；
Universal circuit breaker (main power supply switch): Tianshui/noark;
专用电机保护器：施耐德 GV2 系列；
Special motor protector: Schneider GV2 series;
刹车继电器：霍尼韦尔；
Brake relay: Honeywell;
交流接触器、断路器（＜60A）：西门子或施耐德系列；
Ac contactor and circuit breaker (＜60A): Siemens or schneider series;
交流接触器、断路器（≥60A）：天水/Noark；
Ac contactor and circuit breaker (≥60A): Tianshui/noark;
中间继电器：施耐德；
第 44 页共 50 页
Intermediate relay: Schneider;
按钮、指示灯、转换开关：施耐德；
Button, indicator light and change-over switch: Schneider;
端子：魏德米勒；
Terminal: Weidmüller;
熔断器：沪工；
Fuse: Shanghai Hugong;
DC24 电源：台湾明纬；
DC24 power supply: Taiwan Meanwell;
操作台：不锈钢面板；
Control console: Stainless steel panel;
2.4.6 能源介质交接点：
2.4.6 Energy medium connection points:
各种能源介质交接点原则上位于机组界限范围内地坪面以上，具体交接点在车间厂房立柱处。
甲方负责协调用户各种能源介质总管到乙方指定位置。供电交接点位于电控室的进线开关柜
上。
In principle, the connection points of various energy media are located above the flat surface within
the unit boundary, and the specific connection points are at the vertical columns of workshop
buildings. Party A shall be responsible for coordinating the user’s energy media headers to the
positions designated by Party B. The power supply connection point is located on the incoming
switch cabinet of the electric control room.
2.5、设备制造标准、质量控制及出厂检验：
2.5 Equipment manufacturing standards, quality control and ex-factory inspection:
2.5.1、机械设备专业
2.5.1 For the mechanical equipment
《机械设计国家标准》 JB/T 5000
National Standard for Mechanical Design JB/T 5000
《冶金设备安装验收规范》 (WISDRI)
第 45 页共 50 页
Code for Installation and Acceptance of Metallurgical Equipment (WISDRI)
《钢铁企业设计节能技术规范》 YB9051-98
Technical Code for Energy Saving Design of Iron and Steel Enterprises YB9051-98
2.5.2 工业炉专业
2.5.2 For the industrial furnace
《工业金属管道工程施工及验收规范》 GB50235-97
Code for Construction and Acceptance of Industrial Metal Pipeline Engineering GB50235-97
《钢结构工程施工及验收规范》 GB50205-2001
Code for Construction and Acceptance of Steel Structure Engineering GB50205-2001
《工业炉窑烟尘排放标准》 GB9078-88
Emission Standard for Industrial Furnaces and Kilns GB9078-88
2.5.3 电气专业
2.5.3 For the electrical engineering
《冶金电气设备安装工程质量检验评定标准》 YB9239-92
Metallurgical Electrical Equipment Installation Engineering Quality Inspection and Evaluation

Standard YB9239-92
《电气装置安装工程电气设备及交接试验标准》GB50150-91
Electrical Equipment and Handover Test Standard for Electrical Equipment Installation
Engineering GB50150-91
《电气装置安装工程低压电器施工及验收规范》GB50254-96
Code for Construction and Acceptance of Low-Voltage Electrical Appliances in Electrical

Equipment Installation Engineering GB50254-96
2.6 传动系统
2.6 Drive system
整线传动系统主要由卷取机及之间的张力辊组成，全部采用电机驱动，确保各工艺段张力为
所需要的设定值。
The whole-line drive system is mainly composed of coiler and tension roller between them, all of
which are driven by motor to ensure that the tension at each process section is the required set value.
第 46 页共 50 页
2.7 电控系统
2.7 Electric control system
本生产线电气设备主要包括：工艺段自动化控制系统、变频传动控制系统、操作系统及检测
元件、二次仪表等。确保电控系统的先进性，节能性,可靠工作，电控设备总体要求如下：
The electrical equipment of this production line mainly includes the process section automation
control system, frequency conversion drive control system, operating system, detection elements,
secondary instruments, etc. To ensure the advanced, energy-saving and reliable operation of the
electronic control system, the general requirements for the electronic control equipment are as
follows:
1)公共条件
1) Public conditions
电气装置安装使用条件：
Installation and use conditions of electrical devices:
运行温度：-10℃~+40℃相对湿度：≤95%，无凝露
Operating temperature: -10℃~+40℃ Relative humidity: ≤95%, no condensation
保护等级：IP20
Protection level: IP20
供电电源要求：低压频率：50Hz±2% 低压电压：380V 三相交流
Power supply requirements: Low voltage Frequency: 50 Hz 2% Low voltage: 380V three-phase AC
接地系统要求：
Grounding system requirements:
供电系统接地：≤4Ω，独立接地
Grounding of power supply system: ≤ 4Ω, independent grounding
设备保护接地：≤4Ω，独立接地
Equipment protection grounding: ≤ 4Ω, independent grounding
控制系统接地：≤1Ω，独立接地
Grounding of control system: ≤ 1Ω, independent grounding
网络系统接地：≤1Ω，独立接地或浮空
第 47 页共 50 页
Grounding of network system: ≤ 1Ω, independent grounding or floating
2)基础自动化控制系统
2) Basic automation control system
全线自动化控制由 1 台迅捷 PLC 控制器承担，实现全线工艺过程控制。PLC 实现开卷机、

卷取机张力与速度控制和机列顺序逻辑控制。
The whole-line automation control is undertaken by a quick PLC controller to accomplish the
whole-line process control. PLC realizes the tension and speed control of uncoiler and coiler, and
the logic control of train sequence.
PLC 主要控制功能有：开卷机逻辑控制、恒张力控制、卷径计算、力矩补偿和自动减速控制、
张力辊组速度控制与负荷平衡控制、卷取机逻辑控制、恒张力控制、卷径计算和补偿、全线
速度级联控制、全线联锁控制。
The main control functions of PLC include the uncoiler logic control, constant tension control, coil
diameter calculation, torque compensation and automatic deceleration control, tension roller speed
control and load balance control, coiler logic control, constant tension control, coil diameter
calculation and compensation, whole-line speed cascade control and whole-line interlocking control.
3)电气传动系统组成和功能
3) Composition and function of electric drive system
3.1)直流调速控制系统组成和功能
3.1) Composition and function of DC speed control system
机组传动系统采控制器采用安川矢量控制变频器，采用直流统一供电,系统配置输出电抗器、
电压及电流显示和运行、故障显示等。
The unit drive system adopts Anchuan vector control frequency converter, uses DC unified power
supply, and is equipped with output reactor, voltage and current display and operation, fault display,
etc.
功能描述：接受 PLC 的逻辑控制、按工艺要求控制直流电机的起、停及电机运行的保护、

完成操作台、箱的供配电等。
Function description: Accept the logic control of PLC, control the start and stop of DC motor and
the protection of motor operation according to the process requirements, complete the power supply
and distribution of console and cabinet, etc.
在全线设有多处急停按纽，适当设置提示和报警装置，易于处理紧急事故，保证设备和操作
人员的安全。
There are many emergency stop buttons on the whole line, and prompt and alarm devices are set
appropriately, which is easy to handle emergency accidents and ensures the safety of equipment and
operators.
第 48 页共 50 页
2.8 保护气体部分）
2.8 Protective gas part
●氨分解一套，流量 100 立方/小时
● One set of ammonia decomposition with a flow rate of 100m3/hour
四、甲方提供技术和应用条件
IV. Technology and application conditions provided by Party A.
1、能源：
1. Energy:
机组装机用电容量： 850KW
Capacity of power use for unit installation: 850KW
天然气： 380-590m3/h
Natural gas: 380-590m3/h
冷却水： 220 m3/h
Cooling water: 220 m3/h
压缩空气： 0.7Mpa 3m3/h
Compressed air: 0.7Mpa 3m3/h
2、基材：符合国家相应产品标准
2. Base material: Meet the corresponding national product standards
3、生产线主体设备之外的辅助设施，包括厂房、基础、供电设备及所有到设备处的管路、
车间消防设施以及消防监控系统、起重设备、包装设备等。
3. Auxiliary facilities other than the main equipment of the production line, including workshop,
foundation, power supply equipment and all pipelines to the equipment, workshop fire control
facilities, fire control monitoring system, lifting equipment, packaging equipment, etc.
4、提供足够的设备场地，车间长度 200m，跨度 12m 以上。行车轨高 9m 以上。
4. The sufficient equipment field is provided; the workshop is 200m long and more than 12m wide;
the running rail is more than 9m high.
5、设备调试及试生产所需的所有生产消耗材料及物品由甲方提供。
第 49 页共 50 页
5. All production consumption materials and articles required for equipment commissioning and
trial production shall be provided by Party A.
注：
Note:
1、生产线设备不包括液氨瓶、氮气瓶，用户单位可自行购买。
1. Production line equipment does not include liquid ammonia bottles and nitrogen bottles, which
can be purchased by the user.
2、需方提供合格压力的天然气接口、排烟接口、保护气接口。
2. The buyer shall provide natural gas interface, smoke exhaust interface and protective gas
interface with qualified pressure.
3、易损件为：沉没辊、象鼻子、支臂及衬套、辐射管、炉底辊。
3. Wearable parts are sinking roller, elephant trunk, support arm and bushing, radiant tube and
furnace bottom roller.
4、此报价不包括设备基础及基础预埋件，不包括设备动力电缆电线、不包括设备外接管路。
4. This quotation does not include equipment foundation and foundation embedded parts,
equipment power cables and wires, and externally connected pipes of equipment.
六、技术服务及进度
VI. Technical services and schedule
1、负责需方操作和维修人员的培训。
1. Be responsible for training the operation and maintenance personnel of the buyer.
2、提供相关操作规程。
2. Provide relevant operating procedures.
3、机械传动设备在合同签定后六个月交货，现场制作部分在基础完成后进厂安装。安装调
试时间 100 天。
3. The mechanical transmission equipment shall be delivered six months after the execution of
contract, and the field fabricated part shall be installed in the factory after the foundation is
completed. The period of installation and debugging is 100 days.
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Bright Annealing Line

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Taizhou Hongyuan Furnace Industry Co., Ltd.

May 12, 2021

Chapter 1 Design Basis

Material: Mo (2) and Mo (3) stainless steel

Annual capacity: 35,000 tons/year

年生产时间: 300 天*24 小时

Annual production time: 300 days *24 hours

Weight of stainless steel coil: Max12000Kg/coil

Weight of finished product: Max12000Kg/coil

Outer diameter of stainless steel coil: Ф800～Ф1800mm

Inner diameter of stainless steel coil: Ф508mm

Thickness of stainless steel sheet: 0.18 ~ 2.0mm

Width of stainless steel sheet: Max760mm

Energy sources: Electricity and natural gas

Protective gas: Nitrogen

Technological method: Bright annealing

II. Main technical indicators of production line

Maximum process speed of the production line: 70m/min

Minimum process speed of the production line: 10m/min

Effective storage capacity of inlet looper: ~120m

Effective storage capacity of outlet looper: ~120 m

Annealing furnace capacity: t/h

Total length of unit: About 125m

III. Technological process and equipment

2. Equipment and devices

2.1 Inlet section

2.1.1 1# and 2# uncoiling units

Uncoiler type: Cantilever roll type

Uncoiling method: Upper uncoiling

Thickness of strip steel: 0.18 ~ 2.0mm

Maximum width of steel coil: 760mm

Maximum weight of steel coil: 15t

Uncoiling motor power: 15KW

Outer diameter of steel coil: φ800～φ1800mm

Inner diameter of steel coil: φ508

Expansion and contraction range: φ480-φ530

Hydraulic cylinder: Ф160x100

2.1.2 Feeding trolley and saddle

Carrying capacity: 15t

Outside diameter of coil: φ800～φ2100mm

Width of coil: 300 ~ 770mm

Number of stored coils: 1

小车横移行程 3600mm（ 设计定）

Traverse travel of trolley: 3600mm (designed)

Traverse speed of trolley: 5.6m/min

Lifting stroke: 800mm

Working speed: 20-50mm/s

Steel coil saddle: 1 coil position

2.1.3 Clamping conveyor

2) Main technical performance parameters

Feeding speed: 25m/min

Clamping force: 5000N

Fixed roller: Ф350mm×960mm, lined with rubber

Transmission roller: Ф250mm×960mm, lined with rubber

2.1.4 Hydraulic shears

Width of strip steel to be sheared: Max760mm

Thickness of strip steel to be sheared: 0.18 ~ 2.0 mm

Opening degree: 70mm

3) Working principle and structural characteristics

小车横移行程 3600mm（设计定）