PROJECT REPORT

Of

CLC Blocks and Bricks

PURPOSE OF THE DOCUMENT

This particular pre-feasibility is regarding CLC Blocks and Bricks.

The objective of the pre-feasibility report is primarily to facilitate potential entrepreneurs in project
identification for investment and in order to serve his objective; the document covers various aspects
of the project concept development, start-up, marketing, finance and management.

[We can modify the project capacity and project cost as per your requirement. We can also prepare
project report on any subject as per your requirement.]

Lucknow Office: Sidhivinayak Building ,

27/1/B, Gokhlley Marg, Lucknow-226001

Delhi Office : Multi Disciplinary Training

Centre, Gandhi Darshan Rajghat,
New Delhi 110002

Email : info@udyami.org.in
Contact : +91 7526000333, 444, 555
 PROJECT AT A GLANCE

1 Name of the Entreprenuer xxxxxxxxxx

2 Constitution (legal Status) : xxxxxxxxxx

3 Father / Spouse Name xxxxxxxxxxxx

4 Unit Address : xxxxxxxxxxxxxxxxxxxxxxx

District : xxxxxxx
Pin: xxxxxxx State: xxxxxxxxxx
Mobile xxxxxxx

5 Product and By Product : CLC Blocks and Bricks

6 Name of the project / business activity proposed : CLC Blocks Manufacturing Unit

7 Cost of Project : Rs.21.11 Lakhs

8 Means of Finance
Term Loan Rs.15 Lakhs
Own Capital Rs.2.11 Lakhs
Working Capital Rs.4 Lakhs
9 Debt Service Coverage Ratio : 2.31

10 Pay Back Period : 5 Years

11 Project Implementation Period : 5-6 Months

12 Break Even Point : 40%

13 Employment : 13 Persons

14 Power Requirement : 40 HP

15 Major Raw materials : Cement, Water, Fly Ash, Foam etc

Estimated Annual Sales Turnover (Max Utilized

16 Capacity) : 91.64 Lakhs

17 Detailed Cost of Project & Means of Finance

COST OF PROJECT (Rs. In Lakhs)

Particulars Amount
Land Own/Rented
Building /Shed 2000 Sq ft Own/Rented
Plant & Machinery 15.50
Furniture & Fixtures 1.17
Working Capital 4.44
Total 21.11

MEANS OF FINANCE
Particulars Amount
Own Contribution 2.11
Term Loan 15.00
Working Capital 4.00
Total 21.11
Cellular Lightweight Concrete Bricks (CLC)

INTRODUCTION
Cellular Lightweight Concrete Bricks (CLC) is also called as Foam Concrete. It
is a version of lightweight concrete which is produced in the same way as
normal Concrete under ambient conditions.

CLC Blocks are Cement Bonded Material made by blending Slurry of Cement.
Stable, pre-formed foam manufactured on site is injected into this slurry to
form foam concrete. CLC blocks are made from cellular lightweight concrete
or foam concrete. The blocks are easy to install, nail, drill and cut for pipes and
conduits. The raw materials to manufacture the CLC blocks are fly ash/sand,
cement and protein based foaming agent. These blocks are fire and pest
resistant, Low Maintenance, Long- Life, Seismic Resistant blocks used for
various applications across the world from last 6 decades.
CLC BLOCKS PRODUCTION FLOW CHART
ADVANTAGES OF CLC BRICKS

Low thermal conductivity.

Thermal Performances 5 times better than clay bricks & 10 times better
than RCC
Interiors remain cool in summer and warm in cold wintry days.
Savings in recurring energy costs in air-conditioning.
Ideal material for applications in cold storage rooms.
It is possible to achieve even higher values depending upon the
thickness and the plaster.
Good Sound Insulation - Up to 37-42db sound reduction based on
thickness.
Savings in recurring energy costs in air-conditioning.
Can fulfill required STC (Sound Transmission Class) rating.

Reduction of Dead Load

1/3rd the density of clay bricks.

Economic design: savings in cement and steel.
Enables faster construction.
Suitable for low-soil bearing capacity & seismic zones.
Facilitates construction of unplanned walls anywhere anytime.

Fire Protection

CLC Bricks offer great fire protection. With a just 100mm. thickness of
wall 1000 kg/m3, CLC block offers fire endurance for heat transmission
for 4 hours without releasing any toxic fumes during.
Enhances Carpet Area

An engineered block, it can be offered in any thickness as per the

construction design. By using 150 mm thick Bricks in place of 9-inch
brick, the customer gets an additional 2% to 3% carpet area. The
savings on account of additional carpet area gained is more than the
cost of Bricks.

Other Advantages of CLC Bricks: -

CLC offers economical POP or putty finish in internal partition walls.

Accurate size and shapes help in reducing plastering costs.
Better finishing of walls offers good amount of reduction in paints.
Eco-friendly
Speedier Constructions.
Ease of Work ability
Universal Acceptability
Low Water Absorption.
Technical Process Flow Chart

CLC BLOCK MANUFACTURING

Pour Water in Mixture

Add Fly-ash & Cement

Slurry Mixture

Network Former and

Stabilizer

Material Trolley

Pouring into Moulds

Releasing from Moulds and

putting Blocks into Stake

Dispatch of Goods
PROJECTED BALANCE SHEET

PARTICULARS I II III IV V

SOURCES OF FUND
Capital Account
Opening Balance - 1.52 2.63 4.85 9.26
Add: Additions 2.11 - - - -
Add: Net Profit 0.91 3.61 6.22 9.41 11.64
Less: Drawings 1.50 2.50 4.00 5.00 8.00
Closing Balance 1.52 2.63 4.85 9.26 12.91
CC Limit 4.00 4.00 4.00 4.00 4.00
Term Loan 13.34 10.00 6.67 3.33 -
Sundry Creditors 0.43 0.50 0.58 0.65 0.74

TOTAL : 19.29 17.13 16.09 17.25 17.64

APPLICATION OF FUND

Fixed Assets ( Gross) 16.67 16.67 16.67 16.67 16.67

Gross Dep. 2.44 4.52 6.30 7.81 9.10
Net Fixed Assets 14.23 12.15 10.37 8.86 7.57

Current Assets
Sundry Debtors 2.61 3.11 3.56 4.05 4.58

Stock in Hand 2.32 2.58 2.91 3.26 3.64

Cash and Bank 0.13 - 0.71 - 0.75 1.07 1.85

TOTAL : 19.29 17.13 16.09 17.25 17.64

- - - - -
PROJECTED PROFITABILITY STATEMENT

PARTICULARS I II III IV V

A) SALES
Gross Sale 52.20 62.18 71.24 81.05 91.64

Total (A) 52.20 62.18 71.24 81.05 91.64

B) COST OF SALES

Raw Mateiral Consumed 26.06 30.20 34.56 39.20 44.10

Electricity Expenses 3.13 3.45 3.76 4.07 4.39
Repair & Maintenance 0.26 0.31 0.36 0.41 0.46
Labour & Wages 11.55 12.71 13.98 15.37 16.91

Depreciation 2.44 2.08 1.77 1.51 1.29

Cost of Production 43.44 48.74 54.43 60.56 67.15

Add: Opening Stock /WIP - 1.45 1.58 1.76 1.96

Less: Closing Stock /WIP 1.45 1.58 1.76 1.96 2.17

Cost of Sales (B) 41.99 48.61 54.24 60.36 66.93

C) GROSS PROFIT (A-B) 10.21 13.57 17.00 20.69 24.70

19.55% 21.82% 23.86% 25.52% 26.96%
D) Bank Interest (Term Loan ) 1.63 1.33 0.96 0.60 0.23
ii) Interest On Working Capital 0.44 0.44 0.44 0.44 0.44

E) Salary to Staff 4.62 5.08 5.59 6.15 6.76

F) Selling & Adm Expenses Exp. 2.61 3.11 3.56 4.05 4.58

TOTAL (D+E) 9.30 9.96 10.55 11.24 12.01

H) NET PROFIT 0.91 3.61 6.45 9.45 12.69

1.7% 5.8% 9.0% 11.7% 13.8%
I) Taxation - - 0.22 0.04 1.04

J) PROFIT (After Tax) 0.91 3.61 6.22 9.41 11.64

PROJECTED CASH FLOW STATEMENT

PARTICULARS I II III IV V

SOURCES OF FUND

Own Contribution 2.11 -

Net Profit 0.91 3.61 6.45 9.45 12.69
Depreciation & Exp. W/off 2.44 2.08 1.77 1.51 1.29
Increase In Cash Credit 4.00
Increase In Term Loan 15.00 - - - -
Increase in Creditors 0.43 0.07 0.07 0.08 0.08
TOTAL : 24.90 5.76 8.29 11.04 14.06

APPLICATION OF FUND

Increase in Fixed Assets 16.67 - - - -

Increase in Stock 2.32 0.27 0.33 0.35 0.38
Increase in Debtors 2.61 0.50 0.45 0.49 0.53
Repayment of Term Loan 1.67 3.33 3.33 3.33 3.33
Taxation - - 0.22 0.04 1.04
Drawings 1.50 2.50 4.00 5.00 8.00
TOTAL : 24.76 6.60 8.34 9.22 13.28

Opening Cash & Bank Balance - 0.13 - 0.71 - 0.75 1.07

Add : Surplus 0.13 - 0.84 - 0.05 1.82 0.78

Closing Cash & Bank Balance 0.13 - 0.71 - 0.75 1.07 1.85
COMPUTATION OF CLC BLOCKS MANUFACTURING UNIT

Items to be Manufactured CLC Blocks and Bricks

Manufacturing Capacity per Day 3,000.00 Blocks

No. of Working Hour 8

No of Working Days per month 25

No. of Working Day per annum 300

Total Production per Annum 900,000 Blocks

Year Capacity CLC Blocks

and Bricks
Utilisation

I 50% 450,000
II 55% 495,000
III 60% 540,000
IV 65% 585,000
V 70% 630,000

COMPUTATION OF RAW MATERIAL

Quantity of Total CostPer

Item Name Unit Unit Rate of
Raw Material Annum (100%)
Cement 60.00 tonne 5,000.00 300,000.00
Sand 90.00 tonne 3,500.00 315,000.00
Fly Ash 75.00 tonne 1,200.00 90,000.00
Water 60.00 tonne 36.00 2,160.00
Foam Generator 30.00 tonne 150,000.00 4,500,000.00
Total 315.00 5,207,160.00

Total Raw material in Rs lacs at 100% Capacity 52.07

Cost per CLC Blocks (In Rs) 5.79
Raw Material Consumed Capacity Rate Amount (Rs.)
Utilisation

I 50% 5.79 26.06

II 55% 6.10 30.20
III 60% 6.40 34.56
IV 65% 6.70 39.20
V 70% 7.00 44.10
COMPUTATION OF SALE

Particulars I II III IV V

Op Stock - 15,000.00 16,500.00 18,000.00 19,500.00

Production 450,000.00 495,000.00 540,000.00 585,000.00 630,000.00

450,000.00 510,000.00 556,500.00 603,000.00 649,500.00

Less : Closing Stock(10 Days) 15,000.00 16,500.00 18,000.00 19,500.00 21,000.00

Net Sale 435,000.00 493,500.00 538,500.00 583,500.00 628,500.00

Avg Sale Price per Block 12.00 12.60 13.23 13.89 14.58

Sale (in Lacs) 52.20 62.18 71.24 81.05 91.64

COMPUTATION OF CLOSING STOCK & WORKING CAPITAL

PARTICULARS I II III IV V

Finished Goods
(10 Days requirement) 1.45 1.58 1.76 1.96 2.17
Raw Material
(10 Days requirement) 0.87 1.01 1.15 1.31 1.47

Closing Stock 2.32 2.58 2.91 3.26 3.64

COMPUTATION OF WORKING CAPITAL REQUIREMENT

Particulars Amount Margin(10%) Net

Amount
Stock in Hand 2.32
Less:
Sundry Creditors 0.43
Paid Stock 1.88 0.19 1.69

Sundry Debtors 2.61 0.26 2.35

Working Capital Requirement 4.04

Margin 0.45

MPBF 4.04
Working Capital Demand 4.00
BREAK UP OF LABOUR

Particulars Wages No of Total

Per Month Employees Salary

Plant Operator 15,000.00 1 15,000.00

Skilled Worker 12,500.00 2 25,000.00
Unskilled Worker 7,500.00 4 30,000.00
Helper 5,000.00 2 10,000.00
Security Guard 7,500.00 1 7,500.00
87,500.00
Add: 10% Fringe Benefit 8,750.00
Total Labour Cost Per Month 96,250.00
Total Labour Cost for the year ( In Rs. Lakhs) 10 11.55

BREAK UP OF SALARY

Particulars Salary No of Total

Per Month Employees Salary

Accountant cum store keeper 10,000.00 1 10,000.00

Administrative Staffs 12,500.00 2 25,000.00
Total Salary Per Month 35,000.00

Add: 10% Fringe Benefit 3,500.00

Total Salary for the month 38,500.00

Total Salary for the year ( In Rs. Lakhs) 3 4.62

COMPUTATION OF DEPRECIATION
Year

Plant &
Description Land Building/shed Machinery Furniture TOTAL

Rate of Depreciation 15.00% 10.00%

Opening Balance Own/Rented - - -
Addition - 15.50 1.17 16.67
- 15.50 1.17 16.67

TOTAL - 15.50 1.17 16.67

Less : Depreciation - - 2.33 0.12 2.44
WDV at end of Ist year - - 13.18 1.05 14.23
Additions During The Year - - - - -
- - 13.18 1.05 14.23

Less : Depreciation - - 1.98 0.11 2.08

WDV at end of IInd Year - - 11.20 0.95 12.15
Additions During The Year - - - - -
- - 11.20 0.95 12.15
Less : Depreciation - - 1.68 0.09 1.77
WDV at end of IIIrd year - - 9.52 0.85 10.37
Additions During The Year - - - - -
- - 9.52 0.85 10.37
Less : Depreciation - - 1.43 0.09 1.51
WDV at end of IV year - - 8.09 0.77 8.86
Additions During The Year - - - - -
- - 8.09 0.77 8.86

Less : Depreciation - - 1.21 0.08 1.29

WDV at end of Vth year - - 6.88 0.69 7.57
 REPAYMENT SCHEDULE OF TERM LOAN 11.0%

Year Particulars Amount Addition Total Interest Repayment Cl Balance

I Opening Balance
Ist Quarter - 15.00 15.00 0.41 - 15.00
Iind Quarter 15.00 - 15.00 0.41 - 15.00
IIIrd Quarter 15.00 - 15.00 0.41 0.83 14.17
Ivth Quarter 14.17 - 14.17 0.39 0.83 13.34
1.63 1.67
II Opening Balance
Ist Quarter 13.34 - 13.34 0.37 0.83 12.50
Iind Quarter 12.50 - 12.50 0.34 0.83 11.67
IIIrd Quarter 11.67 - 11.67 0.32 0.83 10.84
Ivth Quarter 10.84 10.84 0.30 0.83 10.00
1.33 3.33
III Opening Balance

Ist Quarter 10.00 - 10.00 0.28 0.83 9.17

Iind Quarter 9.17 - 9.17 0.25 0.83 8.34
IIIrd Quarter 8.34 - 8.34 0.23 0.83 7.50
Ivth Quarter 7.50 7.50 0.21 0.83 6.67
0.96 3.33
IV Opening Balance
Ist Quarter 6.67 - 6.67 0.18 0.83 5.83
Iind Quarter 5.83 - 5.83 0.16 0.83 5.00
IIIrd Quarter 5.00 - 5.00 0.14 0.83 4.17
Ivth Quarter 4.17 4.17 0.11 0.83 3.33
0.60 3.33
V Opening Balance

Ist Quarter 3.33 - 3.33 0.09 0.83 2.50

Iind Quarter 2.50 - 2.50 0.07 0.83 1.67
IIIrd Quarter 1.67 - 1.67 0.05 0.83 0.83
Ivth Quarter 0.83 0.83 0.02 0.83 - 0.00

0.23 3.33

Door to Door Period 60 Months

Moratorium Period 6 Months
Repayment Period 54 Months
CALCULATION OF D.S.C.R

PARTICULARS I II III IV V

CASH ACCRUALS 3.35 5.69 8.00 10.92 12.93

Interest on Term Loan 1.63 1.33 0.96 0.60 0.23

Total 4.98 7.02 8.96 11.52 13.16

REPAYMENT
Repayment of Term Loan 1.67 3.33 3.33 3.33 3.33

Interest on Term Loan 1.63 1.33 0.96 0.60 0.23

Total 3.29 4.66 4.30 3.93 3.56

DEBT SERVICE COVERAGE RATIO 1.51 1.51 2.09 2.93 3.69

AVERAGE D.S.C.R. 2.31

COMPUTATION OF ELECTRICITY
(A) POWER CONNECTION

Total Working Hour per day Hours 8

Electric Load Required HP 40
Load Factor 0.7460
Electricity Charges per unit 7.50
Total Working Days 300
Electricity Charges 5.37

Add : Minimim Charges (@ 10%)

(B) DG set
No. of Working Days 300 days
Hour per
No of Working Hours 0.5
day
Total no of Hour 150
Diesel Consumption per Hour 8
Total Consumption of Diesel 1,200
Cost of Diesel 65.00 Rs. /Ltr
Total cost of Diesel 0.78
Add : Lube Cost @15% 0.12
Total 0.90

Total cost of Power & Fuel at 100% 6.27

Year Capacity Amount

(in Lacs)

I 50% 3.13
II 55% 3.45
III 60% 3.76
IV 65% 4.07
V 70% 4.39
 DISCLAIMER

The views expressed in this Project Report are advisory in nature. SAMADHAN
assume no financial liability to anyone using the content for any purpose. All the
materials and content contained in Project report is for educational purpose and
reflect the views of the industry which are drawn from various research material
sources from internet, experts, suppliers and various other sources. The actual
cost of the project or industry will have to be taken on case to case basis
considering specific requirement of the project, capacity and type of plant and
other specific factors/cost directly related to the implementation of project. It is
intended for general guidance only and must not be considered a substitute for a
competent legal advice provided by a licensed industry professional. SAMADHAN
hereby disclaims any and all liability to any party for any direct, indirect, implied,
punitive, special, incidental or other consequential damages arising directly or
indirectly from any use of the Project Report Content, which is provided as is, and
without warranties.