INSTALLATION MANUAL

CANOPY FORD RANGER PX

FOR ENQUIRIES ON SERVICE :

AUSTRALIA :
AEROKLAS AUSTRALIA PTY., LTD.
1831-1833 Sydney Rd, Campbellfield, Vic, 3061
F: (03) 9930 0801 Email: service-au@aeroklas.com

AEROKLAS CO., LTD.

62 Soi Bangna-Trad 25, Bangna-Trad Rd. Bangna, Bangkok 10260 THAILAND.
Tel: (662) 7443020 Direct Line: (662) 7443034-5 Fax: (662) 7443033
www.aeroklas.com E-mail: webinfo@aeroklas.com
 STYLISH COMMERCIAL

D/C

RAP

WITH CARGO BOX LAMPS

X4 X4 X4 X2
WITH OUT CARGO BOX LAMPS

X2 (RH /LH) X1 X1 X3 X12

X1
JUMPER HARNESS FOR SERIES II
WITH CARGO BOX LAMPS x1
DEMIST OPTION WIRE

SPECIAL TOOLS

No.10,12

No.5

1-17

1-17

-2-
1

SERIES II RANGER
WITH OUT CARGO BOX LAMPS SERIES II RANGER
WITH CARGO BOX LAMPS

10 mm.

-3-
5
DEMIST OPTION
B
A C

-
E D

-
Canopy Wire Brake Wire
C

D
Red Wire A
Main Wire
FOR MODELS WITHOUT
CARGO BOX LAMP ONLY

DEMIST OPTION
Note:Ford Australia have not

-4-
 WIRING-DIAGRAM FORD T6 ARK-RKE (PLUG AND PLAY) (LH)

Demist Connector Canopy Connector

Power connect at battery

Brake Connector
Grommet
Unlock / Lock patch

NOTE. For Ford T6 FOA series ll cargo box lamps.

1. Lock / Unlock connect at fuel door connector by co signal with vehicle.

5.1

-5-
6

x12
(Main Wire)

= A (Canopy Wire)

= (Main Wire)

8 _ 25 mm.
Tolerance = >

Tolerance < 3 mm.

6-10 mm. 6-10 mm.

A=A

-6-
9

6-
+1 N.m. RH /LH

D/C 1160
RAP 1450

10

6-
+1 N.m. 200 RH /LH

200
D/C
RAP

11

RH /LH

1
RH /LH
6-
+1 N.m.

3
2

-7-
12
RH /LH

Color Mark

D/C 580 580

RAP 725 725

13

RH /LH

Color Mark

14

-8-
15
ADVICE
Sony Silicone Black No.L6301

(X)

(Y)

(X) apply 40.00 mm. / (Y) apply 40.00 mm.

C-clamp 2 set+Front bracket

WARNING GR
E ASE WARNING
Heated rear screen should be turned off after defrosting
Not for extended use

SE
6 Nm. GR
EA

-9-
Wiring diagram for T6
Wiring Point Photo Function Referance maual
Connect with battery
Anode and cathode

C A
Connect with Canopy
B

D
B

Canopy Wire Brake Wire C Connect with main wire

For model without
C cargo box lamp.

Main Wire

D Connect with brake wire

Connecter for RKE Lock / Unlock system For model without
cargo box lamp.

Brake wire

C
Connect with brake wire
D2 For model with
cargo box lamp.

D
Connect with fuel door
E Connecter for RKE
Lock / Unlock system
Main wire

-10-
 Amendment for FORD RANGER PX2 with Cargo Box lamps:
JUMPER WIRE HARNESS Installation.

Step 1
Note: If the PX2 Ranger is fitted with the following equipment:
- WILDTRAK FITTED WITH HOOP BAR CHMSL & CARGO LIGHTING.
- XLT WHERE FITTED WITH TUBULAR SPORTS BAR CHMSL & CARGO LIGHTING.
- XL / XLS WITH REVISED CHMSL & CARGO BOX LIGHTING.

Then proceed to use the JUMPER HARNESS part when fitting an Aeroklas Canopy Wiring Kit.

Important
Always refer to the vehicle’s Workshop Manual when
removing vehicle components.

• Note down all clock and radio settings

• In the engine bay, disconnect the negative battery terminal.

WILDTRAK FITTED WITH HOOP BAR CHMSL WITH TUBULAR SPORTS BAR CHMSL & WITH REVISED CHMSL &
& CARGO LIGHTING. CARGO LIGHTING. CARGO BOX LIGHTING.

Step 2
• In the LHS rear wheel arch, remove the wheel arch trim (1)
by first releasing the four trim clips (2).

1
2 2

FI Doc No: FI-MP002 - Issue: DRAFT - 16/11/15 Page 01 of 03

 Amendment for FORD RANGER PX2 with Cargo Box lamps:
JUMPER WIRE HARNESS Installation.

Step 3
• Remove the lower LHS wheel arch (1) by removing the 3
scrivets (2). 2

Step 4
• Locate the 4-way grey connector (1).
• Disconnect the female connector (2).

1 2

Step 5
• Coil up Aeroklas canopy main harness at rear of the
cab, then tie cable into a loop.
• Pull the 6-way connector patch (1) back towards the
front of the rear wheel arch area near the connector
located in Step 4.

1
Front of Vehicle

Front of Vehicle FIT JUMPER HARNESS TO MODELS WITH CARGO

BOX LIGHTING.
(NOTE) DONOT FIT JUMPER HARNESS TO
MODELS WITHOUT CARGO BOX LIGHTING.

FI Doc No: FI-MP002 - Issue: DRAFT - 16/11/15 Page 02 of 03

 Amendment for FORD RANGER PX2 with Cargo Box lamps:
JUMPER WIRE HARNESS Installation.

Step 6
• Connect the 6-way male connector (1) on the Canopy Harness
(2) to the 6-way female connector (3) on the Jumper Wire 1 3
Harness (4)
• Connect the 6-way female connector (5) on the Canopy
Harness (2) to the 6-way male connector (6) on the Jumper Wire 2
Harness (4). 4

5 6

Step 7
• Refit connector to rear body harness.
• Bundle & cable tie excess harness to avoid rattle conditions
on the vehicle.
• Refit all removed parts of wheel house liner.
• Reconnect the negative battery terminal.

Important
Refit all removed parts and secure all fasteners as per
Service Manual torque specifications.

Please place the Installation Manual in the glove box

after installation is completed.

FI Doc No: FI-MP002 - Issue: DRAFT - 16/11/15 Page 03 of 03