MACHINE DATA JAN-2019

BREAKD
MACHINE CYCLE
OWN
DATE PART NAME AVAILABILI TIME PER DAY ACTUAL
TIME IN
TY IN HRS IN MIN
HRS
SIMPLE TURN
1/1/2019 HOLIDAY

1/2/2019 MAINI FLANGE 24 7 180 97 3

1/3/2019 RV20 ALU COVER 2ND 24 2 480 398 8

1/4/2019 RV20 RING ROUGH BORING 24 3.3 382 243 3

1/5/2019 RV20 RING ROUGH BORING 24 3.3 291 204 7

1/6/2019 RV20 RING ROUGH BORING 24 3.3 127 75

1/7/2019 RV20 RING 24 3.4 282 187 1
1/8/2019 HOLIDAY
1/9/2019 HOLIDAY
1/10/2019 RV20 RING 24 3.4 282 212 8

1/11/2019 RV20 RING 24 3.4 371 315 1

1/12/2019 RV20 RING/ PISTON ROD 24 3.4 353 191 4

1/13/2019 RV20 RING 24 3.4 265 208 8

1/14/2019 RV20 RING 24 3.4 282 264 4

1/15/2019 HOLIDAY

1/16/2019 RV20 RING 24 3.4 353 229 6

1/17/2019 RV20 RING 24 3.4 371 315 1

1/18/2019 RV20 RING/ 1/2" BUSH 24 4 315 174 3

1/19/2019 1/2" BUSH 24 6 210 187 2

1/20/2019 1/2" BUSH/ 1/4" BUSH 24 3.3 382 300 3
1/21/2019 RV20 RING ROUGH TURNING 24 3.3 382 346 1
1/22/2019 RV20 RING ROUGH TURNING 24 3.3 382 369 1
1/23/2019 RV20 RING ROUGH TURNING 24 3.3 382 311 2

1/24/2019 RV20 RING ROUGH TURNING 24 3.3 382 320 1

RV20 RING / RV20 BODY

1/25/2019 24 3 420 387 3
FIXTURE/ ALU COVER
1/26/2019 HOLIDAY
1/27/2019 HOLIDAY
1/28/2019 ALU COVER 1ST OPT 24 1.5 840 654 5

1/29/2019 160 CAM RING 24 2 480 268 9

1/30/2019 161 CAM RING 24 2 480 320 9

1/31/2019

MACHINE AVAILBILITY 34560

IDLE TIME 5760
AVAILABILITY 0.8333333 83.30%

TARGET 8673
ACTUAL 6574
22
AVERAGE CYCLE TIME 2.7 PIECE /
HR

TOTAL COMPONENTS PRODUCE 10560

0.3774621 63.30%

QUALITY 100%

OEE 0.5229 52.29%

019
REMARKS

SETTING IN MICROTURN AND

JOBBER
ONLY 2SHIFTS RUNNING/ INSERT
CHANGE/ POWER CUT

ALARM IN 500S / PROGRAMMING

AND SETTING IN JOBBER

SETTING RV20 BODY FIXTURE /

ONLY 2 SHIFTS RUNNING
ONLY 1 SHIFT (OT)
RV20 BODY SETTING IN JOBBER

ONLY 2 SHIFTS RUNNING

MICROTURN, JOBBER SETTING/
INSERT CHANGE

NO THREDING INSERT AVAILABLE/

SETTING PISTON ROD

ONLY 2 SHIFTS RUNNING

1ST SHIFT OPERATOR WORK FOR
12 HRS BCZ NO OPERATOR IN
SECOND SHIFT

1ST SHIFT OPERATOR WORK FOR

12 HRS BCZ NO OPERATOR IN
SECOND SHIFT
M/C SEETING IN JOBBER/ HMC
LOADING
MICRO TURN SETTING/INSERT
CHANGE
JOBBER M/C SETTING
PROGRAMMING/ SETTING
INSERT CHANGE/ INSPECTION
JOBBER M/C SHAFT SETTING
PISTON ROD SETTING
MICROTURN SETTING/ BORING
TOOL PROBLEM

BODY, ALU COVER SETTING

 LOAD COMPLETED
JOBBER SETTING/RV20 PORT
PLATE SETTING /ONLY 2 SHIFTS
RUNNING
ONLY 2 SHIFTS RUNNING/ NO
LOAD
 MACHINE DATA JAN-2019
BREAKD
MACHINE CYCLE
OWN
DATE PART NAME AVAILABILI TIME PER DAY ACTUAL
TIME IN
TY IN HRS IN MIN
HRS
JOBBER
1/1/2019 HOLIDAY

1/2/2019 RV20 SHAFT 2ND / 1ST OPT 24 2.5 360 202 12

1/3/2019 RV20 SHAFT 1ST 24 2.3 391 258 9

1/4/2019 RV20 SHAFT 1ST/ ALU COVER 24 4 225 119 14

1/5/2019 ALU COVER 2ND OPT 24 4 315 268 2

1/6/2019 HOLIDAY

1/7/2019 RV20 BODY 1ST/ ALU COVER 1ST 24 1.4 686 564 11

1/8/2019
HOLIDAY
1/9/2019

1/10/2019 RV20 BODY 1ST 24 5.1 188 131 9

1/11/2019 RV20 BODY 1ST/3/4" BUSH 24 5.2 185 87 13

1/12/2019 3/4" BUSH 24 7 137 103 9

1/13/2019 1/2" BUSH 24 4.3 209 140 9

1/14/2019 1/2" BUSH 24 4.3 209 178 9

1/15/2019 HOLIDAY

1/16/2019 1/2" BUSH 24 4.3 209 159 9

1/17/2019 1/2" BUSH 2ND SETTING 24 5.2 173 52 13

1/18/2019 1/2" BUSH 2ND/RV20 BODY 1ST 24 5.2 173 80 10

1/19/2019 RV20 BODY 1ST 24 5 180 103 10

1/20/2019 RV20 BODY 1ST 24 5 84 65 17

1/21/2019 RV20 BODY 1ST 24 5 252 176 5

1/22/2019 RV20 SHAFT 2ND 24 3 420 237 4

1/23/2019 RV20 SHAFT 2ND/RV20 RING 24 3 420 406 3

1/24/2019 RV20 RING 2ND 24 2 630 605 1
1/25/2019 RV20 RING 2ND/ BODY 24 5 252 148 3
1/26/2019
HOLIDAY
1/27/2019
1/28/2019 RV20 BODY/ALU COVER 24 3.3 382 229 3
1/29/2019 ALU COVER 2ND OPT 24 3.3 382 315 2
1/30/2019 ALU COVER 2ND OPT 24 3.3 382 332 1

1/31/2019 ALU COVER 2ND OPT 24 3.3 273 214 9

MACHINE AVAILBILITY 34560

IDLE TIME 11220
AVAILABILITY 0.6753472 67.53%

TARGET 7117
ACTUAL 5171
19
AVERAGE CYCLE TIME 3.096 PIECE /
HR
TOTAL COMPONENTS PRODUCE 7391
0.3003653 30.03%

QUALITY 100%

OEE 0.249249 35.69%

19
REMARKS

SETTING/ POWER CUT/ INSERT

CHANGE
ONLY 2SHIFTS RUNNING/ INSERT
CHANGE
500S M/C RUNNING/ NO LOAD

LOAD COMPLETED/ INSPECTION

ONLY 2SHIFTS RUNNING/M/C

STOPED DUE TO REMOVING OG
GROOVING TOOL

ONLY 2 SHIFTS RUNNING/INSERT

CHANGE

ONLY 2SHIFTS RUNNING/SETTING

BUSH/BORING TOOL PROBLEM

ONLY 2SHIFTS RUNNING/ BORING

TOOL PROBLEM / INSERT CHANGE

ONLY 2 SHIFTS RUNNING/NO SIM

AVAILABLE
ONLY 2 SHIFTS RUNNING/INSERT
CHANGE

ONLY 2 SHIFTS RUNNING/INSERT

CHANGE
ONLY 2 SHIFTS RUNNING/PICTH
VARIATION PROBLEM/ INSERT
CHANGE
SETTING / INSERT CHANGE/ ONLY
2 SHIFT RUNNING
INSERT CHANGE/INSPECTION
ONLY 1 SHIFT RUNNING
HMC LOADING /INSERT CHANGE /
INSPECTION
 SHAFT SETTING/ INSERT
CHANGE / INSPECTION
INSPECTION/ SETTING
JAWS BORING
SETTING / INSPECTION

SETTING/INSPECTION
GROOVING TOOL PROBLEM
INSERT CHANGE/INSPECTION

ONLY 2 SHIFTS RUNNING/INSERT

CHANGE /SETTING
 MACHINE DATA JAN-2019
MACHINE CYCLE BREAKDOW
DATE PART NAME AVAILABILI TIME PER DAY ACTUAL N TIME IN
TY IN HRS IN MIN MNTS

400S
1/1/2019 HOLIDAY
1/2/2019 Port Plate 24 7 168 0 840
1/3/2019 Port Plate 24 7 168 71 840
1/4/2019 24 0 0 0 0
1/5/2019 Port Plate + Adjustment cover 24 0 0 140 120
1/6/2019 24 0 0 0 0
1/7/2019 Port Plate 24 7 168 155 240
1/8/2019 HOLIDAY
1/9/2019 HOLIDAY
1/10/2019 Port Plate 24 7 168 174 0
1/11/2019 Port Plate 24 7 168 137 120
1/12/2019 Port Plate+ CamRing 24 7 168 259 240
1/13/2019 Port Plate 24 7 168 245 0

1/14/2019 Camring 24 3 480 233 0

1/15/2019 HOLIDAY
1/16/2019 Port plate+Alcover 24 2 720 278 240
1/17/2019 Al cover 24 2 720 366 60
1/18/2019 RV20 body+ Al.cover 24 14 294 93 960

1/19/2019 RV20 body 24 14 96 24 780

1/20/2019 Camring 24 3 480 250 600

1/21/2019 24
1/22/2019 Camring & RV20 body 24 3 480 148 620
1/23/2019 RV20 body 24 14 96 51 180
1/24/2019 RV20 body 24 14 96 64 0
1/25/2019 RV20 body 24 14 96 56 0
1/26/2019 RV20 body 24 14 32 23 0
1/27/2019 Cam ring 24 3 480 444 0
1/28/2019 RV20 body 24 14 96 69 0
1/29/2019 RV20 body 24 14 96 67 0
1/30/2019 RV20 body 24 14 96 70 0
1/31/2019 RV20 body 24 2 480 244 180

MACHINE AVAILBILITY 38880

IDLE TIME 6020
AVAILABILITY 0.8451646 84.51%
TARGET 6014
ACTUAL 3661

8 PIECE
AVERAGE CYCLE TIME 7.1
/ HR

TOTAL COMPONENTS TO BE
4381
PRODUCED
0.164346 16.43%

QUALITY 100%

OEE 0.13884993 13.88%

9
REMARKS

Drill bit broken

power cut , machine problem

Power cut , End mill broken

Endmill broken , drill cut, setup

change

machine issue
Drill bit broken
machine issue/ setting issue
Tap issue , reamer cut , drill
broken etc
setting change , Endmill & drill
broken

Power cut, setting change

Not applicable
 MACHINE DATA JAN-2019
MACHINE CYCLE BREAKDOW
DATE PART NAME AVAILABILI TIME PER DAY ACTUAL N TIME IN
TY IN HRS IN MIN MNTS

WINNER
1/1/2019 HOLIDAY
1/2/2019 SHAFT KEY WAY 24 15 96 262 0
1/3/2019 SHAFT KEY WAY 24 15 96 45 0
1/4/2019 ADJUSTMENT COVER 24 8 180 43 900
1/5/2019 ADJUSTMENT COVER 24 8 180 79 420
1/6/2019 ADJUSTMENT COVER 24 8 180 111 0
1/7/2019 ADJUSTMENT COVER 24 8 180 0 300
1/8/2019 HOLIDAY
1/9/2019 HOLIDAY
1/10/2019 ADJUSTMENT COVER 24 8 180 137 0
1/11/2019 ADJUSTMENT COVER 24 8 180 87 480
1/12/2019 ADJUSTMENT COVER 24 8 180 85 420
1/13/2019 ADJUSTMENT COVER 24 8 180 83 540
1/14/2019 ADJUSTMENT COVER 24 8 180 115 60
1/15/2019 HOLIDAY
1/16/2019 ADJUSTMENT COVER 24 8 180 97 240

1/17/2019 ADJUSTMENT COVER 24 8 180 84 360

1/18/2019 ADJUSTMENT COVER 24 8 180 110 180

1/19/2019 ADJUSTMENT COVER 24 8 180 53 600

1/20/2019 SHAFT SLITTING 24 13 111 92 0
1/21/2019 SHAFT SLITTING 24 13 111 87 0
1/22/2019 SHAFT SLITTING 24 13 111 91 0
1/23/2019 SHAFT SLITTING 24 13 111 85 60
1/24/2019 SHAFT SLITTING 24 13 111 89 0
1/25/2019 SHAFT SLITTING 24 13 111 86 0
1/26/2019 SHAFT SLITTING 24 13 111 29 960
1/27/2019 SHAFT SLITTING 24 13 111 80 60
1/28/2019 SHAFT SLITTING 24 13 111 47 720
1/29/2019 SHAFT SLITTING 24 13 111 34 900
1/30/2019 SHAFT SLITTING 24 13 111 92 0
1/31/2019 SHAFT SLITTING 24 13 111 84 0

MACHINE AVAILBILITY 38880

IDLE TIME 7200
AVAILABILITY 0.8148148 81.48%
TARGET 3861
ACTUAL 2287

6 PIECE
AVERAGE CYCLE TIME 10.47
/ HR

TOTAL COMPONENTS PRODUCE 2889

0.2083766 20.83%

QUALITY 100%

OEE 0.1701 17.00%

9
REMARKS `

ATC issue
ATC issue

ATC issue , Drill bit broken

Auto cycle issue

Alarm issue & Power cut
ATC issue
Alarm issue & Power cut

Alaram issue

Z AXIS machine problem/alaram

Inserts change -3 times/inspection

waiting
Drill broken

Power off

single shift , Machine problem

Alarm issue
Spindle issue
Spindle issue