FJLM Whole Process
FJLM Whole Process
FJLM Whole Process
Quote No.:FJI-200206
Version 2 Submit Date:Aug. 26, 2020
To the attention of
EASTERN INDUSTRIAL CO.,LTD.
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
1. Customer Requirement
The customer is interested with equipment for OCC with capacity of 160MT/day
chain conveyor
Drum screen
reject
D-type pulper
Impurity separator
reject
reject
H.C.Cleaner Inclined screw For loading
sedimator
Discharge chest/pump
Light reject
1 coarse screen
st
separator
pump Drum screen
reject
Pulp chest/pump
reject
M.C.Cleaner screw slaker
Pulp chest/pump
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
3. Technical data:
Technical data
Width:1400mm
Conveying height:≈5600mm
Conveying angle:22-24°
Speed:0-12m/min
Capacity:0.3-0.6t/min
Chain quantity:2
Chain pitch:P=250 mm
Length:horizontal 6m
Total 25m
Side board height:600mm
Tension stroke:500mm
Frequency Control Motor :15KW/6P 690V 50HZ B3 IP54
Material
Main shaft -40Cr steel -φ 130mm.long shaft and short shaft -40Cr steel -φ 30mm.
Roller-45 #-φ 90/φ 110mm.
bushing-powder metallurgy-φ 55mm, steel sleeve-alloy steel-φ 45mm.
Inner and outer chain -45#-10mm;
Trough bottom plate -Q345-6mm (deep trough type)
Sprocket -ZG270-500,screw -1Cr18Ni9Ti- for tensioning device.
Nut -1Cr18Ni9Ti- for tensioning device.
Bearing seat -HT200, bearing housing -HT200, driven shaft -40Cr steel -φ 90mm
12kg light rail is used for the upper and lower guide rails, heavy-duty section steel is used for the
frame and legs, and carbon steel Q235 is used for the baffle ladder.
Upper and lower guide rails are 12Kg light rail, frame and support legs are made of heavy section
steel, and baffle ladder is made of carbon steel Q235.
Scope of supply
Supply of equipment main machine and support machine.
Tail device (including driven chain wheel set, tensioning device and tail frame), chain plate and trough
bottom plate;
Horizontal section frame, concave arc section bracket, inclined section frame, upper and lower guide
rail sets, upper and lower pressing rail sets, head device including main chain wheel set and head
frame);
Driving device (including motor,gearbox, coupling, double-row sleeve transmission chain, chain
wheel cover and, driving frame, etc.), supporting leg, fence device, single-side ladder -1 set, baffle
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
device, etc.
Notes:
Gearbox : Chinese top brand
Frequency motor : Chinese top brand
Bearing: Chinese top brand
Excluded
Inverter
Motor control cabinet
Technical data
Process system capacity:170-200t/24h
Effective Volume: 20m3
Consistency:3-5%
Pulp temperature:≥40℃
Impeller Diameter: Φ1150mm
Impeller form: P.S.Vokes
Vat Diameter: Φ4000mm
Screen Hole Dia: Φ14mm
Cylinder plate thickness: δ=12mm (Vat body is lined with 5mm stainless steel SUS304)
Cone plate thickness: δ=14mm (Vat body is lined with 5mm stainless steel SUS304)
Screen Plate Thickness:δ=16mm(stainless steel 2Cr13)
Sediment well specification: φ Φ1000mm (stainless steel SUS304)
Cylinder plate thickness: δ=6mm(stainless steel SUS304)
Accept:DN300 PN1.0
Heavy reject: DN300 PN1.0
Light reject: DN250 PN1.0
Dilution water :DN50 PN1.0
Washing water: R 2"
Impeller water: R 1 "
Shaft seal water pressure: 0.3-0.5MPa
Shaft seal water flow: 10-15L/min
Sealing form: packing water seal
Drive form: V belt drive
Motor power:250KW/8P 690V V1 50HZ IP54
Main Material:
Parts contacted with pulp are made of stainless steel SUS304;
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
Scope of supply:
Supply of complete machine including motor.
Including vat, rotor pulp crusher assembly (including impeller, wheel core, screen plate, pulp
receiving vat, bearing and bearing shell, main shaft, big pulley).
Drive assembly (including motor bottom rail, motor, motor drive support, drive shaft, small pulley and
coupling), sediment well, support rod, protective fence, V belt and foundations bolt, etc.
Notes:
Frequency motor : Chinese top brand
Bearing: Chinese top brand
Excluded
Motor control cabinet
Technical data
Volume:≈3m3
Capacity:120-150m3/h
Impeller diameter: φ Φ900mm (cast wear-resistant stainless steel 2Cr13)
Screen hole diameter: φ Φ12mm
Cylinder plate thickness: δ=10mm (stainless steel SUS304)
Screen plate thickness:δ=14mm
Inlet consistency:3-5%
Inlet:DN300 PN1.0
Accept:DN250 PN1.0
Light reject: DN300 PN1.0
Heavy reject: DN300 PN1.0
High pressure water: DN100 PN1.0
Seal form:Packing seal
Driving form:belt driving
Motor power:90kw/6P 690V 50HZ B3 IP54
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
Material
Parts contacted with pulp are made of stainless steel SUS304;
Rotor and wheel core are cast wear-resistant stainless steel 2Cr13, rotor blade is hardfaced with
tungsten carbide alloy.
Screen plate is stainless steel 2Cr13,.
Bottom cutter is 3Cr13 alloy steel
Cylinder stainless steel SUS304
Main shaft is quenched and tempered with 40Cr steel
Pulley and bearing shell are cast iron HT200
Other parts are made of carbon steel Q235.
Scope of supply
Complete machine including vat, rotor pulp crusher assembly (including rotor, wheel core, screen
plate, pulp receiving vat, bearing, bearing shell, main shaft and large pulley), drive assembly
(including motor base plate,drive shaft and small pulley), V-belt, protective cover and foundations
bolts, etc.
Notes:
Motor : Chinese top brand
Bearing: Chinese top brand
Excluded
Motor control cabinet
Technical data
Capacity:120-150m3/h
Drum size:Φ1250mm*3600mm
Screen hole size:Φ12mm
Screen plate thickness:δ=6mm
Vat thickness:δ=3mm
Type of vat structure:Section steel welding
Inlet :DN300 PN1.0
Outlet :DN250 PN1.0
Shower water:DN50*2 PN1.0
Shower water pressure:0.3-0.4MPa
Shower water flow:550-750L/min
Speed :16rpm
Drum screen form:Close type
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
Material
Parts contacted with pulp are made by stainless steel SUS304
Cast steel is coated with polymer material in the supporting wheel, polymer material in the blocking
wheel.
Drive main shaft is quenched and tempered by 40Cr steel
Drum body, inner screw and baffle plate are made of stainless steel SUS304
Spray is made of stainless steel (with cleaning brush)
Bearing seat and small pulleys at both ends (taper sleeve installation structure) are made of HT250,
Other parts are made of carbon steel
Scope of supply
Complete machine supply. Main components: screen drum device, supporting wheel device, blocking
wheel device, pulp receiving vat, shower water pipe device, gearbox motor, two-end shaft drive
device, coupling, pulley, combined belt, support, foundations bolt, etc.
Notes:
Gear Motor : Chinese top brand
Bearing: Chinese top brand
Excluded
Motor control cabinet
Technical data
Volume :0.09m3
Control type :air
Opening diameter:Φ1150mm
Pressure of compress air:≥0.5Mpa
Material
Grab and pull rod are made of stainless steel SUS304, cylinder is made of aluminum
Alloy, other parts are made of carbon steel.
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
Scope of supply
Complete machine including grab, connection pipe, control panel, Excluding electric hoist, I-beam
and I-beam support are installed.
Notes:
Pneumatic parts: AIRTAC
Technical data
Ragger speed:0-30m/h
Reduction ratio:29×29
Compressed air pressure:≥0.15MPa
Maximum lifting weight:1500KG
Type of cylinder: QGA200×300
Motor power:2.2kw/4P(Braking type)380V 50HZ B5 IP54
Material
Rope wheel, box body and pressure arm are made of carbon steel Q235 welded parts and pressure
wheel cast iron HT200.
Main shaft is tempered by 40Cr tempered steel
Lifting of forcing wheels are controlled by pneumatic control
Other parts are made of carbon steel
Scope of supply
Complete machine including gearbox motor,box body,driving device, rope wheel, pressure wheel
lifting device,manual rotary valve, foundation bolts.
Notes:
Gear Motor : Chinese top brand
Bearing: Chinese top brand
Excluded
Motor control cabinet
Material
Oil tank and oil pipe are made of stainless steel SUS304
Blade is alloy steel.
The pipe from oil station to cylinder is using high pressure rubber pipe
Other frames and guide rails are made of carbon steel.
Scope of supply
Complete machine including main machine, oil station, support, oil cylinder, moving fixed knife,
foundation bolts
Notes:
Motor Chinese top brand
Hydraulic part Chinese top brand
Excluded
Motor control cabinet
Material
Inlet and outlet chamber and parts contacted with pulp is stainless steel SUS304 (thickness 10mm),
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
double ceramic liner thickness 16mm, cover-stainless steel, the last cone part in plexiglass.
Double ceramic lining reject cone, double ceramic liner thickness 16mm
Plug board of pneumatic gate valve in stainless steel SUS304
Big volume reject pot in stainless steel SUS304, thickness 6mm
Parts not contacting with pulp like support in carbon steel
Scope of supply
Complete machine including support machine supply. With two oil-filled diaphragm pressure gauges,
two pneumatic plug board valves, 1 pc cleaning valve, support, reject discharge tank, PLC for
automatic interlocking control of intermittent reject discharge, two back washing water valves,
foundation bolts, etc.
Notes:
PLC: Siemens
Valve:Chinese top brand
Material
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
Scope of supply
Complete machine including machine body, rotor, screen basket, main shaft, bearing, mechanical seal,
pulley, motor pulley, motor, v-belt, bottom base, upper cover lifting device, shaft cover,
continuous/intermittent reject discharge tank, protective cover, bolt, 2-diaphragm pressure gauge,
screen screen dismantling tool, sealing water pressure flow alarm control device, bearing oil
lubrication system, foundation bolt, etc.
Notes:
Bearing NSK
Motor Chinese top brand
Mechanical seal Chinese top brand
Excluded
Motor control cabinet
Material
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
Scope of supply
Complete machine including ( pulp receiving vat, vat, sealing plate, impeller, screen plate, main shaft,
bearing seat, bearing, foundation frame, motor, belt, pulley, motor bottom rail, protective cover and
foundation bolt). Including heavy reject tank and two valves, automatic oil supply and lubrication
device, sealing water pressure flow and flow alarm device.
Notes:
Bearing NSK
Motor Chinese top brand
Excluded
Motor control cabinet
Technical data
Capacity:60-80m3/h
Drum size:Φ850mm*3000mm
Screen slot :1.5mm
Screen plate thickness:δ=4mm
Vat thickness:δ=3mm
Type of vat structure:Section steel welding
Inlet :DN350 PN1.0
Outlet :DN350 PN1.0
Flushing water:DN80 PN1.0
Washing water:DN50 PN1.0
Flushing water pressure:0.3-0.4MPa
Washing water pressure:0.7-1.0MPa
Flushing water flow:1500-2000L/min
Washing water flow:100-150L/min
Speed :10rpm
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
Material
Parts contacted with pulp are made by stainless steel SUS304
Cast steel is coated with polymer material in the supporting wheel, polymer material in the blocking
wheel.
Drive main shaft is quenched and tempered by 40Cr steel
Drum body, inner screw and baffle plate are made of stainless steel SUS304
Flushing water is made of stainless steel SUS304 (with cleaning brush)
Bearing seat and small pulleys at both ends (taper sleeve installation structure) are made of HT250,
Other parts are made of carbon steel
Scope of supply
Complete machine supply. Main components: screen drum device, supporting wheel device, blocking
wheel device, pulp receiving vat, shower water pipe device, gearbox motor, two-end shaft drive
device, coupling, pulley, belt, support, foundations bolt, etc.
Notes:
Gear Motor : Chinese top brand
Bearing: NSK
Excluded
Inverter
Motor control cabinet
Technical data
Screen area :2m2
Accept capacity :150-160t/24h
Inlet consistency:1.8-2.2%
Inlet pressure:0.2-0.3MPa
Pressure drop:0.02-0.04MPa
Screen slot :0.2mm
Rotor type:LR
Screen basket type:Ripple slot screen
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
Material
Parts contacted with pulp are made by stainless steel SUS304
screen basket SUS304 is made of stainless steel, and screen basket is plated with wear-resistant
chromium.
Screen shell, cover, rotor and mechanical seal are SUS304 stainless steel.
Rotor wear-resistant block material is 1Cr13 with thickness > 0.15mm.
Main shaft is in 40Cr tempered steel
Pulley is in cast iron HT250
Other parts are made of carbon steel Q235.
Scope of supply
Complete machine including machine body, rotor, screen basket, main shaft, bearing, mechanical seal,
pulleys, motor pulleys, motor,v-belt, bottom base, motor base, upper cover lifting device, shaft cover,
protective cover,2 of pressure gauge, disassemble screen basket tools, seal water pressure and flow
alarm control device, bearing oil lubrication system, foundation bolts, etc.
Notes:
Bearing NSK
Motor Chinese top brand
Mechanical seal Chinese top brand
Excluded
Motor control cabinet
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
Technical data
Screen area :1m2
Accept capacity :50-60t/24h
Inlet consistency:1.2-1.5%
Inlet pressure:0.2-0.3MPa
Pressure drop:0.02-0.04MPa
Screen slot :0.2mm
Rotor type:LR
Screen basket type:Ripple slot screen
Thickness of corrugated bar: 8mm
Vat thickness:8mm
Inlet:DN250 PN1.0
Outlet :DN250 PN1.0
Tail pulp pipe:DN100 PN1.0
Heavy reject pipe:DN65 PN1.0
Flushing water:DN50 PN1.0
Exhaust port: R 2 "
Sealing water port: Φ10mm
Drive form:belt driving
Seal form:double mechanical seal
Seal water pressure:Inlet pressure+0.05MPa
Seal water flow:3-5L/min
Motor power:45kw/4P 690V 50Hz V5 IP54
Material
Parts contacted with pulp are made by stainless steel SUS304
screen basket SUS304 is made of stainless steel, and screen basket is plated with wear-resistant
chromium.
Screen shell, cover, rotor and mechanical seal are SUS304 stainless steel.
Rotor wear-resistant block material is 1Cr13 with thickness > 0.15mm.
Main shaft is in 40Cr tempered steel
Pulley is in cast iron HT250
Other parts are made of carbon steel Q235.
Scope of supply
Complete machine including machine body, rotor, screen basket, main shaft, bearing, mechanical seal,
pulleys, motor pulleys, motor,v-belt, bottom base, motor base, upper cover lifting device, shaft cover,
protective cover,2 of pressure gauge, disassemble screen basket tools, seal water pressure and flow
alarm control device, bearing oil lubrication system, foundation bolts, etc.
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
Notes:
Bearing NSK
Motor Chinese top brand
Mechanical seal Chinese top brand
Excluded
Motor control cabinet
Technical data
Screen area :2m2
Accept capacity :20-30t/24h
Inlet consistency:1.5-3.5%
Screen slot :1mm
Vibration form: 4-point positioning spring structure
Vibration frequency: 760 times /min
Amplitude: 12-14mm
Motor connection mode: rubber plate flexible coupling
Motor power:3kw/8P 380V B3
Material
Parts contacted with pulp are made by stainless steel SUS304
Screen plate: stainless steel SUS304 is δ4mm thick
Screen basket: main material of stainless steel SUS304 is 4mm thick
Main shaft: 40Cr steel quenched and tempered
Bearing seat: HT200
Flywheel body: Q235
Pulp inlet box: stainless steel SUS304 with thickness δ 3 mm
Vat : stainless steel SUS304 with thickness δ 4mm
Mating flange of nozzle is stainless steel SUS304
Other parts are made of carbon steel.
Scope of supply
Screen basket, pulp inlet box, vat, protective cover, spray pipe, motor, motor bottom rail, coupling,
bearing, foundation bolt, nozzle mating flange, etc.
Notes:
Bearing Chinese top brand
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
Excluded
Motor control cabinet
Technical data
Dewatering area :120m2
Maximum capacity:160-170t/24h
Disc diameter:Φ3500mm
Disc quantity:8 pcs
Sector quantity:4 sectors per disc
Washing shower pipe:9 pcs
Inlet consistency :1.5-2.0%
Outlet consistency:4-5%
Speed :2.5-6rpm
Flushing water pressure:≥0.6MPa
Disk fan form: double-layer stainless steel filter screen with grid lining (40 meshes on the outer layer
and 8 meshes on the inner layer)
Drive form:Inverter motor + gear box (belt driving)
Inverter motor power: 18.5kw/4P 690V 50HZ B3 IP54
Material
Parts contacted with pulp are made of stainless steel.
Fan disc made in stainless steel SUS304
Main shaft, vat, inlet and outlet box body, upper spraying cover, spray water pipe are in material of
stainless steel SUS304
Wallboard lined stainless steel SUS304
Shaft head is in material of 40Cr tempered steel
Big and small pulley are HT200
Other parts are made of carbon steel
Scope of supply
Complete machine including vat, feed and discharge hoppers,fan disc, main shaft, upper cover, spray
water pipe device, sealing device, gearbox, motor, big pulley, motor pulley, motor, V belt, motor base,
foundation bolts.
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
Notes:
Bearing Chinese top brand
Motor Chinese top brand
Gearbox Chinese top brand
Excluded
Inverter
Motor control cabinet
Technical data
Length:4000mm
Diameter:Φ300mm
Screw blade:12mm
Screw pitch: 300mm
Motor power:3kw
Material
Parts contacted with pulp reject are made of SUS304
Screw shaft/vat are made of stainless steel SUS304
Wear strip is stainless steel.
Other parts are made of carbon steel Q235.
Scope of supply
Complete machine including main machine,gear motor, coupling, wear strip, legs, support
frames,foundation bolts.
Notes:
Bearing Chinese top brand
Gearbox Chinese top brand
Excluded
Motor control cabinet
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
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Fujian Light Industry Machinery & Equipment Co.,Ltd.
5. Terms of Payment
5.1 Payment terms:
30% value to be as down-payment through T/T within 7days after signing contract;
70% value to be paid through T/T before shipment.
6. Delivery
6.1 Production Period 120 days
6.2 All Equipment shall be packed in wooden case / wooden pallet / nude packing according to
specific requirement on different dis-assembled parts ( export packing standard)
6.3 Trans-shipment: allow
6.4 Partial shipment: not allow
6.5 Loading port: Fuzhou, China
6.6 Shipping Mark: N/M or at the Purchaser’s option.
6.7 The quotation is valid for 30 days.
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