New CSP System: Casappa Smart Power System
New CSP System: Casappa Smart Power System
New CSP System: Casappa Smart Power System
2022
INDEX
Section Page
smartEASY SOFTWARE..................................................................................................................................................... 4
smartFULL SOFTWARE...................................................................................................................................................... 5
ePUMP - INTRODUCTION.................................................................................................................................................. 12
MOUNTING POSITIONS..................................................................................................................................................... 14
FEATURES......................................................................................................................................................................... 16
DISPLACEMENT SETTING................................................................................................................................................. 21
DRIVE SHAFTS.................................................................................................................................................................. 26
MOUNTING FLANGES........................................................................................................................................................ 27
PORTS TYPE..................................................................................................................................................................... 29
REGULATORS.................................................................................................................................................................... 34
01/05.2022
HOW TO ORDER................................................................................................................................................................ 40
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Casappa Smart Power system offers the possibility to manage smartly the power of machines with Load Sensing
flow sharing system.
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smartEASY SOFTWARE
* For this feature 2 pressure sensors (pump outlet pressure and Load Sensing pressure) are required.
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smartFULL SOFTWARE
Parameters related
to machine working
conditions Ready-to-use modules
developed by Casappa
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Variable pump margin, controlled in closed loop, for maximum joystick sensitivity and adjustable machine velocity.
For this feature 2 pressure sensors (pump outlet pressure and Load Sensing pressure) are required.
Hydraulic Load sensing: fixed setting Electronic Load Sensing: variable setting
In an application with a hydraulic load sensing system, Thanks to the eLS module, the pump flow will be func-
the setting of the LS regulator is fixed and represents a tional to the real needs of the application at a given time.
compromise between the speed of the machine and the The controllability and maneuverability of the machine
wasted power. will be superior for low speed movements. At the same
time the maximum flow rate will be greater, and there-
fore the speed of the movements will be higher when
requested by the operator.
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The Anti-stall function is suitable for wheeled machines, with power shared between the hydraulic circuit and the
transmission. Both systems draw power from the engine, with priority given to the transmission. When the trans-
mission is running, the power available to the hydraulic pump is limited and therefore the pump must be regulated
accordingly.
By reading the information of the engine speed, the eAS monitors any drops: as the speed decreases with respect to
the requested one (engine stall occuring), the pump displacement is reduced until the absorbed power does match
the available power.
When the transmission stops running, all the available power can be drawn by the pump.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Time [s]
Engine speed (requested/actual) Pump power
Max engine power Transmission power
Total absorbed power
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Electronic torque control is suitable for crawler machines where the entire engine power is absorbed by the hydrau-
lic pump. Compared to the hydraulic solution, the eTC module allows to exploit all the available torque in all the
different working conditions.
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900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300
Engine Speed [min-1]
Engine available torque Gained torque exploited by the eTC module with re-
Torque eTC spect to hydraulic torque control.
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The combination of the advantages of electronic torque and electronic antistall controls makes the eATC module
suitable both for wheeled and tracked applications.
The absorbed torque is electronically adjusted to a variable limit, depending on the working conditions, as for the
eTC module, but if the engine speed drops, the torque is automatically reduced. To detect stall conditions, the motor
speed is continuously compared to the requested one.
Same application models can have different performances based on:
The “adaptive” system allows to adapt the hydraulic systm to different conditions in a precise, continuous and im-
mediate way, always exploiting the maximum power available for the hydraulic pump.
Torque [Nm] - [(lbf in)]
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900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300
Engine Speed [min-1]
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Thanks to the Working Modes module it is possible to set different system parameters (engine speed, pump margin,
torque limit) so that the user can select the desired mode during machine operation, according to specific needs.
Typical working modes are: Standard Mode, Economy Mode, Power Mode.
Min Min
[bar] [psi] [Nm] [lbf in]
Min Min
[bar] [psi] [Nm] [lbf in]
mum productivity.
Min Min
The working modes are customized based on customer [bar] [psi] [Nm] [lbf in]
requests, additional working modes can be introduced.
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Remote
Bluetooth
android
Android App
available
Casappa service tool for smartEASY Casappa service tool for smartFULL
Monitoring of pump working condi- Monitoring of pump working condi-
tions. tions and software configuration of
system parameters.
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ePUMP - INTRODUCTION
DISPLACEMENTS
From 55 cm3/rev (3.36 in3/rev)
To 84,7 cm3/rev (5.17 in3/rev)
Available soon from 14 cm3/rev (0.85 in3/rev) to 53,7 cm3/rev
(3.28 in3/rev)
PRESSURE
Max. continuous 280 bar (4060 psi)
Max. intermittent 315 bar (4568 psi)
Max. peak 350 bar (5075 psi)
SECTOR
Mobile
1 2 3 4 5 6
1 Pump body
2 Swash plate
3 Cylinders block
4 Counterbalancing spring
5 Plug
6 Max. displacement limiter
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7 Cover
8 Valve plate
9 Min. displacement limiter
10 Piston
11 Piston guide plate
11 10 9 8 7
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FILTRATION STARTING UP
To ensure the optimal performance and the maximum life to Check that all connections are secure and that the entire sys-
the pump, the hydraulic fluid must have and maintain a fluid tem is completely clean. Add oil to the tank always using a
contamination within the values shown in the table below. filter. Bleed the air from the circuit to help the filling. Turn on
the system for a few moments at minimum speed, then bleed
the circuit again and check the level of oil in the tank. Gradually
Working pressure Δp < 140 140 < Δp < 210 Δp > 210 increase the pressure and speed of rotation up to the pre-set
bar (psi) (2030) (2030) (3045) (3045) operating levels, which must stay within the stated limits as
Contamination
specified in the catalogue.
9 8 7
class NAS 1638
Contamination FOR VERY LOW TEMPERATURE
class ISO 20/18/15 19/17/14 18/16/13
4406:1999 STARTING UP
Achieved with We strongly recommend to warm up the oil before running the
filter ßx(c) ≥75 machine. If this is not possible, the warm up of the oil and of
10 μm 10 μm 10 μm
according to ISO the pump should be carried out following these instructions:
16889 • Start the pump in stand-by condition at minimum
speed. Keep this working condition until the pump
case reaches -20 °C (-4 °F)
Casappa recommends to use its own • Increase slowly the displacement.Max pressure
production filters: permitted: 50 bar (725 psi). The maximum permitted
speed is strictly connected to the layout of the inlet
circuit; check that there is no cavitation before incre-
asing the speed.
STORAGE • Keep this working condition until the oil temperature
The storage must be in a dry environment. in the whole system is -10 °C (14 °F).
01/08.2022
Max storage time in ideal conditions is 24 months. • Maximum pressure can be achieved from now on.
The ideal storage temperature is between 5 °C (41 °F) and • Always check the outlet flow to prevent cavitation
20 °C (68 °F). No problem in case of temperature between damage.
-40 °C (-40 °F) and 50 °C (122 °F). Below -40 °C (-40 °F) plea-
se consult our pre-sales department. All the temperature are referred to oil with viscosity ISO VG 32
according to DIN 51 519.
INSTALLATION
Check that the maximum coupling eccentricity stays within SUGGESTIONS
0,25 mm (0.0098 in) to reduce shaft loads due to misalign- To prevent cavitation at low temperature we suggest:
ment. It is advised to use a flexible coupling suitable to absorb • To warm up the tank
eventual rotational shocks. For applications with axial and ra- • To pressurize the tank
dial loads exceeding published standards, consult our sales
• To oversize the inlet hose
department. The direction of rotation of the pump must agree
with the prime mover rotation. Before installation, the case of
the pump must be filled with fluid.
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MOUNTING POSITIONS
Arrangement outside the tank above Arrangement outside the tank above
oil level. oil level.
Min. inlet pressure= 0,8 bar abs Min. inlet pressure= 0,8 bar abs
(24 in Hg) (24 in Hg)
B ≤ 800 mm (31.4961 in) B ≤ 800 mm (31.4961 in)
C = 200 mm (7.874 in) C = 200 mm (7.874 in)
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IN= inlet line - D1= drain line - B+C= permissible suction height - C= line immersion depth
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PRESSURE DEFINITION
p3
p2 System pressure (relief valve setting)
p2 p3 Peak of pressure
p1
The peak of pressure is the max pressure allowed and
it corresponds to the overshoot of the relief valve.
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FEATURES
kg 22 22 22
Mass (approx.) (lbs) (48.5) (48.5) (48.5)
Seals N= Buna V= Viton
-25 -15
min.
(-13) (5)
Operating °C 80 110
max. cont.
temperature (°F) (176) (230)
100 125
max. peak
(212) (257)
(1) = with an inlet pressure of 1 bar abs (14.5 psi) and viscosity between 15 and 35 cSt (77 and 163 SSU).
Reducing the displacement or increasing the inlet pressure the max. speed changes. See table at page 19.
Max. speed limit are: MVPE 60: 3000 m-1
Please contact us for different working conditions.
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FEATURES
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FEATURES
HETG - Natural based fluid (the water content must never exceed 0,1 %)
Pump type MVPE 60·60 60·72 60·84
p1 180 (2610)
Max. outlet
bar (psi) p2 195 (2828)
pressure pmax
p3 210 (3045)
Max. speed nmax min-1 @ Vmax (1) 2150 1800 1600
Seals N= Buna
Operating min. -10 (14)
°C (°F)
temperature max. 60 (140)
Bearing life
% 50 %
(ref. mineral oil)
HEPG - Polyglycol based synthetic fluid (the water content must never exceed 0,1 %)
Pump type MVPE 60·60 60·72 60·84
p1 180 (2610)
Max. outlet
bar (psi) p2 195 (2828)
pressure pmax
p3 210 (3045)
Max. speed nmax min-1 @ Vmax (1) 2150 1800 1600
Seals V= Viton
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HEES - Synthetic esters (the water content must never exceed 0,1 %)
Pump type MVPE 60·60 60·72 60·84
Seals V= Viton
Operating min. -15 (5)
°C (°F)
temperature max. 80 (176)
Bearing life
% 100 %
(ref. mineral oil)
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FEATURES
% Variation of the max. speed in relation of the inlet pressure and/or displacement reduction
Inlet
Displacement %
pressure
psi (bar abs) 65 70 80 90 100
12 (0,8) 120 115 105 97 90
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Example 1 Example 2
Displacement: 100 % Displacement: 80 %
Speed: 100 % Inlet pressure: 1,0 bar abs. (14.5 psi)
Inlet pressure: 1,0 bar abs. (14.5 psi) Speed: 115 %
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FEATURES
Anti-clockwise rotation
Clockwise rotation
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DISPLACEMENT SETTING
Min. displacement
limiter
Special body without Min. displacement
E: Max. displacement limiter (Min displace- limiter is available only on request, please
ment limiter is plugged) contact us for more information
G: Min. and Max. displacement limiter
MVPE60
cm /rev
3 from 55 (3.36)
Max. displacement setting range (in3/rev) to 84,7 (5.17)
cm3/rev from 0
Min. displacement setting range (in3/rev) to 38,1 (2.32)
One turn of screw changes pump cm3/rev E 5,0 (0.31)
displacement by approximately (in3/rev) F 4,2 (0.26)
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IN OUT
D1
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IN OUT
D1
Anti-clockwise rotation
OUT IN
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IN
D1
110 Nm
974 lbf in
01/08.2022
OUT
Gear pump KAPPA 20 (for more information please see the respective technical catalogue)
Pump
type
4 6,3 8 11,2 14 16 20 Dimensions
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IN
D1
110 Nm
974 lbf in
01/08.2022
OUT
Gear pump POLARIS PH20 (for more information please see the respective technical catalogue)
Pump Dimen-
type
8 10,5 11,2 14 16 18 19 20 23 24,5 25 27,8 31,5 sions
328,4 332,4 332,9 337,9 341,4 343,6 344,8 347,9 351,4 353,7 355,4 358,2 365,4 mm
(12.93) (13.09) (13.11) (13.30) (13.44) (13,53) (13.57) (13.70) (13.83) (13.93) (13.99) (14.10) (14.39) (in)
A
MVPE60
281,8 284,8 285,3 290,3 293,3 284,2 284,8 286,3 288 289,1 290,3 291,7 295,3 mm
(11.09) (11.21) (11.23) (11.43) (11.55) (11.19) (11.21) (11.27) (11.34) (11.38) (11.43) (11.48) (11.63) (in)
B
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270 Nm Ext. Involute Spline ANSI B92.1 440 Nm Ext. Involute Spline ANSI B92.1
2389 lbf in with major diameter modified 3894 lbf in with major diameter modified
13 teeth - 16/32 Pitch - 30 deg 15 teeth - 16/32 Pitch - 30 deg
Flat root - Side fit - Class 6 Flat root - Side fit - Class 6
460 Nm 810 Nm
4071 lbf in Ext. Involute Spline ANSI B92.1
Ext. Involute Spline ANSI B92.1 7169 lbf in with major diameter modified
with major diameter modified 14 teeth - 12/24 Pitch - 30 deg
15 teeth - 16/32 Pitch - 30 deg Flat root - Side fit - Class 6
Flat root - Side fit - Class 6
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x x x x x x MVPE60 x x x x x x
01/08.2022
MVPE60
X Available combination X Available combination
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DRIVE SHAFTS
See page 24
Pump
type
04 05 5R 06 6R 34
MVPE60 x x x x x x
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X Available combination
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PORTS TYPE
D1
D2
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D4 D3
Pump A B C D
type mm (in) mm (in) mm (in) mm (in)
MVPE60 37 (1.46) 113 (4.45) 99 (3.90) 99 (3.90)
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PORTS TYPE
SAE FLANGED PORTS J518 - Standard pressure series 3000 psi - Code 61 SSM
Metric thread ISO 60° conforms to ISO/R 262
Nominal
A B C D
CODE
size mm mm mm Thread Nm Nm
(in) (in) (in) Depth mm (in) (lbf in) (lbf in)
25,4 52,4 26,2 M 10 30 +2,5
MC 1”
(1.00) (2.06) (1.03) 17 (0.67)
—
(266 ÷ 288)
51 77,8 42,9 M 12 30 +2,5
MF 2”
(2.01) (3.06) (1.69) 20 (0.79) (266 ÷ 288)
—
SAE FLANGED PORTS J518 - Standard pressure series 3000 psi - Code 61 SSS
American straight thread UNC-UNF 60° conforms to ANSI B 1.1
Nominal
A B C D
CODE
size mm mm mm Thread Nm Nm
01/08.2022
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PORTS TYPE
Nominal
A ØB ØC D E
CODE
size mm mm mm mm mm Nm Nm
(in) (in) (in) (in) (in) (lbf in) (lbf in)
9,5 12 +1
03 (X) 1/4” 7/16” - 20 UNF - 2B —
(0.37)
— — —
(106 ÷ 115)
35 20,5 2 30 +2,5
OC (l) (1.38) (0.81)
—
(0.08) (266 ÷ 288)
—
5/8” 7/8” - 14 UNF - 2B
34 20,5 17 0,5 70 +5
OC (u) (1.34) (0.81) (0.67) (0.02)
—
(620 ÷ 664)
30,5 20 170 +10
OF 1” 1 5/16” - 12 UNF - 2B —
(1.20) (0.79)
— —
(1505 ÷ 1593)
(X) = Load sensing port - (l) = Drain port - (u) = KP20 / PHP20 outlet port
Nominal
A ØB ØC D E
CODE
size mm mm mm mm mm Nm Nm
(in) (in) (in) (in) (in) (lbf in) (lbf in)
8,75 12 5 +0,25
GA (X) 1/8” G 1/8 —
(0.34) (0.47)
— —
(44 ÷ 46)
30 19 17 2 20 +1
GD (l) (1.18) (0.75) (0.67) (0.08) (177 ÷ 186)
—
1/2” G 1/2
19 17 50 +2,5
GD (u) —
(0.75) (0.67)
— —
(443 ÷ 465)
(X) = Load sensing port - (l) = Drain port - (u) = KP20 / PHP20 outlet port
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z 32 bit floating point Power-PC running at 120 Mhz Swashplate angular sensor
z 12 bit A/D converter
Output signal Proportional to swashplate angular position
z CAN 2.0B port
Angular sensor 0,025 % Vcc
z 2 Output stages with pulse-width-modulated
resolution
current regulation (PWM)
Angular sensor 0,2°
z Download the software from a PC to the flash me- repetibility
mory
z Can be used in all type of mobile operating machi-
nes (agriculture, forestry, building construction) 5
Working conditions 2
Power supply 8 ÷ 32 V DC
DIAG066-007
Operating -40 ÷ 105 °C (-40 ÷ 221 °F) 1
temperature
0
Max output current 3 A - 12 V DC
0 25 50 75 100
Current consumption < 200 mA Pump displacement [%]
Short circuit immu- Against ground
nity Against Vbb
Reverse polarity Power supply lines
protection
32 DCAT066-ID02
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1 2 3 4 5 6 1 2 3 4 5 6
7 8 9 10 11 12 7 8 9 10 11 12
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Regulates the pump displacement automatically to mantain PECA - LS2 (with flow control)
the pressure below the variable limit set through a com-
mand current signal. The swivel angular sensor converts the Not included
actual position of the swashplate into a voltage output signal in supply
that can be used for different purposes. This signal and the
proportional relief valve allow to realise the following different
control logics by means of an external control unit: X
OPERATING CURVES
Pressure
pA
Z Option
Normally
closed
Z OPTION
Damping restrictor for critical applications.
In case of system instability or pressure oscillations, the
additional damping restrictor slows down the pump control
I / Imax system, damping the regulation transients.
The pump recovery time increases.
The use of the damping restrictor must be evaluated and
approved by Casappa technical sales department for the
Valve code Arrangement Voltage specific application.
1 Normally closed 12 V DC
2 Normally closed 24 V DC
Power 18 W 19 W 18 W 19 W
Resistance
8Ω 30 Ω 8Ω 30 Ω
@ 20 °C (68 °F)
Limit current 1500 mA 800 mA 1500 mA 800 mA
Dither frequency 200 Hz
Operating -40 ÷ 100 °C
temperature (-40 ÷ 212 °F)
NOTES
X: Load-sensing port. Dimensions at page 29 ÷ 31.
Please contact us for more information.
34 DCAT066-ID02
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THROUGH DRIVE
MVPE through drive axial piston pumps offer the flexibility to obtain different groups able to supply several hydraulic systems.
The operating characteristics of each assembled pumps are the same as the corresponding single pumps according to the
following conditions:
1) Do not exceed the maximum transmissible torque.
2) The maximum rotational speed is that of the lowest rated speed of the single unit incorporated.
Notes: The torque absorbed from the shaft of the first pump results from the sum of the torques due to all the single stages.
The achieved value must not exceed the maximum torque limit given for the shaft of the first pump.
A
Pump
Flanged for Code
type
MVPE60 SAE B AS5
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IN
D1
Washer 12
UNI 5714
Nut M12
UNI 5588-A-8G 01/08.2022
Stud M12x30
UNI 5931-8.8
OUT
V
100 ±10
(797 ÷ 974)
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MAX 200 Nm (1770 lbf in) MAX 250 Nm (2213 lbf in)
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Kit cover is available to obtain single pumps starting from the front sections of multiple pumps.
Before closing the intermediate flange check that the coupling has been removed.
1 2 3 4
01/08.2022
Pump Flanged A B V
type for
Code Code
mm (in) mm (in) 20 ±1
(159 ÷ 195)
253 16
MVPE60 SAE B AS5 62100007
(9.9606) (0.6299)
38 DCAT066-ID02
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NOTES
01/08.2022
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1 2 3 4 5 6 7 8 ...
MVPE60·60 S - 06 S8 - L MF/MC - N - ...
40 DCAT066-ID02
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8 9 10 11 12 13 14 15 16 17
Pressure electronic compensator PECA - 1 - A - LS2 - Z ... / ... - D - G - DP
plus angular sensor with flow
control
ORDER EXAMPLE
MVPE60 pump with pressure electronic compensator plus
angular sensor and flow control:
MVPE60.60S-06S8-LMF/MC-N-PECA-1-A-LS2-100/300-D-G-DP
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COMMON INLET
1 2 3 4 5 6 7 8 ... 9 10 11 7 12
MVPE60·60 S - 06 S8 - L MF/MC - N - ... - G - DP - P7 - A /
Front section
KP20·6,3 S - - L **/GD - N5 - N - P
Rear section
Nominal size
01/08.2022
42 DCAT066-ID02
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ORDER EXAMPLE
Common inlet double pump MVPE60 with pressure electronic compensator plus angular sensor and flow control + PHP20
gear pump.
INDIVIDUAL SECTIONS
Front section
MVPE60.60S-06S8-LMF/MC-N-PECA-1-A-LS2-100/300-D-G-DP-I7-A
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Through drive
1 2 3 4 5 6 7 8 ... 9 10 11 12
MVPE60·60 S - 06 S8 - L MF/MC - N - ... - G - AS5 - 04 - DP /
Front section (through drive)
44 DCAT066-ID02
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ORDER EXAMPLE
Through drive double pump MVPE60 with pressure electronic compensator plus angular sensor and flow control.
INDIVIDUAL SECTIONS
Front section
MVPE60.60S-06S8-LMF/MC-N-PEC-1-A-LS2-100/300-D-G-AS5/04-DP
MVPE60.60S-06S8-LMF/MC-N-PECA-1-A-LS2-100/300-D-G-DP/ MVPE60.60S-04S5-LMF/MC-N-PECA-1-A-LS2-100/300-D-G
01/08.2022
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NOTES
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46 DCAT066-ID02
Our policy is one of continuous improvement in product. Specification of items may, therefore, be changed without notice.
CSP 01 T A Edition: 01/08.2022