Product Data Sheet

PDS 71-396P/VP/rev.E
February 2004 Models 396P and 396PVP

Submersion/Insertion pH/ORP Sensors

3
• SILCORE™ TECHNOLOGY PROVIDES INCREASED SENSOR LIFE when
used in elevated temperature applications.
• QUICK CABLE-TO-SENSOR RELEASE, provided by the watertight VP multiple pin
connector, eliminates cable twisting.
• MINIMUM SENSOR MAINTENANCE due to patented TUpH reference technology1 which
ensures steady pH signal when sensor is coated.
• MAXIMUM SENSOR LIFE due to helical reference pathway2 which hinders reference poi-
soning.
• FIELD PROVEN ACCUGLASS™ 3 pH glass formulations minimize glass cracking, resulting in
enhanced performance and increased life.
• OPTIMUM VERSATILITY by providing various mounting options.
• PROVIDES ADVANCED SENSOR DIAGNOSTICS for pH and reference signals when
used with Rosemount Analytical’s advanced analyzers.

FEATURES:
Wetted Materials: Polypropylene, EPDM, glass, titanium
pH Glass Style: Flat or Hemi bulb
Insertion Depth: 2.5 inches to 5 inches (6.3 cm to 12.7 cm)
Sensor Design: Threaded connection for in-line or submersion mounting MODEL 396P
Insertion/Submersion Sensor
Electrical Connection: Integral cable or VP connector
with integral cable
Temperature Compensation: 3K or Pt100
Operating Temperature: up to 100°C (212°F)
Operating Pressure: up to 150 psig (1138 kPa [abs])

1 U.S. Patent No. 5,152,882, Foreign Patent Pending.

2 U.S. Patent No. 6,054,031, Foreign Patents Pending.
3 SILCORE, ACCUGLASS and TUpH are trademarks of Rosemount Analytical.
MODEL 396PVP
Insertion/Submersion Sensor with new
VP connector (uses mating VP cable)
 The entire line of TUpH model sensors now incorporate
the new SILCORE technology contaminant barrier. This
FEATURES AND triple-seal barrier prevents moisture and material impurities
from migrating to the pH sensor’s reference electrode’s
APPLICATIONS metal lead wire. By preventing these contaminants from
compromising the integrity of the pH measurement, sensor
The TUpH Reference Technology includes a large
life is increased, especially at higher temperatures where
area reference junction for minimum maintenance
increased migrations occur. In addition, the SILCORE tech-
requirements: The reference junction provides an elec-
nology provides added protection against sensor failure due
trical connection between the reference electrode and
to vibrations and shock by transferring damaging energy
the sample, and helps maintain a stable reference
away from the glass-to-metal seal.
potential, regardless of the change in sample pH. The
TUpH reference electrode junction, (the entire plastic tip The AccuGLASS pH glass formulations exceed industry
surrounding the glass pH electrode), maintains a steady standards. The AccuGlass pH glass is a result of many
reference signal even in the dirtiest of applications years of glass research resulting in a formulation which has
because it resists plugging (a common cause of pH sig- been found to increase the life of the sensor. Unlike other
nal drift). This large reference junction area is made of pH glasses presently on the market, this glass resists crack-
micron sized reference pathways used for ionic ing especially at higher temperatures and reduces sodium
exchange so it resists plugging by large particles and ion error commonly found in high pH applications. Overall,
will continue to send a steady pH signal, even in the the AccuGlass formulation enhances the sensor perform-
dirtiest of applications. The TUpH reference junction ance to measure pH more accurately and has a longer sen-
technology has been field-proven for minimum mainte- sor life than ever before.
nance requirements. The TUpH reference junction and helical pathway com-
The TUpH helical reference pathway stops reference bined with the AccuGLASS pH glass perform exceptionally
poisoning. Ions diffuse through the reference pathways well in dirty, high solid applications and require only mini-
and a charge is passed to the reference element. The mum maintenance. This is the toughest pH sensor on the
reference element must be protected from contamina- market and is still unmatched by all other pH sensors. The
tion by poisoning ions such as sulfide, mercury, constant increase in demand for the TUpH sensor proves its
cyanide, and ammonia or else the pH signal will drift. success as the best process industry pH sensor.
The TupH sensor's long internal helical reference path- All TUpH sensor models have been specifically designed
way hinders and slows down the rate of contaminants for improved life in harsh, dirty, and abrasive applications
migrating to the reference element therefore providing such as lime slurry, waste treatment, paper machine head-
for a longer sensor life. box, and pigment/dye applications, where large quantities of
suspended solids are present.

Cross Section Diagram of the TUpH Patented Reference Technology

All TUpH sensors are designed with a large area reference junction, helical reference pathway, and an AccuGlass pH
glass bulb. This patented sensor technology ensures superior performance while only requiring minimal maintenance.

2 Rosemount Analytical
 FEATURES AND also available and allows the process to flow by the
APPLICATIONS (cont.) glass electrode for accurate and reliable pH measure-
ment. Both pH glass bulbs — the standard hemi or
Both models can provide advanced sensor diag- optional flat pH glass — are exceptional for increased
nostics due to the standard titanium solution ground, resistance to high temperature and other effects of aging
constructed in an annular design around the pH/ORP for longer life.
electrode. The solution ground provides diagnostics for
preventative maintenance when used with the Models A preamplifier converts the high impedance pH sig-
54/54e pH/ORP Analyzer, 3081 pH/ORP Transmitter, nal into a stable, noise-free signal and must be used
and 4081 pH/ORP Transmitter. In addition, the Model with all pH sensors. A preamplifier can be built into the
396P Sensor can be used with all other non-diagnostic sensor, in a remote location, or integral to the
Rosemount Analytical and other manufacturers’ instru- analyzer/transmitter and has transmission capability of
ments. up to three miles. All TupH Sensors are compatible with
all Rosemount Analytical and other manufacturers'
A choice of flat or hemi glass pH glass electrodes is instruments.
available to best meet various application needs. Flat
glass (see item #4 in cross sectional diagram) is advan- NEW - Model 396PVP is offered with a watertight
tageous in abrasive or coating applications that etch or sensor-to-cable connector which eliminates re-
build up on glass, respectively. In coating applications, wiring and cable twisting when replacing sensors. The
such as slurries, the flat surface allows the process flow Variopol VP multiple pin connector is an integral part of
to act as a scrubbing agent to reduce coating and main- each sensor model and uses a mating VP cable; see
tenance. In abrasive applications pitting from silicates example below. Once the cable is installed and wired to
and other similar materials is minimized by the flat glass the analyzer, sensors are easily replaced without replac-
surface to provide longer sensor life. Flat glass sensors ing the cable, and, if the replacement sensor is the
are offered with a flat tip which is flush with the flat glass. same as its predecessor, without rewiring the analyzer.
The hemi bulb glass (see item #3 in cross sectional dia- Also the cable can be disconnected from the sensor
gram) is ideal for general purpose use and for those before removal from the process which eliminates cable
processes requiring greater accuracy over the entire pH twisting.
range. All hemi bulb sensors are offered with a standard
Variopol connector shown with
shrouded tip which completely surrounds the glass bulb
mating variopol cable receptacle
for protection against solids. An optional slotted tip is

Examples of all sensing tip offerings PERCENT LINEARITY*

pH range GPLR hemi bulb GPLR flat bulb
0 - 2 pH 94% —
2 - 12 pH 97% 98%
Shrouded Tip is Optional Slotted Tip Flat Tip is avail-
standard on all is available on all able with flat 12 - 13 pH 98% 95%
hemi bulb sensors hemi bulb sensors, glass bulb sen- 13 - 14 pH 98% —
ordered as option -41 sors

SPECIFICATIONS
Measurements and Ranges *pH: 0-14
ORP: -1500 to 1500 mv
Available pH ACCUGLASS Types GPLR hemi or flat glass
Wetted Materials Titanium, Polypropylene, EPDM, glass; platinum (ORP only)
Process Connection 1 in. MNPT front and rear facing threads
Temperature Range 0-100°C (32-212°F)
Pressure Range-Hemi bulb 100-1136 kPa [abs] (0-150 psig)
Pressure Range-Flat bulb 100-790 kPa [abs] (0-100 psig)
Minimum Conductivity 75 μS/cm, nominal; 100 μS/cm
Integral Cable 396P: Code 01 - 25 ft; Code 02 - 15 ft coaxial
396PVP: none - must use mating VP cable
Preamplifier Options 396P: Remote or Integral
396PVP: Remote only
Weight/Shipping Weight 0.45 kg/0.9 kg (1 lb/2 lb)
Rosemount Analytical 3
 DIMENSIONAL DRAWINGS: Model 396P and 396PVP
MILLIMETER
INCH

(OR VP CONNECTOR
- NOT SHOWN)

-41

TYPICAL FLOW THROUGH INSERTION INSTALLATION USING PN 2002011 PIPE TEE

(sensor must be installed at least 10° above the horizon)

HORIZONTAL PIPE TEE (PN 2002011)

PRESSURE/TEMPERATURE
RATINGS

psig (kPa [abs]) °F (°C)

150 (1136) 150 (65)
128 (984) 160 (71)
102 (805) 170 (77)
80 (653) 180 (82)
57 (494) 200 (93)
48 (432) 210 (99)

MILLIMETER
FLOW THROUGH TEE WITH ADAPTER (PN 915240-04)
INCH

(OR VP CONNECTOR - NOT SHOWN)

NOTE: Similar flow through tees are available with 3/4 in. or 1 1/2 in. FNPT process connections.

4 Rosemount Analytical
 MILLIMETER
INCH

LOW FLOW CELL PN 23728-00

The low flow cell uses inlet and outlet 1/4” tubing for connection
to the process stream. The see-through flow cell can be used for
processes where flow regulation is desired.

WETTED MATERIALS:
BODY - ACRYLIC
NUT - CPVC
FITTINGS - 316 SST
SEALS - BUNA N

FLOW CELL RATINGS

TEMPERATURE: 32-122F (50C)
MAX. PRESSURE: 65 PSIG (549 kPa [abs])
FLOW RATE: 2-5 GPH (7.6-18.9 LPH)

The see-through acrylic

Low Flow Cell

JET SPRAY CLEANER PN 12707-00

The Jet Spray Cleaner eliminates routine,
manual sensor maintenance by cleaning the
sensor with water or compressed air. Flow
through the cleaner can be controlled by a
solenoid valve. It is operated by the interval
timer relay found in Models 54 and 1054A/B
series Analyzers.

JET SPRAY CLEANER SHOWN WITH

NOTE: The Jet Spray Cleaner can be used with the Handrail TUpH MODEL 396P pH SENSOR
Mounting Assembly (PN 11275-01, not shown) or can be mounted
through conduit as shown above.

Rosemount Analytical 5
 ORDERING
INFORMATION
The Model 396P Sensor is housed in a molded reinforced polypropylene body
with 1 in. MNPT threads suitable for insertion, submersion or flow through
installation. The sensor includes a general purpose pH electrode or a platinum
ORP electrode, a patented reference junction and a solution ground. The
Model 396P comes standard with a recessed electrode; an optional slotted tip The Model 396P insertion/
submersion sensor with integral
is also available. In addition, the 396P features an optional integral hermetical- cable is offered with or without
ly sealed preamplifier and 15 ft or 25 ft cable lengths. Automatic temperature a built-in preamplifier
compensation, Pt 100 or 3K Balco, is standard with the Model 396P.

MODEL
396P TUpH INSERTION/SUBMERSION POLYPROPYLENE pH/ORP SENSOR
CODE PREAMPLIFIER/CABLE (Required Selection)
01 With integral preamplifier, 25 ft cable
02 Without integral preamplifier, 15 ft cable

CODE MEASURING ELECTRODE TYPE (Required Selection)

10 GPLR hemi bulb, General Purpose Low Resistivity (0-14 pH)
12 ORP
13 GPLR flat bulb, General Purpose Low Resistivity (2 - 13 pH)

CODE ANALYZER/TC COMPATIBILITY (Required Selection)

50 For Models 1181 (3K TC)
54 For Models 1054A, 1054B, 2081 (Pt 100 RTD)
55 For Models 54, 54e, 1055, 81, 3081, 4081, 5081, Xmt (PT-100 RTD)

CODE OPTIONAL SELECTION

41 Slotted Tip (not available on flat bulb sensors)
396P - 01 - 10 - 55 EXAMPLE

NOTE: The Model 396P is also compatible with Models 1003 (option 02-50 only) and SCL-P/Q and (option 02-54 only).

FOR FIRST TIME 396P AND 396PVP INSTALLATIONS, ROSEMOUNT ANALYTICAL RECOMMENDS USING
THE FOLLOWING ACCESSORY GUIDE:
1. Mounting Accessories (optional)
Choose one: PN 915240-03, PVC flow through tee, 3/4 in. NPT process connection
PN 915240-04, PVC flow through tee, 1 in. NPT process connection
PN 915240-05, PVC flow through tee, 1-1/2 in. NPT process connection
PN 23728-00, acrylic low flow cell
PN 2002011, 1-1/2 in. CPVC tee with 1-in. FNPT connection
PN 11275-01, sensor handrail assembly
2. Junction Boxes (optional)
Remote Junction Boxes (used with option -02 sensors, for sensor to analyzer distances of more than 15 ft)
Choose one: PN 23555-00 includes preamplifier for Models 54, 81, 3081, 4081
PN 23309-03 and PN 22698-02 plug-in preamplifier for Model 1181Analyzer
PN 23309-04 and PN 22698-03 plug-in preamplifier for Models 1054 series, 2054, 2081 Analyzers
Choose one: PN 9120516 BNC Adapter for use with remote junction boxes PNs 23309-03, 23309-04
Remote Junction Box (used with option -01 sensors)
Choose one: PN 23550-00 cable extension board
3. Extension cables (used with remote junction boxes)
Choose one: PN 23646-01, 11 conductor, shielded, prepped
PN 9200273, 11 conductor, shielded, unprepped

6 Rosemount Analytical
 ORDERING
INFORMATION
The Model 396PVP Sensor has similar features to the Model 396P. However,
the Model 396PVP is offered with the new Variopol (VP) connector and uses a
mating VP cable (purchased separately). A remote preamplifier must be used
with this sensor. The Model 396PVP insertion/
submersion sensor with the VP
A Variopol cable is required for all new installations. See below for cable (Variopol) connector
selection.

MODEL
396PVP TUpH INSERTION/SUBMERSION POLYPROPYLENE pH/ORP SENSOR
CODE MEASURING ELECTRODE TYPE (Required Selection)
10 GPLR hemi bulb, General Purpose Low Resistivity (0-14 pH)
12 ORP
13 GPLR flat bulb, General Purpose Low Resistivity (2 - 13 pH)

CODE ANALYZER/TC COMPATIBILITY (Required Selection)

50 For Models 1181 (3K TC)
54 For Models 1054A, 1054B, 2081 (Pt 100 RTD)
55 For Models 54, 54e, 1055, 81, 3081, 4081, 5081, Xmt (PT-100 RTD)

CODE OPTIONAL SELECTION

41 Slotted Tip (not available on flat bulb sensors)

PN MATING VP CONNECTOR CABLE (Required for all new installations)

23645-06 15 ft. cable with mating VP connector, prepped with BNC on analyzer end
23645-07 15 ft. cable with mating VP connector, prepped without BNC on analyzer end*

* For use with connections to Models 54, 81, 1181, 1054, 2081, 3081, 4081, 5081, Xmt, and Remote Junction Box PN 23555-00.

OTHER ACCESSORIES FOR MODELS 396P AND 396VP

PART DESCRIPTION
22698-00 Preamplifier plug-in for junction box, for Model 1003,
22698-02 Preamplifier plug-in for junction box, for Models 1181, 1050
22698-03 Preamplifier plug-in for junction box, for Models 1054A/B, 2054, 2081
22743-01 Pt100 preamplifier for Model 1181
22744-01 3K Preamplifier for Model 1181
23557-00 Preamplifier for junction box for Models 54, 3081, 81, 4081
9210012 Buffer solution, 4.01 pH, 16 oz
9210013 Buffer solution, 6.86 pH, 16 oz
9210014 Buffer solution, 9.18 pH, 16oz
R508-160Z ORP solution, 460 mv ± 10 at 20°C
12707-00 Jet Spray Cleaner

Rosemount Analytical 7
 Retraction/Submersion/Insertion pH/ORP
Sensors
Models 396P and 396PVP are part of the Rosemount Analytical family of TUpH
Sensors. The TUpH technology can also be found in different mounting configura-
tions and wetted materials.

(1) (2)

Models 396P and 396PVP: The one-inch Models 396, 398, 396VP, and 398VP: The one-inch metal process con-
threads on Models 396P and 396PVP are nector used with Models 396, 398, 396VP, and 398VP give the sensor var-
ideal for insertion, submersion, or flow- ious insertions depths (see 1) into difference sized process pipes, depend-
through installations. The wetted materials ing on where the user locates the compression fitting. Also the threads
for both models include polypropylene and can be switched (see 2) to face the cable end of the sensor for connection
titanium. to submersion pipes. The wetted materials include a choice of polypropy-
lene or Tefzel, and 316 SST or titanium, depending on the model number.

(1) (2)

The Variopol (VP) connector (see 1), shown with

mating variopol cable receptacle (see 2), is a stan- Models 396R, 398R, 396RVP, and 398RVP: The various tube lengths
dard feature on all sensor models designated with a offered on Models 396R & 398R and 396RVP & 398RVP allow for inser-
VP at the end of the model number. The VP con- tion length flexibility of up to 25 inches into the process through a 1-1/4
nector system is watertight and allows for easy sen- inch or 1-1/2 inch ball valve kit. Also, the choice of wetted materials,
sor replacement without twisting the cable or including polypropylene,Tefzel, and titanium, make this an ideal choice
rewiring to the analyzer. for processes with harsh chemicals.

The right people,

the right answers,
right now. ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE
http://www.raihome.com

Specifications subject to change without notice.

Credit Cards for U.S. Purchases Only.

Emerson Process Management

Liquid Division
2400 Barranca Parkway
Irvine, CA 92606 USA
Tel: (949) 757-8500
Fax: (949) 474-7250
http://www.raihome.com

© Rosemount Analytical Inc. 2005