XS123 - Manual de Operaciones

XS123/XS123PD VIBRATORY ROLLER OPERATION MANUAL
Machine number：228304293/228304294/228304295/228303261
Engine model：Dongfeng Cummins 4BTA3.9–C125–Ⅱ(CSⅡ)
XCMG CONSTRUCTION MACHINERY CO., LTD.

Foreword
Thanks for you trust and recognition of XCMG brand and use of XS series vibratory roller!
This operation manual is an integral part of the machine, providing safety, operation, lubrication,
maintenance, common troubleshooting, transport and storage, technical specification and other
information. It support you to operate this machine favorably, safely and effectively.
This manual includes:
1. Safety manual,
2. Operation manual
3. Maintenance and repair
4. Transport and Storage
5. Technical Specification
This manual will help you:
• Understand this machine;
• Avoid damage caused by unprofessional operation;
Obeying the maintenance instructions will:
• Improve the reliability of machines in the field
• Increase the life of the machine
• Reduce maintenance costs and downtime;
Tips for using this manual:
• Before operation, maintenance and repair of the machine, it is important to read the content of this
manual carefully and operate as required, especially the safety matters;
• Machine operator shall keep this operating manual at handy place. The repair and management
personnel shall also read and understand this manual contents;
• If this manual is missing or contaminated, please purchase a new one from XCMG or designated
dealers. If this machine will be sold, please hand this manual to new user;
• We reserve the right of constantly modifying the Operation Instructions with technical improvement.
Please kindly understand that these modifications will not be noticed;
• For latest information and inquiry of this manual, please consult XCMG or its designated dealers.
Disclaimers:
XCMG do not undertake any responsibility for the safe operation of machine in following cases,
where:
• fail to operate in accordance with the requirements of this manual;
• beyond the scope of use of the products specified in this manual;
• insufficient maintenance;
• using the wrong fuel, lubricating oil, hydraulic oil, antifreeze and other oil products;
• not use the original parts;
• any modification without the written permission of the manufacturer;
III Foreword
• for the injury and damage caused by force majeure

Please notice:
• Measures provided in this operating manual are limited due to unpredictable risks. Every operation not
recommended in this manual shall only be conducted without risks of people or machine. In case of
uncertainty, shall give up operation and consult manufacturer or designated dealers;
• Shall follow local laws and regulations while using, driving and servicing this machine.
XCMG, For Your Success!
IV Foreword
Table of contents
Foreword ........................................................................................................................III
1 Safety manual ............................................................................................................ 1-1
1.1 General Description ............................................................................................ 1-1
1.2 Safety directive ................................................................................................... 1-2
1.3 Safety regulations on operation .......................................................................... 1-3
1.4 Safety regulations on start ................................................................................ 1-10
1.5 Safety Regulations on Driving ........................................................................ 1-11
1.6 Safety regulations on transportation ................................................................. 1-15
1.7 Refueling Safety Procedures ........................................................................... 1-17
1.8 Maintenance and repair regulations.................................................................. 1-18
2 Operation manual ..................................................................................................... 2-1
2.1 General description............................................................................................. 2-1
2.2 General view and illustration.............................................................................. 2-1
2.3 Display, operating elements graphic chart and function introduction ................ 2-9
3 Repair and maintenance........................................................................................... 3-1
3.1 Service points location........................................................................................ 3-1
3.2 Oils and liquids .................................................................................................. 3-3
3.3 Special recommended XCMG dedicated oils..................................................... 3-5
3.4 Recommended fastening torque ......................................................................... 3-6
3.5 Maintenance interval list .................................................................................... 3-6
3.6 Maintenance works............................................................................................. 3-9
3.6.1 Daily maintenance (every 10 hours)............................................................ 3-9
3.6.2 Maintenance works after first 50 operating hours ..................................... 3-17
3.6.3 Weekly maintenance (Every 50 hours)...................................................... 3-18
3.6.4 Monthly maintenance (Every 250 hours) .................................................. 3-22
3.6.5 Quarterly maintenance (every 500 hours) ................................................. 3-29
3.6.6 Semi-yearly maintenance(every 1000 hours) ............................................ 3-33
3.6.7 Annual maintenance(every 2000 hours).................................................... 3-34
4 Transport and preservation...................................................................................... 4-1
4.1 Transportation..................................................................................................... 4-1
4.2 Storage ................................................................................................................ 4-7
5 Technical specification .............................................................................................. 5-1
Table of Contents I
5.1 Technical Specification....................................................................................... 5-1
II Table of Contents
Chapter 1 Safety manual
1.1 General Description

Safety is absolute important for you！
In order to ensure the machine you acquired from XCMG is safe and reliable and for the sake of your per-
sonal safety and safety of others, the roller is manufactured according to the latest technical standards and
existing technical specifications and rules. However, the most important safety factor is you.
The Safety Manual is used for reminding you possible safety issues in daily use of the machine. Use under
following conditions could endanger personal safety:
• The machine is used for non-designated occasions;
• The machine is operated by authorized personnel never attended professional training;
• The machine is refitted and altered without written authorization of XCMG;
• Requirements of the manual are not observed;
Following rules and regulations are just as valid as requirements in the manual:
• Applicable rules on prevention of accidents;
• Public recognized safety and road traffic rules;
• Local safety rules;
• Local laws and regulations;
The operator has the responsibility of understanding and observing these rules. When those introduced in
the manual are different from laws and regulations of the user country, then laws and regulations of the
user country shall prevail.
Bear in mind!
Requirements for operation of the machine:

• The machine must be operated by authorized operators who shall be at least 18 plus years old and have
attended professional training； Responsibilities related to operation of the machine must be made
clear;
• The machine can never be operated, maintained and repaired by any personnel under the effect of alco-
hol, drug and stimulant or narcotic;
• Maintenance and repair must be performed by personnel qualified in training as professional knowledge
is required.
Designated purposes
The machine can be used only for:
• Compaction of highway base course and secondary base course;
• Compaction of earthwork base course;
• The machine can be operated when its safety device is complete and valid;
Safety manual 1-1
• The machine must be checked by professional service personnel at least once per year.
Non-designated purposes
The machine cannot be used for:
• The operator cannot operate the machine in unprofessional manner or use it for any tasks other than pur-
poses specified in the manual；
• Inflammable and explosive environment;
• Vibration operation is not allowed on hard cement pavement, compacted pavement, severely frozen
pavement and all other hard pavements;
• Surroundings of dangerous buildings.
Particular care should be taken for the contents marked by the safety marks in reviewing
this Manual!
Following safety decals define important safety information. Read the information followed care-
fully and abide by it strictly, moreover, you should inform other operators of it.
Description of safety marks of different grades
Safety decal Description

Indicating that death or serious injury will occur if it is not avoided
effectively.
Indicating that death or serious injury could occur if it is not avoided
effectively.
Indicating that light or medium degree of injury could occur if it is not
avoided effectively.
1.2 Safety directive
• Operator must be acquainted with contents of the Operation Manual and the conditions of work-
ing places before operating the roller. This Manual shall be stored in a proper position within
reach.
• Operate in strict accordance with Operation Manual, regulations on maintenance and repair, and
transportation and storage regulation.
• Only specially trained personnel and skilled operators are allowed to drive the roller. The roller is
not allowed to carry on the irrelevant personnel. In the whole operation process, the operator
must always sit on the seat. Roller drive door must be closed before driving.
• Do not maintain or repair the roller during traveling.
• Getting on or getting off the roller is allowed only when the roller stops by holding handrail and
handle on the roller. While getting on and getting off the roller. While getting on and off the roller,
1-2 Safety manual

shall keep contact of your body, hands and feet with the machine, ensure three points contact
(two feet one hand or two hands one foot).
• Slow down while the roller is steering
• Driving across the slope is forbidden whereas driving uphill or downhill is allowed.
• While compacting close to curb or sunken places, make sure at least two-thirds of the drum is
over the compacted pavement.
• Make sure there is no obstacle in driving direction, on the pavement or in front.
• Drive with particular care on uneven roads.
• Use the provided safety equipment and fasten the safety belt.
• Keep the roller clean. Remove dirt and oil from the operating platform and steps, and keep in-
structions and marks complete and clear.
• Measures prior to refueling
– Shut down the engine;
– No smoking;
– Keep away from open fire;
– Place filler pipe at the port of fuel tank for fear of sparks.
• Prior to maintenance and repair

– Use wood wedge block the front and rear drum;
– Before leaving the machine unattended, please have its braking system engaged and shut off the
engine.
• Without cabin, wear ear protectors is suggested when the noise is above 85 db.
• Any retrofit and modifications requires written permission or authorization of XCMG.
• Start the machine as per its Operation Manual. When starting and driving the cold machine,
don’t use roller before hydraulic oil reaching normal operating temperature. If the hydraulic oil
temperature is very low, the braking distance is longer than normal circumstances.
• The roller cannot be towed unless under instructions of a professional.
• Confirm ROPS is applied before driving on the unknown road conditions.
• This machine can only be used on specified road. It is strictly prohibited to vibrate pivot or in
high density materials (such as hard cement or asphalt pavement).
1.3 Safety regulations on operation

Prior to driving
1. Be familiar with all kinds of rules and precautions at work site(Figure 1–1).
Safety manual 1-3

Figure 1-1 Rules and Precautions
2. Carefully read and understand this Manual prior to starting machine or operating the machine for the
first time(Figure 1–2).
1-4 Safety manual

Figure 1-2 Safety manual
3. The operator cannot drink alcohol and take stimulant or other drugs when driving the roller or perform-
ing pavement compacting operation.
4. Find out the place of fire extinguisher, first-aid equipment and alarm telephone(Figure 1–3).
Safety manual 1-5

Figure 1-3 Location confirmation of safety device
5. Use common sense to avoid the accidents. When something unexpected happens, don’t panic. The
first most important thing is to protect life safety, followed by avoiding loss of property.
6. For self-safety, must wear personal safety protections(Figure 1–4).
1-6 Safety manual

Figure 1-4 Wearing personal protective equipment
• Helmet
• Working boots with steel header
• Protective goggles
• Reflective clothes
• Work gloves
• Ear protector
• Mask (dust environment)
Machine check
1. Machine is free from damage such as looseness, rupture or loss of component. In case of any damage,
do not use the roller before repair (place a warning mark on the roller to prevent use of the damaged
machine).
2. Windshield and reflective glass must be clean
3. Mark and pattern must be clean, complete, clear and distinguishable.
4. All hand or foot control elements, steps, anti-slip device and handle cannot be covered by ice or polluted
by oil or impurities.
5. No tool or other object is placed in operation space of the machine.
6. All kinds of necessary liquids are located at correct level. Fill liquid when necessary
7. Refer to refueling section for refueling operation.
Safety manual 1-7

8. Pay attention to keep away from open flame whiling check oil and liquid level and filling the machine
with oil. Smoking is forbidden!
9. If you find any problem or doubt that the roller is damaged, contact equipment manager, machine owner
or site manager to repair the faulty equipment immediately.
10.It is necessary to keep good ventilation under whatever circumstances. Do not start the machine in a
confined environment and be aware that the engine has the possibility of emitting dangerous smoke. Do
not work at narrow and poorly ventilated underground place.
11.It is necessary to install ventilation facility, water the pavement or wear mask if the pavement material
is likely to cause dust.
Capacities of the operator
1. The operator shall accept professional training and be familiar with the machine, including its control
devices, marks and symbols. (Figure 1–5)
Figure 1-5 Symbols learning
2. The operator shall be aware of capacity and limitation of the roller, including speed limit, lateral inclina-
tion limit, brake and steering limit, etc.
3. The operator must know the location and methods of emergency parking and avoiding danger.
Personal safety
1-8 Safety manual

1. Make sure the roller is free from any mark indicating the machine cannot be driven or needs to be
repaired.
2. Confirm that the machine is not being repaired.
3. Only start the machine from the main control penal.
4. Fasten your seat belt (if configured).
5. It is only allowed to get on and off when the roller stops, and hold the armrest to get on and off correctly
(Figure 1–6). Carrying passengers is forbidden.
Figure 1-6 Correct demonstration of getting on/off the machine
6. Do not adjust seat while driving the machine as the seat may move towards undesired direction. Make
sure the seat backrest is fixed while adjusting it. The operator must sit in the seat while driving the
machine.
It is not allowed to adjust the seat while driving the road roller.
Working area
1. Check front and rear, top and bottom of the machine in the working area and confirm there is no person
or obstacle around.
Safety manual 1-9

Check surroundings of the machine in working area and confirm no person or obstacles.
2. Check for crack and depression on the pavement that may cause damage of the machineFigure 1–7.
Figure 1-7 Road surface check
3. Make sure vibration of the roller will not damage surrounding buildings and equipment. Remember that
vibration of the roller will be transmitted through pavement material by some distance.
1.4 Safety regulations on start

1. Prior to stating
1) Make sure the emergency brake works normally.
2) Make sure all control devices work normally.
3) Start the machine as per its Operation Manual. When the roller is started, the hydraulic oil tempera-
ture is lower and the braking distance is longer than that in the normal temperature.
2. Post start-up operation
1) Confirm the normal response of each instrument.
1-10 Safety manual

In the process of the driving roller, please check the values and alarm indicator in the
instrument; Pay attention to whether there is abnormal sound or smoke, if there is any
abnormal situation, immediately stop and turn off the engine for inspection, repair or
maintenance.
2) Confirm if all control devices respond normally, especially brake control devices.
Parking brake inspection method: release the emergency brake button, and the parking brake indica-
tor light is off; press the emergency brake button and the parking brake indicator light is on. When
pressing the emergency brake button, push the handle forward and the machine will not move, indi-
cating that the parking brake is normal.
Inspection method of service brake: when the emergency brake button is released, slowly push the
handle, the machine travels forward, the handle returns to the middle position, the machine stops, in-
dicating that the service braking is normal.
3) If any problem is found, the engine shall be shut down. Warning signs shall be placed on the machine
when leaving the machine.
3. Start under low temperature weather

When low-temperature starting device is used under low temperature weather, operate as per the regula-
tion provided by its Manufacturer.
1.5 Safety Regulations on Driving

1. Bear in mind!
• Do not leave the operation positions after the engine is started;
• The doors and windows of the cab should be closed during driving;
• Drive the roller carefully;
• Always observe the working pavement, especially during reversing;
• Make sure the roller is in good condition through your vision, hearing and smell;
• Be aware of the potential risk for inhalation of exhaust emitted from the roller;
• Slow down while turning, especially during sharp turning;
• Entering the collision risk zone is forbidden when the engine is operating(Figure 1–8).
Safety manual 1-11

Figure 1-8 Collision risk zone
2. Driving on a slope
Running across the slope is forbidden. Running upward or downward along the slope is allowed(Figure
1–9、Figure 1–10). Do not shift gear on slope and shall drive with low speed. Do not use working
mode (vibration operation) while driving on a slope with large gradient.
Figure 1-9 Right driving direction on ramp
1-12 Safety manual

Figure 1-10 Wrong driving direction on ramp
3. Driving on uneven roads

• Avoid driving on road edges, trenches or places that could impair the stability of the machine. Please
also be aware that wet and loose soils considerably reduce the adhesion of the roller. Always keep a
sufficient distance when passing through under bridges, tunnels, branches, electric power lines etc
(Figure 1–11).
Figure 1-11 Avoid danger road condition
Safety manual 1-13

• Shall use the ROPS and fasten the safety belt (if equipped) when driving on uneven roads.
• In case the machine gets approaching the road edges or hollow holes during compacting the ground,
make sure that 2/3 of the machine drums should be supported by the compacted ground area.
Running over a slope beyond the maximum inclination specified for the machine is not
allowed. Getting on and off a slope must be always at slow speed.
4. Drive on public roads

• Read carefully vehicle driving rules of local public roads.
• While driving over public roads, always observe traffic rules; Do not exceed the speed allowed in
traffic rules and pay attention to running distance after braking (Figure 1–12).
Figure 1-12 Obey the traffic rules
• Cross the rails stably and never allow steel drum to touch both tracks at the same time. Also, make
sure not to contact the high-voltage cable on the road. If the obstacle is very close and the roller is
trapped, shall pass through the obstacle instead of staying in the original place.
5. Shut down the engine
• Stop the engine following the instructions in the manual. Never stop the engine while the roller is
running.
• Remove the key and prohibit unauthorized personnel from operating the machine.
1-14 Safety manual
• It is only allowed to get on and off when the roller stops, and hold the armrest, step on the foot plate
to get on and off correctly. Never jump off a machine (Figure 1–13).
Figure 1-13 Incorrect demonstration of getting on/off the machine
1.6 Safety regulations on transportation

1. Personal safety
• When loading and unloading a roller from a transport vehicle, never stay under or near the roller and
do not attempt to move or pull the machine by hand
• Shall be aware of the danger of squashing when loading/unloading the machine.
Be careful of possible dangers when loading and unloading the rollers!
2. Transportation Vehicle
• The truck must accord with the requirements of such transport vehicles, such as maximum load, en-
gine power, brake performance, etc.; transportation truck should be especially dedicated to transport
rollers; use a slope for loading / unloading!
• The best way to move the roller for a distance is to use a trailer.
• The loading and unloading of roller should make use of the metal inclined plane, which should be in
the best condition. Never use a deteriorated inclined plane(Figure 1–14). Make sure the slope is
Safety manual 1-15

correctly placed between transportation truck and road surface. and free of oil, dirt, snow, ice and silt
etc.
Figure 1-14 Incorrect demonstration for unloading the roller
• Make sure the truck hits the ground, and make sure the drag rod is underlaid with wood. Attach the
chain cable to the roller and load the winch on the carrier vehicle. Shall use chain and steel wire of
right size, do not use thick string.
• Start the winch and pull the roller into the trailer. Turn on the emergency braking on the roller. Ensure
that the roller is safely loaded onto the vehicle in accordance with the operation manual. Make sure
all parts of the roller are not loose.
3. Loading/Unloading the Machine with a Crane
As for small size rollers, cranes can be used to transport them onto transportation truck. All small rollers
are installed with hoisting holes. Roller’s weight is marked on its nameplate. Operations should follow
rollers’ safety regulations.
4. Towing
The roller cannot be towed unless under instructions of a professional.

Towing the roller over a long distance (over 300m) is not allowed.
1-16 Safety manual

• Never tow the roller with long-distance (greater than 300 meters). The traction speed shall not exceed
1km/h. Shall obey the traffic rules. Never travel with the speed that not allowed in the operation man-
ual. Sitting on the roller when towing is prohibited(Figure 1–15).
Figure 1-15 Schematic diagram of wrong towing process
• For specific towing measures, please carefully read the chapter content of operation manual.
1.7 Refueling Safety Procedures
Take the following safety measures when refueling:
• Shut down the engine;
• No smoking;
• Keep away from open fire;
• Let fuel mouth contact oil tank, avoid to produce sparks;
• Make sure adding the qualified fuel oil to proper position of fuel tank;
• Shall remove the oil residue before starting the machine;
• Tighten the fuel tank cap, to avoid accidents when the fuel flows out.
• Don’t fill fuel to the machine in an enclosed are with poor ventilation.
• When filling the fuel should be away from flame and hazardous sources that may cause the risk.
• The oil pipe is grounded by locating it on the oil tank neck point, so as to avoid generating electri-
cal spark.
• No smoking! No mobile phones during oil filling!
Safety manual 1-17

1.8 Maintenance and repair regulations
Never use damaged or dangerous roller!
• Only trained personnel can repair or maintain the roller.

• Know well the location of fire extinguisher, first-aid box and telephone number used to call the police
before repairing the roller.
• Use common sense to avoid the accidents. When something unexpected happens, don’t panic. The
first and most important thing is to protect life safety, followed by avoiding loss of property.
• For self-safety, must wear personal safety protections.
• No smoking at work, keep away from the flame.
Preparatory work prior to maintenance and repair
• Stick a mark to the roller to indicate the roller is under repair. Make sure the roller in the parking brak-
ing state(Figure 1–16).
Figure 1-16 Servicing schematic diagram
• Make sure braking system engaged and shut off the engine(Figure 1–17).
1-18 Safety manual

Figure 1-17 Articulation lock schematic diagram
• When welding or doing other operation which will produce large amounts of heat or open flames, must
drain the oil tank, and dry it.
• Never weld near a plastic or rubber material, such as a polyurethane scraper. Toxic smoke is produced if
these materials are heated.
• Make sure the battery and power source disconnected before using the electro welding.
• Never use the gasoline (flammables) for cleaning. Seal the unused flammable or harmful materials and
handle properly. When using hazardous materials on your body shall use a gas mask.
• Shall use upholder to prevent the roller from falling or inclining when lifting the roller. Jack up the roll-
er is not allowed(Figure 1–18).
Safety manual 1-19

Figure 1-18 Incorrect demonstration of machine support
• Do not repair the roller when it is running. One of the principles is that the hood should be well covered
when the engine is on. Make sure forward/reverse control handle is in the center and apply emergency
brake. When starting the engine indoors, the additional exhaust pipeline should be connected to direct
the exhaust gas out.
Only XCMG spare parts can be used.
Repair of the diesel engine
Read the engine maintenance manual carefully.
• Shall be careful when the engine is started, if possible, shut it down before repairing.
• Shouldn’t wear loose clothes when repairing the engine.
• Pay attention to the hidden problems mentioned in the engine operation manual.
• Let the engine cooling down before repairing the engine.
Repair of cooling system
Turn off the engine before checking the machine.
1-20 Safety manual

Turn off the engine before checking the machine.

Be especially careful when removing the radiator top cover when the engine is still hot.
It is a must to wear work gloves, work uniform and goggles and stay with some distance from the top cov-
er. Do not remove the top cover when the cooling system still has pressure and be especially careful when
adding coolant into the hot water tank (Figure 1–19).
Figure 1-19 Incorrect opening of pressurized container
Repair of the hydraulic system
Regular maintenance of the hydraulic system is very important.
• When the roller works under high oil pressure, minor damage or crack of the rubber hose and at the
joint could result in severe consequence. Please note that the hydraulic pipe is made of rubber that might
have crack after used for some time. The new rubber hose should be provided by XCMG if you are un-
clear of its endurance degree. Do not store the rubber hoses for a long time as their storage life is
limited!
• Please note that the hydraulic system might have pressure even when the machine stops. It is a must to
release the pressure before repairing the hydraulic system.
• When checking the hydraulic system should wear protective goggles and gloves. Should use paper
board to check the leakage, do not contact directly by hand(Figure 1–20).
Safety manual 1-21

Figure 1-20 Correct check hydraulic system
• If the hydraulic oil permeates into your skin or eyes, should be treated timely.
• When filling the hydraulic oil, be especially careful to remove the oil tank cover, forbid smoking or use
of open flame and remove residual oil. No smoking or open flames. Residual oil should all be removed.
• Make sure pressure stop valve is correctly set. Overpressure will result in rupture of rubber hose and
consequent injury while under pressure will bring about difficult control of the roller.
Repair of battery
This machine uses maintenance free imported accumulator, only need to check the binding post and
charge in time. Corrosion on the binding post must be removed in time, after cleaning the components,do
not assembly before drying.
Do not smoke; Keep away from open fire. Do not put any metal tools onto the battery.
If short circuit occurs, cut off the circuit immediately with insulated material. Do not touch it with
hands.
Keep great ventilation while charging the battery under normal temperature.
1-22 Safety manual

Be especially careful while replacing the battery to prevent short circuit of battery terminal. To disconnect
the battery, first disconnect its negative terminal.
When using the charger to recharge, shall disconnect the charger power supply before connecting the
charger and battery cable.
Repair of tire
• Shall repair the tires in the repair office. Replace the tire with special tools and devices as it is filled
with compressed gas(Figure 1–21).
Figure 1-21 Tire replacement diagram
• For inflation pressure of the tire, refer to descriptions in technical specification. Pay attention to that
sunshine and friction could boost tire pressure.
• Do not exhaust by opening the tire deflation valve manually(Figure 1–22), but gradually reduce tire
pressure with air needle.
Safety manual 1-23

Figure 1-22 Incorrect demonstration of tire deflation
Regular check of tire wear status is very important.
Operation in cabin
• Check for damage of cab and its connection. Fasten connecting bolts of cab with an adjustable wrench
on a regular basis (for fastening torque, refer to maintenance instructions) (Figure 1–23).
1-24 Safety manual

Figure 1-23 Routine check of bolt connection
• Check working status of seat belt (if equipped) and Seat belt shall be exchanged if damaged or
overstretched.
Air conditioning system and pressure container
If the roller is installed with air conditioning system, do not perform welding operation around the air con-
ditioner or at its inlet. All repair operations to the system, including replacement of antifreeze, must be
performed in a workshop with special equipment (Figure 1–24).
Safety manual 1-25

Figure 1-24 Incorrect air conditioner servicing
Engine radiator must be filled with antifreeze when the roller is installed with an air conditioning
system.
1-26 Safety manual

Chapter 2 Operation manual
2.1 General description

1. The roller can be operated by operators who have attended professional training, hold a driving license
and are qualified to operate the roller only.
2. Shall wear personal safety protections during machine operation.
• Helmet
• Working boots with steel header
• Protective goggles
• Reflective clothes
• Work gloves
• Ear protector
• Mask (dust environment)
3. Carefully read and understand this Manual prior to starting machine or operating the machine for the
first time. The manual should be placed in a place available at any time. If the instruction manual is lost,
damaged or unclear, exchange with new ones immediately.
4. Understand every part of the roller before driving it, master its working performance, and be familiar
with all operations and operating system.
Particular care should be taken for the contents marked by the safety marks in reviewing
this Manual!
Following safety decals define important safety information. Read the information followed care-
fully and abide by it strictly, moreover, you should inform other operators of it.
Description of safety marks of different grades
Safety decal Mark description

Indicating that death or serious injury will occur if it is not avoided
effectively.
Indicating that death or serious injury could occur if it is not avoided
effectively.
Indicating that light or medium degree of injury could occur if it is not
avoided effectively.
2.2 General view and illustration

General view
Operation manual 2-1

5 6
4 7
2 8
1
3
9
13 12 11 10
Figure 2-1 Machine structure
2-2 Operation manual

No. Name No. Name

1 Frame assembly 2 Drum
3 Electrical system 4 Control system
5 Cabin 6 Power system
7 Mark installation 8 Engine hood
9 Attached tools 10 Power train system
11 Air conditioning system 12 Hydraulic system
13 Scraper plate
This machine is medium, self propelled, sing drum, full hydraulic vibratory roller, has big exciting force,
high compaction efficiency, good compaction quality and other characteristics.
1. Engine
Four stroke, water-cooled line engine in compliance with Tier 3 emission regulations is equipped as
standard.
2. Hydraulic propel system
Equipped with closed loop hydraulic drive system of variable pump, one variable motor and one con-
stant motor, can change speed for two gears.
3. Power train system
Equipped with heavy drive axle, anti slip differential mechanism.
4. Hydraulic vibration system
Equipped with closed loop hydraulic virbaiton system of variable pump, constant displacement motor,
achieve double frequency, double amplitude.
5. Braking system
Brake system is composed of drive axle, wet multi-disc brake of front drum reducer and hydrostatic
braking hydraulic system.
6. Drum
Vibration drum adopts XCMG cylindrical four support drum structure.
All kinds of instruments, indicators, operation button, accelerator knob and lever are integrated on the
angle adjustable instrument box and left side control box.
The cabin is equipped with heating and air conditioner, radio cassette, floating seat.
The main technical parameters please see part 5 specification.Having characteristics of high exciting
force, high compaction efficiency, good compaction quality.
Application and usage range
This machine applies to compaction of different material of base layer, sub-base layer and filler, is the
idealistic of high speed sub-way, high grade highway, air port, dams, harbor and construction site. The am-
bient temperature range shall be -10℃ ~45℃, the altitude shall never above 2000 m, please consult the

manufacturer or local dealers before operating the machine in special environment of low temperature,
high temperature, plateau, desert area, etc.
Safety and auxiliary signs
Table 2-1 Safety and auxiliary signs
No. Mark Name Description
Fixing This is the fixing hole of the road roller. It is used for
1
position mark transporting the complete machine.
Lifting place This is the lifting hole of the road roller. It is used for
2
sign lifting the complete machine.
注意 CAUTION
1、整机启动前应将前进后退操作杆置于中位。
Before starting the machine,place the Forward/Reverse
control lever to be in neutral position.
2 、开启机器前，必须把驾驶室门关闭，建议戴上护耳器。
Before driving the machine,the doors and windows of
the machine must be closed,and it is recommended to
wear ear protector. Operation Special tip to emphasize the main precautions for
3 3、压路机停止时不能振动。
Do not apply vibration performance before the machine stops.
4、改变振幅应在振动完全停止时进行。
Amplitude can only be change when the machine stops completely.
5、如进行紧急制动，按下紧急制动按钮后，应立即把前进/ 后退操
instructions operating the road roller.
作杆置于中位。
In case of emergency braking,move the Forward/Reverse
control lever to be in neutral position immediately after
pressing down the emergency button.
6、千万不能用改变发动机的转速来调节压路机的运行速度。
The speed of the road rollar can not be regulated by
changing the rotae speed of the engine.
Read mark of
Special tip to remind operator of carefully reading
4 Operation
the operation manual before driving the road roller.
Manual
Emergency
5 Special note, emergency exit
exit

Table 2-1 Safety and auxiliary signs(continued)
Maintenance Identify the location and maintenance cycle of the

6
layout plan whole machine.
Water tank
7 This is the place where water tank is located.
mark
Sign for high

temperature
Safety sign The temperature of exhaust pipe and
8 and
water tank etc. is high, don’t contact them directly.
preventing
burnt
Hydraulic oil
9 HYDRAULIC OIL Remind that at this position shall add hydraulic oil.
alarm mark
Hydraulic oil This is the hydraulic oil feeding port, if necessary;

10
filling mark add hydraulic oil through this port.
Check the tire pressure regularly to reach the marked

11 Tyre pressure
value.
150-170 kPa

H
Hydraulic oil
12 tank high and Shows the oil high or low level of hydraulic oil tank
low mark
L
CAUTION
When the temperature below 0 度，after parking the Low temper-
13 Loader.Please drain the engine radiator oil cooleran ature water-
water pipe.If the water has not been added anti-freezer,
proof mark
it will freeze the engine radiator and oil cooler crack.
A7272B
Danger sign
Safety sign Danger of squeezing when the hinge
14 in impact
connection of front/rear frame is reversing! Keep off!
zone
Transmission This is the drum reducer add/exhaust lubricating oil

15
oil position, and check the oil level.
Oil discharge
16 This position can drain the engine lubrication oil.
mark

Water
17 drainage Discharging the water from the engine and cooler
mark
18 Diesel mark Fuel tank filling alarm
Diesel filling This is the hydraulic oil feeding port, if necessary;

19
port add hydraulic oil through this port.
Engine
20 lubricating This is the position for adding lubricant to engine.
oil
Danger sign
Safety sign Safety sign When the fan is moving,
21 for moving
don't contact it with finger or arm.
fan
Engine This is the position of water tank port; add the

22
coolant mark coolant in accordance with the regulations.

Machine model ROPS/FOPS Cab model No.

TB010401
MAX. Machine Mass Cab serial number

XS202.08II.1
ROPS/FOPS
23 ROPS/FORS Cert No.
CJ20130203
Manufactured in accordance with
ISO 3471:2008,ISO 3449:2005
For cabin or canopy.
Machine serial number
mark
Manufacture:XCMG CONSTRUCTION MACHINERY CO.,LTD
Address:Xuzhou Economic Development Zone,Jiangsu,P.R.China
Throttle This is the position of throttle control handle of

24
control sign engine.
Drum oil This mark is in the add/exhaust lubricating oil

25
level position and check the oil level
Including product type, main parameters, Product

26 Nameplate
Identification Number(PIN), etc.
Main
Here is the main disconnect switch socket, connect
27 disconnect
the power supply with the key.
switch
WARNING
Under severe construction condition,when the hydraulic Cooler Special note, hydraulic oil temperature above 80℃ or
28 oil tempurature is higher than 80℃ or the water tempurature cleaning above 100℃, should clean the condenser or
is higher than 100℃,please clean the condenser,hydraulic
alarm radiators.
oil radiator and water radiator timely.
Decal protection
Keep decals clear; clean it with clean fabric strip and soap water when necessary; don’t use detergent or
gasoline.
The sign must be free from damage or loss. In case of loss, damage or unclear graphics, should be ex-
changed in time.
Safety signs are more important. They should be checked daily.

2.3 Display, operating elements graphic chart and function

introduction
Display, operating elements graphic chart
Figure 2-2 Control box components

Figure 2-3 Electrical box components

13 14 15 16 17
18
19
Figure 2-4 Combination switches
Table 2-2 Display, operating elements graphic chart
No. Graphic description No. Graphic description

1 Combination instrument 2 Combination switch
3 Key switch 4 Rocker switch combination
5 Main disconnect switch 6 Throttle control knob
7 Vibration button 8 Travel joystick
Hood lifting switch(Not
9 10 Emergency brake button
applicable)
Central electric control
11 12 GPS terminal
box
13 Rotary beacon switch 14 Front washer switch
15 Front wiper switch 16 Rear washer switch

Table 2-2 Display, operating elements graphic chart(continued)
No. Graphic description No. Graphic description
17 Rear wiper switch 18 Radio-cassette player

19 Ceiling lamp
The USB port on the radio cannot be used for charging, otherwise it may damage the radio and
your charging device.
Display, operating elements function detailed description
Table 2-3 Display, operating elements function introduction
No. Name Symbol Instruction

Combination Display and alarm of instruments of whole
1 —
instrument machine (See display function description).
Combination
2 — Control front and rear lights
switch
Insert the key and turn clockwise, I position

3 Key switch connect the whole power supply, II position is
starting.
Rocker switch See rocker switch combination function

4 —
combination introduction
Main disconnect To turn on/off the battery power supply
5 —
switch
Throttle control Turn clockwise to accelerate.
6 —
knob
7 Vibration button — Press to switch vibration/no vibration operation.
Propel lever Place the joystick in the neutral position, roller
stops. Pushing the lever forward, roller moves
forward, the further the lever deviates from the
median position the higher the driving speed of
8 —
roller will be. Pull the lever backward, roller
moves backward, the further the lever deviates
from the median position the higher the driving
speed will be.

Table 2-3 Display, operating elements function introduction(continued)
No. Name Symbol Instruction

9 Emergency brake In emergency circumstances, press this button,
button the roller can achieve emergency brake.
10 Machine control Integrated vehicle circuit fuse and relay circuit.

—
box
11 GPS terminal — GPS control terminal
12 Rotary beacon Turn on/off the rotating lamp.
switch
13 Front washer Spray water to front glass

switch
14 Front wiper switch Control the front windscreen wiper
15 Rear washer switch Spray water to rear glass
16 Rear wiper switch Control the rear windscreen wiper
17 Radio-cassette Radio-cassette player interface.

—
player
18 Ceiling lamp — Internal lighting in the cab.
Function description of combination instrument

After the ignition switch is powered on, the combination instrument will be automatically checked, and
the five pointer instruments will go from “0” → “full”→ “0”, all alarm symbols will be lit up and
activated → the initial state will be extinguished (if the alarm conditions are met, the alarm symbol will be
activated, please check the relevant fault reminders).

Figure 2-5 Combination instrument
Table 2-4 Parameter introduction in display main interface
No. Name Symbol Function

Voltage Display the voltage of the machine
display
Power box oil This lamp is reserved (not used)

filter alarm

Table 2-4 Parameter introduction in display main interface(continued)

Engine start When starting the engine, if the indicator
waiting light is on, means waiting for preheating in
low temperature environment, should wait for
3 starting the vehicle.
waiting
Engine If this indicator light is on, means engine
maintenance failure level is level 1- 2, should stop the
4 operation of the vehicle and engine safely as
soon as possible for troubleshooting to reduce
the damage to the engine.
Low engine This lamp is on, indicating that the engine
oil pressure lubricating oil pressure is too low, shall stop
5
the machine and inspect.
Air filter clog The light is on, indicating that the air filter is
clogged, immediately stop the machine for
inspection.
6
Oil pressure Display the engine oil pressure.

display
7
Left steering This lamp flashes when the combination
8 switch is turned up.
Tachometer Display the engine speed.

9 rpm×100
Right steering This lamp flashes when the combination

switch is turned down.
10


Water- Display the engine water temperature.
thermometer
11
Gearbox oil This lamp is reserved (not used)

pressure
12
warning light
Service brake This lamp is reserved (not used)
13 alarm
Charge When the diesel engine is running, this lamp

indication is on, indicating that the engine does not
generating electricity, shall stop the machine
14 and inspect.
Oil –water This light is on, indicating that the water

separator content in the oil-water separator reaches the
15 warning light alarm point, and the water in the oil-water
separator should be discharged as soon as
possible.
Engine stop This lamp is on, indicating that the engine
warning light failure rating for 5 to 6 level, serious fault
16 information and diagnose the fault code,
should immediately stop the operation of the
vehicle and engine.
Oil level gage Display the diesel level of fuel tank
17


Preheating Turn on the preheating switch, indicator light
is on, when the ambient tmperature is low.
This function is option.
18
Water This lamp is on, indicating that the engine

temperature water is too hot, shall stop the machine and
19 alarm inspect.
Water tank This lamp is reserved (not used)

low level
20 alarm lamp
Neutral gear This lamp is on, indicating that the gear lever
alarm is in the median
21
Clutch This lamp is reserved (not used)

indicator light
22
Spraying oil This lamp is reserved (not used)

temperature
23 alarm lamp
Display The upper right corner of the display shows

the engine running time (start calculation
24 —
when engine speed is greater 100rpm); The
bottom right corner shows the mileage of the


vehicle; For the central display area, it can be
switched through the function display switch
button, and the driving speed, vibration
frequency and hydraulic oil temperature can
be displayed as required.
Function Press this button to display the driving speed,
display vibration frequency and hydraulic oil
switch button temperature in the central area of the display
screen. Switch on the power supply and turn
on the ignition switch, long press the button
for 3 seconds to light or turn off the buzzer
25 —
shielding alarm lamp.
Main switch power supply is connected,
press the button, turn on the ignition switch,
entering the K value, M value and language
setting interface, through short press and long
press, until hand icon appears for switching.
Hydraulic This lamp is on, indicating that the hydraulic
filter element oil filter has faults, shall stop the machine
and inspect. This function is reserved.
26
Hydraulic oil This lamp is on, indicating that the hydraulic

temperature oil is too hot, shall stop the machine and
inspect.
27
Brake This lamp is reserved (not used)

pressure low
28
alarm lamp


Fuel low When the fuel level is lower than 1/8, the
level alarm alarm light will be on and it needs to be
29 refueled in time.
Parking brake It indicates the vehicle is in parking state if
30
P this lamp is on.
Engine If this indicator light is on, means engine

diagnosis failure level is level 3- 4, should stop the
indicator operation of the vehicle and engine safely as
31
lamp soon as possible for troubleshooting to reduce
the damage to the engine.
Rocker switch combination function introduction
Figure 2-6 Rocker combination switch

Table 2-5 Function description of each button
No. Name Symbol Functional specification
Switch on power supply of the whole machine

1 Horn switch
then press the horn to work.
Instrument lamp
After switching on the power of the whole
switch
machine, press the instrument light switch.The
2
background light of combined instrument and
rocker switch is lit on.
Three-gear switch Up is high amplitude, down

Amplitude selective
3 is low amplitude, middle position is stopping
switch
vibration
Two-gear switch The rabbit is high speed gear

4 Gear switch
and the turtle is low speed gear.
Front headlamp
5 Press the switch to turn on the headlights.
switch
Rear headlamp
6 Press the switch to turn on the rear headlights.
switch
Press this button, to shut off the engine. Pay

7 Off button
STOP attention to the idling operation.

Before welding the frame, shall disconnect the connecting wire of the battery, disconnect the
controller, combination instrument, electronic handle, and other connectors of the electronic
components.


Chapter 3 Repair and maintenance
3.1 Service points location
7 8 9
6 10 11
12
13
14
3 4 5
1 2
24 23 22 2120 19
26 25 18 17 16 15
Figure 3-1 Service points location
Repair and maintenance 3-1

27
31 30 29 28
No. Name No. Name

Mounting bolts of front
1 2 Mounting bolts of drum
beam
3 Diesel refueling port 4 Drum oil filling (drain) plug
3-2 Repair and maintenance

No. Name No. Name

5 Drum walking bearing 6 Seat
7 Hydraulic oil radiator 8 Water tank
9 Rear hood hinge 10 Condenser(optional)
11 Air filter 12 Engine compressor (optional)
13 Rear hood 14 Hydraulic oil filling port
15 Level of engine oil 16 Inflating valve
17 Drive axle 18 Rim joint ball nut

Steering cylinder
19 20 Evaporator(optional)
lubrication grease filler
21 Battery 22 Articulation
23 Steering cylinder 24 Scraper plate
Left and right rubber
25 26 Oil level of vibration drum
isolators
27 Diesel refueling port 28 Drain plug of diesel
29 Cooling water drain bolt 30 Oil drain plug
31 Drain plug of hydraulic oil
3.2 Oils and liquids
The following is the lubricating oil, hydraulic oil, coolant and fuel used in the machine. Same oil or
higher grade of oil is recommended.
Application Oil type Brands Working Quantity Filling Mark

part temperature
Vibratory 45L
drum chamber
XCMG 85W/
Vibratory Lubricating oil -10℃~ +40℃ 3L
90 gear oil
drum reducer
Drive axle 6.4L
CJ-4 15W/ –10℃～+40℃
40(summer)
Engine Engine oil 10L
CJ-4 10 -25～+30℃
3(winter)

Application Oil type Brands Working Quantity Filling Mark

part temperature
Hydraulic
Hydraulic oil XCMG 40– 1 –10℃～+40℃ 240L
system
0# 0℃～40℃
-10# 10℃～0℃
Diesel tank Diesel 240L
-35# 35℃～-10℃
XCMG
dedicated
Radiator Coolant -45# antifreeze ≥-40℃ 30L
Oil cups at
knuckle
bearing of
steering
General
cylinder and
Lubricating lithium grease
articulations, –20℃～120℃ -
grease for automobile
oil cups at
use
framework
bearing, rear
engine hood
hinge
When the roller is used under extremely high temperature or particularly cold conditions that
require use of special lubricant, it is recommended to contact contact dealer or After-sales Service
Department of XCMG.
When above lubricant requirement is hardly met, please contact dealer or After-sales Service
Department of XCMG.

3.3 Special recommended XCMG dedicated oils
Table 3-1 List of special recommended “XCMG dedicated” oils
Packing
No. Oil name Oil type Oil code
specification
1 18L 860162224
2 CF-4 15W-40 4L 860162225
3 200L 860512750
4 18L 860162230
5 CH-4 15W-40 4L 860162231
DIESEL
6 200L 860512751
ENGINE OIL
7 18L 860162222
FOR XCMG CF-4 20W-50
8 4L 860162223
9 18L 860162228
CH-4 20W-50
10 4L 860162229
11 CF-4 10W-30 18L 860162226
12 CH-4 10W-30 18L 860162232
13 18L 860162240
L-HM46
14 200L 860162241
15 68# 40-1 18L 860162242
16 L-HM68 200L 860162243
17 HYDRAULIC 18L 860162244
L-HM32
18 OIL FOR XCMG 200L 860162245
19 VG46 18L 860162246
20 AW-68 200L 860162247
21 18L 860164061
XH46
22 200L 860164062
23 18L 860162236
GL-5 85W-90
24 GEAR OIL FOR 4L 860162237
25 XCMG 18L 860162238
GL-5 80W-90
26 4L 860162239
27 8# 18L 860162248
28 TRANSMIS 6# 18L 860162249
SION OIL FOR 1888 AUTOMATIC
29 XCMG TRANSMISSION 18L 860162252
OIL
30 CNG ENGINE 15W-40 18L 860162234
31 OIL FOR XCMG 5W-40 18L 860162235
Table 3-1 List of special recommended “XCMG dedicated” oils(continued)
Packing
No. Oil name Oil type Oil code
specification
BRAKE FLUID
32 DOT4 0.8L 860162250
FOR XCMG
ANTIFREEZE
33 -45# 18L 860162251
FOR XCMG
3.4 Recommended fastening torque

For the fastening torque of dry bolts fastened with a torque wrench, please refer to Table below (unless
there is special requirement). Fastening torque of lubricated bolt is generally 90% of the recommended
value.
Table 3-2
Recommended fastening torque table（N.m）

Performance level 8.8 10.9 12.9
M6 10~12 14~17 17~20
M8 25~30 34~41 41~48
M10 49~59 68~81 81~96
M12 86~103 119~141 141~167
M12×1.25 90~108 124~147 147~174
Trea M14 137~164 189~224 224~265
d M14×1.5 149~179 206~243 243~289
Speci M16 214~256 295~350 350~414
fica M16×1.5 228~273 314~372 372~441
tion M18 294~353 406~481 481~570
Grid M20 417~500 576~683 683~808
M20×1.5 463~555 640~758 758~897
M24 722~864 998~1195 1167~1397
M24×2 785~940 1086~1300 1269~1520
M27 1056~1264 1461~1749 1707~2044
M30 1434~1717 1984~2375 2318~2775
3.5 Maintenance interval list

Daily maintenance list (every 10 hours)

Maintenance Points Maintenance Works

1 Refueling of diesel
8 Check hydraulic oil level
5 Check the level of engine oil
4 Check on oil level in water tank
20 Adjust scraper spacing
12 Check vent plug
16、17、19、27 Check and fasten bolts and nuts
6 Dust discharging of air filter
Maintenance works after first 50 hours

— Exchange engine oil and filter
— Exchange diesel oil filter
— Replace the oil-water separator
— Replace hydraulic oil filter
19 Replace lubricant on driving axle
14 Replace drum reducer lubricating oil
Weekly maintenance list (Every 50 hours)

6 Check and clean air filter
21 Lubrication on articulation parts
28 Check tire pressure
Monthly maintenance list (Every 250 hours)

13~18 Check vibration drum oil level
14 Check drum reducer oil level
19 Check the drum rubber isolator
29 Check on oil level of driving axle
3、4、9 Check and cleaning works of radiator
6 Check on intake pipes
23 A/C Maintenance

Quarterly maintenance list (every 500 hours)

— Exchange diesel oil filter
— Replace the oil-water separator
— Exchange engine oil and filter
— Replace hydraulic oil filter
7~21 Lubrication on rear hood hinge and other parts
29 Replace lubricant on driving axle
24 Battery maintenance
15 Maintenance of drum frame bearing
Semi-yearly maintenance list (every 1000 hours)

8~25 Drainage of condensed water and sediments in hydraulic oil tank
1~31 Drainage of condensed water and sediments in diesel tank
— Check on clearance in valves of engine
— Check on tension on engine belt
6 Change main filter element and safety filter element inside air
filter
14 Replace drum reducer lubricating oil
Annual maintenance list (every 2000 hours)

8~25 Replace hydraulic oil
13~18 Replace vibratory drum lubricating oil

3.6 Maintenance works

3.6.1 Daily maintenance (every 10
hours)
1. Refueling of diesel
The design volume for diesel tank is 230L,

fulfills exactly the daily demand for normal
working conditions, shall add diesel to the
diesel tank everyday before work. The
amount of addition can be judged accord-
ing to the workload, normally top up.
Unscrew the inlet cap and add diesel fuel

with the fuel gun; Judge whether it is filled
up according to the fuel gun display value
or the diesel fuel level gage reading.
D
Screw the filler cap.
Figure3-2 Refueling of diesel
Before filling diesel, shut down the engine and put

oil filler gun nozzle close to filler pipe journal of the
diesel tank to prevent spark. Smoking and open
flame are strictly forbidden.
Fully fill the diesel tank with diesel oil before

everyday work and use winter diesel oil in winter to
prevent thickening as a result of sedimentation of
wax.

2. Check hydraulic oil level
Check the hydraulic level meter display

window. When the oil level is lower than
the middle of the window, add the hydraul-
ic oil timely.
Figure3-3 Check hydraulic oil level
Mixture use of hydraulic oils with two different

brand no. is strictly forbidden.
3. Check the level of engine oil
Open the rear cover, fix the fixing bolt of

the installation device in an appropriate
position;
Pull out the oil dipstick and wipe it clean,

1
then place it again as originally.
Pull out the oil dipstick again, check the oil

level which should be between the highest
and lowest scale. Add oil timely if the level
is below lowest scale.
Figure3-4 Check the level of engine oil
No. Name
1 Oil dipstick

Starting of the diesel engine is never allowed if oil is

lower than “L” (low oil level) mark on the oil gauge
or higher than “H” (high oil level) mark.
Check oil level at least 5min after engine shuts

down.
Starting of the diesel engine is never allowed if oil is
lower than “L” (low oil level) mark on the oil gauge
or higher than “H” (high oil level) mark.
After opening the rear hood, in order to prevent the
accidental falling hurting people, should use the
supporting safety device.

4. Check on oil level in water tank
After machine cooled down, unscrew the 2 1

cover for 1/4 circle. Open the cover until
the inside pressure reduces and check the
water level. Fill coolant if necessary. Use
coolant of same brand.
Tighten the filler cap.
Figure3-5 Check on oil level in water tank
No. Name
1 Filler cover
2 Observation window
Cover the water filler cap with a towel to avoid

scalding hands with hot air.
Do not open the filler cap when the radiator is too
hot, avoid scalding hands with hot air.

5. Check vent plug

1 2
The vent plug is located at the right side of
the drum, used to exchange internal and ex-
ternal air. Check whether the vent plug is
blocked. If cleaning is required, use the fol-
lowing methods:
Loosen the thread, remove the air plug, and

clean it with gasoline;
Reinstall to the original place after drying,

cover up with plastic cap.
Figure3-6 Check vent plug
No. Name
1 Vibration motor
2 Vent plug

6. Check brake fluid level
The brake fluid level should be above the

scale of the dipstick. Add brake fluid
timely if the fluid level is below the scale.
Bleed air after fluid addition to ensure the
clutch and brake system timely and
effective.
Replace the brake liquid at least every two

years.
7. Check and fasten bolts and nuts
Check and tighten bolts and nuts in key

parts. These key parts include the connect-
ing ball nut between driving axle and rim
between cab and rear frame (tighten prop-
erly to ensure that the steel pad of nut can
be turned with hand), articulation bolts,
left, right rubber damping block bolt of
drum etc. Figure3-7 Check brake fluid level
8. Dust discharging of air filter
Just pinch the dust accumulator with your

hand and release dust.
1 2
Figure3-8 Dust discharging of air filter
No. Name
1 Air filter
2 Dust collector

9. Air reservoir drainage operation
Open the drainage valve at the bottom of

the air reservoir, drain the water from the
reservoir before closing the drainage valve.
Figure3-9 Air reservoir drainage

10.Adjust scraper spacing
Before adjusting scraper plate, park the

roller on the level road pavement, apply the
hand brake.
Check the distance between front and rear

scraper and drum surface, the recommend
value should be 20-30 mm. Too big or
small space needs to be adjusted 1 2
Release the scraper bolt, adjust the space Figure3-10 Smooth drum scraper plate
then retighten it.
1 2
Figure3-11 Padfoot drum scraper plate

11. Check and fasten bolts and nuts
Check and tighten bolts and nuts in key

areas.
2
1
4 5
Figure3-12 Tighten the bolt and nut
No. Name
1 Nut (×20)
2 Bolt (×12)
3 Bolt (×8)
4 Bolt (×6)
5 Bolt (×40)
6 Nut (×4)
3.6.2 Maintenance works after first 50 operating hours
1. Specific maintenance methods please re-

fer to monthly and quarterly
maintenance.

3.6.3 Weekly maintenance (Every

50 hours)
1. Check and clean air filter
This series uses turbocharger engine which

rotates at extremely high speed. Highly
2
3
sensitive to dust, it is very important to
check and clean the air filter.
Start the engine and run at rated speed to

check the air filter alarm light on the dis-
play. If the indicator light is on, the main 1
filter element should be cleaned or replaced
timely. 4
5
6
Open the end cover and remove the main
Figure3-13 Check and clean air filter
filter element (do not move the safety filter
element);
No. Name
Clean the main filter element with com- 1 Housing
pressed air, and the maximum pressure of 2 Safety filter element
compressed air shall not exceed 500 Kpa.
3 Main filter element
The compressed air moves up and down in
4 Whirl plate
the main filter element along the folded
line of the filter paper, keeping the mini- 5 End cap
mum distance between the nozzle and the 6 Dust collector

filter paper at 20-30mm;
Clean the outer shell, end cover and inner

cover; Be careful to wear protective goggles when using
compressed air.
After each component is dry, complete the
assembly;
Check whether the connecting bracket be-

tween air filter and engine is loose and
whether the inlet pipe is sealed well.
The main filter element can be cleaned up

to 5 times and must be replaced later. When
replacing the main filter element, the safety
filter element should be exchanged at same
time.

2. Lubrication on articulation parts
There are 4 oil cups in the articulated

mechanism, all of which must be
lubricated.
Turn the steering wheel to left and right to

expose the oil cup;
Wipe clean around the oil cup;
Add grease to 4 oil cups through the grease

gun and the soft hose nozzle (see the at-
tached tools), and add about 5 times (or fill
until the grease overflow);
Leave small amount of grease on the grease 1 2 3 4

fitting to prevent dust entry.
Figure3-14 Lubrication on articulation parts
No. Name
1 traction frame
2 Oil cup
3 Steering joint
4 Frame vibration
If the lubricating grease cannot go into the bearing,

need to reduce the bearing load with jack before
filling.

1 2
Figure3-15 Collision risk zone
No. Name
1 Articulation
2 Danger sign in impact zone
Notice the safety decals. he engine must be shut

down and parking brake button pressed down
during lubricating.

3. Check tire pressure
The tire pressure was measured by a tire

pressure gage (see attached tool).
The normal operating range of tire pressure

is 150~170 kpa. The inflation pressure of
both tires shall be equal.
If the tire is filled with liquid, and when in-

flated, the valve should be in the top
position.
1 3 2
Figure3-16 Check tire pressure
No. Name
1 Rim
2 Ball nut
3 Inflating valve

3.6.4 Monthly maintenance

(Every 250 hours)
1. Check vibration drum oil level
Drive the roller onto a level road (to be op-

erated by two persons, where one person
drives the roller and the other person ob- 1
serves standing at the left side of the front
wheel). The oil plug shall be directly
above, and the oil level bolt shall be at the
lower side. Stop the roller and press the
brake button.;
Loose oil level bolt and check whether any

oil comes out of the bolt hole. It not, it indi-
cates the oil level is low and you need to
fill clean gear oil through the filler plug
2
hole until oil comes out of the bolt hole.
3
Tighten the screw plug and clean the
surface. Figure3-17 Check vibration drum oil level
No. Name
1 Filler plug
2 Level bolt
3 Drain plug
The vibration bearing will suffer from overheat

when oil is too much or too little.

2. Check drum reducer oil level

1
Park the roller on the level road pavement, 2
press the parking brake button.
Drive motor and reducer are on the left of 3

the vibration drum. Wipe clean around the
oil level plug, unscrew the oil level plug 4
and check the oil level. Normally, the oil
level should reach the lower edge of the oil
5
level plug hole. If the oil level is low, clean
gear oil should be added. Add oil through
4
6
the oil plug hole until the oil overflows;
Figure3-18 Check drum reducer oil level
Wipe clean the surface of the oil level plug
and tighten it.
No. Name
1 Vibratory drum reducer
2 Oil filling (drain) plug

Release the brake pressure
3
interface
4 Mechanical braking release
5 Level plug
6 Vibration drum drive motor

3. Check the drum rubber isolator
Make sure the rubber isolator is intact, fas-

ten fastening bolts correctly and replace
immediately in case of obvious cracks;
If 10-15mm deep cracks occurs on more

than three rubber isolators at one side
(check depth of the crack with blade or oth-
er sharp tool), replace all rubber isolators at
this side.
Note that the stiffness of the left and right

isolators are different and not
interchangeable.

4. Check on oil level of driving axle

1，2
Check the driving axle oil level once a
3
week, For the first 50 hours of use, the
drive axle oil shall be replaced, thereafter 2 1，3
every 500 hours. When checking and re- Figure3-19 Check on oil level of driving axle
placing the driving axle oil, park the roller
on the horizontal road surface and press the No. Name
emergency brake button. 1 Filler
2 Drainage
Refueling and drainage at the driving axle
3 Level check hole
wheel rim: as shown in figure 3-14, make
the arrow at the wheel rim straight down-
ward, and open the plug of the refueling
hole and oil spilling hole. Add oil at the re- Working under the roller is strictly forbidden while
fueling hole 1 until oil overflows from the the engine is operating!
oil spilling hole 2. The lower limit of oil
level is set at 8 mm of the busbar of the oil
level hole (about 5 liters for each wheel-
The level check hole is also refueling port.
side refueling). When oil draining is
needed, turn the oil drainage hole to the 1
lowest position and unscrew the screw plug
at position 3 to drain oil.
Oil filling and drainage of the main drive

axle reducer: open the plug of filling hole 2
and add oil from the filling hole. Until oil
overflows from the filling hole 3. The low-
er limit of oil level shall be 8 mm away
from the busbar below the oil level orifice
(about 13 liters for refueling). Screw the
5 2
plug at the drainage hole 1 to drain oil.
4 3
Hydraulic release drive axle brake: open

Figure3-20 Hydraulic release the drive axle brake
the side screw plug to access the hydraulic
pipeline, and open the top screw plug at the
same time. Then remove the air from the
brake. Tighten the top screw plug after ex-
haust. Oil can be drained from the lower
screw plug for maintenance or replacement
of hydraulic oil.

Manually release the driving axle brake: in

case of no pressure source or failure of
pressure source, unscrew the nuts m14x1.5
on both sides and screw the nuts m14x1.5
into the brake stud. When screwing, the
two sides should be tightened alternately.
Each time no side can be more than half a
circle, tighten the bolts of two sides for 2
cycles, the brake can be manually released.
No. Name
Plug screw M18x1.5 (upper
1
vent)
2 Plug screw M18x1.5 (side feed
hole)
3 Plug screw M18x1.5 (bottom
bleed hole)
4 Brake release double-screw
bolt (2 places)
5 Nut M14X1.5 (2 places)

5. Check and cleaning works of radiator
Periodically or when the cooling effect is

not good, check whether the surface of the
radiator is clean, clean the radiator with
1
compressed air if necessary, and the maxi-
mum pressure of compressed air shall not
exceed 500 kpa. Use of steam injection
washing machine could bring about better
effect.
Figure3-21 Check and cleaning works of radiator
No. Name
1 Radiator
2 Fan
Wear safety goggles when using high pressure gas or

steam jet cleaner.

6. Check on intake pipes

1
Check whether the inlet pipe is cracked, 2 3
damaged, and if the hose clamp is securely
attached, and replace the inlet pipe or tight-
en the hose clamp if necessary.
7. A/C Maintenance
Do regular maintenance to refrigeration

system, compressor, and electrical circuit
system according to air-conditioner man-
ual. Refer to the Operation and Mainte-
nance Manual of Air Conditioners for
Figure3-22 Check on intake pipes
detailed maintenance requirements of the
air conditioner.
No. Name
1 Prefilter
2 Inlet tube
3 Hose clamp
Maintenance intervals
System parts Action Month Half of Yearly
year
Refrigeration Check for wear and - ※ -
tube chafing
Connector Check the leakage - - ※
Condenser Check for heat sink status - ※ -
Reservoir Check for use or - - ※
replacement
Cooling
Refrigerating Check for refrigerant ※ - -
system
fluid condition
Air conditioner Check the connection - - ※
main body status of main fastening
parts
System sealing Check each sealing part, - - ※
exchange timely
Compres Electromagnetic Check the clutch off state - ※ -
sor clutch

Maintenance intervals
System parts Action Month Half of Yearly
year
Belt Check the belt and tensity ※ - -
Fixed support Check the installation - - ※

status to ensure no
looseness
Compressor Check the abnormal sound ※ - -
of the running
Electric wire Check the condition of the - ※ -
line
Gas
Connector clip Check the condition of the - ※ -
circuit
plug
system
Control switch Check the condition of the - ※ -
control parts
3.6.5 Quarterly maintenance

(every 500 hours)
1. Replace diesel filter element(fine filter)
Refer to Engine operation and maintenance

manual.
1 2
Figure3-23 Replace diesel filter element(fine filter)
No. Name
1 Fuel -water separator
2 Fuel fine filter

2. Replace the oil-water separator
Loosen the vent bolt, release the water 1

drainage valve, drain the oil completely;
2
Remove the water cup subassembly, tight-
en the water drainage valve, fill half a cup
with diesel, and install new filter element
into the water cup and tighten on the 3
holder;
Press the hand pump, until oil flows from

4
the vent bolt. Tighten the vent bolt at last.
Figure3-24 Replace the oil-water separator
No. Name
1 Hand pump and filter base
2 Vent bolt
3 Water cup
4 Filter cartridge
5 Drainage valve
6 Water level sensor unit
3. Exchange engine oil and filter

Pay attention to tightening the fuel pipe joint and
manual.
relevant fasteners during replacement to prevent
fuel leakage.

4. Replace hydraulic oil filter
The hydraulic system has two filters. The

steps to replace the filter element are as
follows:
Clean the surrounding area of the filter ele-

ment (especially the threaded connection),
screw off the filter and throw it into the
waste box;
Wipe clean the sealing surface of the filter

seat; 1 1-1 1-2 2 1
Apply a thin layer of hydraulic oil to the Figure3-25 Replace hydraulic oil filter
surface of the rubber seal pad of the new
hydraulic oil filter element; No. Name
1 Hydraulic oil filter
Rotate the filter element and install it. After
2 Cabin ladder
connecting the rubber sealing pad with the
1–1 Filter cartridge
filter seat, tighten it for half a circle more.
1–2 filter base
Start the engine and check whether the fil-
ter is leaking. Check the hydraulic oil tank,
if required, add the hydraulic oil.
Do not leave old seal ring at the filter, or there will
5. Lubrication on rear hood hinge and other be oil leakage between new sealing and old sealing.
parts Be careful not to tighten it too much, otherwise will
damage the seal.
Fill grease to the oil cup at hinge part of
the rear hood with grease gun, grease gun
hose nozzle (see attached tools) for three
strokes (or until the overflowing of grease).

6. Replace lubricant on driving axle

1，2
For the first 50 hours of use, the drive axle
3
oil shall be replaced every 500 hours.
2 1，3
Park the roller on the level road pavement,
Figure3-26 Replace lubricant on driving axle
Place small barrel below each oil outlet. No. Name

Wipe clean around the oil drain plug, screw 1 Filler
down the oil drain plug, and tighten the oil 2 Drainage
drain plug immediately after the oil is fully 3 Level check hole
drained (the sealing ring needs to be
replaced).
Add clean gear oil from the oil inlet, add Working under the roller is strictly forbidden while
until the oil overflows, and tighten each oil the engine is operating!
plug (the sealing ring needs to be
replaced).
7. Battery maintenance The level check hole is also refueling port.
This machine uses maintenance free im-

ported accumulator, only need to check the
binding post and charge in time. Corrosion
on the binding post must be removed in
time, after cleaning the components,do not
assembly before drying.
Do not smoke; Keep away from open fire. Do not put any metal tools onto the battery.
If short circuit occurs, cut off the circuit immediately with insulated material. Do not touch it with
hands.
Keep great ventilation while charging the battery under normal temperature.

8. Maintenance of drum frame bearing
Fill proper amount of grease to the oil cup

of the frame bearing seat of vibration drum
1
through the grease gun and grease nozzles
(see attached tools list), and leave small
amount of grease at the grease nozzles to
prevent dust entry.
Figure3-27 Maintenance of drum frame bearing
No. Name
1 Oil cup (right side of drum)
3.6.6 Semi-yearly maintenance

(every 1000 hours)
1. Drainage of condensed water and sedi-

ments in hydraulic oil tank

Unscrew oil drain plug (put a 25l container

under it), discharge condensate water and
sediment inside the oil tank, remove impur- 1
ities on the screw plug (magnetic) until Figure3-28 Drainage of condensed water and sedi-
clean hydraulic oil comes out and then in- ments in hydraulic oil tank
stall oil drain plug.
No. Name
1 Drain plug
This operation shall be carried out more than 10

hours after the roller stops working

2. Drainage of condensed water and sedi-

ments in diesel tank

Unscrew oil drain plug (put a 15l container

under it), discharge condensate water and
sediment inside the oil tank, remove impur-
ities on the screw plug (magnetic) until
clean hydraulic oil comes out and then in- 1
stall oil drain plug.
Figure3-29 Drainage of condensed water and sedi-
3. Check on clearance in valves of engine
ments in diesel tank
manual. No. Name
1 Drain plug of fuel tank
4. Check on tension on engine belt

manual.
This operation shall be carried out more than 10
5. Change main filter element and safety hours after the roller stops working
filter element inside air filter
Check and clean the air filter according to

the weekly maintenance section.
3.6.7 Annual maintenance(every

2000 hours)
1. Replace hydraulic oil
All the hydraulic oil in the hydraulic sys-

tem needs to be replaced for annual mainte-
nance. The replacement steps are as
follows:

Unscrew oil drain plug (put a 240l contain-

er under it), discharge all the hydraulic oil
from the oil tank;

Clean the iron chips and oil stains on the

magnetic body of the oil drain plug, and re-
install the oil drain plug;
Replace hydraulic oil filter;
Open the oil filler cap and add the clean

hydraulic oil to the correct position;
Switch on the engine and test functionality

of the hydraulic system.
Recheck oil level and fill oil to correct po-

sition if necessary.
Strictly ensure brand no., quality and cleanliness of the hydraulic oil.
Use of oil with other brand no. is not allowed unless allowed by the Manufacturer.
Mixture use of hydraulic oils with two different brand No. is strictly forbidden.

2. Replace vibratory drum lubricating oil
All lubricating oil inside vibration chamber

and the vibration drum must be replaced
during annual maintenance in the following
steps:
Drive the roller onto a level road (to be op-

erated by two persons, where one person
drives the roller and the other person ob- 1
serves standing at the left side of the vibra-
tion drum). When one of the oil drain plug
(also functioning as oil filler plug) just lo-
cates at the bottom and the oil level bolt lo-
cates at the side bottom, stop the roller and
pull on the emergency brake; 2
Loose oil drain (filling) bolt, drain all gear

oil inside the vibration chamber (put a 60L
container under it), and remove scrap iron
and oil contamination on the oil plug, and
screw down the oil filling (drain) plug; Figure3-30 Replace vibratory drum lubricating oil
Fill gear oil, loose oil level bolt, fill No. Name
through the hole on the oil filler plug until Filler plug
1
oil comes out of oil level bolt hole, and
2 Level bolt
then fasten oil filling (drain) plug. The fill-
3 Drain plug
ing volume is around 50l.

The vibration bearing will suffer from overheat

when oil is too much or too little.
Check the friction plate gap every year, especially
any of the following conditions happen, should
timely check and adjust the clearance: brake with
abnormal voice, braking ability falls, and change of
brake pressure.
Working under the roller is strictly forbidden while

the engine is operating!


Chapter 4 Transport and preservation
4.1 Transportation
For short-distance transportations, the roller can travel to the site according to road conditions.
Shall use platform trailer for long-distance transport of the roller.
The crane can be used to unload a small sized roller onto the transportation vehicle. Load and unload the
large type roller with ramp. All rollers are designed with hoisting holes. Roller’s weight is marked on its
nameplate. Operations should follow rollers’ safety regulations.
Transportation Vehicle
The following conditions shall be taken into consideration in case using a transport vehicle: maximum
load, rated engine power, brake performance, etc.; it’s better to use vehicles exclusive for transporting
roller. Press the brake button when the roller is on vehicle and ensure that all parts of the roller are tight-
ened without looseness.
Loading/unloading the machine with ramp
Drive the roller onto a carrier vehicle as shown inFigure 4–1. The angle of ramp should be less than 20%
(α≈11.3°). The incline can be made of rock and concrete or metal surface. （the surface is like the
washboard）.
1 2 3 4
Figure 4-1 Roller driving on/off the transport vehicle
No. Description No. Description

1 Pavement 2 Metal surface
3 Road roller 4 Transportation Vehicle
Transport and preservation 4-1

Any deteriorated or rusty incline can not be used! (Figure 4–2)

Make sure the ramp is correctly placed between transportation truck and road surface.
Make sure the ramp is free of oil, dirt, snow, ice, silt etc.
Figure 4-2 Any deteriorated or rusty incline can not be used!
Tow-down roller during transportation
Attach the chain cable to the roller and load the winch on the carrier vehicle, as shown inFigure 4–3. Shall
use chain and steel wire of right size, do not use thick string. (Anchor the transporters) , to avoid excessive
stretching of the rubber damping block, do not over tighten it . At the same time, put chocks under front
and rear drums to ensure that the roller will not move or slip.
4-2 Transport and preservation

1 2 3 4 3 2
Figure 4-3 Tow-down the roller
No. Description
1 Transportation vehicle
2 Chain
3 Wooden chocks
4 Road roller
Make sure braking system engaged and shut off the engine(Figure 4–4).

Figure 4-4 Lock the front and rear frame
Hoisting the roller
Hoist the machine with hoist tool according toFigure 4–5.
Figure 4-5 Hoisting the roller
After hoisting the roller, must loosen the locking device of hinge joint frame to the home position before
starting the engine.

Lock the front and rear chassis before lifting the roller (Figure 4–4).
Towing the machine
First use the hard drag bar to fix the roller and trailer. Release the brake before towing the machine, the
braking is realized by trailer during towing. In downhill traction operation of the roller without braking ca-
pacity, the traction device must have enough strength and capabilities against inertial impact of the
machine.
1. Tow the machine in a short distance when the engine is running.
1) Open the rear engine hood and find the multi-function valve on drive pump (Figure 4–6).
2) Screw the nut anti-clockwise to loose the valve core, screw down the nut valve core.
3) Start the engine and idle it;
4) Tow the roller (the machine can be steered if the steering system works well).
1 2
Figure 4-6 Drive pump

No. Description
1 Fixed nut
2 Multi-function valve core
2. Tow the machine in a short distance with engine or drive pump failure
1) Open the engine hood and find the multi-function valve on drive pump, release the multi-function
valve core;
2) Find the drive axle (Figure 4–7), remove the two brake release nuts from the drive axle, and screw
them on the brake release bolt respectively. Alternately, turn the two nuts clockwise in half turn until
they cannot be screwed, and then the drive axle brake release.
Brake release nut Brake release nut
Figure 4-7 Drive axle
3) Find the reducer (Figure 4–8) and turn the two mechanical brake release bolts clockwise until they
are unscrewed.

Mechanical brake release bolt
Figure 4-8 Reducer
4) After the towing completed, reset the brake bolts and nuts of the drive pump, drive axle and reducer.
Only can use the hard drag bar to toe the roller.
Running over a slope beyond the maximum inclination specified for the machine is not allowed.
Getting on and off a slope must be always at slow speed.
The maximum traction speed is 1 km/h, the maximum distance is 300m.
4.2 Storage
Daily storage and preservation
• At the end of daily work, park the machine onto a flat ground. If it is just a case of having to leave the
machine onto a slope, then block the machine’s both front and rear drums (Figure 4–9) with stones or
wood chocks, so as to prevent any accident happening;

Figure 4-9 Store the machine with ramp
• Before leaving the machine unattended, please have its braking system engaged and shut off the engine.
• Before leaving the machine unattended, please have its braking system engaged and shut off the engine.
• Switch off the power system and have the parts with locking-key securely locked ( such ascab door, en-
gine hood, etc.), and keep the keys well.
Short-term storage（Within Three Months）
• Clean the machine to keep it free of dirt and dust, especially clean the engine, generator, injecting pump
of start motor, injector, hydraulic pump and motor as well as hydraulic hoses. After cleaning, wipe them
with dry and soft cloth.
• Drain the coolant of the water tank radiator
• • Clean every lubrication point with coal oil and fill lubrication grease.
Long-term storage
1. Storage site
• Normally, the machine should be placed in a storage room with nice ventilation.
• If the machine has to be placed outdoor, park it on a concrete road, which has a sewerage system.
Cover the machine with some plastic sheets (Figure 4–10). In addition, the storing place should not
be exposed to natural disaster, corrosive and hazardous substance and gas.

Figure 4-10 Long-term machine storage
2. Storage
• Start the machine every month and rotate it at low speed about half an hour to make all systems lubri-
cate, at the same time, grease all points.
• Regularly check the protective cover and anti-corrosion substance on the machine.
• In the winter, before storing the roller for a long time, you must drain out the coolant in the radiator
to avoid the radiator being damaged due to frozen water.
Preparation before operation after long time storage
• Remove the covering things.

• Clean the protective substance coated on the uncover area of the machine；
• Charge the battery and connect its wires.
• Drain out the dirty oil from the crankshaft tank， reducer and drive axle.
• Replace the lubricating oil in vibrating drum.
• Drain out the sediments and water mixed in hydraulic oil tank and fuel tank.
• Grease each articulation joints.
• Before operating the machine, carry out inspection


Chapter 5 Technical specification
5.1 Technical Specification
S K
A W
L B
Figure 5-1 Overall dimensional drawing
Dimensions
A B D H K L S W
(mm)
XS123 3010 2300 1523 3150 417 5940 30 2130
XS123PD 3010 2300 1723 3150 417 5940 30 2130
XS123PD XS123PD
Unit XS123 （padfoot （padfoot
drum) segment）
Weight
Operating weight kg 12000 13000 13000
Distributed mass of front kg 6700 7700 7700
drum
Distributed mass of front kg 5300 5300 5300
drum
Static linear load N/cm 308 - -
Driving performance
data
Driving speed ( gear I ) km/h 0～ 4.8 0～ 5.0 0～ 5.0
Driving speed ( gear II) km/h 0~10.4 0~10.4 0~10.4
Theoretical gradeability % 45 45 45
Technical specification 5-1

XS123PD XS123PD
drum) segment）
Minimum turning radius mm 6800 6800 6800
Swing angle of front and ° ±10 ±10 ±10
rear frame
Power system
Engine manufacturer - DONGFENG
Cummins
Model - 4BTA3.9-C125 4BTA3.9-C125 4BTA3.9-C125
Cooling mode - Water-cooled Water-cooled Water-cooled
Number of cylinder - 4 4 4
Rated power kW 93 93 93
Rated speed rpm 2200 2200 2200
Fuel Diesel Diesel Diesel
Voltage V 24 24 24
Drive system
Drive system - Hydrostatic Hydrostatic Hydrostatic
closed-loop closed-loop closed-loop
Braking system
Service brake - Hydraulic Hydraulic Hydraulic
Park brake - Mechanic/ Mechanic/ Mechanic/
hydraulic hydraulic hydraulic
Secondary brake - Mechanic/ Mechanic/ Mechanic/
hydraulic hydraulic hydraulic
Steering system
Steering system - Articulated Articulated Articulated
Steering control - Hydraulic Hydraulic Hydraulic
Vibration system
Vibration system - Hydrostatic Hydrostatic Hydrostatic
closed-loop closed-loop closed-loop
5-2 Technical specification

XS123PD XS123PD
drum) segment）
Vibration frequency Hz 30/35
Nominal amplitude mm 1.8/0.9
Exciting force kN 280/190
Tire
Spec. - 23.1 -26 23.1–-26 23.1–-26
Ply rating - 12 12 12
Air pressure kPa 200 170 170
Volume
Lubrication oil L 10
Fuel tank L 240
Hydraulic oil tank L 240
Coolant L 30
Vibratory drum chamber L 45
Front drum reducer L 3
Drive axle L 16.4
Technical specification 5-3

5-4 Technical specification

Manufacturer: XCMG Construction Machinery CO., LTD.
Address: No.1, Tao Shan Road, Economic Development Zone，Xuzhou, Jiangsu, China
Service hotline: 400-110-9999
Sales Tel: +86 -516 -87928888
Service Tel: +86 -516 -87932222
Fax: +86-516-85857433
Spare Parts Tel: +86 -516 -87938878
Postal code：221004
Website: http://www.xcmg.com/xgdl
(All rights reserved，Violators will surely be prosecuted)

XS123 - Manual de Operaciones

Uploaded by

Copyright:

Available Formats

XS123 - Manual de Operaciones

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

XS123 - Manual de Operaciones

Uploaded by

Copyright:

Available Formats

XS123/XS123PD VIBRATORY ROLLER OPERATION MANUAL

XCMG CONSTRUCTION MACHINERY CO., LTD.

• for the injury and damage caused by force majeure

5.1 Technical Specification....................................................................................... 5-1

Chapter 1 Safety manual

1.1 General Description

Requirements for operation of the machine:

Safety decal Description

1.2 Safety directive

1-2 Safety manual

– Keep away from open fire;

• Prior to maintenance and repair

1.3 Safety regulations on operation

Safety manual 1-3

Figure 1-1 Rules and Precautions

1-4 Safety manual

Figure 1-2 Safety manual

Safety manual 1-5

Figure 1-3 Location confirmation of safety device

1-6 Safety manual

Figure 1-4 Wearing personal protective equipment

Safety manual 1-7

Capacities of the operator

Figure 1-5 Symbols learning

1-8 Safety manual

Figure 1-6 Correct demonstration of getting on/off the machine

Safety manual 1-9

Figure 1-7 Road surface check

1.4 Safety regulations on start

1) Make sure the emergency brake works normally.

2) Make sure all control devices work normally.

2. Post start-up operation

1) Confirm the normal response of each instrument.

1-10 Safety manual

3. Start under low temperature weather

1.5 Safety Regulations on Driving

Safety manual 1-11

Figure 1-8 Collision risk zone

Figure 1-9 Right driving direction on ramp

1-12 Safety manual

Figure 1-10 Wrong driving direction on ramp

3. Driving on uneven roads

Figure 1-11 Avoid danger road condition

Safety manual 1-13

4. Drive on public roads

Figure 1-12 Obey the traffic rules

Figure 1-13 Incorrect demonstration of getting on/off the machine

1.6 Safety regulations on transportation

Be careful of possible dangers when loading and unloading the rollers!

Safety manual 1-15

Figure 1-14 Incorrect demonstration for unloading the roller

The roller cannot be towed unless under instructions of a professional.

1-16 Safety manual

Figure 1-15 Schematic diagram of wrong towing process

Safety manual 1-17

1.8 Maintenance and repair regulations

Never use damaged or dangerous roller!

• Only trained personnel can repair or maintain the roller.

Figure 1-16 Servicing schematic diagram