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RAZOR - Flexible Linear Shaped Charge

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Semtex RAZOR

EXPLOSIVES

Flexible Linear Shaped Charge Charge

Flexible linear shaped charges designed for explosive cutting of predominantly metallic elements. RAZOR charge is flexible linear shaped charge placed in multipurpose bed of foamed, black colored polyethylene, fitted on its bottom side with self-adhesive layer with protective foil. To ensure reliable initiation of the charge it is posible to use booster charge RAZOR Booster. The charge has characteristic profile in the shape of inverted V and consists of cumulative liner of brown-red color, the layer of explosive usually of white or green color and sealing layer of brown-red color. In accordance with the Montreal Convention RAZOR contains additive of 2,3-dimethyl- 2,3-dinitrobutane (DMNB) as marking agent for the purpose of pre-blast detection.

Packaging RAZOR charges are, if required by a customer, packed in cardboard packing in the number of pcs depending on the size of charges, or they are put in transport wooden packing in several layers, interleaved with silicone paper. Both transport packings shall meet the recommendations for transport of dangerous goods of Class 1. The charges are usually supplied in 1m length, maximal length 2 m. Storage Conditions and Service Life For the purposes of storing the charges are classified to the Class A III, Serial No. 9, and shall be stored in the rooms for storage of explosives where the temperature does not drop bellow - 20C and exceed + 40C at relative humidity up to 99%. Service life as well as warranty period is 10 years since the date of production, provided that prescribed storage conditions are observed.

MONDIAL PART #
1m length RAZOR 6 RAZOR 10 RAZOR 15 RAZOR 25 RAZOR 40 1-MD-RAZ6-1M 1-MD-RAZ10-1M 1-MD-RAZ15-1M 1-MD-RAZ25-1M 1-MD-RAZ40-1M 2m length 1-MD-RAZ6-2M 1-MD-RAZ10-2M 1-MD-RAZ15-2M 1-MD-RAZ25-2M 1-MD-RAZ40-2M

SPECIFICATIONS
UN Classification Proper shipping name Storage Life Storage Temprature 0288 Charges, Shaped, Flexable, Linear 10 years -20C to +40C

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Semtex RAZOR

EXPLOSIVES

Flexible Linear Shaped Charge Charge

RAZOR charges are designed for explosive cutting of predominantly metallic elements of various shapes in both dry and watered environment, with the proper function of the product being ensured by a perfect fixation of the charge to the surface to be destructed by means of self-adhesive layer. In case offi xation on dirty or wet surface it is necessary to use other means and methods ensuring direct contact. To ensure reliable function of the charge it is necessary to fasten booster charge to the charge to be initiated by means of self adhesive layer placed on the bottom or bevelled side of the booster.

Parameter
Total weight Weight of explosive (RDX, PETN) Penetration (steel plate) Width Height Bend radius (plate) Bend radius (tube)

Unit
[gm]-1 [gm]-1 [mm] [mm] [mm] [mm] [mm]

Limit Values RAZOR 6


140 10 50 5 6 min. 18 1 12 1 90 20

RAZOR 10
390 25 140 10 10 min. 28 2 19.5 2 150 35

RAZOR 15
860 50 310 25 15 min. 42 2 28.5 2 220 50

RAZOR 25
2,400 150 860 50 25 min. 68 3 48.5 2 400 80

RAZOR 40
6,000 300 2,200 100 40 min. 100 5 77 3 600 120

Parameter
Density Detonation velocity Chemical stability

Unit
[g.cm]2 [m.s]2 [cm3g-1.h-1.20]

Limit Values
1.56 min. 7,900 min. 1 max.

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Semtex RAZOR
Linear shaped charges
DIRECTIONS FOR USE I. Scope and conditions of use 1. Semtex RAZOR charges are designed to create linear cutting of hard targets. 2. Semtex RAZOR charges are permitted for surface work in inexplosive environment only, under conditions stated in regulations on explosives. The charges shall not be used in such environments, where their use could cause fire or explosion. 3. Semtex RAZOR charges are linear shaped charges placed in a bed of foamed polyethylene fitted with a self-adhesive layer. 4.Semtex RAZOR charges are supplied in performance scale, where the key numbers represent maximal thickness in millimetres of steel plate perforation. These performances are achieved under conditions, defined in Parts II and III herein. The charges can be used beyond the conditions range defined in Parts II.3 and II.4 too, but without guaranteed performance. 5. The charges Semtex RAZOR supplied and used shall have the properties defined in factory standard TDV 553/06, and in CE Certificate No.589. II. Initiation and loading 1. To initiate Semtex RAZOR charge the primer used shall be equivalent to and not less than Det No. 8. To ensure initiation it is possible to use booster of explosive of detonation velocity min. 7, 000 m.s-1 (plastic explosive), or special booster charge Semtex RAZOR Booster. Permissible ways of initiation are shown in Table 1, pictured in Annex No.1. In place of initiation, especially in the case of non-axis initiation, reduction of charge performance should be taken in consideration.

Table No. 1: Permissible ways of initiation of Semtex RAZOR charges


Standard primer No.8 Booster charge RAZOR Booster end initiation RAZOR Booster side without sealing RAZOR Booster side with sealing Fig. No. 1 2-6 7-10 11-16 17-22 Razor 6 Yes Yes Yes Yes Yes Razor 10 Yes Yes Yes Yes Yes Razor 15 Yes Yes Yes Yes Yes Razor 25 Yes Yes Yes Yes NO Razor 40 Yes Yes Yes Yes NO

2. Semtex RAZOR charges can be cut with a sharp knife on a soft, non-sparking bearing plate (e.g. wood). When handling charges it is necessary to avoid their contamination with foreign materials and to keep deformation of charge to a minimum. 3. To ensure proper function of the product it is necessary to fix the charge to the target surface with the self-adhesive layer on the bottom side of charge. In such cases when the self-adhesive layer does not function (dirty surface, wet environment), it is permitted to fix the charges using other means and methods, provided they ensure the same position of the charge as if self-adhesive layer was used.

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4. The charges achieve the penetration declared under the following conditions: Steel yield limit Re = 180 - 400 MPa Within minimum 10 mm distance behind the steel plate shall the support medium of a density less than 0.1 g.cm-3 should pertain. In case this condition is not observed, the charge achieves approx. 90 % of its declared penetration The charge is in proper position (Part II.3) Neither the charge nor any its part is shape deformed beyond the limits shown in Table No. 2. Table No. 2: Permissible deformation range of Semtex RAZOR charges
On plate 90 150 220 400 600 Minimal bend radius [mm] On tube of diameter On tube of inner diameter 20 60 35 100 50 150 80 250 120 400

Semtex RAZOR 6 Semtex RAZOR 10 Semtex RAZOR 15 Semtex RAZOR 25 Semtex RAZOR 40

5. The charges can be connected and branched by tight end connection. The angle of branching shall not exceed 90. Reduction of performance shall be taken in consideration in the place of connection, directly proportional to the complexity of connection. To make the connection more sure it is possible to use auxiliary charge of suitable explosive (plastic explosive). III. Water resistance Semtex RAZOR charges are allowed both in dry and wet environment. In a wet environment it is necessary, with regard to the fact that the adhesive band does not function, to ensure sufficient fixation of the charges by means of variant methods in accordance with Part II.3. Decrease in charge efficiency shall be considered with increasing pressure of water column. IV. Temperature range Semtex RAZOR charges are allowed within temperature range 30 C and +60 C. At these limit values the temperature exposure shall not exceed 24 hrs. V. Service life and storage conditions Semtex RAZOR charges are allowed to be used within 10 years since the date of production (service life as well as warranty period) provided that the product is stored in the room where the temperature does not drop bellow -20 C and exceed +40 C, with relative humidity to 99 %. VI. Classification for transport 1. For the purposes of transport Semtex RAZOR charges are classified as follows: RID and ADR - UN 0288, CHARGES SHAPED, LINEAR, FLEXIBLE, 1.1D IMDG - UN 0288, Charges, shaped, linear, flexible, 1.1D

2. For the purposes of storage Semtex RAZOR charges are classified according to B Decree No. 99/1995 of Coll., in the wording of later regulations, into Class A III, serial No. 9.

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VII. Packaging and marking 1. Semtex RAZOR charges are mostly supplied in the length of 1 m (if agreed with the customer, other lengths are also possible, but 2 m at maximum) of total weight according to Table No. 4. The charges are put into transport packing and interleaved with silicone paper. Transport (forwarding) packings shall meet the recommendations for transport of dangerous goods of Class 1. 2. Transport (forwarding) packings are provided with the data, prescribed by SN 66 8011 and the Law No. 356/2003 of Coll., in the wording of later regulations. In addition to that each transport (forwarding) packing shall be provided with marking CE and identification number of the notified person accomplishing subsequent supervision over the product and with the number of CE Certificate on testing of the type. VIII. Disposal considerations Rests of Semtex RAZOR charges and packings are disposed in accordance with valid safety regulations, i.e. the explosive solely by explosion or burning in the place approved for disposal of explosives. Intact packing free of explosive can be reused. IX. Information on hazardous defects None. X. Misfires disposal considerations Misfire disposal is accomplished according to applicable provision of B Decree No. 72/1988 of Coll., in the wording of later regulations, or by military SOP's. XI. Safety and health provisions The explosive contains hexogene, pentrite and 2,3-dimethyl-2,3-dinitrobutane (DMNB), classified according to the Law No. 356/2003 of Coll. as hazardous chemical substances. Classification of hazardous substances:
Name CAS Number Index Number Hazard symbols Definition of specific hazardousness of dangerous substance R 3-23/24/25-33 R3 R 25-36/37/38-51/53-55 Instructions for safe handling S 35-36/37/39-45-48 S 35 S 28-36/37/39-45-60

Hexogene Pentrite 2,3-dimethyl-2,3dinitrobutane (DMNB)

121-82-4 78-11-5 3964-18-9

204-500-1 201-084-3 223-569-9

E: explosive T: toxic E: explosive T: toxic N: harmful to environment

Hexogene has stimulation effect on central nerve system, especially on motor areas of brain cortex. On professional exposure the following effects were observed: insomnia, headache, vertigo, irritation, angst and confusion and as a typical symptom spasms with subsequent unconsciousness, clinically similar to that of epilepsy. The attacks can occur even several days after exposure. Chronic poisoning: digestive complaint, sweet taste and dryness in mouth, thirst, necessity of frequent urination, for women menstruation stoppage for several months (as many as 18). LD50 PEL NPK-P 50 - 200 ----mg/kg rat-oral mg/m3 mg/m3 source Marhold

Pentrite can cause harm to health on digestion and dust inhalation. Affects central nerve system, causes methaemoglobin cyanosis, harmful to blood-formation, liver and kidneys.
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LD50 PEL NPK-P

--0.5 1

mg/kg mg/m3 mg/m3

(decision of OH Pardubice)

DMNB toxic on digestion, irritating for eyes, respiratory organs and skin. No further human experience known. LD50 PEL NPK-P 87 ----mg/kg mg/m3 mg/m3 sewer-rat - oral

With regard to the scope and conditions for application of the charges, defined by relevant supervisory authorities, and also because the wrapping of the charge prevents, on routine handling, the contact of dangerous substances with skin and mucous membranes, no such health provisions are necessary, or, not so strict procedures shall be followed as that for manufacture of explosives. When handling the charges do not eat, drink and smoke. After completion of work and before eating it is necessary to wash hands with lukewarm water and soap, and apply a suitable protective cream. First aid measures Inhalation remove from contaminant - move the casualty to fresh air, if not breathing, apply artificial respiration. Skin contact Wash quickly with water and soap - change contaminated clothing. Eye contact Rinse with copious amounts of water. Accidental digestion Rinse mouth with clean water, to drink some 0.2-0.3 l lukewarm water with active carbon (e.g. 5 tablets Carbsorb), induce vomiting within 1 hour at the latest (pointless if induced later). Give active carbon repeatedly regardless of whether vomiting was induced or not. Seek medical help. Do not to induce vomiting if unconscious, suffering spasms or general poor appearance.

In all cases keep the casualty in physical and mental rest and avoid getting cold. Always seek a physician. Consult further steps with Toxicologic Information Centre (TIS): Hospital for Occupational Diseases, Na Bojiti 1171/1, 128 21 Prague 2, phone: 224 919 293 or 224 915 402, or equivalent establishment. XII. Fire-fighting measures In case of fire do not extinguish. Evacuate persons to safe distance. Toxic and irritating gases evolve on burning.

XIII. Legislation Semtex RAZOR charges as explosive are covered with Law No. 61/1988 of Coll., in the wording of later regulations and with Law No. 356/2003 of Coll., in the wording of later regulations. The explosive is the stipulated product according to Law No. 22/1997 of Coll., in the wording of later regulations, and Government Order No. 358/2001 of Coll., in the wording of later regulations. XIV. Physical and function parameters Charges Semtex RAZOR are shaped linear charges consisting of explosive core of mixture of HE crystalline explosive (pentrite, hexogene), polymer binder, marking agent and layers of plasticized copper. The whole set is then placed in a bed of foamed polyethylene. Key numbers on the product represent maximal thickness in mm of the steel plate perforated.

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Basic technical specifications according to TDV 553/06: Table No. 4: Charge


Quality parameter Unit Semtex RAZOR 6 Semtex RAZOR 10 Semtex RAZOR 15 Semtex RAZOR 25 Semtex RAZOR 40 Width mm 18.0 1.0 28.0 2.0 42.0 2.0 68.0 3.0 100.0 5.0 Height mm 12.0 1.0 19.5 2.0 28.5 2.0 48.5 2.0 77.0 3.0 Total weight g.m-1 140 10 390 25 860 50 2,400 150 6,000 300 Weight of explosive g.m-1 50 5 140 10 310 25 860 50 2,200 100 Performance a) mm min. 6 min. 10 min. 15 min. 25 min. 40

Table No. 5: Explosive


Quality parameter Unit Value

Calculated explosive characteristics: Oxygen balance Heat of explosion Explosion temperature Detonation velocity Density Detonation transmission Sensitivity to friction, min. Sensitivity to shock, min. Sensitivity to initiation with primer No. 8 Chemical stability, max. % kJ.kg-1 C m.s-1 g.cm-3 mm N J Cm3.g-1.h-1.20 -54 3,450 2,550 min. 7,900 min. 1.56 on direct contact 80 5 detonates 1.0

Component content: Total content of explosive Hexogene Pentrite PIB DOS Algoflon F5 DMNB % % % % % % % 88.0 2.0 63.0 5.0 25.0 5.0 8.7 1.0 2.5 0.6 0.6 0.4 0.2 0.1

Date of issue: 05.09.2011

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Annex No. 1 PERMISSIBLE WAYS OF INITIATION OF Semtex RAZOR CHARGES 1. Initiation with standard primer No. 8 Fig. 1: Primer end initiation (this way of initiation requires precise workmanship).

2. Booster charge Fig. No. 2 end initiation. No. 3 end top initiation

Fig. No. 4 end - side initiation

Fig. No. 5 centre - top initiation

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Fig. No. 6 centre - side initiation

3. Booster charge Semtex RAZOR Booster - end initiation: Booster is 6gm of PETN

Fig. No. 7 - variant I

Fig. No. 8 - variant II

Fig. No. 9 - variant III

Fig. No. 10 - variant IV

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4. Booster charge Semtex RAZOR Booster outside without sealing Fig. No. 11 - end - variant I Fig. No. 12 - end - variant II

Fig. No. 13 - end - variant III

Fig. No. 14 centre - variant I

Fig. No. 15 centre - variant II

Fig. No. 16 - centre - variant III

in this case application protective steel sheet of thickness 1 mm at minimum is necessary THERE IS A RISK OF SPALL USING THIS METHOD

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5. Booster charge Semtex RAZOR Booster with sealing SOLELY FOR CHARGES Semtex RAZOR 6, Semtex RAZOR 10 and Semtex RAZOR15 Fig. No. 17 - end - variant I Fig. No. 18 - end - variant II

Fig. No. 19 - end - variant III

Fig. No. 20 - centre - variant I

Fig. No. 21 - centre - variant II

Fig. No. 22 centre - variant III

in this case application protective steel sheet of thickness 1 mm at minimum is necessary THERE IS A RISK OF SPALL USING THIS METHOD

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Semtex RAZOR
Linear shaped charges
SAFETY DATA SHEET
SAFETY DATA SHEET according to Directive 2001/58/EC SEMTEX RAZOR Data Approved: 13.6.2005 1. Identification of the substance/preparation and the company/undertaking 1.1 Identification of the substance or preparation Trade Name: SEMTEX RAZOR, flexible linear shaped charge Chemical Name: preparation 1.2 Use of the substance/preparation For explosive cutting of metal elements of various shapes 1.3 Company/undertaking identification Mondial Defence Systems Limited 6 Glenmore Business Park Holton Heath POOLE Dorset BH16 6LS Telephone: Fax: +44 (0)1202 668 661 +44 (0)1202 669 755

Emergency Telephone Number: 07785 352 082 2. Composition/information on Ingredients The product contains these hazardous ingredients:
Chemical name (name) Hexogene 1) Dimethydinitrobutane Content (wt. % ) cca 88 in explosive 0,1 CAS-No 121-82-4 3964-18-9 EINECS-No 204-500-1 223-569-9 Hazard symbol(s) E, T T, N R-phrase(s) 3 23/24/25-33 25-36/37/38 51/53-55

1) high explosive charge with plastic shaped liner in Cu sheath For the wording of the listed R-phrases refer to section 16. Labelling of the preparation - see section 15. 3. Hazards Identification Classification of the preparation: E explosive. T toxic. This classification is valid pro explosive contained in product. The most important adverse human health effects: Toxic by inhalation, in contact with skin and if swallowed. Danger of cumulative effects. Hexogene effects stimulatively central nervous system especially the motoric area of brain cortex.
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The most important adverse environmental effects: Risk of explosion by shock, friction, fire or other sources of ignition. Possible misuses of the substance/preparation: Confusion with another substance or preparation. 4. First-aid measures 4.1 General information In all cases keep the victim at physical and psychic rest and keep warm. Always seek medical advice promptly. 4.2 Inhalation Break off the exposition, move the victim to fresh air. SAFETY DATA SHEET according to Directive 2001/58/EC SEMTEX RAZOR Data Approved: 13.6.2005 EXPLOSIA a.s. flexible linear shaped charge Revision Data: Pardubice-Semtn Page 2 of 5 4.3 Skin contact Wash affected area with plenty of water and soap. Removed contaminated clothing immediately. 4.4 Eye contact Flush eyes with moderate water stream. Never neutralize. 4.5 Ingestion Rinse mouth with fresh water, give to drink some 0,5 l water. Do not induced vomiting. Seek medical advice. 5. Fire-fighting measures 5.1 Suitable extinguishing media All kinds. 5.2 Unsuitable extinguishing media Unknown. 5.3 Special hazards Explosive. May give off toxic and irritating oxides in a fire. Burning of greater quantities may result in explosion. In case of fire do not attempt to extinguish and evacuate all personnel to a safe distance. 5.4 Special protective equipment for fire-fighters Self-contained breathing apparatus and protective clothing. 6. Accidental release measures 6.1 Personal precautions Avoid the free movement of persons in contaminated area. Use protective equipment see section 8. 6.2 Environmental precautions Avoid release to the environment. If it is not possible, inform police and fire-fighters. 6.3 Methods for cleaning up Pick up material and place in impermeable containers. Sweep up spillage area properly. Dispose by burning only in the place approved for explosives burning in accordance with national
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regulations. 7. Handling and storage 7.1 Handling precautions Handle in accordance with explosives. Keep away from open flame, hot pieces and combustible material. Take precautionary measures against the electrostatic discharges. Do not eat, drink or smoke. Maximum care should be taken during handling (lifting, transferring, opening of containers) and transport. Observe personal hygiene measures, wear suitable protective clothing and gloves. After handling wash thoroughly with water and soup. Ensure drink water for the first-aid. 7.2 Storage conditions Store according to national regulations relating to explosives. 8 Exposure controls/personal protection 8.1 Engineering measures Use process enclosures, local exhaust, general ventilation. Avoid release to the environment. 8.2 Exposure Limits Unknown. 8.3 Personal protective equipment Respiratory protection: Hand protection: rubber gloves Eye protection: protective goggles Skin protection: protective clothing, flameproof if needed, protective boots, cap 8.4 Other data When using, do not eat, drink or smoke. Observe personal hygiene measures. 9. Physical and chemical properties Physical state (at 20 C): Colour: Odour: pH Value (at C): Melting point (range): Boiling point (range): Flash point: Flammability: Autoignition temperature: Explosive limits lower (% vol.): upper (% vol.): Oxidizing properties: Vapour pressure (at C): Density (at 20 C): Solubility (at 20 C) : in water: in fat (incl. oil specification): Partition coefficient: (n-octanol/water): Viscosity: Flexible linear shaped object filled with plastic mass. The assembly consist of parts of black, brown and white. mild odour of binder components and detection ingredient Not applicable Not applicable Not applicable Not applicable Flammable substance - explosive None Not applicable Not applicable None Not applicable Not applicable Not applicable Not applicable Not applicable Not applicable Not applicable
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Vapour density: Evaporation rate: Other data: Oxygen balance: Heat of explosion: Detonation velocity: Chemical stability (140 C): Sensitiveness to impact: Flash point: 10. Stability and reactivity Chemical stability: Conditions to avoid: Materials to avoid:

Not applicable Not applicable

-54,34 %. 3400 kJ.kg-1. min. 7800 m.s-1. max. 0,5 cm3.g-1.h-1.20. min. 15 J. min. 210 C.

Stable under normal conditions. High temperature, strong impact, friction, direct sun light. Strong acids and bases.

Hazardous decomposition products: Oxides of nitrogen, carbon monooxide. 11. Toxicological information Data not available. 12. Ecological information Data not available. 13. Disposal considerations Disposal methods of the substance/preparation: Pick up material and place in impermeable containers. Sweep up spillage area properly. Dispose by burning only in the place approved for explosives burning in accordance with national regulations. Disposal methods of the contaminated packaging: Incinerate (only in the approved place) according to national regulations. 14. Transport Information Land transport ADR/RID Classification: 1/1.1D/PGII UN No.: 0288 Name: CHARGES, SHAPED, FLEXIBLE, LINEAR Label: 1 Sea transport IMDG Classification: 1/1.1D UN-Number: 0288 Proper shipping name: CHARGES, SHAPED, FLEXIBLE, LINEAR Marine pollutant: no Label: 1.1D

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Air transport Forbidden 15. Regulatory Information Labelling according to EC Directives: Symbol(s): E explosive T toxic

Risk phrase(s): R2 Risk of explosion by shock, friction, fire or other sources of ignition R23/24/25 Toxic by inhalation, in contact with skin and if swallowed R33 Danger of cumulative effects Content of hexogene 3 to 25 %: R2 Risk of explosion by shock, friction, fire or other sources of ignition R20/21/22 Harmful by inhalation, in contact with skin and if swallowed R33 Danger of cumulative effects Content of hexogene less than 3 %: R2 Risk of explosion by shock, friction, fire or other sources of ignition Safety phrase(s): S17 Keep away from combustible material S33 Take precautionary measures against static discharges S35 This material and its container must be disposed of in a safe way S36/37 Wear suitable protective clothing and gloves S45 In case of accident or if you feel unwell, seek medical advice immediately (show the label where possible) 16. Other Information Full text of R-phrases used in this SDS: R2 Risk of explosion by shock, friction, fire or other sources of ignition R23/24/25 Toxic by inhalation, in contact with skin and if swallowed R25 Toxic if swallowed R3 Extreme risk of explosion by shock, friction, fire or other sources of ignition R33 Danger of cumulative effects R36/37/38 Irritating to eyes, respiratory system and skin R51/53 Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment R55 Toxic to fauna Relevant data for classification: According to the Annex I. to Directive 67/548/EEC, list of dangerous substances. Instructions for training: To use information from this SDS, to emphasize explosiveness, careful handling, professional and health qualification. The source of the most important data used at elaborating of Safety Data Sheet: State legislation, chemical databases and tables, suppliers Safety Data Sheet.
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Reason for alteration: General update. The information provided in this Safety Data Sheet is based on the present state of our knowledge and experience and are intended to describe our product with respect to possible safety demands. The information is not to be considered as a warranty of quality specification. Users of our product must take responsibility for observing existing laws and regulations.

END

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