02-An Accurate BJT-Based CMOS Temperature Sensor With Duty-Cycle-Modulated Output
02-An Accurate BJT-Based CMOS Temperature Sensor With Duty-Cycle-Modulated Output
02-An Accurate BJT-Based CMOS Temperature Sensor With Duty-Cycle-Modulated Output
2, FEBRUARY 2017
Abstract—This paper describes the design of a precision generated a duty-cycle-modulated output signal [1] and which
bipolar junction transistor based temperature sensor im- was implemented in BICMOS technology. Nowadays, a wide
plemented in standard 0.7-µm CMOS technology. It employs range of smart temperature sensors are available in low-cost
substrate p-n-ps as sensing elements, which makes it insen-
sitive to the effects of mechanical (packaging) stress and CMOS technology [2]–[5]. However, it still makes sense to
facilitates the use of low-cost packaging technologies. The design sensors with duty-cycle-modulated outputs, because such
sensor outputs a duty-cycle-modulated signal, which can signals have a number of useful and important features:
easily be interfaced to the digital world and, after low-pass 1) Usability in both analog and digital systems: Compared
filtering, to the analog world. In order to eliminate the errors to the more widely used sigma–delta modulators, an at-
caused by the component mismatch, chopping and dynamic
element matching (DEM) techniques have been applied. tractive feature of duty-cycle modulators is that they can
The required component shuffling was done concurrently be easily and robustly connected to digital systems, such
rather than sequentially, resulting in a fast DEM scheme that as microcontrollers, as well as to analog systems, such as
saves energy without degrading accuracy. After a single- thermostats (see [6, Ch. 10]).
temperature trim, the sensor’s inaccuracy is ±0.1 °C (−20 2) Low-energy consumption: Often, the interface circuitry of
to 60 °C) and ±0.3 °C (−45 to 130 °C), respectively. Mea-
surements of sensors in different packages show that the a smart temperature sensor consumes more energy than
package-induced shift is less than 0.1 °C. Measurements of the actual sensor itself. It then makes sense to perform the
eight sensors over 367 days show that their output drift is required signal processing in an external microcon-
less than 6 mK. While dissipating only 200 µW, the sensor troller as much as possible, so that the sensor’s energy
achieves a resolution of 3 mK (rms) in a 1.8-ms measure-
consumption (and self-heating) is minimized.
ment time, and a state-of-the-art resolution figure of merit
of 3.2 pJK2 . This combination of high accuracy, high resolu- Recently, a CMOS smart temperature sensor with a duty-
tion, high speed, and low-energy consumption makes this cycle-modulated output signal has been presented [10]. In this
sensor suited for commercial and industrial applications. paper, more details are disclosed together with the results of ex-
Index Terms—Chopping, CMOS temperature sensor, tensive measurements, which were done to characterize the new
duty-cycle modulation, dynamic element matching (DEM), sensor for industrial applications. Compared to an earlier design
one-point trim. with a duty-cycle-modulated output [1], the main performance
objectives of the new design are as follows:
I. INTRODUCTION 1) better accuracy and lower sensitivity to packaging shift;
NE of the first smart sensors that could be read out by 2) higher resolution at even higher acquisition rates;
O simple microcontrollers was a temperature sensor that 3) lower energy consumption per measurement;
4) better long-term stability.
Early temperature sensors with duty-cycle-modulated outputs
Manuscript received February 4, 2016; revised May 26, 2016; ac-
cepted August 22, 2016. Date of publication September 28, 2016; date [1], [11], achieved a good accuracy by exploiting the benefits of
of current version January 10, 2017.This work was supported in part by bipolar or BiCMOS technology, e.g., good component matching
Smartec BV, The Netherlands, and in part by the Electronic and the availability of high-performance bipolar junction tran-
Instrumentation Laboratory, Delft University of Technology.
G. Wang is with Smartec BV, 4811 Breda, The Netherlands, and sistors (BJTs). Compared to CMOS technology, however, these
also with the Electronic Instrumentation Laboratory, Delft University of benefits came at the expense of higher manufacturing cost. Al-
Technology, 2628 Delft, The Netherlands (e-mail: g.wang@tudelft.nl). though the analog performance of CMOS technology is arguably
A. Heidari is with Smartec BV, 4811 Breda, The Netherlands, with
the Electronic Instrumentation Laboratory, Delft University of Technol- poorer, later work has demonstrated that it can also be used
ogy, 2628 Delft, The Netherland, and also with Guilan University, Rasht to realize accurate temperature sensors [12]–[16]. These sen-
41996-3475, Iran (e-mail: A.Heidari@tudelft.nl). sors employ dynamic error-correction techniques, such as chop-
K. A. A. Makinwa is with the Electronic Instrumentation Laboratory,
Delft University of Technology, 2628 Delft, The Netherlands (e-mail: ping, correlated-double sampling, and dynamic element match-
K.A.A.Makinwa@tudelft.nl). ing (DEM), to mitigate the effects of component mismatch,
G. C. M. Meijer is with the Electronic Instrumentation Laboratory, and employ compensation schemes to reduce the effects of the
Delft University of Technology, 2628 Delft, The Netherlands, and also
with SensArt, 2611 Delft, The Netherlands (e-mail: G.C.M.Meijer@ low current gain of the available substrate p-n-ps [12], [16].
tudelft.nl). Straightforward implementation of such techniques would re-
Color versions of one or more of the figures in this paper are available quire complex circuitry and, thus, too much chip area. Fur-
online at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TIE.2016.2614273 thermore, the required signal processing would then require
0278-0046 © 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications standards/publications/rights/index.html for more information.
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WANG et al.: ACCURATE BJT-BASED CMOS TEMPERATURE SENSOR WITH DUTY-CYCLE-MODULATED OUTPUT 1573
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1576 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 64, NO. 2, FEBRUARY 2017
This second type of averaging is equivalent to using an ana- Note that for M DEM cycles, only eight divisions are re-
log low-pass filter to convert the sensor’s duty-cycle-modulated quired. So, as compared to using Davg1 , this approach reduces
output into a dc voltage, which can then be read out by, for the calculation time by roughly a factor M, while its accuracy is
instance, a multimeter. It can also be used in very simple ana- as good as when using Davg1 .
log temperature-control systems (see [6, Ch. 7]). However, this
type of averaging does not completely cancel the mismatch- VI. FABRICATION AND TEST RESULTS
induced errors, because in the calculation of (6), each period has The temperature sensor is fabricated in standard 0.7-μm
a different weight. The longer periods will have larger weights CMOS technology of ON Semiconductor. The die size is
than the shorter ones and, thus, will contribute more error to 1.7 mm × 1.3 mm (see Fig. 7). In total, the chip has 13 pads.
the final “averaged” result. Fig. 6 shows the simulated resid- Nine of them are used to store the trimming code determined
ual temperature errors caused by 1-mV offset in OP1 (see Fig. by wafer-level calibration at room temperature. The other four
4) for the two averages Davg1 and Davg2 , respectively. Here, pads are available to the user and are VCC , GND, OUT, and PD
both residual errors have been normalized to 0 at 27 °C. Note (an optional pad for POWER DOWN). The sensors have been
that the average Davg2 results in much more error, especially packaged in TO18, TO92, TO220, SOT223, and SOIC-8.
at low temperatures. However, for the limited range of −10 to The sensor has been trimmed at wafer level to counteract
+110 °C, the error is still less than 0.1 °C, which is acceptable the effects of process spread. This is significantly less expen-
in many applications. sive than trimming individually packaged devices, but relies on
the sensor being insensitive to packaging shift. Without trim-
C. Third Method of Averaging ming the sensor exhibits about ±5 K error, which is not
Better temperature-sensing resolution can be obtained by av- acceptable.
eraging the sensor’s output over more than one DEM cycle,
because this will reduce the noise bandwidth (see Section VI). A. Test Setup
If this is desired, a third type of averaging can be used to re-
To characterize the duty cycle versus temperature accurately,
duce the number of divisions required, while still obtaining
the sensor’s output is compared with that of a reference sensor.
high accuracy. This involves calculating the duty cycle Davg3
In our case, a Pt100 platinum resistor, with an inaccuracy of less
as follows:
than ±20 mK over the full temperature range of −45 to 130 °C,
1) Suppose that the numbers NL1 , NH1 , NL2 , NH2 , . . . ,
was used as the reference sensor. To ensure that the sensor tem-
NL8 , NH8 represent the 16 time intervals tL1 , tH1 , . . . ,
peratures were as close as possible to that of the reference sensor,
tL8 , tH8 of the sensor’s output over one DEM cycle.
a special setup was built, as shown in Fig. 8 for TO18 and TO92
2) For the first eight periods, the values of NL1 to NH8 are
packaged samples. An ARM processor (STM32F103CBT6)
stored in separate registers.
with a 72-MHz counter was used to digitize the time intervals
3) For the ninth period (= the first period of the second
of the sensor output and to calculate the average duty cycle.
DEM cycle), the number NL9 is added to NL1 , while
the number NH9 is added to NH1 . In a similar manner,
B. DEM and Averaging
this is done for the other 14 time intervals of the second
DEM cycle. The sensor’s output is a rail-to-rail square-wave voltage. The
4) Step 3 is repeated for all other DEM cycles. frequency varies from about 500 Hz to 7 kHz, depending on the
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WANG et al.: ACCURATE BJT-BASED CMOS TEMPERATURE SENSOR WITH DUTY-CYCLE-MODULATED OUTPUT 1577
supply voltage and temperature, although the exact variation is where a0 = 0.32; a1 = 4.68 × 10−3 /(◦ C); a2 = 7.03 ×
subject to process spread. Only the duty cycle contains accurate 10−8 /(◦ C)2 ; a3 = 1.10 × 10−9 /(◦ C)3 and ϑ = temperature
temperature information. in °C.
As explained in Section III, DEM and chopping have been Fig. 11 shows that the residual inaccuracy after computing
applied to achieve an accurate result. To benefit from this, the Davg1 and applying (8) is less than ±0.2 °C from −45 to
sensor’s duty cycle should be averaged over eight successive 130 °C.
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1578 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 64, NO. 2, FEBRUARY 2017
E. DC Supply-Voltage Sensitivity
Fig. 13 shows the change of the sensor’s error versus the dc
supply voltage for three temperatures, referred to the errors at
VCC = 5 V. Over the whole temperature range, the output varies
by less than 0.1 °C over the supply-voltage range from 2.5 to
5.5 V.
Fig. 13. Variation of sensor output with change of dc supply voltage, F. Packaging and Packaging Shift
relative to its output with a 5-V supply.
TABLE I To meet different market requirements, the new tempera-
MEASURED PACKAGING SHIFT FOR THREE TYPES OF PACKAGES COMPARED ture sensor has been packaged in various types of packages
WITH THE SHIFT IN THE PRODUCTS DESCRIBED IN [1] (see Fig. 7). Due to differences in the thermal expansion co-
efficients of the various materials involved (silicon die, die
TO-18 TO-921 TO-2201 TO-18 TO-921 attachment, and metal substrate), some mechanical stress re-
this work this work this work [1] [1] mains after the high-temperature packaging process. Plastic
Number of sensors 36 18 9 18 18 packages induce much more mechanical stress than metal-
Mean error (°C) 0.004 0.044 0.053 −0.026 0.38 can packages (i.e., TO-18) because they use an epoxy resin
Spread (3σ ) (°C) 0.06 0.13 0.06 0.31 0.35 that completely covers the chip [24], [25]. Due to the piezo-
1
The plastic packages employ a stress-relieving die coating.
junction effect, this packaging-induced stress will change the
base–emitter voltage VBE3 (see Fig. 4) and, thus, induce ex-
tra error in the sensor’s output. As shown in [23] and [25],
vertical p-n-ps are much less stress sensitive than vertical n-p-
ns. So, the sensor presented here should exhibit less packag-
ing shift and better stability than the one described in [11].
Packaging shift, as due to mechanical stress, has been in-
vestigated for the five different packages. The average val-
ues of this shift at room temperature for TO-18, TO-92,
and TO-220 are listed in Table I, together with values for a
Fig. 14 Variation of temperature output over 367 days for eight samples previous BiCMOS design in TO-18 and TO-92 packages [1].
at 22 °C. Test results for other plastic packages (SOT223 and SOIC) are
similar to those for TO92 and TO220 in Table I. These results
D. Noise show that the room-temperature error induced by the metal-
can package (TO-18) is almost negligible. The plastic packages
At a stable temperature of about 25 °C, the sensor’s noise
induce a positive shift, which is much smaller than that of a
was measured by logging the results of 360 000 measurements,
previous product [1]. These results demonstrate the remarkable
where each measurement is based on averaging over eight peri-
improvement that can be achieved when vertical p-n-ps rather
ods. A microcontroller with a 72-MHz sampling frequency was
than n-p-ns are used as sensing elements.
used to digitize the time intervals. As shown in Fig. 12, for the
minimum measurement time tm of 1.8 ms (eight periods), the
resolution is about 3 mK (rms). The sensor’s energy efficiency G. Stability
can be benchmarked with the help of the resolution figure of Long-term stability tests have been performed by a certi-
merit (FoM) F, which is defined as follows [30]: fied qualification company (Tempcontrol I.E.P. B.V.). Eight sen-
sors (never powered-on after wafer calibration) were inserted in
F = E · s2 (9)
a metal tube, filled with thermal conductive compound. This
where E is the energy consumed during one complete mea- tube was put in a water bath whose temperature was regu-
surement (one DEM cycle) and s is the sensor’s resolution lated at 22 °C with an inaccuracy <0.5 mK. Over 367 days,
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WANG et al.: ACCURATE BJT-BASED CMOS TEMPERATURE SENSOR WITH DUTY-CYCLE-MODULATED OUTPUT 1579
TABLE II
COMPARISON WITH OTHER STATE-OF-THE-ART TEMPERATURE SENSORS
This design SMT160 [1] D18B20 [2] LMT01 [3] TMP107 [4] ADT7320 [5]
Supply voltage (V) 2.7 to 5.5 4.75 to 7.2 3.0 to 5.5 2.0 to 5.5 1.7 to 5.5 2.7 to 5.5
Supply current (μA) 42 to 75 180 1000 to 1500 (at 5 V) 34 to 125 200 to 400 210 to 300
Number of pins 3 or 4 3 3 2 8 12
Temperature range (°C) −45 to 130 −45 to 130 −55 to 125 −50 to 150 −55 to 125 −40 to 125
Output signal DCM DCM Digital Digital Digital Digital
Measurement time (ms) 1 to 22 0.25 to 2 94 to 750 100 12 to 18 240
Supply voltage Sensitivity(°C /V) 0.1 0.1 0.1 0.13 0.1 0.1
Best accuracy (°C) 0.11 (−20 to 60) 0.7 (−10 to 100) 0.5 (−10 to 85) 0.5 (−20 to 90) 0.4 (−20 to 70) 0.5 (−10 to 105)
1
(Temperature range (°C)) 0.3 (−45 to 130) 1.2 (−45 to 130) 2 (−55 to 125) 0.7 (−50 to 150) 0.7 (−55 to 125) 0.66 (−40 to 125)
Resolution (°C) 0.003 0.005 0.0625 0.0625 0.0156 0.0078
measurement time (ms) 1.8 20 750 100 15 240
Resolution FoM (pJK 2 ) 3.2 430 1.46 × 10 7 4.38 × 10 4 2.42 × 10 3 8.28 × 10 3
1
The accuracy in these cells is the result using (8) and D a v g 1 or D a v g 3 .
as shown in Fig. 14, the sensor’s output drift was found to be (3.2 pJK2 ). This makes this sensor highly suited for low-energy
less than ±6 mK. applications. After wafer calibration at room temperature, the
sensor’s accuracy is better than 0.1 °C (−20 to 60 °C) and 0.3 °C
H. Performance Summary and Comparison With Other
(−45 to 130 °C), respectively. Package-induced errors were
Products
found to be less than 0.1 °C at room temperature. Measure-
Table II summarizes the main features of this design com- ments over 367 days show a long-term drift less than 6 mK.
pared to existing products with similar accuracy or with a similar
number of pins. A full list of specifications of the final product ACKNOWLEDGMENT
can be found in [31]. It can be seen that it achieves better ac-
curacy, resolution, and resolution FoM, as well as higher speed. The authors would like to thank J. van Wensveen of Temp-
One of the main reasons for its excellent resolution FoM is that control Industrial Electronic Products B.V., The Netherlands,
it outputs a quasi-analog signal whose time intervals are then for performing the long-term stability test.
digitized by a microcontroller. Thanks to this feature, the sen-
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1580 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 64, NO. 2, FEBRUARY 2017
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G. C. M. Meijer, “Low-power CMOS smart temperature sensor with a Ph.D. degree in electrical engineering from Delft
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2010, pp. 306–320. among others. He is an Alumnus of the Young Academy of the Royal
[29] I. M. Filanovsky and H. Baltes, “CMOS Schmitt trigger design,” IEEE Netherlands Academy of Arts and Sciences and an elected member of
Trans. Circuits Syst. I, Fundam. Theory Appl., vol. 41, no. 1, pp. 46–49, the IEEE Solid-State Circuits Society AdCom, the society’s governing
Jan. 1994. board.
[30] K. A. A. Makinwa, “Smart temperature sensors in standard CMOS,” in
Proc. Euro-Sens. Conf., Sep. 2010, pp. 930–939.
[31] Smartec BV. Datasheet SMT172 Digital Temperature Sensor. (2015).
[Online]. Available: http://www.smartec-sensors.com
Gerard C. M. Meijer (M’94–SM’98) received
the M.Sc. and Ph.D. degrees in electrical engi-
neering from Delft University of Technology (TU
Delft), Delft, The Netherlands, in 1972 and 1982,
respectively.
Since 1972, he has been a Member of the
Research and Teaching Staff, Delft University
Guijie Wang was born in LuoYang, China. She of Technology, where he is currently a Profes-
received the B.S. degree in physics and the M.S. sor, involved in research and teaching on ana-
degree in electronic engineering from NanKai log electronics and electronic instrumentation.
University, Tianjin, China, in 1984 and 1987, re- Since 1984, he has been a Consultant to in-
spectively, and the Ph.D. degree in electronic dustrial companies and research institutes. In 1996, he cofounded the
engineering from Delft University of Technology, company SensArt, where he is a Consultant in the field of sensor sys-
Delft, The Netherlands, in 2005. tems. In addition to many journal and conference papers, he is also an
She is a Research and Design Engineer with author and editor of books in the field of sensor systems, published by
Smartec BV, Breda, The Netherlands. Her main IOP, Kluwer, Springer, and Wiley.
focus is on BJT-based CMOS temperature sen- Prof. Meijer is a Member of the IEEE Industrial Electronics Society
sors; the recent result has been successively and a Senior Member of the IEEE Solid-State Circuits Society. In 1999,
commercialized as an important product (Smartec, SMT172). She is the Dutch Technology Foundation STW awarded him with the honorary
also busy with technical support for customers. She is currently working degree “Simon Stevin Meester,” and in 2001, he was awarded the Antoni
on the BJT-based temperature sensor in a 0.18-μm CMOS technology. van Leeuwenhoek Chair at TU Delft.
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