Manuale Bioair 1
Manuale Bioair 1
Manuale Bioair 1
OPERATING MANUAL
PART 1
revision 10 September 2010
Manual Code 80.021.016
EuroClone S.p.A. Uffici: Via Figino, 20/22 - 20016 Pero (MI) Italy - Tel. +39 02 38195.1 - Fax +39 02 38195250
EuroClone S.p.A. Produzione: Via Lombardia,12 - 27010 Siziano (PV) Italy - Tel. +39 02 38195.1 - Fax +39 02 38195248
www.euroclone.it - info@euroclone.it
EuroClone S.p.A. has a Quality System certified in compliance with UNI EN ISO 9001:2000 and UNI EN ISO 13485:2003
S@feflow Operating Manual
Rev.10 Part 1 - September 2010
Manual code 80.021.016
EC DECLARATION OF CONFORMITY
THE MANUFACTURER:
EuroClone S.p.A.
Via Figino 20/22
20016 Pero (MI) - Italy
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LABELLING
On the control panel of every apparatus a label is placed with the following important
information:
For any enquiry relevant to service or spares parts, please always refer to the labeling of
the unit and report those data to us.
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USER MANUAL
The User Manual is specifically designed to instruct in the operation and function of the
S@feflow cabinets.
This manual must be thoroughly read and understood before you operate this equipment,
so that you become familiar with its operation and functions.
While every care has been taken in the production of this manual, it is not designed to
act as your procedure manual.
Information in this manual is correct to the best of our belief at time of original
publication. The manual is not designed to be definitive or act as a substitute for
validation of your own procedures.
CAUTION: the User Manual must be always available at installation site and will
be never parted from the cabinet in case of displacement to other laboratories.
If you require any further information or explanation of the information contained in this
manual, and for any request relevant to
• service
• spare parts
• technical enquiries
e-mail: service@euroclone.it
EUROCLONE S.P.A.
Via Figino, 20/22 - 20016 Pero (MI)
Tel. + 39 02 381951
Fax + 39 02 02.38195250
e-mail: info@euroclone.it
ORIGINAL INSTRUCTIONS
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TABLE OF CONTENTS
1. ASSESSMENT OF RISKS 6
3. INSTALLATION 7
4. CONNECTIONS 12
5. GENERAL INSTRUCTIONS 14
6. STANDARDS OUTFITS 16
7. OPTIONAL OUTFITS 18
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1. ASSESSMENT OF RISKS
The instructions given in this Operating Manual shall be read carefully before switching
the system on. The Operating Manual shall never be parted from S@feflow cabinets.
This manual covers an open fronted, vertical laminar flow safety cabinet designed to
protect the worker and the environment against the risks that might occur during
handling biological agents.
For fuel gas service connected to the Bunsen burner, the relevant chapter 4.1
shall be carefully referred to in order to avoid fuel gas leaks and fire and/or
explosion risks connected therewith.
The cabinet is equipped with a front window made of laminated safety glass, which is
electrically operated by up and down keys located on the control panel.
Never leave a hand under the front window when operating the sliding mechanism.
THE MANUFACTURER SHALL BE SAVED HARMLESS FROM ANY CIVIL AND PENAL
LIABILITY FOR MISUSE, FAULTY OPERATION, TAMPERING, AND IN GENERAL
FOR ANY USE NOT ALLOWED BY AND NOT CONFORMING TO THE OPERATING
INSTRUCTIONS GIVEN IN THIS MANUAL.
SYMBOLS
BIOHAZARD
GROUND
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3. INSTALLATION
CAUTION
Handling of the cabinet for installation and connections to the mains and to the fluid lines
shall be carried out solely by authorized personnel, following the instruction of this
chapter.
The ruling directives for safe handling of heavy objects and for installation of technical
equipment shall be observed.
3.1 UNPACKING
3.2 HANDLING
A lift truck or hand operated lift truck shall be used for cabinet displacements. It is
imperative to lift the cabinet with its original pallet to prevent structural strength.
Positioning shall be carried out when the base of the cabinet is at the same level of the
laboratory bench top or of its stand (if supplied) by pushing to slide the cabinet to final
position. See 3.4 for information on the stand.
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The cabinet shall be installed in an air-draft free room to avoid interference with the air
barrier crossing the front aperture.
Distance between the room ceiling and the exhaust outlet shall be not less than 300 mm.
Air Conditioning grilles and aisles where foot traffic is intense may have a negative
influence to the cabinet ventilation.
Before positioning the cabinet on the bench top check its loading capacity (see 3.2).
The cabinet shall be carefully levelled.
The Safeflow 1.8 cabinet (only) is equipped with removable side baffles positioned in
both right and left side of working chamber, between chamber sidewalls and cabinet
frame, at working surface level ( see pic. 1 ).
Cabinet performances are not guaranteed without side baffles or with baffles incorrect
position.
Please check side baffles correct position before installation.
Pic. 1
SIDE BAFFLE IN
CORRECT POSITION
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Put the lamp kit on the work surface, insert the connector in the relevant socket located
on the back wall, left hand side inside the cabinet. The UV lamp can be operated and
time programmed from the control panel only if the front window is fully closed (see
control panel paragraph).
The lighting lamps can’t work when UV lamp is lit. The germicidal effect of the UV lamp is
reduced after approx 1000 run hours.
CAUTION
UV RAYS MAY CAUSE ERYTHEMA AND CONJUNCTIVITIS HENCE EXPOSURE OF
SKIN AND EYES MUST BE AVOIDED.
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4. CONNECTIONS
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5. GENERAL INSTRUCTIONS
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5.3 FILTRATION
High Efficiency Particulate Air filter (HEPA) of standard size but different drop of pressure
at nominal rate flow are installed inside the cabinet. Filter efficiency is not less than
99,995% measured with MPPS method. Access of both filters is from the front of the
cabinet but the exhaust filter can be reached from the top to make easy the possible
installation of a second exhaust filter (see 3.7 and 6.6 paragraphs).
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6. STANDARDS OUTFITS
6.2 LIGHTING
Fluorescent tubes located outside the contaminated area provide an average lighting
level of not less than 800 lux over most of the work area.
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7. OPTIONAL OUTFITS
Optional outfits when supplied are delivered with specific instruction leaflet however basic
notices are given on installation paragraph 3.
NOTE:
The S@feflow cabinets version B.S. are equipped with two HEPA filters in the
exhaust outlet.
Information about HEPA filters of S@felow B.S. version are reported at
paragraph 12.5 at this manual and for Servicing at paragraph 6.1, 6.1.1,6.1.2 of
the part two of the manual.
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8.1 Functions of the normal use of the cabinet for laboratory personnel,
particularly switch on and switch off the fan, are activated by entering a
(configurable) pin code always required through the display of the control panel
with the message “ENTER OPERATOR PIN CODE”; OPERATORS are USER and
SERVICE subjects.
When the cabinet is delivered to the customer, the parameters set up is performed at
factory quality control dept., thus the cabinet is ready to work.
8.3 The display shows the basic operative configurations through the
“MAIN” message for selecting:
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8.4 The main features of the operative system that is connected with
The ventilation control system maintains the recirculating and exhaust mass air flow at
prescribed rates by compensating the progressive drop of pressure across the filters for
the dirtying of the media and variations of the mains voltage.
The monitoring system enables the operator to check the ventilation parameters and the
safe operating mode on the display.
If an alarm condition is detected the cause of the alarm will be reported on the display.
All the informations released with this paragraph are intended as preliminary for better
understanding the content of the next paragraph.
To stop the window moving for emergency situation press any key of the
control panel.
Never leave a hand under the front window when operating the sliding
mechanism.
A message advises the operator then press the key window up or down to
restore the function.
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The keys around the video screen are consistent with the icons and/or messages that will
appear close to the edges of the screen.
The panel includes the numeric pad with the key “DELETE” to clear pad setting and the
key ENTER to store data, the key MENU to return back to previous displayed message,
the key MUTE to get the buzzer of the alarm device silenced and two keys “ARROWS” to
scroll up and down the displayed message and to adjust the visual angle of the display.
REMARKS: The key MENU shall be used whenever the icon where an arrow-up is
depicted does not appear, thus not enabling the use of the corresponding key. (Arrow up
key has the same function than MENU).
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REMARKS: The procedure AUTOTEST is not repeated if the cabinet remains connected to
the mains supply, consequently the first message always displays “PRESS ANY KEY TO
START” and the cabinet is ready to operate.
9.3 By pressing any key the display shows ENTERING OPERATOR PIN
CODE (Fig. 4).
The access to the cabinet operations is allowed by entering one of this codes:
9.3.1 USER PIN CODE: 1111 (for personnel dealing with biological
work)
9.4 After entering the pin code the display will show the message MAIN
(Fig. 5); the seven icons enable the operator to select:
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Fig. 1 Fig. 2
Fig.3 Fig.4
****
Fig. 5
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9.5 By pressing the key M1 (Fig. 5) the cabinet is ready to operate and
the window (if closed) will be automatically positioned at operative safe level.
The message displayed during the start up are: “STARTING UP” (Fig. 6), “AUTOTUNING”
(Fig. 7), “SAFE OPERATING” (Fig. 8) which includes the ventilation parameters.
During the start up procedure the audible alarm can be muted by the relevant key on the
pad.
The cabinet outfits can be activated by pressing the keys consistent with the icons where
the outfits are depitched; the gas solenoid valve can be activated only as soon as the
cabinet is in “SAFE OPERATING” and will be automatically disactivated whenever an
alarm condition occurs (must be resetted by the operator when the alarm condition is
over).
A number of leds corresponding to the functions will be lit when the relevant function is
on.
If an alarm condition happenss the display turns on “UNSAFE” with the message showing
the alarm events (low exhaust rate, high ventilation rate, window incorrectly positioned)
(Fig. 9) and both visual and audible alarm devices turn on.
9.6 To switch off the cabinet press the key corresponding to the icon with
interrupted circle.
The display will ask to enter pin code and after pressing the key “ENTER” the display ask
for UV connection and for window position (Figg. 10, 11).
Should the operator’s answer is “NO” in both case, by pressing the relevant keys the
display turns on “PRESS ANY KEY” (Fig. 3).
9.7 After following the procedure 9.3 and 9.4 press the key consistent with the
key M2 to put the cabinet in “Stand by” mode (Fig. 12). Cabinet fan and solenoid valve
are disactivated, the operator can move the window to get full access for cleaning and
disinfection procedures and/or positioning instruments.
The outfits that can be activated are:
– Flourescent lamp or UV light that are interlocked to prevent contemporary emission
– Service Socket
– Electric window.
REMARKS: The cabinet is prearranged for the use of UV light. Kit available as optional
extra.
To exit from “STAND BY” mode, switch off the cabinet as per para. 9.6.
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Fig. 3 Fig. 5
Fig. 6 Fig. 7
Fig. 8 Fig. 9
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Fig. 10
Fig. 11
Fig. 12
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9.8 The cabinet is prearranged for the use of the UV lamp kit through the CPU
that means full control of the operations in safe condition.
The UV emission can be obtained manually or automatically time programmed mode.
The UV kit is equipped with a dedicated power cord whose connector has to be plugged
into the socket located at left hand wall of the inner cabinet chamber.
When the operator follows the procedure 9.6 to switch off the cabinet, press the key
“YES”; the display asks for connecting UV lamp (Fig. 10). The window will automatically
be lifted to enable the operator to plug-in the UV lamp connector. The display will show
“MOVING WINDOW UP”, “WAITING FOR UV LAMP” and when the kit is connected the
display turns on “UV LAMP DETECTED – PRESS ENTER”. With the next message the
display asks to close the window (Fig. 11); by pressing “YES” the cabinet display advises
that the window is moving down, then returns to video page PRESS ANY KEY.
The UV lamp can be switched ON and OFF manually only if the operator follows the
procedure to go to the video page MAIN and pressing M2 (STAND BY) to get the access
to the key consistent with the icon UV (Fig. 12).
The UV lamp can be switched ON and OFF automatically following a procedure to go to
the video page MAIN. Pressing the key of the icon where tools are depicted, the video
page “SETTING” will appear showing a icon where the UV symbol is depicted (Fig. 13).
By pressing the relevant key the video page will show the icon for setting the timer (top
left hand) and the time switching (hours - minutes top right hand) (Fig. 14).
By pressing the numeric pad store the data with “ENTER” for every parameter then press
the key “ON” at bottom left hand of the screen (Fig. 14).
By pressing the key “ARROW UP”, the display returns to video page “SETTING” then
press the arrow up key of this page to return to “MAIN”. By pressing the key of the icon
of the interrupted circle the display will return to “PRESS ANY KEY TO START” with
additional message of “UV CONNECTED” and time parameters, including the actual time.
When the UV lamp is activated at fixed time, the UV led on control panel is lit and the
display will show “UV AUTORUN” with time parameters and the information to switch off
the UV lamp if requested (Fig. 15).
When the UV lamp run time is elapsed the display shows the message “PRESS ENTER TO
EXIT” then “ENTER OPERATOR PIN CODE TO ACKNOWLEDGE REPORT”, to return to BIO
AIR PRESS ANY KEY TO START.
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Fig. 10 Fig. 11
Fig. 12 Fig. 13
Fig. 14 Fig. 15
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To get the same switching time and run time of the UV lamp or to store new data, the
setting procedure must be repeated and confirmed by changing the icon OFF (Fig 16)
with icon ON (Fig. 14). In this case the last message will be: BIO AIR PRESS ANY KEY TO
START / UVCONNECTED / UV RUNNING AT… (Fig. 17).
9.9 The video page SETTING (Fig. 13), beside the already mentioned icons for
UV time programming includes:
– Icon where a clock is depitched to set the data and the actual time (Fig. 18).
– Icon where a pad lock is depitched to set a new password (Fig. 19).
– Icon “TUNE” to set the visual angle of the display and for changing the default time to
maintain the audible alarm silenced during the start up of the cabinet (Fig. 20).
Follow the instructions of the display to store data through the numeric pad and the key
enter.
The visual angle is changed by short impulse on the keys.
9.10 From the video page MAIN (procedure 9.3 - 9.4) by pressing the
key consistent with the icon I (informative) the display shows “SELECT INFO”
that enables the operator to approach the information about the usable run
hours of UV lamp, HEPA filters and cabinet by pressing the relevant keys (Figg.
21, 22, 23).
If the actual run hours for HEPA and UV exceed those estimated and stored in the CPU
(see video page), a message will be displayed in SAFE OPERATION message space and in
UV time setting.
The icon at left hand bottom corner corresponds to the key that shows on the display the
software revision number.
The date displayed for UV lamp and HEPA may be changed after the replacement with
new data by pressing the key corresponding with the icon SET only by service personnel
after entering a service pin code.
The cabinet run hours can’t be cleared.
The icon showing an arrow-up at bottom right hand corner of the displays is consistent
with the key that enables the operator to return on the previous displayed data.
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Fig. 14 Fig. 16
Fig. 17 Fig. 18
Fig. 19 Fig. 20
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Fig. 21
Fig. 22
Fig. 23
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9.11 From the video page MAIN, by pressing the key VAP (Fig. 5) the
decontamination procedure by fumigation of formalin may be carry out.
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Fig. 5 Fig. 24
Fig. 25 Fig. 26
Fig. 27 Fig. 28
REMARKS: After formalin vaporisation if some hindrance occurs the stand by step may
be set to zero time by pressing the key STBY OFF and decontamination is aborted. (Fig.
28)
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The purging phase can’t be eliminated because the formalin vapour have to be exhausted
before opening the front window.
When purging time is elapsed the fan maintains the purging air flow rate and the front
window remains partially opened until operator’s intervention.
The display will show the message decontamination ended (Fig. 29); by pressing the key
“ENTER” the operator can exit by entering the pin code.
More detailed instructions to carry out the automatic decontamination cycle are released
with the supply of the VAP kit if requested.
9.12 From the video page MAIN by pressing the key corresponding to
the icon where the WORLD is depicted (Fig. 5) the service operator may change
the language of the display by pressing the keys corresponding to the icons
showing the Country symbol (Fig. 5 bis).
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Fig. 28 Fig. 29
Fig. 30 Fig. 31
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In order to achieve better comfort for the operators, BIO AIR will point out the
attention to the following recommendations :
Sitting posture – an ergonomic chair (adjustable in position, height, turnable,
ecc.) should assure fully support of the body; if the chair has adjustable low back
support, match the chair backrest to support the lower back of the spine; if
different operators may use the cabinet, don’t assume the settings are properly
set for everybody; vary the leg position frequently; avoid placing objects under
the cabinet that limit the legroom.
Working posture – keep forearm, wrist and hands aligned in a straight, neutral
position; avoid bending or angling the wrist; avoid to block the slots of the front
intake grill with the sleeves of your garment; working intensely for long time
poses risks; get up from the cabinet periodically and take brief walks.
The cabinet can operate according to restrictions prescribed by their definition (see 2.
RULING STANDARDS AND DEFINITION).
The cabinet can’t be used when fan is off, when acoustic or visual alarms are activated,
when displays do not work, when the front window is open.
The cabinet protects neither the operator nor products from contamination deriving from
massive spilling of substances or use of inadequate techniques.
The cabinet efficiency test shall be carried out – and relevant certification issued – after
installation, filters replacement, any repositioning and programmed maintenance routine.
Any work shall be carried out according to a specific programme in which working steps,
needed materials and accessories (to be put in the cabinet) are listed.
Before turning the cabinet on verify that there are no obstructions to air exhaust. The
cabinet shall be switched on at least ten minutes before starting work.
Operators’ hands and arms shall be always washed with a germicidal soap before and
after work. Operators should wear appropriate clothes, with long sleeves and elastic
cuffs, and rubber gloves.
During work, only essential materials and equipment shall be put inside the working
area, before operating the cabinet, so that nothing would pass through the front air
barrier until work is over.
Do not obstruct the slots of the front air intake grill: operators’ safety may be hampered.
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Put objects at least 15 cm off from the front window and operate in the innermost part of
the working area. Try to avoid that contaminated material passes over the sterile one
when shifting it; keep contaminated material separate from sterile one. Keep sterile
material far from the working area and wastes in a back corner of the working surface.
Wait 2/3 minutes before starting work, to allow airborne contamination to be eliminated.
Activities inside the laboratory should be limited because they could alter the laminar
flow and air barrier; in such case, the operator and product protection could be
decreased. Each time doors are open and closed, draft are produced. It is consequently
advisable to put an advice board such as: “Safety cabinet on – no entrance”.
Filters progressive dirtying can be controlled through the digital display.
Once the work is over, keep the cabinet on for at least 10 minutes, so that any
contaminating substance can be removed from inside. Decontamination of inside surfaces
shall be repeated once all objects have been taken out of the cabinet. Special care should
be taken when removing cultures that have been accidentally poured inside the working
area; they could actually favour the growth of fungi and the spreading of their spores
with consequent contamination of the cabinet.
Close the front window and turn the UV lamp on, if installed.
Such guidelines should be followed at the end of each working day.
Do not use the cabinet for foreign objects storage.
For cleaning and decontamination, see next paragraph.
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11.1 CLEANING
Painted surfaces can be cleaned using common detergents. Solvents or other paint-
aggressive detergents shall be avoided. Specific products are recommended for stainless
steel surfaces.
Disinfection of stainless steel interior surfaces should be carried out using specific
disinfectants and carefully following the relating instructions. Products containing chlorine
must be strictly avoided.
The inner surface of the window glass can be cleaned as follow.
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Overall dimen. (mm): 1055 x 792 x 1455 h 1360 x 792 x 1455 h 1970 x 792 x 1455 h
Working area
879 x 480 x 650 h 1183 x 480 x 650 h 1793 x 480 x 650 h
dimen. (mm):
Front opening
879 x 195 1183 x 195 1793 x 195
height (mm):
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LAF filter: n°1 24” x 36” x 2” ½ n°1 24” x 48” x 2” ½ n°1 24” x 72” x 2” ½
n°1 18 ” x 18 ” x 2”
EXHAUST filter: n°1 18” x 24” x 4” ½ n°1 18” x 36” x 4” ½
½
EXHAUST filter for B.S.
****** n°1 18" x 24" x 4” ½ n°2 18” x 36” x 4” ½
version
– Filters efficiency: >99.997% DOP/DOS test on 0.3 micron particle size (H 14)
12.8 MATERIALS
– Outer surfaces made of cold rolled steel with stove epoxy finish.
– Inner exposed surfaces made of stainless steel AISI 304.
– Work surface made of stainless steel AISI 304.
– Sump made of stainless steel AISI 304.
– Arm rest threshold made of stainless steel AISI 304.
– Glass of the front window: safety laminated.
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Operate in the innermost part of the working area. Try to avoid that contaminated
material passes over the sterile one when shifting it; keep contaminated material
separate from sterile one. Keep sterile material far from the front edge of the working
area and wastes in a back corner of the working surface.
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CABINET DIMENSIONS
A
E
C
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