J.N.

N Institute of Engineering
AUTONOMOUS
90, Ushaa Garden, Kannigaipair,
Chennai Periyapalayam Highway,
Tamil Nadu 601102

DEPARTMENT OF ROBOTICS AND AUTOMATION

QUESTION BANK

VI SEMESTER
MX3089 - INDUSTRIAL SAFETY
Regulation–2021
Academic Year 2023-2024 (Even Semester)
Prepared by
Dr. T. DINESH, HOD/R&A
 DEPARTMENT OF ROBOTICS AND AUTOMATION
QUESTION BANK
SUBJECT NAME: MX3089 - INDUSTRIAL SAFETY
Sem / Year: VI / III

UNIT I - SAFETY TERMINOLOGIES

Hazard-Types of Hazard- Risk-Hierarchy of Hazards Control Measures-Lead indicators-

lag Indicators-Flammability- Toxicity Time-weighted Average (TWA) - Threshold
LimitValue (TLV) - Short Term Exposure Limit (STEL)- Immediately dangerous to life
or health (IDLH)- acute and chronic Effects- Routes of Chemical Entry-Personnel
Protective Equipment- Health and Safety Policy-Material Safety Data Sheet MSDS

PART-A

Q.No BT
Questions Competence
. Level

1 Define Factory. BT1 Remember

2 Define term Occupier as per factory act 1948. BT1 Remember

3 Explain the term transmission machinery as per factory BT2 Understand

act.

4 List the condition of premises to be considered as BT1 Remember

factory.

5 Describe the term "hazardous process". BT2 Understand

2
6 Explain the term “trade effluent”. BT2 Understand

7 State the functions of safe guarding devices. BT1 Remember

8 What are the storage need for oxygen, acetylene, and BT1 Remember
other gases?

9 Explain the term natural ventilation in welding safety BT2 Understand

context.

10 How to define PPP in welding aspect? BT1 Remember

11 List out the feature of satisfactory ventilation in welding BT2 Understand

process.

12 How do I sense the hazardous materials that exist in base BT3 Apply
metal and residual chemicals of base metal or
consumables as wire or gases I am using?

13 What are the storage need for oxygen, acetylene, and BT1 Remember
other gases?

14 List out the types of machine safeguards that can be used BT1 Remember
to protect workers and personnel in the immediate
vicinity of machinery.

15 State the functions of safe guarding devices. BT1 Remember

3
PART-B

4
 BT
Q.N Marks Competence
Questions Level
o

1 Explain the term occupier in details, and also 13 BT2 Understand

state the general duties of the occupier.

2 a) Explain the term Manufacturing process, state 7 BT2 Understand

the condition for a process to be considered as
manufacturing process. 6 BT2 Understand

b) Explain the term worker, state the condition

for a person to be considered as worker.

3 Who are the Certifying Surgeons? How are they 13 BT4 Analyse
appointed? What are their duties?

4 Explain in detail about the condition of factory in 13 BT2 Understand

order to maintain the health of a employees.

5 Enumerate the provisions relating to welfare of 13 BT1 Remember

workers?

6 What are the tips to follow when using protective 13 BT4 Analyse
clothing? Explain in detail.

7 Explain the top 12 Welding Safety Tips to 13 BT2 Understand

Overcome Welding Risks in industries.

8 What are the OSHA Requirements for Machine 13 BT4 Analyse

Guarding? what happens when you violate
OSHA’s machine guarding requirement?

9 Explain the type of machine guards in details and 13 BT2 Understand

also list the general safety precautions while
5
 handling industrial machines.

10 Explain the golden safety rule for machine 13 BT2 Understand

guarding in various industrial operations.

PART-C

Q.N Questions Marks BT Competence

o Level

1 What are the safety measures provided for under 15 BT4 Analyse
the Factories Act for the workers working at or
near the machine?
2 Explain the powers of inspectors to entry, 15 BT2 Understand
inspection and take samples as per environmental
protection act 1986.
3 Write a detailed essay on machine guarding and 15 BT5 Evaluate
its approaches with relevant information's.

UNIT II - STANDARDS AND REGULATIONS

6
Indian Factories Act-1948- Health- Safety- Hazardous materials and Welfare- ISO
45001:2018 occupational health and safety (OH&S) - Occupational Safety and Health
Audit IS14489:1998- Hazard Identification and Risk Analysis- code of practice IS
15656:2006

PART-A

Q.No BT
Questions Competence
. Level

10

11

12

13

7
 14

15

PART-B

BT
Q.N Marks Competence
Questions Level
o

10

PART-C

Q.N BT
Questions Marks Competence
o Level
1

8
2
3

9
 UNIT III - SAFETY ACTIVITIES

Toolbox Talk- Role of safety Committee- Responsibilities of Safety Officers and Safety

Representatives- Safety Training and Safety Incentives- Mock Drills- On-site

Emergency Action Plan- Off-site Emergency Action Plan- Safety poster and Display-
Human Error Assessment

PART-A

Q.No BT
Questions Competence
. Level

10

11

12

10
 13

14

15

PART-B

BT
Q.N Marks Competence
Questions Level
o

10

11
 PART-C

Q.N Questions Marks BT Competence

o Level

1
2
3

12
 UNIT IV - WORKPLACE HEALTH AND SAFETY

Noise hazard- Particulate matter- musculoskeletal disorder improper sitting poster and
lifting Ergonomics RULE & REBA- Unsafe act & Unsafe Condition- Electrical
Hazards- Crane Safety- Toxic gas Release

PART-A

Q.No BT
Questions Competence
. Level

10

11

12

13

13
 14

15

PART-B

BT
Q.N Marks Competence
Questions Level
o

10

14
 PART-C

Q.N Questions Marks BT Competence

o Level

1
2
3

15
UNIT V - HAZARD IDENTIFICATION TECHNIQUES

16
Job Safety Analysis-Preliminary Hazard Analysis-Failure mode and Effects Analysis-
Hazard and Operability- Fault Tree Analysis- Event Tree Analysis Qualitative and
Quantitative Risk Assessment- Checklist Analysis- Root cause analysis- What-If
Analysis- and Hazard Identification and Risk Assessment

PART-A

Q.No BT
Questions Competence
. Level

10

11

12

13

17
 14

15

PART-B

BT
Q.N Marks Competence
Questions Level
o

10

PART-C

Q.N Questions Marks BT Competence

o Level

18
1
2
3

19