The FP-M Compact Board Level PLC Replaces: Excellent Performance in A Small Footprint
The FP-M Compact Board Level PLC Replaces: Excellent Performance in A Small Footprint
The FP-M Compact Board Level PLC Replaces: Excellent Performance in A Small Footprint
Backup battery
holder
RS232C port
(Optional)
Output
connector
Input
connector
Input indicators
Expansion power
supply connector Power supply
connector
EPROM EEPROM
(AFP5202) (AFP5207)
28
FP-M
FP-M expansion boards
Control board
I/O points:
Max. 192 points Expansion I/O
(AFC13012) Sink/Source input
Expansion I/O
(AFB6342) NPN
Max. 256 points (AFB6306) Source input (AFB6342P) PNP
Input: 12 Input: 24
using three
Transmitter
Relay output: 8 Transistor output: 16
4 boards
Max.
Master boards
(MEWNET-TR)
Expansion Input (AFB6392) Expansion Output (AFB6340)
Source input NPN transistor output: 32
Input: 36
Analog I/O (AFB6480) A/D Converter (AFB6400) D/A Converter (AFB6410) High-speed Counter (AFB6420)
Input: 4 CH Analog input: 4 CH Analog output: 2 CH 2 phases, 2 CH, 20 kcps
Output: 1 CH
Transmitter Master (AFC1752) I/O Link (AFC1732) C-NET Adapter S2 Type C-NET Adapter
(MEWNET-TR) (MEWNET-F) (AFP15402) (AFP8532) 24 V DC
(AFP8536) 100-240 V AC
FPsoft Software
FPsoft ST
X•WX
NOT
DT/Ld
=
AN
Y•WY
STK
IX/IY
D
OR
R•WR
TM
T•SV
<
OT
L•WL
CT
C•EV
>
FN/P
FL
(BIN)
K/H
SHIFT
C D E F SC
8 9 A B (-)
OP
4 5 6 7 SRC
RS232C 0
(HELP)
CLR
1
ACLR
2
(DELT)
INST
3
ENT
READ
WRT
29
FP-M
k Spacers:
l Appearance Length Description Part number
18 mm 4 spacers attached to a case for AFB8803
.709 inch expansion board and skirt case
8 mm 4 spacers attached to a case for
AFB88032
.315 inch control board
Notes:
• The above parts are needed in order to assemble the case type boards.
• Use the spacers attached to case. (Spacers with board are used for board type only.)
30
FP-M
Combination
■ Combination of Boards
• Combination of I/O points (C20R/C20RC, Relay output type)
Requested I/O point Number of board
Total
number Control board Expansion board
of board Total Input Output C20R series E20R
(I: 12, O: 8) (I: 12, O: 8)
1 20 12 8 1
2 40 24 16 1 1
3 60 36 24 1 2
4 80 48 32 1 3
5 100 60 40 1 4
31
FP-M
Roller
Cutter Wire
■ High-speed counter function
High-speed counter function supports four modes: Motor
Two-phase input, UP, DOWN, and UP/DOWN. Variable
Encoder motor
Max. counting speed 1-phase: 10 kHz drive
Control
2-phase: 10 kHz signal
• Wiring example for a driver with one pulse input and one • Wiring example for a driver with two pulse inputs
direction input
CW/CCW ON/OFF CW
Y6 Y6
Motor Motor
FP-M FP-M
driver driver
Control Pulse Control CCW
Y7 Y7
board board
Motor Motor
Motor
32
FP-M
Network
■ Computer link function
• This function allows the reading and writing of FP-M contact information and data register content from a host computer. It
can be used for such applications as data collection and monitoring of operating conditions.
RS232C port
Personal computer
Using a C-NET adapter, up to 32 FP-M Control boards can be connected to one computer. If a bar code reader is connected to
the RS232C port, for example, this system can be used for collection of various production control information.
Up to 32 FP PLC control
units can be connected.
C-NET
Adapter
standard FP1 FP-M
type FP1
C-NET C-NET
Adapter RS232C port Adapter Programming tool port
S1 type S2 type
Personal
computer
■ Modem communication
Using a modem, the FP-M can perform long-distance communications with a personal computer. Using C-NET adapters, you can
control up to 32 programmable controllers from a personal computer.
Personal computer
Modem Modem
Public telephone line
Programming port
■ General communication using RS232C port (C20RC, C20TC, and C32TC types)
This function allows data input and output when connected to a
Bar-code reader
device having an RS232C port. Data from a bar code reader, data FP-M Control board
output to a printer, and bilateral data exchange with a vision system abc
abc
Natio
nal
abc
abc
Vision System
33
FP-M
Network
■ MEWNET-TR (Remote I/O) system
• Discrete I/O information can be exchanged between a master and slave stations at a remote site.
• A maximum of 32 inputs and 32 outputs can be controlled per master board.
• This system supports a total communication distance of 700 m (2,297 ft.) per port using twisted-pair cable.
• Master to master communication is also possible.
Transmitter Master
Master (MEWNET-TR)
station
Slave
POWER COM. ALARM Matsushita Electronic Works, Ltd POWER COM. ALARM
Matsushita TRNET ab ab ab ab ab ab ab ab ab ab ab ab ab ab ab ab
Electronic Works, Ltd Matsushita Electronic Works, Ltd
TRNET ab ab ab ab TRNET ab ab ab ab ab ab ab ab
station
FP I/O FP I/O FP I/O
Transmitter unit Transmitter unit Transmitter unit
NAIS FP I/O TRANSMITTER UNIT 8-INPUT (24 V DC) AFP87521
FP I/O
Expansion unit
Master unit
POWER CPU
Master
National
station
FP3
FP3
Max. 400 m (1,312 ft.) with VCTF
Max. 700 m (2,297 ft.) with twisted-pair cable
Slave stations
34
FP-M
Specifications
Control Board and Expansion Board
1) General
Item Description
Ambient temperature 0 ˚C to 55 ˚C (32 ˚F to 131 ˚F)
Ambient humidity 30 % to 85 % RH (non-condensing)
Storage temperature –20 ˚C to 70 ˚C (–4 ˚F to 158 ˚F)
Storage humidity 30 % to 85 % RH (non-condensing)
Breakdown voltage (*1) Between DC terminal and frame ground terminal: 500 V rms for 1 min.
(Transistor output type)
Between output terminal and frame ground terminal: 1,500 V rms for 1 min.
(Relay output type)
Insulation resistance (*1) Min. 100 MΩ (measured with a 500 V DC megger)
Between DC terminal and frame ground terminal
Vibration resistance 10 Hz to 55 Hz, 1 cycle/min: double amplitude of 0.75 mm (0.03 inch), 10 min on 3 axes
Shock resistance Shock of 98 m/s2 or more, 4 times on 3 axes
Noise immunity 1,000 Vp-p with pulse widths 50 ns and 1 µs (based on in-house measurements)
Operating condition Free from corrosive gases and excessive dust
Rated operating voltage 24 V DC
Operating voltage range Control power supply: 21.6 to 26.4 V DC
Input power supply: 20.4 to 26.4 V DC (C20T, C32T series)
22.8 to 26.4 V DC (C20R series)
Current consumption Control power supply: 0.2 A or less
Input power supply: Approx. 5 mA per input point
Input power supply: Approx. 3 mA per output point
(except load current)
2) Performance
Item Description
Programming method Relay symbol
Control method Cyclic operation
Program memory Built in RAM (lithium battery backup)
EEPROM (master memory)/EPROM (memory)
Program capacity 2.7 k type: 2,720 steps
5 k type: 5,000 steps
Operation speed 1.6 µs/step: basic instruction
Kinds of Basic 81
instruction High-level 111
External input (X) 208 points (*2)
External output (Y) 208 points (*2)
Notes:
• (*1): No capacitor connected between DC terminal and frame ground when the breakdown voltage and insulation resistance test is performed.
• (*2): The actual number of points that can be used is determined by physical configuration of the control board and the expansion board.
35
FP-M
Specifications
Control Board and Expansion Board
2) Performance
Item Description
Internal relay (R) 1,008 points
Special internal relay (R) 64 points
Timer/counter (T/C) 144 points
Auxiliary timer Unlimited number of points (0.01 s to 327.67 s)
Data register (DT) 2.7 k type: 1,660 words
5 k type: 6,144 words
Special data register (DT) 112 words (For control board: 70 words, for analog and high-speed counter boards: 42 words)
Index register (IX, IY) 2 words
MCR points 32 points
Number of labels (JMP,LOOP) 64 points
Differential points (DF or DF/) Unlimited number of points
Number of step ladders 128 stages
Number of subroutines 16 subroutines
Number of interrupt programs 9 programs
Special High-speed counter Input: Count input (X0, X1)/reset input (X2); AFC1930 also (X3, X4) / (X5)
functions (1 channel) Counting input mode: up mode, down mode, up/down mode, 2-phase mode
AFC1930 only Counting range: –8,388,608 to 8,388,607
(2 channels) Max. counting speed: up/down mode 10 kHz, 2-phase mode 10 kHz
Min. input pulse width: 1 phase 50 µs • 2 phases 50 µs
Manual dial-set 2 potentiometers
register
Pulse catch input
Total 8 points (X0 to X7)
Interrupt input
Periodical interrupt 10 ms to 30 s (10 ms interval)
RS232C port Communication rate: 300/600/1,200/2,400/4,800/9,600/19,200 bps
(See note.) 15 m 49.213ft.)
Communication distance per port: 15m(49.213 ft.
Connector: D-SUB 9 pins connector
Clock/calendar Clock/calendar function available
(See note.)
I/O link 64 I/O points (32 inputs and 32 outputs) or 32 I/O points (16 inputs and 16 outputs)
Pulse output 2 points (Y6 and Y7)
(See note.) Pulse output frequency range (CPU version 2.7 and earlier version):
(360 to 5,000 Hz/180 to 5,000 Hz/90 to 5,000 Hz/45 to 5,000 Hz)
Constant scan 2.5 ms × set value (160 ms or less)
Adjustable input time filtering 1 to 128 ms
Self-diagnosis function Watchdog timer, battery detection, program check, etc.
Memory backup at 25°C(77°F)
Memory backup (at 25˚ C 77˚ F) Approx. 27,000 h (C types, C20RC/C20TC/C32TC)
Approx. 53,000 h (except C types, C20R/C20T/C32T)
Notes:
• The RS232C port and clock/calendar functions are available for the C types (C20RC/C20TC/C32TC).
• The pulse output function is available for the transistor output type.
• The two pulse outputs, Y6 and Y7, are not available at the same time.
36
FP-M
Input and Output Specifications
■ Input Specification
Item Description
Rated input voltage 24 V DC
Operating voltage range 20.4 V to 26.4 V DC
ON voltage/current 19.2 V or less/3 mA or less
(3.6 mA or less, C32T control board)
OFF voltage/current 2.4 V or more/1 mA or more
Input impedance Control board: Approx. 4.8 kΩ
Expansion board: Approx. 4.4 kΩ
Response time ON ↔ OFF 2 ms or less (at normal input) (See note.)
50 µs or less (in setting high-speed counter)
200 µs or less (in setting interrupt input)
500 µs or less (in setting pulse catch)
Operating mode indicator LED
Insulation method Optical coupler
Notes:
• Input response time can be changed using the input time filtering function to
1, 2, 4, 8, 16, 32, 64, or 128 ms in base units for the first 8 inputs. 100
For expansion boards, the input response time is fixed at 2 ms (or less).
Number of ON
points/common [%] 50
• The number of ON points that can be operated simultaineously must be
decreased under high ambient temperature.
(between 40 ˚C (104 ˚F) and 55 ˚C (131 ˚F)) 0
40 55
(104) (131)
Ambient temperature [˚C (˚F)]
■ Output Specification
Relay output type Transistor output type
Item Description Item Description
Rated operating voltage 24 V DC Insulation method Optical coupler
Operating voltage range 22.8 V to 26.4 V DC Output type Transistor PNP or NPN open collector
Output type Normally open (1 Form A) Rated load voltage 24 V DC
2 points/common Operating load voltage range 20.4 V to 26.4 V DC
Rated control capacity* 2 A 250 V AC, 2 A 30 V DC (resistive) Max. load current 0.8 A/point (at 24 V DC)
Response time OFF → ON 8 ms or less (See note.)
ON → OFF 10 ms or less OFF state leakage current 100 µA or less
Mechanical life time 2 × 107 operations or more ON state voltage drop 1.5 V or less
Electrical life time 105 operations or more Response time OFF → ON 1 ms or less
Surge absorber None ON → OFF (100 µs or less, Y6 and Y7)
Operating mode indicator LED Surge absorber Zener diode
Operating mode indicator LED
Notes:
* Life characteristics of PA relay • The current for one commonshould be no more than the following:
8 points/common circuit: 3 A/common
16 points/common circuit: 5 A/common
• The maximum load current should be kept within the following ranges
under high ambient temperature conditions.
(× 104 times)
100
Frequency
50
30
0.8
20 AC125V resistance load
DC30V resistance load Load
10 AC125V
AC225V resistance load current (A)
COSø=0.4
5 DC30V T=7ms 0.35
3 AC250V COSø=0.4
0
40 55
0.5 1 2 3 10 100 (104) (131)
37
FP-M
Wiring
C20T, C32T, M1T-E, M1T-E1, M1T-EO
Expansion
power supply
Output connector Input connector
Power supply
connector
Internal circuit
Output
indicator
Input
indicator
(To expansion
board) (I/O) (Controllers)
24V 24V
24V 24V
24V 24V
24V 24V
XB
XB
X1
X3
X5
X7
X9
0V
0V
X1
X3
X5
X7
X9
0V
0V
Y1
Y3
Y5
Y7
0V
0V
19 1 19 1 15 1
20 2 20 2 16 2
XA
XA
X0
X2
X4
X6
X8
0V
0V
X0
X2
X4
X6
X8
0V
0V
Y0
Y2
Y4
Y6
0V
0V
VCC +
Input LED
Internal
circuit
Switch
0V –
Sensor
38
FP-M
Dimensions
1. Board Type mm( inch)
Control Boards
■ C20R and C20RC ■ C20T, C20TC, C32T, and C32TC
184 (7.24)
184 (7.24)
80 (3.15)
80 (3.15)
19.3
(0.75)
Expansion, Intelligent, and Link Boards
■ M1T-E20R ■ M1T-E, M1T-EI, M1T-EO, High-speed counter boards
80 (3.15)
14.8 (0.58)
20
(0.79)
Note:
• Each board has a different number of I/O connectors and terminals.
■ MEWNET-TR Master, Analog I/O, A/D converter, D/A converter, and FP-M I/O link boards
FP-M I/O link board
184 (7.24) Expansion dimensions
38.1 (1.5)
H Board H
1 control board 43.6 (1.72)
18 (0.71)
80 (3.15)
2. Case Type
Control, Expansion, Intelligent, and Link Boards
215 (8.47) Expansion dimensions
Board H
H
34.8 (0.37) 1 control board 44.2 (1.74)
88 (3.47)
29 1 39
1 control board and 85.4 (3.36)
30 OUTPUT 2 40 INPUT POWER
2 expansion boards
1 control board and 107.0 (4.21)
Mounting hole dimensions 3 expansion boards
205 (8.07) 1 control board and 128.6 (5.06)
4 expansion boards
70 (2.76)
39
FP-M
RAM 20 24 V DC
C20R Input: 12 24 V DC Sink/Source Relay, 2 A AFC12212
(2.7 k steps) Output: 8
RAM 20 24 V DC
C20RC Input: 12 24 V DC Sink/Source Relay, 2 A AFC22212C
(5 k steps)
Output: 8
24 V DC Transistor, 0.8 A
20 Source NPN type AFC12242
RAM
C20T (2.7 k steps) Input: 12 24 V DC
Output: 8 24 V DC Transistor, 0.8 A
Sink PNP type AFC12252
24 V DC Transistor, 0.8 A
20 Source NPN type AFC22242C
RAM
C20TC (5 k steps) Input: 12 24 V DC
Output: 8 24 V DC Transistor, 0.8 A
Sink PNP type AFC22252C
24 V DC Transistor, 0.8 A
32 Source NPN type AFC12342
RAM
C32T (2.7 k steps) Input: 16 24 V DC
Output: 16 24 V DC Transistor, 0.8 A
Sink PNP type AFC12352
24 V DC Transistor, 0.8 A
32 Source NPN type AFC22342C
RAM
C32TC (5 k steps) Input: 16 24 V DC
Output: 16 24 V DC Transistor, 0.8 A
Sink PNP type AFC22352C
Notes:
• Each board includes power cable (APL9511), jumper cable (AFB8505), spacers (AFB88021), and screws.
• 12 V DC power supply type is also available.
Programming Tools
FPsoft Windows Programmimg Software Program editing software used with personal computer. FPSOFT-FD
FP-M personal computer cable 3 m (9.8 ft.) Cable needed for connection between the programming port
AFC1520M-US9
(for FPsoft
soft)) (RS232C) and RS232C port on the PC (Dsub 9-pin)
FP-M peripheral cable 3 m (9.8 ft.) Cable needed for connection between the programming port AFC1523-US
(for FP programmer II) (RS232C) and FP programmer II or ATM Terminal
Memory (EEPROM) Programs can be copied to this memory by attaching it to an FP-M. AFP5207 (1 pcs)
40
FP-M
Description
Type Part number
Operating
I/O point voltage Input COM. type Output type
Intelligent Board
Operating
Type Description voltage Part number
Link Board
Type Description Operating voltage Part number
FP-M FP-M transmitter master board for MEWNET-TR (Remoto I/O) system.
Transmitter Master Board Also used for FP-M to FP-M (1 to 1) or FP-M to FP3 communication.
24 V DC AFC1752
(MEWNET-TR) I/O link points: 64 points Input: 32
Output: 32
FP-M I/O Link Board The FP-M I/O link board is the interface board for exchanging I/O
(MEWNET-F) information between an FP3 master and FP-M slave stations. 24 V DC AFC1732
Information is exchanged using a 2-conductor cable.
41
FP-M
Terminal blocks and ribbon cables for I/O connection.
Connector terminal, CT-2 Flat cable for FP-M connector to CT-2 connector
FP-M Board Pin Screw terminal, DIN rail mount 1 m (3.3 ft.) 3 m (9.8 ft.)
Part number Part number Part number
Control Board Output 16P CT2-C-20 AYT51163 AYT51166
C20T/C20TC Input 20P CT2-C-20 AYT51203 AYT51206
Control Board Output 34P CT2-C-34 AYT51343 AYT51346
C32T/C32TC Input 30P CT2-C-30 AYT51303 AYT51306
Expansion I/O Board Output 34P CT2-C-34 AYT51343 AYT51346
M1T-E Input 40P CT2-C-40 AYT51403 AYT51406
Expansion Input Board Connector B 20P CT2-C-20 AYT51203 AYT51206
M1T-EI Connector A 40P CT2-C-40 AYT51403 AYT51406
Expansion Output Board M1T-EO 34P × 2 CT2-C-34 AYT51343 AYT51346
Wire-press socket for making MIL type I/O connections, when using individual cables.
Housing Cover
FP-M Board Pin Contact & Tool
Part number Part number
Control Board Output 16P AXW1164A AXW61601A
C20T/C20TC Input 20P AXW1204A AXW62001A
Control Board Output 34P AXW1344A AXW63401A AXW7221
C32T/C32TC Input 30P AXW1304A AXW63001A (5 contacts)
Expansion I/O Board Output 34P AXW1344A AXW63401A
M1T-E Input 40P AXW1404A AXW64001A AXY52000
Expansion Input Board Connector B 20P AXW1204A AXW62001A Pressure Tool
M1T-EI Connector A 40P AXW1404A AXW64001A
Expansion Output Board M1T-EO 34P × 2 AXW1344A AXW63401A
(1) Break off the contact from the (2) Push the wire with its covering still (3) After pressure welding, insert the (4) After inserting all the wires, install
carrier and set it into the pres- on all the way until it hits. Lightly wire into the housing (AXW1xxxxA). the cover (AXW6xxxxA).
sure tool (AXY52000). squeeze the pressure tool.
42
FP-M
Flat cable with connector on one end for MIL type I/O connection.
Cable with connector
Connector
FP-M Board Pin 1 m (3.3 ft.) 3 m (9.8 ft.)
Part number Part number Part number
Control Board Output 16P APL9531 APL9533 AXM116415
C20T/C20TC Input 20P APL9541 APL9543 AXM120415
Control Board Output 34P AFB8531 AFB8533 AXM134415
C32T/C32TC Input 30P AFB8521 AFB8523 AXM130415
Expansion I/O Board Output 34P AFB8531 AFB8533 AXM134415
M1T-E Input 40P AFB8541 AFB8543 AXM140415
Expansion Input Board Connector B 20P APL9541 APL9543 AXM120415
M1T-EI Connector A 40P AFB8541 AFB8543 AXM140415
Expansion Output Board M1T-EO 34P × 2 AFB8531 AFB8533 AXM134415
Accessories
Type Description Part number
Case for control board Install the case on the top of the control board C20R AFC18011
Spacers supplied (AFB88032, 4 pcs) C20T AFC18012
C32T AFC18013
Case for expansion board Install the case between stacked boards AFC1802
Spacers supplied (AFB8803, 4 pcs)
Skirt case Installed the case on the bottom of the board AFC1803
Spacers supplied (AFB8803, 4 pcs)
I/O number seal for To indicate I/O location of expansion board E20R AFC18062
expansion I/O board M1T-E AFC18061
M1T-EI AFC18063
M1T-EO AFC18064
Mounting plate Metal plate for DIN rail mounting AFB6804
Maintenance parts
Type Description Part number
Spare battery for FP-M BR2032/CR2032 or equivalent, Comes with control board AFB8801
Power supply cable Comes with control board APL9511
Jumper cable Comes with control board AFB8505
Spacers Case type Shape, 8 mm (.32 inch) AFB88032
Shape, 18 mm (.71 inch) AFB8803
Board type Shape, 20 mm (.79 inch) AFB88021
Shape, 20 mm (.79 inch) AFB8802
43