RTV900 Operator's Manual 操作手册

OPERATOR'S MANUAL
UTILITY VEHICLE
R
T
V
9
0
Code No. K7581-7121-5 0
READ AND SAVE THIS MANUAL

PRINTED IN U.S.A. © KUBOTA Corporation 2009
ABBREVIATION LIST
Abbreviations Definitions
2WD Two Wheel Drive

4WD Four Wheel Drive
API American Petroleum Institute
ASABE American Society of Agricultural and Biological Engineers, USA
ASTM American Society for Testing and Materials, USA KUBOTA Corporation is ···
DIN Deutsches Institut für Normung, GERMANY
Since its inception in 1890, KUBOTA Corporation has grown to
fpm Feet Per Minute rank as one of the major firms in Japan.
HST Hydrostatic Transmission
To achieve this status, the company has through the years
Km/h Kilometers Per Hour diversified the range of its products and services to a remarkable
extent, until today, 19 plants and 16,000 employees produce over
MPH Miles Per Hour
1,000 different items, large and small.
m/s Meters Per Second
All these products and all the services which accompany them,
PTO Power Take Off
however, are unified by one central commitment. KUBOTA makes
RH/LH Right-hand and left-hand sides are determined by facing products which, taken on a national scale, are basic necessities.
in the direction of forward travel Products which are indispensable, products intended to help
individuals and nations fulfill the potential inherent in their
ROPS Roll-Over Protective Structures
environment. For KUBOTA is the Basic Necessities Giant.
rpm Revolutions Per Minute
This potential includes water supply, food from the soil and from
r/s Revolutions Per Second
the sea, industrial development, architecture and construction,
SAE Society of Automotive Engineers, USA transportation.
VHT Variable Hydro Transmission
Thousands of people depend on KUBOTA's know-how, technology,
experience and customer service. You too can depend on
KUBOTA.
IMPORTANT
The engine in this machine is equipped by the manufacture with a
standard spark arrester.
It is a violation of California Public Resource Code Section 4442 to
use or operate this engine on or near any forest-covered, brush-
covered land, or grass- covered land unless the exhaust system is
equipped with a working spark arrester meeting state laws. Other
states or federal areas may have similar laws.
UNIVERSAL SYMBOLS
As a guide to the operation of your vehicle, various universal symbols have been utilized on the instruments and
controls. The symbols are shown below with an indication of their meaning.
Safety Alert Symbol Lift Cylinder-Retract
Diesel Fuel Lift Cylinder-Extend
Hourmeter/Elapsed Operating Hours Lift Cylinder-Float
Engine Coolant-Temperature Hazard Warning Lights
Brake Fluid & Parking Brake Master Lighting Switch
Engine Intake/Combustion Air-Filter Audible Warning Device
Battery Charging Condition Fast
Engine Oil-Pressure Slow
Turn Signal/Hazard Lock
Engine-Stop Unlock
Engine-Run
Starter Control
Diesel Preheat/Glow Plugs(Low Temperature

Start Aid)
Engine Shut-Off Control
Differential Lock
Differential Lock Hold

FOREWORD
You are now the proud owner of a KUBOTA Vehicle. This vehicle is a product of
KUBOTA quality engineering and manufacturing. It is made of excellent materials
and under a rigid quality control system. It will give you long, satisfactory service.
To obtain the best use of your vehicle, please read this manual carefully. It will help
you become familiar with the operation of the vehicle and contains many helpful
hints about vehicle maintenance. This manual contains instructions for minor
maintenance, but information about major repairs is outlined in the KUBOTA Work
Shop Manual and should be performed only by a KUBOTA Dealer Technician. It is
KUBOTA's policy to utilize as quickly as possible every advance in our research.
The immediate use of new techniques in the manufacture of products may cause
some small parts of this manual to become outdated. KUBOTA distributors and
dealers will have the most up-to-date information. Please do not hesitate to consult
with them.
3 SAFETY FIRST
This symbol, the industry's ''Safety Alert Symbol'', is used throughout this manual
and on labels on the machine itself to warn of the possibility of personal injury.
Read these instructions carefully. It is essential that you read the instructions and
safety regulations before you attempt to assemble or use this unit.
3 DANGER : Indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.
3 WARNING : Indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.
3 CAUTION : Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury.
IMPORTANT : Indicates that equipment or property damage could result if

instructions are not followed.
NOTE : Gives helpful information.

CONTENTS
SAFE OPERATION ................................................................................................. 1
SERVICING OF VEHICLE........................................................................................... 1
SPECIFICATIONS....................................................................................................... 2
SPECIFICATION TABLE ......................................................................................... 2
TRAVELING SPEEDS ............................................................................................. 3
VEHICLE LIMITATIONS.............................................................................................. 4
INSTRUMENT PANEL AND CONTROLS................................................................... 5
LOCATION OF PARTS............................................................................................ 5
PRE-OPERATION CHECK ......................................................................................... 9
DAILY CHECK ......................................................................................................... 9
OPERATING THE ENGINE....................................................................................... 10
STARTING THE ENGINE ...................................................................................... 10
Cold Weather Starting .................................................................................................... 13
Block Heater ...................................................................................................................13
STOPPING THE ENGINE...................................................................................... 13
WARMING UP ....................................................................................................... 13
Warm-Up Transmission Oil in the Low Temperature Range .......................................... 13
JUMP STARTING .................................................................................................. 14
OPERATING THE VEHICLE ..................................................................................... 15
OPERATING NEW VEHICLE ................................................................................ 15
Do not Operate the Vehicle at Full Speed for the First 50 Hours ................................... 15
Changing Lubricating Oil for New Vehicles .................................................................... 15
STARTING ............................................................................................................. 15
Seat Belt ......................................................................................................................... 15
Head Light Switch........................................................................................................... 16
Hazard Light Switch........................................................................................................ 16
Turn Signal Light Switch ................................................................................................. 16
Horn Button..................................................................................................................... 17
Work Light (Front)........................................................................................................... 17
Work Light (Rear) ........................................................................................................... 17
Brake Pedal ....................................................................................................................18
Range Gear Shift Lever .................................................................................................. 18
4WD Lever......................................................................................................................19
Parking Brake Lever ....................................................................................................... 19
Speed Control Pedal....................................................................................................... 19
STOPPING............................................................................................................. 20
Stopping.......................................................................................................................... 20
CHECK DURING DRIVING ................................................................................... 20
Immediately Stop the Engine if: ...................................................................................... 20
Easy Checker(TM).......................................................................................................... 20
Fuel Gauge .....................................................................................................................21
Coolant Temperature Gauge .......................................................................................... 21
Hourmeter....................................................................................................................... 21
CONTENTS
Speedometer .................................................................................................................. 22
PARKING ............................................................................................................... 22
Parking Brake Lever ....................................................................................................... 22
ACCESSORY......................................................................................................... 23
12V Electric Outlet .......................................................................................................... 23
Utility Box........................................................................................................................ 23
OPERATING TECHNIQUES ................................................................................. 23
Differential Lock .............................................................................................................. 23
Directions for Use of Power Steering.............................................................................. 24
Unfamiliar Terrain ........................................................................................................... 24
Driving in Reverse .......................................................................................................... 25
Driving in "4WD" ............................................................................................................. 25
Turning the Vehicle......................................................................................................... 26
Hills ................................................................................................................................. 26
Traversing Hillsides ........................................................................................................ 27
Sliding and Skidding ....................................................................................................... 27
Driving through Water..................................................................................................... 27
OPERATING HAND THROTTLE........................................................................... 28
STATIONARY HYDRAULIC OUTLET ................................................................... 28
CARGO BED ............................................................................................................. 29
CARGO BED.......................................................................................................... 29
General Caution.............................................................................................................. 29
Max. Cargo Load ............................................................................................................ 29
Cargo Bed Tailgate......................................................................................................... 30
Raising and Lowering the Cargo Bed ............................................................................. 31
HYDRAULIC OUTLET............................................................................................... 32
HYDRAULIC OUTLET ........................................................................................... 32
Hydraulic Outlet Lever .................................................................................................... 32
Hydraulic Outlet Valve Coupler Connecting and Disconnecting..................................... 33
TIRES AND WHEELS ............................................................................................... 34
TIRES..................................................................................................................... 34
Inflation Pressure............................................................................................................ 34
Tire Type and Use .......................................................................................................... 34
WHEELS ................................................................................................................ 35
TOWING AND TRANSPORTING.............................................................................. 36
TOWING AND TRANSPORTING .......................................................................... 36
Rear Trailer Hitch............................................................................................................ 36
Front Trailer Hitch ........................................................................................................... 36
Winch Mount Bracket...................................................................................................... 37
Transporting Vehicle....................................................................................................... 37
MAINTENANCE......................................................................................................... 38
SERVICE INTERVALS .......................................................................................... 38
LUBRICANTS, FUEL AND COOLANT .................................................................. 41
PERIODIC SERVICE................................................................................................. 44
HOW TO OPEN THE HOOD AND TILT THE SEAT.............................................. 44
Hood ............................................................................................................................... 44
Operator's Seat............................................................................................................... 44
HOW TO RAISE THE CARGO BED...................................................................... 45
CONTENTS
Raising and Lowering the Cargo Bed [if equipped with hydraulic dump]........................ 45
Raising and Lowering the Cargo Bed [without hydraulic dump] ..................................... 46
JACK-UP POINT.................................................................................................... 46
Front End ........................................................................................................................ 46
Rear End......................................................................................................................... 46
DAILY CHECK ....................................................................................................... 47
Walk Around Inspection.................................................................................................. 47
Checking and Refueling.................................................................................................. 47
Checking Engine Oil Level.............................................................................................. 48
Checking Transmission Fluid Level ................................................................................ 48
Checking Power Steering Oil Tank Level ....................................................................... 49
Checking Hydraulic Lift Oil Tank Level ........................................................................... 49
Checking Hydraulic Auxiliary Tank Oil Level .................................................................. 50
Cleaning Oil Cooler Net .................................................................................................. 50
Checking Coolant Level.................................................................................................. 51
Cleaning Radiator Screen............................................................................................... 51
Checking Brake Fluid Level ............................................................................................ 52
Checking Brake Pedal .................................................................................................... 52
Checking Parking Brake ................................................................................................. 53
Checking Gauges, Meter and Easy Checker(TM) .......................................................... 53
Checking Head Light, Turn Signal Light etc. .................................................................. 53
Checking Seat Belt and ROPS ....................................................................................... 53
Checking Joint Boot........................................................................................................ 53
Checking Tire Inflation Pressure..................................................................................... 54
Checking Backup Beeper ............................................................................................... 54
EVERY 50 HOURS ................................................................................................ 55
Greasing ......................................................................................................................... 55
Oiling............................................................................................................................... 56
Checking Engine Start System ....................................................................................... 56
EVERY 100 HOURS .............................................................................................. 57
Checking VHT Neutral Spring......................................................................................... 57
Checking VHT Pressure Release ................................................................................... 57
Checking Wheel Bolt Torque .......................................................................................... 58
Cleaning Air Cleaner Primary Element ........................................................................... 59
Adjusting Alternator Belt Tension ................................................................................... 59
Checking Fuel Line and Fuel Filter ................................................................................. 60
Checking Battery Condition ............................................................................................ 61
Adjusting Toe-in.............................................................................................................. 62
Cleaning Muffler.............................................................................................................. 63
EVERY 150 HOURS .............................................................................................. 64
Cleaning Air Cleaner Primary Element ........................................................................... 64
EVERY 200 HOURS .............................................................................................. 65
Adjusting Parking Brake ................................................................................................. 65
Replacing Engine Oil Filter ............................................................................................. 65
Changing Engine Oil....................................................................................................... 66
Replacing Transmission Oil Filter [HST]......................................................................... 67
Replacing Transmission Oil Filter [SUCTION]................................................................ 68
Changing Hydraulic Lift Oil ............................................................................................. 69
Changing Hydraulic Auxiliary Tank Oil ........................................................................... 70
Checking Brake Pedal .................................................................................................... 71
Checking Brake Hose and Pipe...................................................................................... 71
Checking Front Brake Case............................................................................................ 72
CONTENTS
Checking Brake Light Switch .......................................................................................... 72

Checking Radiator Hose and Clamp .............................................................................. 72
Checking Power Steering Line ....................................................................................... 73
Changing Power Steering Oil ......................................................................................... 74
Checking Intake Air Line................................................................................................. 75
Checking Hydraulic Auxiliary Oil Line ............................................................................. 75
EVERY 300 HOURS .............................................................................................. 76
Checking Tire..................................................................................................................76
EVERY 400 HOURS .............................................................................................. 76
Changing Knuckle Case Oil............................................................................................ 76
Changing Transmission Fluid ......................................................................................... 76
Replacing Hydraulic Auxiliary Tank Oil Filter.................................................................. 77
Changing Front Axle Case Oil ........................................................................................ 78
EVERY 500 HOURS .............................................................................................. 79
Replacing Fuel Filter....................................................................................................... 79
EVERY 800 HOURS .............................................................................................. 79
Adjusting Engine Valve Clearance ................................................................................. 79
EVERY 1500 HOURS ............................................................................................ 79
Checking Fuel Injection Nozzle Injection Pressure......................................................... 79
EVERY 3000 HOURS ............................................................................................ 79
Checking Injection Pump ................................................................................................ 79
EVERY 1 YEAR ..................................................................................................... 79
Replacing Air Cleaner Primary Element and Secondary Element.................................. 79
EVERY 2 YEARS................................................................................................... 79
Changing Brake Fluid ..................................................................................................... 79
Flushing Cooling System and Changing Coolant ........................................................... 79
Anti-Freeze ..................................................................................................................... 80
Replacing Radiator Hose (Water pipes) ......................................................................... 81
Replacing Power Steering Hose..................................................................................... 81
Replacing Fuel Hose ...................................................................................................... 81
Replacing Engine Breather Hose ................................................................................... 81
Replacing Brake Master Cylinder (Inner Parts) .............................................................. 81
Replacing Front Brake Seal............................................................................................ 81
Replacing Rear Brake Cylinder Seal .............................................................................. 81
Replacing Intake Air Line................................................................................................ 81
Replacing Remote Hydraulic Hose................................................................................. 81
EVERY 4 YEARS................................................................................................... 81
Replacing Brake Hose .................................................................................................... 81
SERVICE AS REQUIRED...................................................................................... 81
Bleeding Fuel System..................................................................................................... 81
Replacing Fuse............................................................................................................... 81
Replacing Slow-Blow Fuses ........................................................................................... 82
Replacing Light Bulb....................................................................................................... 83
Cleaning Oil Cooler Net .................................................................................................. 83
STORAGE ................................................................................................................. 84
VEHICLE STORAGE ............................................................................................. 84
REMOVING THE VEHICLE FROM STORAGE..................................................... 84
TROUBLESHOOTING............................................................................................... 85
ENGINE TROUBLESHOOTING ............................................................................ 85
BATTERY TROUBLESHOOTING ......................................................................... 86
CONTENTS
MACHINE TROUBLESHOOTING ......................................................................... 87

OPTIONS................................................................................................................... 88
SAFE OPERATION 1
SAFE OPERATION
Careful operation is your best insurance against an 5. Do not operate the vehicle or any implement attached
accident. to it while under the influence of alcohol, medication,
Read and understand this Operator's Manual carefully controlled substances or while fatigued.
before operating the vehicle. 6. Carefully check the vicinity before operating the
All operators, no matter how much experience they may vehicle or any implement attached to it. Check for
overhead clearance which may interfere with the CAB
have, should read this and other related manuals before
or ROPS. Do not allow any bystanders around or near
operating the vehicle or any implement attached to it. It is
the vehicle during operation.
the owner's obligation to instruct all operators in safe 7. Never allow anyone without a valid driver's license to
operation. operate this vehicle.
8. Before allowing other people to use your vehicle,
explain how to operate and have them read this
1. BEFORE OPERATING THE VEHICLE manual before operation.
9. Never wear loose, torn, or bulky clothing around the
1. Know your equipment and its limitations. Read this vehicle. It may catch on moving parts or controls,
entire manual before attempting to start and operate leading to the risk of an accident. Use additional safety
the vehicle. items, e.g. helmet, safety boots or shoes, eye and
2. Pay special attention to the Danger, Warning and hearing protection, gloves, etc., as appropriate or
Caution labels on the vehicle. required.
3. Do not remove Roll-Over Protective Structures 10. This vehicle is for off road use only.
(ROPS) for any application and fasten seat belts at all KUBOTA does not recommend operating on public
times. This combination will reduce the risk of serious roads.
injury or death, should the vehicle be upset. 11. In addition to the driver, only one passenger should
If the ROPS is loosened or removed for any reason, ride in the vehicle.
make sure that all parts are reinstalled correctly before Minimum age for passenger is 5 years old.
operating the vehicle. 12. Keep all shields in place and stay away from all
Never modify or repair a ROPS because welding, moving parts.
bending, drilling, grinding, or cutting may weaken the 13. Check brakes, speed control pedal, and other
structure. mechanical parts for improper adjustment and wear.
A damaged ROPS structure must be replaced, not Replace worn or damaged parts promptly. Check the
repaired or revised. tightness of all nuts and bolts regularly. (For further
If any structural member of the ROPS is damaged, details, see "MAINTENANCE" section.)
replace the entire structure at your local KUBOTA 14. Keep your vehicle clean. Dirt, grease, and trash build
Dealer. up may contribute to fires and lead to personal injury.
15. Use only implements meeting the specifications listed
under "VEHICLE LIMITATIONS" in this manual or
implements approved by KUBOTA.
16. The maximum cargo capacity of this vehicle is 500kg.
Reduce cargo capacity to match operating conditions.
Do not carry anything which raises the center-of-
gravity and sticks outside the cargo bed.
17. Do not modify the vehicle. Unauthorized modification
may affect the function of the vehicle, which may result
in personal injury.
(1) ROPS
(2) Seat belt
4. Always use the seat belts. Check the seat belts

regularly and replace if frayed or damaged.
2 SAFE OPERATION
7. Watch where you are going at all times. Watch for and
2. OPERATING THE VEHICLE avoid obstacles. Be alert at row ends, near trees, and
other obstructions.
C Starting 8. When working in groups, always let the others know
1. Always sit in the operator's seat when starting engine what you are going to do before you do it.
or operating levers or controls. 9. Never try to get on or off a moving vehicle.
2. Before starting the engine, make sure that all levers
C Safety for children
are in their neutral positions, that the parking brake is
Tragedy can occur if the operator is not alert to the
engaged, and that the hydraulic outlet (if equipped) is
presence of children. Children generally are attracted to
OFF. And make sure the engine hand throttle (if
equipped) is in its idle engine speed position. vehicles and the work they do.
3. Do not start engine by shorting across starter 1. Never assume that children will remain where you last
terminals or bypassing the safety start switch. The saw them.
vehicle may start in gear and move if normal starting 2. Keep children out of the work area and under the
circuitry is bypassed. watchful eye of another responsible adult.
4. Be sure that the operator (and passenger) seat belts 3. Be alert and shut your vehicle down if children enter
are fastened. the work area.
5. Do not operate or idle engine in a non-ventilated area. 4. Never carry children in the cargo bed. There is no safe
Carbon monoxide gas is colorless, odorless, and place for them to ride. No person under the age of 5
deadly. may ride as a passenger in this vehicle. A passenger
under 5 years of age requires special restraints which
C Operating are not available with this vehicle.
1. Do not wear headphones while operating. 5. Never allow children to operate the vehicle even under
2. Pull only from the trailer hitch (if equipped). Never hitch adult supervision.
to axle housing or any other point except trailer hitch; 6. Never allow children to play on the vehicle or on the
such arrangements will increase the risk of serious implement.
personal injury or death due to a vehicle upset. 7. Use extra caution when backing up. Look behind and
down to make sure area is clear before moving.
8. Whenever possible, park your vehicle on a firm, flat
and level surface. If this is not possible, park it across
the slope. Set the parking brake(s), lower the
implements to the ground, remove the key from the
ignition and lock the cab door (if equipped) and chock
the wheels.
C Operating on slopes
Slopes are a major factor related to loss-of-control and tip-
over accidents, which can result in severe injury or death.
All slopes require extra caution.
1. Travel straight up or down hill.
2. Reduce load when operating on hilly or over rough
terrain.
(1) Trailer hitch (if equipped) 3. Keep front wheels straight at crest of hill or going over
bumps.
3. Keep all shields and guards in place. Replace any that 4. Do not stop or start suddenly when going uphill or
are missing or damaged. downhill. Be especially cautious when changing
4. Avoid sudden starts. To avoid rollovers, slow down direction on slopes.
when turning, on uneven ground, and before stopping. 5. If vehicle stops or loses power going up a hill, lock
While increasing engine speed with the engine hand parking brake to hold vehicle on slope. Maintain
throttle (if equipped), operate the speed control pedal direction of travel and release brake slowly. Back
with great care to avoid sudden starts. straight downhill while maintaining control. Do not turn
5. The vehicle cannot turn with the differential locked and vehicle sideways. Vehicle is more stable in a straight
attempting to do so could be dangerous. forward or rearward position.
6. Do not operate near ditches, holes, embankments, or 6. When riding on soft terrain, turn front wheels slightly
other ground surface features which may collapse uphill to keep vehicle on a straight line across the hill.
under the vehicle's weight. The risk of vehicle upset is 7. If the vehicle begins to tip, turn front wheels downhill to
even higher when the ground is loose or wet. gain control before proceeding.
SAFE OPERATION 3
(1) To avoid upsets, always back up steep slopes. If 5. Do not tow a cart with any riders on it.
you cannot back up the slope or if you feel uneasy 6. Never attempt wheelies, jumps or other stunts.
on it, do not operate on it. Stay off slopes too
steep for safe operation.
(2) Driving forward out of a ditch, mired condition or 3. HAULING LOADS IN THE CARGO BED
up a steep slope increases the risk of a vehicle to
be upset backward. Always back out of these 1. No riders in cargo bed or anywhere else.
situations. Extra caution is required with four- 2. Do not overload vehicle. Securely anchor all loads.
wheel drive mode because the increased traction 3. Be sure load is evenly distributed.
can give the operator false confidence in the 4. Reduce cargo capacity when operating on rough or
vehicle's ability to climb slopes. hilly terrain.
(3) Keep all movement on slopes slow and gradual. 5. Balance loads evenly and secure them. Braking could
Do not make sudden changes in speed or shift the load and affect vehicle stability.
direction. 6. Never operate vehicle with the cargo bed raised.
7. Operate cargo bed dump with vehicle stationary and
C Operation in inclement conditions parking brake locked. Do not dump while moving.
1. Only operate during daylight or with good artificial 8. Operate hydraulic dump (if equipped) on level ground
light. only.
2. Operate vehicle in an open, unobstructed area. 9. Operate dump from operator's seat only.
3. Use helmet and/or protective gear for certain 10. Do not place hands or body under the cargo bed when
operating conditions. lowering bed.
4. Reduce speed according to trail, terrain and visibility
conditions.
5. Never drive exceeding the limit of visibility. Slow down 4. OPERATING HYDRAULIC OUTLET
near crest of hill until getting a clear view of the other DRIVEN EQUIPMENT (IF EQUIPPED)
side.
6. Stay alert for holes, rocks and other hidden hazards in 1. Before installing or using hydraulic outlet driven
the terrain. equipment, read the manufacturer's manual and
7. Never cross any body of water where depth may be review the safety labels attached to the equipment.
unknown to the operator (Deep water is considered 2. Wait until all moving components have completely
anything in excess the bottom edge of the axle cap). stopped before getting off the vehicle, connecting,
Choose a course within the waterway where both disconnecting, adjusting, cleaning, or servicing any
banks have a gradual incline. Cross at a point known hydraulically driven equipment.
to be safe. 3. When operating stationary hydraulically driven
equipment, always apply the vehicle parking brake
C Driving the vehicle at high speeds
and place chocks behind and in front of the rear
1. Check the front wheel engagement. The braking
wheels. Stay clear of all rotating parts. Never step over
characteristics are different between two and four
rotating parts.
wheel drive. Be aware of the difference and use
carefully.
2. Always slow the vehicle down before turning. Turning
at high speed may tip the vehicle over.
3. Turn the headlights on.
4. Drive at speeds that allow you to maintain control at all
times.
5. Do not apply the differential lock while traveling at high
speeds. The vehicle may run out of control.
6. Avoid sudden motions of the steering wheel as they
can lead to a dangerous loss of stability. The risk is
especially great when the vehicle is traveling at high
speeds.
C Other miscellaneous
1. Clean platform if dirty and remove any debris from
(1) Hydraulic outlet (if equipped)
around foot controls.
2. Always keep both hands on the steering wheel.
3. Always keep arms and legs inside the operating
compartment.
4. Never operate the vehicle while standing.
4 SAFE OPERATION
5. Keep first aid kit and fire extinguisher handy at all

5. PARKING THE VEHICLE times.
6. Disconnect the battery's ground cable before working
1. Disengage the HYDRAULIC OUTLET (if equipped), on or near electric components.
lower all implements to the ground, place all control 7. To avoid the possibility of battery explosion, do not use
levers in their neutral positions, set the parking brake, or charge the refillable type battery if the fluid level is
stop the engine, and remove the key. below the LOWER (lower limit level) mark. Check the
2. Make sure that the vehicle has come to a complete fluid level regularly and add distilled water as required
stop before dismounting. so that the fluid level is between the UPPER and
3. Avoid parking on steep slopes, if possible park on flat LOWER marks.
ground, if not, park across a slope, always with 8. To avoid sparks from an accidental short circuit,
attachment on the ground. always disconnect the battery's ground cable (-) first
and reconnect it last.
(1) Parking brake lever

(1) Battery
9. Do not remove radiator cap while coolant is hot. When

6. TRANSPORTING
cool, slowly rotate cap to the first stop and allow
sufficient time for excess pressure to escape before
1. Disengage power to attachment(s) when transporting
removing the cap completely. This vehicle has a
or not in use.
coolant recovery tank, add coolant or water to the tank,
2. Do not tow this vehicle. Use a suitable truck or trailer
not the radiator. (See "Checking Coolant Level" in
when transporting on public roads.
"DAILY CHECK" in "PERIODIC SERVICE" section.)
3. Use extra care when loading or unloading the vehicle
10. Do not attempt to mount a tire on a rim. This should be
into a trailer or truck.
done by a qualified person with the proper equipment.
11. Always maintain the correct tire pressure. Do not
inflate tires above the recommended pressure shown
7. SERVICING THE VEHICLE
in the operator's manual.
Before servicing the vehicle, park it on a firm, flat and level
surface, set the parking brake, lower all implements to the
ground, place the range gear shift lever in neutral, stop the
engine and remove the key.
1. Allow the vehicle time to cool off before working on or
near the engine, muffler, radiator, etc.
2. Always stop the engine before refueling. Avoid spills
and overfilling.
3. Do not smoke when working around battery or when
refueling. Keep all sparks and flames away from
battery and fuel tank. The battery presents an
explosive hazard, because it gives off hydrogen and
oxygen especially when recharging.
4. Before "jump starting" a dead battery, read and follow
all of the instructions. (See "JUMP STARTING" in
"OPERATING THE ENGINE" section.) 12. Securely support the vehicle when changing wheels.
SAFE OPERATION 5
13. Make sure that wheel bolts have been tightened to the
specified torque.
14. Do not work under any hydraulically supported
devices. They can settle, suddenly leak down, or be
accidentally lowered. If it is necessary to work under
the vehicle or any vehicle elements for servicing or
adjustment, securely support them with stands or
suitable blocking beforehand.
15. Escaping hydraulic fluid under pressure has sufficient
force to penetrate skin causing serious personal injury.
Before disconnecting hydraulic lines, be sure to
release all residual pressure. Before applying
pressure to the hydraulic system, make sure that all
connections are tight and that all lines, pipes, and
hoses are free of damage.
"High pressure fluid - Injection into body" hazard
warning.
16. Fluid escaping from pinholes may be invisible. Do not

use hands to search for suspected leaks; use a piece
of cardboard or wood. Use of safety goggles or other
eye protection is also highly recommended. If injured
by escaping fluid, see a medical doctor at once. This
fluid will produce gangrene or severe allergic reaction.
(1) Cardboard
(2) Hydraulic line
(3) Magnifying glass
6 SAFE OPERATION
8. DANGER, WARNING AND CAUTION LABELS

SAFE OPERATION 7
8 SAFE OPERATION
SAFE OPERATION 9
10 SAFE OPERATION
9. CARE OF DANGER, WARNING AND CAUTION LABELS
1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA Dealer.
4. If a component with danger, warning and caution label(s) affixed is replaced with new part, make sure new label(s)
is(are) attached in the same location(s) as the replaced component.
5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside
edge.
SERVICING OF VEHICLE 1
SERVICING OF VEHICLE
Your dealer is interested in your new vehicle and has the
desire to help you get the most value from it. After reading
this manual thoroughly, you will find that you can do some
of the regular maintenance by yourself.
However, when in need of parts or major service, be sure
to see your KUBOTA Dealer.
For service, contact the KUBOTA Dealership from which
you purchased your vehicle or your local KUBOTA
Dealer.
When in need of parts, be prepared to give your dealer
both the vehicle and engine serial numbers.
Locate the serial numbers now and record them in the
space provided.
(1) Vehicle identification plate

Type Serial No. (2) Product identification number
Vehicle
Engine
Product Identification
Number
Date of Purchase
Name of Dealer
(To be filled in by purchaser)
(1) Engine serial number

(2) Transmission assy serial number
2 SPECIFICATIONS
SPECIFICATIONS
SPECIFICATION TABLE
General Worksite Worksite Worksite
Model Turf Utility
Purpose /Orange /Camo /Utility
Make KUBOTA D902-E3-UV
Type 3 cylinders, 4-cycle, diesel, OHV
Displacement L (cu. in.) 0.898 (54.802)
Engine
Horsepower kW (HP) 16.1 (21.6)
Rated revolution rpm 3200
Low idling revolution rpm 1300 to 1400
Fuel Capacity L (U.S.gals) 28 (7.4)
Transmission Continuously variable hydro transmission (VHT)
Wheels, Drive system 4, Rear 2WD or 4WD
Differential lock Standard; foot operated with mechanical holder
Gear selection Hi-Med-Lo range forward, neutral, reverse
Front / Rear Wet disk brake
Brakes
Parking brake Rear wheel, hand lever
Steering Hydrostatic power
Front Independent, macpherson strut-type
Suspension
Rear Semi-independent, DeDion axle w/leaf springs and shock absorber
Length mm (in.) 2990 (117.7) 3030 (119.3)
Width mm (in.) 1550 (61.0)
Height, overall mm (in.) 2010 (79.1)
1150 (45.3) HDWS, ATV
Front tread centers mm (in.)
1180 (46.5) Turf
Dimensions 1180 (46.5) HDWS, ATV
Rear tread centers mm (in.)
1210 (47.6) Turf
Wheelbase mm (in.) 1965 (77.4)
Ground front axle 210 (8.3)

mm (in.)
clearance rear axle 190 (7.5)
Turning diameter m (ft) 7.8 (25.6)
Max. rolling weight
kg (lbs.) 590 (1300)
(Towing Capacity)
Payload capacity kg (lbs.) 775 (1708) 750 (1653) 755 (1664) 720 (1587) 715 (1576)
Weight kg (lbs.) 845 (1863) 870 (1918) 865 (1907) 900 (1984) 905 (1995)
SPECIFICATIONS 3
General Worksite Worksite Worksite

Model Turf Utility
Purpose /Orange /Camo /Utility
Width mm (in.) 1320 (52)
Length mm (in.) 1180 (46.7)
Depth mm (in.) 290 (11.4)
Cargo bed Volume m (cu.ft.) 0.455 (16)
Bed height
mm (in.) 800 (31.5)
(unloaded)
Cargo bed load kg (lbs.) 500 (1102)
Sound level, operator ear db (A) 87 89
25x10-12
ATV, 6PLY
25x10-12
25x10-12 25x10-12 ATV, 6PLY 25x12-12
Front HDWS,
HDWS, 6PLY 25x10-12 HDWS, 6PLY Turf, 4PLY
6PLY
25x12-12
Turf, 4PLY
Tires
25x11-12
ATV, 6PLY
25x10-12
25x10-12 25x11-12 ATV, 6PLY 25x12-12
Rear HDWS,
HDWS, 6PLY 25x10-12 HDWS, 6PLY Turf, 4PLY
6PLY
25x12-12
Turf, 4PLY
Front deluxe guard - Std. Std. Std. Std.
Body color Orange Orange Camo Orange Orange
Bed lift - Std. Std. Std. Std.
Speedometer - - Std. Std. Std.
Aux. control valve - - - Std. Std.
A The company reserves the right to change the specifications without notice.
A The values in "Ground clearance" and "Weight" are those of the machine equipped with the tires in the table above.
TRAVELING SPEEDS
Range gear km/h (mph)
shift lever
Low 16 (10)
Medium 29 (18)
High 40 (25)
Reverse 20 (12)
4 VEHICLE LIMITATIONS
VEHICLE LIMITATIONS
The KUBOTA Vehicle has been thoroughly tested for proper performance with implements sold or approved by KUBOTA.
Use with implements which are not sold or approved by KUBOTA and which exceed the maximum specifications listed
below, or which are otherwise unfit for use with the KUBOTA Vehicle may result in malfunctions or failures of the vehicle,
damage to other property and injury to the operator or others. [Any malfunctions or failures of the vehicle resulting from use
with improper implements are not covered by the warranty]
Max. Cargo loading weight (W1) Rear trailer hitch Front trailer hitch
Max. Cargo load should not exceed "500 kg
(1100 lbs.)" or "PCL".
[General Purpose model]

PCL = 775 kg (1708 lbs.) - (operator +
passenger + opt. + acc. + cabin) weight
Max. rolling weight (W2) Max. rolling weight (W4)
590 kg (1300 lbs.) 295 kg (650 lbs.)
[Worksite/Orange model]
[Worksite/Camo model]
[Worksite/Utility model]
[Turf Utility model] Max. tongue weight (W3) Max. tongue weight (W5)
PCL = 715 kg (1576 lbs.) - (operator + 50 kg (110 lbs.) 50 kg (110 lbs.)
PCL: Permissible Cargo Load

opt.: option
acc.: accessory
Rolling weight: Trailer weight + Cargo Load
A Above mentioned specifications are based on level ground condition.

INSTRUMENT PANEL AND CONTROLS 5
INSTRUMENT PANEL AND CONTROLS

LOCATION OF PARTS
ILLUSTRATED CONTENTS
(1) Work light (if equipped)................................... 17, 17
(2) ROPS............................................................. --
(3) Hazard / Turn signal light (if equipped)........... 16, 16
(4) Front hood...................................................... 44
(5) Headlights...................................................... 16
(6) Winch mount bracket...................................... 37
(7) Front trailer hitch bracket................................ 36
(8) Battery........................................................... 61
(9) Front trailer hitch (if equipped)........................ 36
6 INSTRUMENT PANEL AND CONTROLS
ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS

(1) Steering wheel................................................. -- (10) 4WD lever...................................................... 19
(2) Cup holder........................................................ -- (11) Range gear shift lever..................................... 18
(3) Horn button...................................................... 17 (12) Speedometer (if equipped)............................. 22
(4) Key switch........................................................ -- (13) Hourmeter...................................................... 21
(5) Turn signal light switch (if equipped)................. 16 (14) Coolant temperature gauge............................ 21
(6) Head light switch.............................................. 16 (15) Hazard / Turn signal indicator (if equipped).... 16, 16
(7) Hazard light switch (if equipped)....................... 16 (16) Fuel gauge..................................................... 21
(8) Brake pedal...................................................... 18 (17) Easy Checker(TM)......................................... 20
(9) Speed control pedal......................................... 19 (18) 12V accessory plug........................................ 23
INSTRUMENT PANEL AND CONTROLS 7
ILLUSTRATED CONTENTS
(1) Seat belts....................................................... 15
(2) Seat............................................................... 44
(3) Differential lock pedal..................................... 23
(4) Differential lock holder.................................... 23
(5) Parking brake lever........................................ 22
(6) Hydraulic lift cylinder lever (if equipped)......... 31
(7) Hydraulic outlet lever (if equipped)................. 32
(8) Engine hand throttle (if equipped)................... 28
8 INSTRUMENT PANEL AND CONTROLS
ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS

(1) Cargo bed........................................................ 29 (7) Fuel tank cap.................................................... 47
(2) Tailgate............................................................ 30 (8) Remote hydraulic outlet (if equipped)............... 32
(3) Tail lamp (Combination lamp if equipped)......... 16 (9) Hydraulic outlet for lift cylinder (if equipped)...... 31
(4) Muffler.............................................................. 63 (10) Rear trailer hitch (if equipped)......................... 36
(5) Rear trailer hitch bracket................................... 36 (11) Backup beeper (if equipped)........................... 54
(6) Handgrip.......................................................... --
PRE-OPERATION CHECK 9
PRE-OPERATION CHECK
DAILY CHECK
To prevent trouble from occurring, it is important to know
the condition of the vehicle well. Check it before starting.
To avoid personal injury:

A Be sure to check and service the vehicle on a
level surface with the engine shut off and the
parking brake "ON" and implement lowered to
the ground if equipped.
Check item
- Walk around inspection
- Check engine oil level
- Check transmission fluid level
- Check brake fluid level
- Check hydraulic auxiliary tank oil level (if equipped)
- Clean hydraulic oil cooler net (if equipped)
- Check coolant level
- Clean grill, radiator screen
(When used in a dusty place)
- Check brake pedal
- Check parking brake
- Check indicators, gauges and meters
- Check lights
- Check seat belt and ROPS
- Check front and rear joint boots
- Check drive shaft boots
- Check tire inflation pressure
- Check backup beeper (if equipped)
- Refuel
(See "DAILY CHECK" in "PERIODIC SERVICE" section.)
- Care of danger, warning and caution labels
(See "DANGER, WARNING AND CAUTION LABELS" in
"SAFE OPERATION" section.)
10 OPERATING THE ENGINE
OPERATING THE ENGINE

STARTING THE ENGINE
To avoid personal injury 1. Make sure the parking brake is set.
A Read "Safe Operation" in front of this manual.
A Read the danger, warning and caution labels
located on the vehicle.
A To avoid the danger of exhaust fume
poisoning, do not operate the engine in a
closed building without proper ventilation.
A Never start engine while standing on ground.
Start engine only from operator's seat.
A Make it a rule to set range gear shift lever to the
"NEUTRAL" position and to place the Hydraulic
Outlet lever (if equipped) in "OFF" position and
to place the hydraulic lift cylinder lever (if
equipped) to the "NEUTRAL" position before
starting the engine.
A Make sure the engine hand throttle (if
equipped) is in its idle engine speed position.
(1) Parking brake lever (A) Pull to "PARK"
A Do not use starting fluid or ether.

A To protect the battery and the starter, make sure that
the starter is not continuously turned for more than 10 A The parking brake indicator comes on while parking
seconds. brake is applied and goes off when it is released.
(1) Parking brake indicator

OPERATING THE ENGINE 11
2. Set the range gear shift lever to the 4. Lock the hydraulic lift cylinder lever
"NEUTRAL" position. and the hydraulic outlet lever to the
"NEUTRAL" position with restricting
plate (if equipped).
(1) Range gear shift lever (L) LOW Range

(H) HIGH Range (R) "REVERSE"
(M) MEDIUM Range (N) "NEUTRAL" POSITION
(1) Hydraulic outlet lever (if equipped) (A) "LOCK"
(2) Hydraulic lift cylinder lever (if equipped)
(3) Restricting plate (if equipped)
3. Lock the hydraulic lift cylinder lever to (4) Knob bolt (if equipped)
the "NEUTRAL" position with a
restricting plate by tightening knob bolt
A The hydraulic outlet warning lamp comes on while
(if equipped).
hydraulic outlet lever is engaged "ON" and goes off
when disengaged "OFF".
(1) Hydraulic lift cylinder lever (if equipped) (A) "LOCK"

(2) Restricting plate (if equipped)
(1) Hydraulic outlet warning lamp
(3) Knob bolt (if equipped)
C Check Easy Checker(TM) Lamps:

5. Push the speed control pedal down 1. When the key is turned "ON", lamps(2)(3) should
about 1/2 way. come on. If trouble should occur at any location while
the engine is running, the warning lamp corresponding
to that location comes on.
2. The parking brake warning lamp(1) comes on while
parking brake is applied and goes off when it is
released.
If the parking brake is released but the lamp stays on,
it means that the brake fluid may be low or the brake
system may be damaged. (See "Checking Brake Fluid
Level" in "DAILY CHECK" in "PERIODIC SERVICE"
section.)
3. The hydraulic outlet warning lamp(5) comes on while
hydraulic outlet lever is engaged "ON" and goes off
when disengaged "OFF" (if equipped).
(1) Speed control pedal (A) "INCREASE"

(B) "DECREASE"
6. Insert the key into the key switch and

turn it "ON".
(1) Parking brake / Brake fluid

(2) Electrical charge
(3) Engine oil pressure
(4) Glow plug
(6) Hazard / Turn signal (if equipped)
A Daily checks with the Easy Checker(TM) only, are not

sufficient. Never fail to conduct daily checks carefully
( ) "OFF" (Engine-Stop) ( ) "GLOW" (Preheat) by referring to "DAILY CHECK" in "PERIODIC
( ) "ON" (Engine-Run) ( ) "START" (Engine-Start) SERVICE" section.
OPERATING THE ENGINE 13
7. Turn the key to "PREHEAT" position and

STOPPING THE ENGINE
1. After slowing the engine to idle, turn the key to "OFF".
hold it for the preheating. 2. Remove the key.
3. Return the engine hand throttle (if equipped) to its idle
For the appropriate preheating time, refer to the table engine speed position.
below:
Temperature Preheating Time WARMING UP
Over 0 (32 ) 2 to 3 sec.
0 to -5 (32 to 23 ) 5 sec. To avoid personal injury:
-5 to -15 (23 to 5 ) 10 sec. A Be sure to set the parking brake during warm-
up.
Limit of continuous use 30 sec. A Be sure to set the range shift lever to the
"NEUTRAL" position and lock both the
hydraulic lift cylinder and the hydraulic outlet
A Glow plug indicator(4) comes on while key switch is in levers to the "NEUTRAL" position with
the "GLOW" position or "START" position. restricting plate (if equipped) during warm-up.
For 5 minutes after engine start-up, allow the engine to

8. Turn the key to "START" position and warm up without applying any load. This is to allow oil to
release when the engine starts. reach every engine part. If load should be applied to the
engine without this warm-up period, trouble such as
seizure, breakage or premature wear may develop.
A Because of safety devices, the engine will not start
except when the range gear shift lever is placed in the
"NEUTRAL" position and (if equipped) the hydraulic BWarm-Up Transmission Oil in the Low
outlet lever is placed in the "OFF" position. Temperature Range
Hydraulic oil serves as transmission fluid. In cold weather,
the oil may be cold with increased viscosity. This can
BCold Weather Starting
cause delayed oil circulation or abnormally low hydraulic
When the ambient temperature is below 0 (32 ) and
pressure for some time after engine start-up. This in turn
the engine is very cold. If the engine fails to start after 10
can result in trouble in the hydraulic system.
seconds, turn off the key for 30 seconds. Then repeat
To prevent the above, observe the following instructions:
steps 6 and 7. To protect the battery and the starter, make
Warm up the engine at about 50% of rated rpm according
sure that the starter is not continuously turned for more
to the table below:
than 30 seconds.
Ambient temperature Warm-up time requirement

BBlock Heater Above 0 (32 ) Approx. 5 minutes
[if equipped]
A block heater is available as an option from your dealer. -10 to 0 (14 to 32 ) 5 to 10 minutes
It will assist you in starting your vehicle when the ambient -20 to -10 (-4 to 14 ) 10 to 15 minutes
temperature is below -20 (-4 ).
Below -20 (-4 ) More than 15 minutes
9. Check to see that all the lamps on the A Do not operate the vehicle under full load condition
Easy Checker(TM) are "OFF". until it is sufficiently warmed up.
If any lamp stays on, immediately stop the engine and

determine the cause.
JUMP STARTING

A Battery gases can explode. Keep cigarettes,
sparks, and flames away from battery.
A If vehicle battery is frozen, do not jump start
engine.
A Do not connect other end of negative jumper
cable to negative terminal of vehicle battery.
A The parts such as the muffler may be hot. Be
careful not to get burned in connecting jumper
cables.
When jump starting engine, follow the instructions below

to safely start the engine.
1. Bring helper vehicle with a battery of the same voltage
as disabled vehicle within easy cable reach. "THE
VEHICLES MUST NOT TOUCH".
2. Engage the parking brake of both vehicles and put the
shift lever in neutral. Shut the engine off.
3. Put on safety goggles and rubber gloves.
4. Ensure the vent caps are securely in place. (if
equipped)
5. Cover vent holes with damp rags. Do not allow the rag
to touch the battery terminals.
6. Attach the red clamp to the positive (red, (+) or pos.)
terminal of the dead battery and clamp the other end
of the same cable to the positive (red, (+) or pos.)
terminal of the helper battery. (1) Dead battery
7. Clamp the other cable to the negative (black, (-) or (2) Lay a damp rag over the vent caps
neg.) terminal of the helper battery. (3) Jumper cables
8. Clamp the other end to the engine block or frame of (4) Helper battery
the disabled vehicle as far from the dead battery as
possible.
9. Start the helper vehicle and let its engine run for a few A This vehicle has a 12 volt negative (-) ground starting
moments. Start the disabled vehicle. system.
10. Disconnect the jumper cables in the exact reverse A Use only same voltage for jump starting.
order of attachment. (Steps 8, 7 and 6). A Use of a higher voltage source could result in severe
11. Remove and discard the damp rags. damage to vehicle's electrical system.
Use only matching voltage source when "Jump
starting" a low or dead battery.
OPERATING THE VEHICLE 15
OPERATING THE VEHICLE

OPERATING NEW VEHICLE STARTING
How a new vehicle is handled and maintained determines
the life of the vehicle. 1. Fasten the seat belt.
A new vehicle just off the factory production line has been,
of course, tested, but the various parts are not
accustomed to each other, so care should be taken to BSeat Belt
operate the vehicle for the first 50 hours at a slower speed
and avoid excessive work or operation until the various
parts become "broken-in." The manner in which the To avoid personal injury:
vehicle is handled during the "breaking-in." period greatly A Seat belts reduce injury. Always wear your seat
affects the life of your vehicle. Therefore, to obtain the belts. The lap-style seat belts may not provide
maximum performance and the longest life of the vehicle, adequate protection for small children. Special
it is very important to properly break-in your vehicle. In care is recommended when carrying a child
handling a new vehicle, the following precautions should passenger.
be observed.
BDo not Operate the Vehicle at Full Speed To avoid personal injury:
A Always use the seat belts when operating and
for the First 50 Hours riding in the vehicle.
A Do not start quickly nor apply the brakes suddenly.
A In winter, operate the vehicle after fully warming up the Adjust the seat belts for proper fit and connect the buckle.
engine. This seat belt is an auto-locking retractable type.
A Do not run the engine at speeds faster than
necessary.
A On rough roads, slow down to suitable speeds.
Do not operate the vehicle at fast speed. The above
precautions are not limited only to new vehicles, but to
all vehicles. But it should be especially observed in the
case of new vehicles.
BChanging Lubricating Oil for New

Vehicles
The lubricating oil is especially important in the case of a
new vehicle. The various parts are not "broken-in" and are
not accustomed to each other. Small pieces of metal grit
may develop during the operation of the vehicle; and this
(1) Seat belt
may wear out or damage the parts. Therefore, care should
be taken to change the lubricating oil a little earlier than
would ordinarily be required. For further details of change
interval hours, see "MAINTENANCE" section.
16 OPERATING THE VEHICLE
2. Selecting light switch position. BHazard Light Switch

[if equipped]
Press the top half of the hazard light switch, the hazard
BHead Light Switch
light flash along with the indicator on the instrument panel.
The head light switch is operative when the key switch is
Press the bottom half of the hazard light switch to turn off
in the "ON" position.
the hazard light.
Turn on the key switch and press the top half of the head
light switch, the head lights light up.
Press the bottom half of the head light switch to turn off A The hazard light switch is operative when the key
the head light. switch is in either the "ON" or "OFF" position.
Be careful that leaving the switch "ON" causes the
battery to run out.
BTurn Signal Light Switch

[if equipped]
To indicate a right turn, push right side.
To indicate a left turn, push left side.
When the left or right signal is activated, the indicated
turning light will flash and the other will stay on.
The indicator lamp at the instrument panel also flashes
like the above.
A The turn signal light switch is only operative when the

(1) Head light switch (A) Head lights "ON" key switch is in the "ON" position.
(B) Head lights "OFF"
A If the hazard light switch is pressed to the "ON"
position while the turn signal is activated, the indicated
turning light will flash and the other will stay on.
A Pressing the head light switch to the "ON" position A Be sure to return switch to center position after turning.
causes the following lamps to light simultaneously.
(1) Tail lights (lamps at the rear portions of the
vehicle)
(2) Lamp built in the coolant temperature gauge
(3) Lamp built in the fuel gauge
(4) Lamp built in the speedometer (if equipped)
(1) Speedometer (if equipped) (4) Hazard light switch

(2) Hazard / Turn signal (if equipped)
indicator (if equipped) (5) Coolant temperature gauge
(3) Turn signal light switch (6) Fuel gauge
(if equipped)
BHorn Button
The horn switch is operative when the key switch is in
either the "ON" or "OFF" position.
The horn will sound when the horn button is pressed.
(1) Horn button
BWork Light (Front)

[if equipped]
BWork Light (Rear)

[if equipped]
(1) Head light When the key switch is turned to the "ON" position and the
(2) Hazard / Turn signal light (if equipped) slide switch at the rear of each work light is slid to the "ON"
(3) Tail lamp (Combination lamp if equipped) position, the work light comes on. When the slide switch
is slid to the "OFF" position, the light goes off.
After the slide switch for each work light is shifted to the
"OFF" position, turn the key switch to the "OFF" position.
(1) Work light (if equipped) (A) "ON"

(2) Work light switch (if equipped) (B) "OFF"
3. Checking the brake pedal. 4. Selecting the travel speed.
BBrake Pedal BRange Gear Shift Lever
To avoid personal injury: To avoid personal injury:

A If the operator suddenly brakes, an accident A Avoid changing range gear shift lever when
may occur due to loss of control or the shifting ascending or descending a slope.
forward of heavy loads. A Before ascending or descending a slope, shift
A When driving on icy, wet or loose surface, to the "L" range to control the vehicle speed.
make sure the vehicle is correctly ballasted to A If you shift gears while ascending or
avoid skidding and loss of steering control. descending a slope, be prepared to use the
Operate at reduced speed. brake to maintain control.
A Operate in reverse at slow speeds to maintain
The brake pedal is the left pedal on the foot board. control.
Depress the pedal to slow or stop the vehicle.
1. The range gear shift lever can only be shifted when
vehicle is completely stopped and the speed control
pedal is in the "NEUTRAL" position.
2. To avoid transmission and shift linkage damage,
completely stop the vehicle using the brake pedal
before shifting gears.
3. Select proper gear and engine speed depending on
the type of job.
4. Before dismounting vehicle, shift the range gear shift
lever to the "NEUTRAL" position and set parking
brake.
(1) Brake pedal
(1) Range gear shift lever (L) LOW Range

(H) HIGH Range (R) "REVERSE"
(M) MEDIUM Range (N) "NEUTRAL" POSITION
A When range gear shift lever is hard to engage, do not

force the lever. Set the parking brake, slightly depress
the speed control pedal and release it to neutral
position, then shift the lever.
When the lever is hard to disengage, do not force the
lever.
Depress the brake pedal fully, then shift the lever.
A An accident may occur with erratic shifting operation.
A Improper range gear shift lever position will cause the
vehicle to momentarily coast on slopes.
5. Unlock the parking brake and start

B4WD Lever slowly.
BParking Brake Lever

To release the parking brake, depress the brake pedal,
A Do not engage the front wheel drive when
traveling at road speed. push release button and push down parking brake lever.
A When driving on icy, wet or loose surfaces, Make sure that indicator in the Easy Checker(TM) goes
make sure the vehicle is correctly ballasted to off.
avoid skidding and loss of steering control.
Operate at reduced speed and engage front
wheel drive.
A An accident may occur if the vehicle is
suddenly braked, such as by heavy towed
loads shifting forward causing loss of control.
A The braking characteristics are different
between two and four wheel drive. Be aware of
the difference and use carefully.
(1) Parking brake lever (A) "RELEASE"

(2) Release button
BSpeed Control Pedal

Use the speed control pedal when traveling. Push down
on it for higher speed.
(1) 4WD lever (A) "4WD"

(B) "2WD"
A Use the lever to engage the front wheels with the

vehicle stopped. Shift the lever to "4WD" to engage the
front wheel drive.
A Tires will wear quickly if front wheel drive is engaged
on paved roads.
A If the 4WD lever is difficult to shift to "2WD", stop the
vehicle, turn the steering wheel in both directions and
then move the lever.
C Front wheel drive is effective for the following (1) Speed control pedal
jobs:
1. When greater pulling force is needed, such as working
in a wet field, when pulling a trailer, or when working
with a front-end blade.
2. When working in sandy soil.
STOPPING CHECK DURING DRIVING

BStopping BImmediately Stop the Engine if:
1. Release the speed control pedal. A The engine suddenly slows down or accelerates,
2. Step on the brake pedal. A Unusual noises are suddenly heard,
3. After the vehicle has stopped, put the range gear shift A Exhaust fumes suddenly become very dark,
lever in neutral, and set the parking brake. While driving, check the following items to see that all the
parts are functioning normally.
(1) Easy Checker(TM)

(2) Coolant temperature gauge
(3) Fuel gauge
BEasy Checker(TM)
If the warning lamps in the Easy Checker(TM) come on
during operation, immediately stop the engine, and find
the cause as shown below.
Never operate the vehicle with an Easy Checker(TM)
lamp on.
Engine oil pressure

If the oil pressure in the engine goes below the
prescribed level, the warning lamp in the Easy
Checker(TM) will come on.
If this should happen during operation, and it does not
go off when the engine is accelerated, check level of
engine oil.
(See "Checking Engine Oil Level" in "DAILY CHECK"
in "PERIODIC SERVICE" section.)
Electrical charge
If the alternator is not charging the battery, the Easy
Checker(TM) will come on.
If this should happen during operation, check the
electrical charging system or consult your local
KUBOTA Dealer.
( ) Alarm against low brake fluid level or parking brake

operation.
The warning lamp in the Easy Checker(TM) comes on

if the parking brake is applied. BCoolant Temperature Gauge
If the lamp is on during operation, release the parking
brake lever immediately.
If the brake fluid goes below the prescribed level, the
warning lamp in the Easy Checker(TM) will come on. To avoid personal injury:
If this should happen during operation, check to see A Do not remove radiator cap until coolant
that there is no oil leak in the brake system, and then temperature is well below its boiling point.
add oil. Then loosen cap slightly to the stop to relieve
(See "Checking Brake Fluid Level" in "DAILY CHECK" any pressure before removing cap completely.
in "PERIODIC SERVICE" section.)
1. With the key switch "ON" the temperature gauge
indicates the temperature of the coolant. White Zone
BFuel Gauge for "cold" and Red zone for "hot".
2. If the indicator reaches the Red zone, engine coolant
Park the vehicle on a flat place.
is overheated. Check the vehicle by referring to
When the key switch is "ON", the fuel gauge indicates the "TROUBLESHOOTING" section.
fuel level.
Be careful not to empty the fuel tank. Otherwise air may
enter the fuel system.
Should this happen, the system should be bled. (See
"Bleeding Fuel System" in "SERVICE AS REQUIRED" in
"PERIODIC SERVICE" section.)
(1) Coolant temperature gauge
BHourmeter
The hourmeter indicates in five digits the hours the vehicle
has been used; the last digit indicates 1/10 of an hour.
(1) Fuel gauge
(1) Hourmeter
PARKING
BSpeedometer
[if equipped] BParking Brake Lever
The speedometer indicates the traveling speed.

BEFORE DISMOUNTING VEHICLE
A ALWAYS SET PARKING BRAKE AND LOWER
ALL IMPLEMENTS TO THE GROUND.
Leaving transmission in gear with the engine
stopped will not prevent from rolling.
A STOP THE ENGINE AND REMOVE THE KEY.
1. Stop the vehicle on a level surface.

2. To set the parking brake, depress the brake pedal and
pull the lever to park.
3. To release the parking brake, push release button and
push down the parking brake lever. When the parking
brake is released, the parking brake warning lamp in
(1) Speedometer the Easy Checker(TM) goes off.
(1) Parking brake lever (A) "RELEASE"

(2) Release button
A If the vehicle is operated with the parking brake

applied, the parking brake will be damaged.
ACCESSORY OPERATING TECHNIQUES

B12V Electric Outlet BDifferential Lock
The 12 volt receptacle is located on the front-panel. An
auxiliary light or other devices may be connected to this
connector. To avoid personal injury due to loss of steering
control:
C This outlet is activated when the key switch is in
A Do not operate the vehicle at high speed with
either the "ON" or "OFF" position.
differential lock engaged.
When the plug is not used, pull it out. Be careful that
A Do not attempt to turn with the differential lock
leaving the plug inserted causes the battery to run out. engaged.
A Be sure to release the differential lock before
C Do not connect a light or other device that draws
making a turn in field conditions.
more than 120 watts to this connector, or the
battery may discharge very rapidly or the outlet If one of the rear wheels should slip, step on the
may fail. differential lock pedal. Both wheels will then turn together,
reducing slippage.
A Do not use as a cigarette lighter. Differential lock is maintained while the pedal is
A Do not use when wet. depressed or may be held by using differential lock holder.
(1) Differential lock pedal (A) Press to "ENGAGE"

(1) 12V electric outlet (B) Release to "DISENGAGE"
BUtility Box
(1) Utility Box

C Handling the retaining device for differential lock

1. Pull the differential lock holder while the differential BDirections for Use of Power Steering
lock pedal is depressed.
1. Power steering is activated only while the engine is
2. The differential lock is then maintained even if your
running. While the engine is stopped, the vehicle
foot leaves the pedal.
functions in the same manner as vehicle without
3. The lock is released when the pedal is depressed
power steering.
again.
2. When the steering wheel is turned all the way to the
stop, the relief valve is activated. Do not hold the
steering wheel in this position for a long period of time.
3. Avoid turning the steering wheel while the vehicle is
stopped, or tires may wear out sooner.
4. The power steering mechanism makes the steering
easier. Be careful when driving at high speeds.
BUnfamiliar Terrain

A Be sure to check for hidden obstacles or
hazards before driving in a new area.
(1) Differential lock pedal (A) Press to "ENGAGE" A Keep your speed down until you know the area
(2) Differential lock holder (B) Depress to release again well.
"DISENGAGE"
A Use existing trails and stay away from
hazardous areas such as steep, rocky slopes
or swamps.
A When using the differential lock, always slow the A Be cautious when visibility is limited, as you
engine down. may not be able to see obstacles in your path.
A To prevent damage to power train, do not engage
differential lock when one wheel is spinning and the
other is completely stopped.
A If the differential lock cannot be released, stop the
vehicle, turn the steering wheel alternately.
BDriving in Reverse BDriving in "4WD"

A Turn around, look down and behind you before A Do not drive in "4WD" on paved surfaces.
backing up to be sure there are no obstacles or
people in your way. The maximum traction, shift the range gear shift lever into
A Depress speed control pedal gradually and low range and use "4WD" on steep slopes or when stuck
back up cautiously. in the mud, with differential locked if necessary.
A To stop while driving in reverse take your foot
off the speed control pedal and gradually apply
the brake.
A Do not suddenly engage the brake.
BTurning the Vehicle BHills

A Reduce vehicle speed before entering the turn A Do not turn sideways on a hill, or the vehicle
and maintain an even speed through the turn. may roll over.
A Do not make sharp turns in order to avoid loss A Always go straight up hill or down hill.
of control or tipping. A Slow down until you can get a clean view of the
other side at the crest of a hill.
A If the engine stalls on a steep slope, roll slowly
straight down, using the brake.
A Stop and look for obstacles before descending
a hill.
BTraversing Hillsides BDriving through Water

A Reduce vehicles speed to prevent tipping or A Do not drive through water whenever it is
loss of control. possible.
A Do not traverse hillsides that are slippery or A Drive slowly across shallow water and choose
covered with rocks or obstacles which may a location to enter and exit the water where the
cause you to tip over. banks are not too steep or slippery.
A Check before entering for rocks, holes or other
obstacles that may cause overturn, stuck or
BSliding and Skidding submerged.
A Never operate the vehicle in the fast flowing
water or in water deeper than the bottom edge
of the axle caps.
A Drive slowly and carefully when you are unsure
or unprepared for the surface.
A Do not apply heavy braking force or accelerate
when skidding to prevent loss of control.
A Use 4WD and maintain low speeds on areas
covered with clay, mud, ice or snow to prevent
uncontrolled skidding.
(1) Axle cap

OPERATING HAND THROTTLE STATIONARY HYDRAULIC OUTLET

[if equipped] [if equipped]
A Pull the hand throttle while pushing the button, and the To park the Vehicle and use the hydraulic outlet system
engine speed increases. (for breaker or pump, for example), start the hydraulic
A Push the hand throttle while pushing the button, and outlet system in the following steps.
the engine speed decreases. 1. Apply the parking brake and place chocks at the tires.
A Fine-tune engine speed by turning the hand throttle. 2. Make sure the shift levers are at "NEUTRAL", and start
the engine.
3. Operate the hydraulic outlet lever.
(See "HYDRAULIC OUTLET" in "HYDRAULIC
OUTLET" section.)
4. Set the engine speed to provide recommended fluid
rate. (Refer to the implement operator's manual.)
(1) Hand throttle (if equipped) (A) "PUSH"

(2) Button "HIGH"
"LOW"
CARGO BED 29
CARGO BED
CARGO BED
BGeneral Caution

A Never carry passengers in the cargo bed. They can be tossed about or even thrown off causing serious
injury or death.
A Never raise the cargo bed when it is loaded. (if hydraulic dump is not equipped)
A Driving with the cargo bed tilted may be hazardous.
Always lower the bed and lock the hydraulic lift cylinder lever (if hydraulic dump is equipped) or latch the
bed (if hydraulic dump is not equipped) before driving.
A Be careful not to put any part of your body, such as hands or arms, between the bed and vehicle.
A Drive slowly when it is loaded.
BMax. Cargo Load
A Maximum Cargo Load (MCL) capacity is 500 kg (1100 lbs).

A Never carry loads exceeding the Permissible Cargo Load (PCL).
A Max. Cargo load should not exceed "500 kg (1100 lbs.)" or "PCL".
PCL = PC - (operator + passenger + opt. + acc. + cabin) weight
(PCL: Permissible Cargo Load / PC: Payload Capacity / opt.: option / acc.: accessory)
[Payload capacity]
Model General purpose Worksite/Orange Worksite/Camo Worksite/Utility Turf Utility
Payload capacity kg (lbs.) 775 (1708) 750 (1653) 755 (1664) 720 (1587) 715 (1576)
30 CARGO BED
A TO AVOID TAILGATE DAMAGE:

BCargo Bed Tailgate
Remove the rear trailer hitch when wire loop is
removed and cargo bed is raised.

A Do not apply a load to the tailgate while the
tailgate is open, or the wire loop may break.
A Do not place fingers or hands between the
tailgate and the arm (latch) when closing, or
fingers or hands may be pinched.
For loading and unloading, the tailgate of the cargo bed

can be opened.
The tailgate is held level to the cargo bed floor with wire
loops.
Do not move the vehicle with the tailgate fully lowered.
In a fully lowered position, the tailgate may obstruct the
vehicle tail lamps and damage them by swinging motion.
1. Raise the arms (latch) at each end of the tailgate and

open the tailgate.
2. Close the tailgate by lifting it and pushing it firmly
closed. Push the arms (latch) down to make sure the
latches stay securely closed.
(1) Tailgate (2) Arm (latch) (3) Wire loop

CARGO BED 31
C Using the "FLOAT" position

BRaising and Lowering the Cargo Bed 1. If the cargo bed cannot be raised or lowered due to
trouble with the engine or hydraulic system, shift the
[if hydraulic dump is equipped]
lever to the "FLOAT" position. The cargo bed can be
raised or lowered manually.
To avoid personal injury;

A Make sure the vehicle is on a firm, level surface
and the parking brake is applied before raising
the cargo bed.
A If the vehicle is facing uphill with cargo bed
raised, the weight of the cargo bed may cause
the vehicle tip.
A When servicing under raised bed with lift
cylinder, make sure safety support is properly
mounted.
C To raise the cargo bed

1. Start engine.
2. Release the restricting plate.
3. Pull up the hydraulic lift cylinder lever to raise the (1) Hydraulic lift cylinder lever (A) "UP"
cargo bed. (if equipped) (N) "NEUTRAL"
4. Return the hydraulic lift cylinder lever to the (2) Restricting plate (if equipped) (B) "DOWN"
"NEUTRAL" position immediately after raising the (3) Knob bolt (if equipped) (C) "FLOAT with Detent"
cargo bed.
C To lower the cargo bed

1. Shift the hydraulic lift cylinder lever to the "DOWN"
position and then lower the cargo bed.
2. After making sure that the bed has been lowered to the
lowest position, return the lever to the "NEUTRAL"
position and then lock the lever with the restricting
plate.
(1) Safety support

32 HYDRAULIC OUTLET
HYDRAULIC OUTLET
HYDRAULIC OUTLET
[if equipped]
BHydraulic Outlet Lever

A Leaving the vehicle while the engine runs
requires shifting the range gear shift lever to
the "NEUTRAL" position, and locking the
parking brake lever firmly.
C Steps for operation

1. Check the outlet and return directions of the hydraulic
coupler and then connect the hydraulic hose.
2. Make sure that the hydraulic lever at the side of the
working vehicle is in the "NEUTRAL" position.
3. Shift the hydraulic outlet lever to the "ON" position Outlet
(detended). Return
4. Operate the hand throttle, to adjust oil volume for
Lever Push (ON) Pull (OFF)
implements.
5. Return the hydraulic outlet lever to the "OFF" position A In In
after use, and lock it with the restricting plate. Port
B Out In
A Do not hold the lever in the "PULL" or "PUSH" position

once the remote cylinder has reached the end of its
stroke, as this will cause oil to flow through the relief
valve. Forcing oil through the relief valve for extended
periods will overheat the oil.
A Continuing to use the lever may cause oil temperature
to rise excessively. The use of oil at a high
temperature causes the seals to become damaged
and fail.
A Shift the hydraulic outlet lever to the "OFF" position
and then stop the engine.
A Because of the safety devices, the engine will not start
(1) Hydraulic outlet lever (if equipped) (A) "ON" (Detent position)
except when the hydraulic outlet lever is placed in the
(2) Restricting plate (if equipped) (B) "OFF"
(3) Knob bolt (if equipped) "OFF" position and range gear shift lever is placed in
the "NEUTRAL" position.
HYDRAULIC OUTLET 33
C Disconnecting
BHydraulic Outlet Valve Coupler 1. Lower the implement first to the ground to relieve
hydraulic pressure in the hoses.
Connecting and Disconnecting
2. Clean the couplers.
3. Relieve pressure by moving hydraulic control levers
with engine shut off.
To avoid personal injury: 4. Turn the ring of the female coupler to the "UNLOCK"
A Stop the engine and relieve pressure before position as shown in the following figure.
connecting or disconnecting lines. 5. Pull the hose straight from the hydraulic coupler while
A Do not use your hand to check for leaks. pulling the ring to release it.
A Make sure couplers are locked securely after 6. Clean oil and dust from the coupler, then replace the
connecting them. dust plugs.
A Always wear protective gloves when handling
hydraulic tools, hoses and couplers.
C Connecting
1. Remove dust plugs.
2. Clean both couplers.
3. Insert the implement coupler to the vehicle hydraulic
coupler.
4. Pull the implement coupler slightly to make sure
couplers are firmly connected.
5. Turn the ring of the female coupler to the "LOCK"
position as shown in the following figure.
(1) Ring of female coupler (A) "UNLOCK" position

(2) Male coupler
A Your local KUBOTA Dealer can supply parts to adapt

couplers to hydraulic hoses.
(1) Ring of female coupler (A) "UNLOCK" position

(2) Male coupler (B) "LOCK" position
34 TIRES AND WHEELS
TIRES AND WHEELS

TIRES
BTire Type and Use
C Heavy duty work site tire
A Do not attempt to mount a tire on a rim. This
should be done by a qualified person with the
proper equipment.
A Always maintain the correct tire pressure.
Do not inflate tires above the recommended
pressure shown in the operator's manual.
A Do not use tires other than those approved by

KUBOTA.
BInflation Pressure
Though the tire pressure is factory-set to the prescribed
level, it naturally drops slowly in the course of time. Thus, C Turf tire
check it everyday and inflate as necessary.
Tire sizes Inflation Pressure

25 x 10 - 12 HDWS,
Front & Rear
25 x 12 - 12 Turf,
Front & Rear 140 kPa
(1.4 kgf/cm , 20 psi)
25 x 10 - 12 ATV,
Front
25 x 11 - 12 ATV,
Rear
C All terrain vehicle tire
(1) Ground (A) "INSUFFICIENT"

(B) "NORMAL"
(C) "EXCESSIVE"
TIRES AND WHEELS 35
WHEELS

A Support vehicle securely on stands before
removing a wheel.
A Never operate vehicle with loose wheel bolts.
A When re-fitting a wheel, tighten the bolts to the

following torques then recheck after driving the vehicle
200 m (200 yards) and thereafter according to service
interval.
(1) Torque wheel bolts to 75 to 90 N-m

(7.6 to 9.2 kgf-m) (55.3 to 66.4 ft-lbs.)
36 TOWING AND TRANSPORTING
TOWING AND TRANSPORTING

TOWING AND TRANSPORTING
BFront Trailer Hitch
BRear Trailer Hitch [if equipped]
[if equipped]

To avoid personal injury: A Do not tow this vehicle unless all the functions
A Always tow a load slowly enough to maintain of the vehicle are properly working, since the
control and avoid tipping. malfunction of steering operation or braking
A To provide adequate braking ability and may cause an accident.
traction, do not tow a load unless vehicle cargo
bed is loaded or attachment is installed. Use the front trailer hitch for greater maneuverability in
A Attach a trailer to the trailer hitch only. confined areas such as a barn.
The front trailer hitch load is referred to "VEHICLE
The rear trailer hitch load is referred to "VEHICLE
LIMITATIONS" section.
LIMITATIONS" section. When towing other equipment,
use a safety chain.
(1) Front trailer hitch (if equipped)

(2) Hitch pin (if equipped)
(1) Rear trailer hitch (if equipped)
(2) Hitch pin (if equipped)
TOWING AND TRANSPORTING 37
BWinch Mount Bracket BTransporting Vehicle

Mounting the optional winch always requires reading the Pay attention to the points below when transporting the
instruction manual attached to the winch thoroughly vehicle.
before using it. 1. Use a suitable truck or trailer.
2. Apply the parking brake and place chocks against the
front and rear tires.
3. Secure the portions of the vehicle, which are shown in
the figure below, by using strong straps or chains.
(1) Winch mount bracket
(1) Front bumper

(2) Heavy-duty strap
(1) Pipe frame

(2) Heavy-duty strap
38 MAINTENANCE
MAINTENANCE
To avoid personal injury and vehicle damage:

A Be sure you have sufficient knowledge, experience, the proper replacement parts and tools before you
attempt any vehicle maintenance task.
A If you don't have the knowledge and equipment which are necessary to perform the maintenance task,
consult your local KUBOTA Dealer.
A Have your local KUBOTA Dealer perform inspection items which are marked *4 in the chart below.
SERVICE INTERVALS
A The jobs indicated by must be done after the first 50 hours of operation.
*1 Air cleaner should be cleaned more often in dusty conditions than in normal conditions.
*2 Every year or every 6 times of cleaning.
*3 Replace only if necessary.
*4 Consult your local KUBOTA Dealer for this service.
*5 When the battery is used for less than 100 hours per year, check the battery condition by reading the indicator annually.
A The items listed below (@marked) are registered as emission related critical parts by KUBOTA in the U.S.EPA non road
emission regulation. As the engine owner, you are responsible for the performance of the required maintenance on the
engine according to the below instruction. Please see Warranty Statement in detail.
Indication of Hour Meter After Ref.

No. Items
50 100 150 200 250 300 350 400 450 500 550 600 650 700 700 hrs Page
every
1 Engine start system Check 56
50 hrs
every
2 Greasing Apply 55
50 hrs
every
3 Engine oil Change 66
200 hrs
Muffler every
4 Clean 63
[Spark arrester] 100 hrs
every
5 Wheel bolt torque Check 58
100 hrs
every
6 Battery condition Check 61 *5
100 hrs
every
7 Alternator belt Adjust 59
100 hrs
every
8 VHT neutral spring Check 57
100 hrs
VHT pressure every

9 Check 57 *4
release 100 hrs
every
10 Toe-in Adjust 62
100 hrs
every
Check 60
100 hrs
11 Fuel filter element @
every
Replace 79 *4
500 hrs
MAINTENANCE 39

No. Items
50 100 150 200 250 300 350 400 450 500 550 600 650 700 700 hrs Page
every
Check 60
100 hrs
12 Fuel line @
every
Replace 81 *3
2 years
every
Clean 59 *1
100 hrs
13 Air cleaner element @
every
Replace 79 *2
1 year
Air cleaner element every

Clean 64 *1
[Hydraulic utility 150 hrs
14 @
valve equipped every
model] Replace 79 *2
1 year
every
15 Engine oil filter Replace 65
200 hrs
Transmission oil
every
16 filter (HST) Replace 67
200 hrs
(Yellow color)
Transmission oil
every
17 filter (Suction) Replace 68
200 hrs
(Orange color)
every
18 Brake pedal Check 71 *4
200 hrs
every
19 Parking brake lever Adjust 65
200 hrs
every
20 Brake light switch Check 72
200 hrs
every
21 Front brake case Check 72
200 hrs
every
22 Power steering oil Change 74
200 hrs
every
23 Hydraulic lift oil Change 69
200 hrs
Hydraulic auxiliary
tank oil [Hydraulic every
24 Change 70
utility valve 200 hrs
equipped model]
Hydraulic auxiliary
oil line [Hydraulic every
25 Check 75
utility valve 200 hrs
equipped model]
Hydraulic auxiliary
tank oil filter
every
26 [Hydraulic utility Replace 77
400 hrs
valve equipped
model]
every
Check 72
Radiator hose and 200 hrs
27
clamp every
Replace 81
2 years
every
Check 73
Power steering oil 200 hrs
28
line every
Replace 81 *4
2 years
40 MAINTENANCE

No. Items
50 100 150 200 250 300 350 400 450 500 550 600 650 700 700 hrs Page
every
Check 75
200 hrs
29 Intake air line @
every
Replace 81 *3
2 years
Engine breather every

30 Replace 81 *4
hose 2 years
every
Check 71
200 hrs
31 Brake hose & pipe
every
Replace 81 *4
4 years
every
32 Tire wear Check 76
300 hrs
every
33 Transmission fluid Change 76
400 hrs
every
34 Front axle case oil Change 78
400 hrs
every
35 Knuckle case oil Change 76
400 hrs
Engine valve every

36 Adjust 79 *4
clearance 800 hrs
Fuel injection
every
37 nozzle Injection Check 79 *4 @
1500 hrs
pressure
every
38 Injection pump Check 79 *4 @
3000 hrs
Brake Master
every
39 cylinder (inner Replace 81 *4
2 years
parts)
every
40 Brake fluid Change 79 *4
2 years
Remote hydraulic every

41 Replace 81 *4
hose 2 years
Rear brake cylinder every

42 Replace 81 *4
seal 2 years
every
43 Front brake seal Replace 81 *4
2 years
every
44 Cooling system Flash 79
2 years
every
45 Coolant Change 79
2 years
46 Fuel system Bleed 81
47 Fuse Replace 81
48 Light bulb Replace Service 83

as
Oil cooler net required
[Hydraulic utility
49 Clean 83
valve equipped
model]
MAINTENANCE 41
LUBRICANTS, FUEL AND COOLANT

No. Locations Capacities Lubricants
1 Fuel 28 L (7.4 U.S.gals.) No. 2-D diesel fuel

No. 1-D diesel fuel if temperature is below -10 (14 )
2 Coolant (with reserve tank) 4.0 L (4.2 U.S.qts.) Fresh clean water with anti-freeze
[Filter exchanged] Engine oil: API Service Classification CD, CE or CF

3.1 L (3.3 U.S.qts.) Above 25 (77 ) SAE30, SAE10W-30 or 15W-40
3 Engine crankcase
[Filter non-exchanged] 0 to 25 (32 to 77 ) SAE20, SAE10W-30 or 15W-40
2.7 L (2.9 U.S.qts.)
Below 0 (32 ) SAE10W, SAE10W-30
4 Transmission case 10 L (2.6 U.S.gals.) KUBOTA UDT or SUPER UDT fluid*
5 Front axle case 0.6 L (0.6 U.S.qts.) KUBOTA UDT or SUPER UDT fluid*
6 Knuckle case Ref. 0.15 L (0.16 U.S.qts.) KUBOTA UDT or SUPER UDT fluid*
Brake fluid
7 0.4 L (0.4 U.S.qts.) KUBOTA DOT3 GENUINE BRAKE FLUID
(reservoir and lines)
Hydraulic lift oil
[Hydraulic dumping 8.0 L (8.5 U.S.qts.)
equipped model)
8
Hydraulic auxiliary tank oil KUBOTA UDT or SUPER UDT fluid*
[Hydraulic utility valve 17.0 L (18.0 U.S.qts.)
equipped model]
9 Power steering oil 5.9 L (6.2 U.S.qts.)
Greasing No. of greasing points Capacity Type of grease

Parking brake linkage 4
Battery terminal 2
moderate amount
Cargo lift cylinder pivot 2
Cargo bed pivot 2
Multipurpose EP2 Grease
VHT link 2 Until grease overflows (NLGI Grade No. 2)
Range gear shift lever pivot 1
4WD lever pivot 2
Rear drive shaft 2
VHT pressure release 2 moderate amount
Throttle cable 1
Hand throttle cable [Hydraulic Antirust silicone grease
---
utility valve equipped model]
*KUBOTA UDT or SUPER UDT fluid --- KUBOTA original transmission hydraulic fluid
42 MAINTENANCE
For North American market
C Engine Oil:
A Oil used in the engine should have an American Petroleum Institute (API) service classification and Proper SAE
Engine Oil according to the ambient temperatures as shown above:
A Refer to the following table for the suitable API classification engine oil according to the engine type (with internal
EGR, external EGR or non-EGR) and the fuel.
Engine oil classification (API classification)

Fuel used
Oil class of engines except external EGR Oil class of engines with external EGR
CF or CI-4
Ultra Low Sulfur Fuel
CF, CF-4, CG-4, CH-4 or CI-4 (Class CF-4, CG-4 and CH-4 engine oils
[<0.0015% (15 ppm)]
cannot be used on EGR type engines)
EGR: Exhaust Gas Re-circulation

A The CJ-4 engine oil is intended for DPF (Diesel Particulate Filter) type engines, and cannot be used on this vehicle.
except external EGR with external EGR

Model RTV900 ---
C Fuel:
A Cetane number of 45 minimum. Cetane number greater than 50 is preferred, especially for temperatures below
-20 (-4 ) or elevations above 1500 m (5000 ft).
A Diesel fuels specified to EN 590 or ASTM D975 are recommended.
A No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service. (SAE J313 JUN87)
C Transmission Oil:
The oil used to lubricate the transmission is also used as hydraulic fluid. To insure proper operation of the hydraulic
system and to complete lubrication of the transmission, it is important that a multi-grade transmission fluid is used in
this system. We recommend the use of KUBOTA UDT or SUPER UDT fluid for optimum protection and performance.
(Consult your local KUBOTA Dealer for further detail.)
Do not mix different brands together.
C Brake fluid:
Always use KUBOTA DOT3 GENUINE BRAKE FLUID from a sealed container. If it is not available, you should use only
DOT3 fluid as a temporary replacement from a sealed container.
However, the use of any non-KUBOTA brake fluid can cause corrosion and decrease the life of the system.
Have the brake system flushed and refilled with KUBOTA DOT3 GENUINE BRAKE FLUID as soon as possible.
A Indicated capacities of water and oil are manufacturer's estimate.
MAINTENANCE 43
For other than North American market
C Engine Oil:
A Oil used in the engine should have an American Petroleum Institute (API) service classification and Proper SAE
Engine Oil according to the ambient temperatures as shown above:
A With the emission control now in effect, the CF-4 and CG-4 lubricating oils have been developed for use of a low-
sulfur fuel on on-road vehicle engines. When an off-road vehicle engine runs on a high-sulfur fuel, it is advisable to
employ the "CF or better" lubricating oil with a high Total Base Number (TBN of 10 minimum).
A Refer to the following table for the suitable API classification engine oil according to the engine type (with internal
EGR, external EGR or non-EGR) and the fuel (low-sulfur or high-sulfur fuel).
Engine oil classification (API classification)

Fuel used
Oil class of engines except external EGR Oil class of engines with external EGR
CF
High Sulfur Fuel (If the "CF-4, CG-4, CH-4 or CI-4" lubricating oil is
---
[ 0.05% (500 ppm)] used with a high-sulfur fuel, change the lubricating
oil at shorter intervals. (approximately half))
Low Sulfur Fuel

CF or CI-4
[<0.05% (500 ppm)] or
CF, CF-4, CG-4, CH-4 or CI-4 (Class CF-4, CG-4 and CH-4 engine oils
Ultra Low Sulfur Fuel
cannot be used on EGR type engines)
[<0.0015% (15 ppm)]
EGR: Exhaust Gas Re-circulation

A The CJ-4 engine oil is intended for DPF (Diesel Particulate Filter) type engines, and cannot be used on this vehicle.
except external EGR with external EGR

Model RTV900 ---
C Fuel:
A Cetane number of 45 minimum. Cetane number greater than 50 is preferred, especially for temperatures below
-20 or elevations above 1500 m.
A If diesel fuel with sulfur content greater than 0.5% (5000 ppm) sulfur content is used, reduce the service interval for
engine oil and filter by 50%.
A NEVER use diesel fuel with sulfur content greater than 0.05% (500 ppm) for EXTERNAL EGR type engine.
A DO NOT use diesel fuel with sulfur content greater than 1.0% (10000 ppm).
A Diesel fuels specified to EN 590 or ASTM D975 are recommended.
A No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service. (SAE J313 JUN87)
C Transmission Oil:
The oil used to lubricate the transmission is also used as hydraulic fluid. To insure proper operation of the hydraulic
system and to complete lubrication of the transmission, it is important that a multi-grade transmission fluid is used in
this system. We recommend the use of KUBOTA UDT or SUPER UDT fluid for optimum protection and performance.
(Consult your local KUBOTA Dealer for further detail.)
Do not mix different brands together.
C Brake fluid:
Always use KUBOTA DOT3 GENUINE BRAKE FLUID from a sealed container. If it is not available, you should use only
DOT3 fluid as a temporary replacement from a sealed container.
However, the use of any non-KUBOTA brake fluid can cause corrosion and decrease the life of the system.
Have the brake system flushed and refilled with KUBOTA DOT3 GENUINE BRAKE FLUID as soon as possible.
A Indicated capacities of water and oil are manufacturer's estimate.
44 PERIODIC SERVICE
PERIODIC SERVICE

A Do not work under any hydraulically supported
devices. They can settle, suddenly leak down,
or be accidentally lowered. If necessary to work
under vehicle or any vehicle elements for
servicing or adjustment, securely support them
with stands or suitable blocking beforehand.
HOW TO OPEN THE HOOD AND TILT THE

SEAT
(1) Support link (A) "HOLD"
To avoid personal injury from contact with moving (B) "PUSH"
parts;
A Never open the operator's seat while the engine
is running.
A Support hood with other hand while unlocking BOperator's Seat
support link. To open the seat, raise the seat to the forward position.
BHood
To open the hood, pull up the latch lever to release the
latch and open the hood.
(1) Operator's seat
(1) Latch lever (A) "RELEASE"

(2) Hood
A To close the hood, hold the hood and release the

support link and press-fit the hood into position with
both hands.
PERIODIC SERVICE 45
HOW TO RAISE THE CARGO BED

A When servicing under raised bed, make sure
safety support is properly mounted.
A Do not touch muffler or exhaust pipes while
they are hot; Severe burns could result.
BRaising and Lowering the Cargo Bed [if

equipped with hydraulic dump]
C To raise the cargo bed
1. Apply the parking brake and start the engine.
(1) Hydraulic lift cylinder lever (A) "UP"
2. Release the restricting plate.
(if equipped) (N) "NEUTRAL"
3. Pull up the hydraulic lift cylinder lever to raise the (2) Restricting plate (if equipped) (B) "DOWN"
cargo bed. (3) Knob bolt (if equipped) (C) "FLOAT with Detent"
4. When the cargo bed has been raised, return the lever
to the "NEUTRAL" position.
5. Stop the engine.
6. Mount the safety support.
C To lower the cargo bed

1. Start the engine and then lift the bed slightly by
operating the lever.
2. Remove the safety support and store it in the given
location.
3. Lower the lever to the "DOWN" position to lower the
bed.
4. After making sure that the bed has lowered to the
lowest position, return the lever to the "NEUTRAL"
position and lock it by the restricting plate.
A To raise or lower the cargo bed when the engine does (1) Safety support
not start or the hydraulics are not operating, shift the
lever to the "FLOAT" position and raise or lower the
bed manually.
46 PERIODIC SERVICE
JACK-UP POINT
BRaising and Lowering the Cargo Bed
[without hydraulic dump]
To avoid personal injury, death or vehicle damage:
A Do not work under the vehicle unless it is
To avoid personal injury: secured by safe stands or suitable blocking.
A Always lower and latch the bed before driving.
A Be careful not to catch any part of your body,
such as hands or arms, between the bed and BFront End
cab frame or vehicle frame when lifting and Jack up at the front bumper only.
lowering the bed. To prevent injury, use only
the handgrips provided.
The cargo bed may be tilted by releasing the latches on

each side, and then lifting the bed with the handgrips.
Support the bed in the raised position with the propping
rod.
(1) Front bumper

(2) Jack
(3) Wooden block
BRear End
(1) Latch (A) "LOCK" Jack up the rear side after placing a wooden block under
(2) Handgrip (B) "RELEASE"
the right and left pipe frames for securing the engine and
then supporting it.
Do not jack it up supporting the steel plate portion under
the engine directly.
(1) Propping rod
(1) Pipe frame

(2) Jack
(3) Wooden block
PERIODIC SERVICE 47
DAILY CHECK A Do not permit dirt or trash to get into the fuel system.
For your own safety and maximum service life of the A Be careful not to let the fuel tank become empty,
vehicle, make a thorough daily inspection before otherwise air will enter the fuel system, necessitating
operating the vehicle to start the engine. bleeding before next engine start.
A Be careful not to spill during refueling. If should spill,
wipe it off at once, or it may cause a fire.
A To prevent water condensation from accumulating in
To avoid personal injury: the fuel tank, fill the tank before parking overnight.
A Be sure to check and service the vehicle on a
flat surface with the engine shut off and the
parking brake "ON".
BWalk Around Inspection

Look around and under the vehicle for such items as loose
bolts, trash build-up, oil or coolant leaks, broken or worn
parts.
BChecking and Refueling

A Do not smoke while refueling.
A Be sure to stop the engine before refueling.
1. Turn the key switch to "ON", check the amount of fuel

by fuel gauge.
2. Fill fuel tank when fuel gauge shows 1/4 or less fuel in
tank.
3. Use grade No.2-Diesel fuel at temperatures above
-10 (14 ).
Use grade No.1-Diesel fuel at temperatures below
-10 (14 ).
(1) Fuel tank cap
Fuel tank capacity 28L (7.4 U.S.gals.)

48 PERIODIC SERVICE
BChecking Engine Oil Level BChecking Transmission Fluid Level

1. Park the vehicle on a flat surface, raise the cargo bed
and shut off engine.
2. To check the oil level, draw out the dipstick, wipe it
clean, replace it, and draw it out again. Check to see
A Be sure to stop the engine before checking the
that the oil level lies between the two notches.
oil level.
If the level is too low, add new oil to the prescribed
1. Park the vehicle on a flat surface and raise the cargo level at the oil inlet.
bed. (See "LUBRICANTS, FUEL AND COOLANT" in
2. Check engine oil before starting the engine or 5 "MAINTENANCE" section.)
minutes or more after the engine has stopped.
3. To check the oil level, draw out the dipstick, wipe it
that the oil level lies between the two notches.
level at the oil inlet.
(See "LUBRICANTS, FUEL AND COOLANT" in
"MAINTENANCE" section.)
(1) Oil inlet (A) Oil level is acceptable within this range.
(2) Dipstick
A If oil level is low, do not run engine.
(1) Oil inlet (A) Oil level is acceptable within this range.
(2) Dipstick
A When using an oil of different maker or viscosity from

the previous one, remove all of the old oil.
Never mix two different types of oil.
PERIODIC SERVICE 49
BChecking Power Steering Oil Tank Level BChecking Hydraulic Lift Oil Tank Level
1. Park the vehicle on a flat surface. [Hydraulic dumping system model]
2. Check to see that the oil level is between the "H" and 1. Park the vehicle on a flat surface.
"L" marks on the oil tank. 2. Raise the cargo bed and mount the safety support.
If the level is too low, add new oil to the "H" mark. (See "HOW TO RAISE THE CARGO BED" in
(See "LUBRICANTS, FUEL AND COOLANT" in "PERIODIC SERVICE" section.)
"MAINTENANCE" section.) 3. To check the oil level, remove the dipstick, wipe it
clean, screw it into filling hole and remove dipstick
again.
level at the oil inlet.
(1) Power steering oil tank (H) "HIGH"

(L) "LOW"
(1) Filling plug with dipstick (A) Oil level is acceptable within
this range

50 PERIODIC SERVICE
BChecking Hydraulic Auxiliary Tank Oil BCleaning Oil Cooler Net

Level [Hydraulic utility valve equipped model]
[Hydraulic utility valve equipped model]
1. Park the vehicle on a firm, flat and level surface.
2. Raise the cargo bed and mount the safety support. To avoid personal injury:
(See "HOW TO RAISE THE CARGO BED" in A Allow oil cooler or oil line parts to cool down
"PERIODIC SERVICE" section.) sufficiently, they can be hot and can cause
3. To check the oil level, draw out the dipstick, wipe it injury.
that the oil level lies between the range. 1. Park the vehicle on a flat surface, lower the cargo bed,
If the level is too low, add new oil to the prescribed shut off the engine and turn the key to the "OFF"
level at the filling plug. position.
(See "LUBRICANTS, FUEL AND COOLANT" in If the key switch is "ON", the oil cooler fan may start to
"MAINTENANCE" section.) rotate suddenly.
2. Take off the oil cooler net from the lower side and
remove all trash.
(1) Filling plug (A) Oil level is acceptable within this range
(2) Dipstick
(1) Oil cooler net
PERIODIC SERVICE 51
BChecking Coolant Level BCleaning Radiator Screen

A Do not remove radiator cap while coolant is A Be sure to stop the engine before removing the
hot. When cool, slowly rotate cap to the first screen.
stop and allow sufficient time for excess
pressure to escape before removing the cap 1. Park the vehicle on a flat surface and raise the seat.
completely. 2. Detach the screen and remove all foreign materials.
1. Park the vehicle on a flat surface and raise the seat.

2. Check to see that the coolant level is between the
"FULL" and "LOW" marks of recovery tank.
3. When the coolant level drops due to evaporation, add
water only up to the full level.
In case of leakage, add anti-freeze and water in the
specified mixing ratio up to the full level.
(See "Flush Cooling System and Changing Coolant" in
"EVERY 2 YEARS" in "PERIODIC SERVICE"
section.)
(1) Radiator screen (A) "DETACH"

(2) Cover
A Radiator screen must be clean from debris to prevent

engine from overheating.
(1) Recovery tank (A) "FULL"

(B) "LOW"
A If the radiator cap has to be removed, follow the

caution above and securely retighten the cap.
A Use clean, fresh water and anti-freeze to fill the
recovery tank.
A If water should leak, consult your local KUBOTA
Dealer.
52 PERIODIC SERVICE
BChecking Brake Fluid Level BChecking Brake Pedal

A Never operate the vehicle, if the brake fluid is A Stop the engine and chock the wheels before
below the "MIN" mark. checking brake pedal.
A Use only KUBOTA DOT3 GENUINE BRAKE
FLUID from a sealed container. Using other 1. Inspect the brake pedals for free travel, and smooth
type of oil ruins synthetic resin or rubber operation.
installed in brake system components, and 2. Adjust if incorrect measurement is found: (See
may cause brake failure. "Checking Brake Pedal" in "EVERY 200 HOURS" in
A Avoid contamination of the brake fluid. "PERIODIC SERVICE" section.)
Thoroughly clean area around the filler cap
before removing. Do not open the brake fluid
reservoir cap unless absolutely necessary.
A Use extreme care when filling the reservoir. If
brake fluid is spilled on power steering hose,
wash off with water immediately. Brake fluid
quickly ruins synthetic resin or rubber hoses.
1. Park the vehicle on a level ground and open the hood.

2. Check to see that the brake fluid level is between the
"MAX" and "MIN" marks.
3. If it is below the "MIN" mark, add brake fluid to the
"MAX" mark.
(1) Brake pedal (A) "FREE TRAVEL"

(B) "PEDAL STROKE"
(1) Oil tank cap (A) "MAX"

(B) "MIN"
PERIODIC SERVICE 53
BChecking Joint Boot

BChecking Parking Brake 1. Check to see if the joint boots are not damaged.
Pull the parking brake lever to apply the brakes. With the 2. If the boots are cuts, cracked or shows signs of
key switch at "ON" position, the parking brake indicator on deterioration, consult your local KUBOTA Dealer.
the instrument panel lights up. To release the brakes,
push in the button at the tip of the parking brake lever and
tilt down the lever.
A Make sure the parking brake warning lamp on the

Easy Checker(TM) goes off when parking brake lever
is down.
(1) Joint boot

(2) Front drive shaft
(3) Tie rod
(1) Parking brake lever (A) "PULL"

(2) Release button (B) "RELEASE"
BChecking Gauges, Meter and Easy

Checker(TM)
1. Inspect the instrument panel for broken gauge(s),
meter(s) and Easy Checker(TM) lamps.
2. Replace if broken.
(1) Joint boot
(2) Rear drive shaft
BChecking Head Light, Turn Signal Light
etc.
1. Inspect the lights for broken bulbs and lenses.
2. Replace if broken.
BChecking Seat Belt and ROPS

1. Always check condition of seat belt and ROPS
attaching hardware before operating vehicle.
2. Replace if damaged.
(1) Joint boot

(2) Drive shaft
54 PERIODIC SERVICE
BChecking Backup Beeper

BChecking Tire Inflation Pressure [if equipped]
Though the tire pressure is factory-set to the prescribed 1. Sit on the operator's seat.
level, it naturally drops slowly in the course of time. Thus, 2. Set the parking brake and stop the engine.
check it everyday and inflate as necessary. 3. Shift the range gear shift lever to the "NEUTRAL"
position.
4. Turn the key to "ON" position.
Tire sizes Inflation Pressure
5. Shift the range gear shift lever to the "REVERSE"
25 x 10 - 12 HDWS, position.
Front & Rear 6. If the backup beeper does not beep, consult your local
KUBOTA Dealer.
25 x 12 - 12 Turf,
Front & Rear 140 kPa
(1.4 kgf/cm , 20 psi)
25 x 10 - 12 ATV,
Front
25 x 11 - 12 ATV,
Rear
(1) Range gear shift lever (R) "REVERSE"

(2) Backup beeper (if equipped)
(1) Ground (A) "INSUFFICIENT"

(B) "NORMAL"
(C) "EXCESSIVE"
PERIODIC SERVICE 55
EVERY 50 HOURS
BGreasing
Apply a small amount of multi-purpose grease to the
following points every 50 hours: If you operated the
vehicle in extremely wet and muddy conditions, lubricate
grease fittings more often.
(1) VHT link (Grease fitting)
(1) Parking brake pivot (spray type grease)
(1) Range gear shift lever pivot (spray type grease)

(2) 4WD lever pivot (spray type grease)
(1) Battery terminals
(1) 4WD lever pivot (spray type grease)
(1) Cargo lift cylinder pivot (if equipped)(spray type grease)

(2) Cargo bed pivot (spray type grease)
56 PERIODIC SERVICE
BOiling
(1) Rear drive shaft (Grease fitting)
(1) Throttle cable
(1) Rear drive shaft (Grease fitting)
(1) Hand throttle cable (if equipped)
BChecking Engine Start System

A Do not allow anyone near the vehicle while
testing.
A If the vehicle does not pass the test do not
operate the vehicle.
C Preparation before testing.

1. Place all control levers in the "NEUTRAL" position.
(1) VHT pressure release (Grease fitting) 2. Set the parking brake and stop the engine.
PERIODIC SERVICE 57
C Test: Range gear shift lever safety switch

1. Sit on the operator's seat.
EVERY 100 HOURS
2. Shift the range gear shift lever to H, M, L or reverse BChecking VHT Neutral Spring
position. 1. Park the vehicle on a flat place.
3. Return the Speed control pedal to the "NEUTRAL" 2. Set the parking brake.
position. 3. Shift the range gear shift lever to the neutral position.
4. Shift the hydraulic lift cylinder lever to the "NEUTRAL" 4. Lock the hydraulic lift cylinder lever to "NEUTRAL"
position (if equipped). position with restricting plate (if equipped).
5. Turn the key to "START" position. 5. Start the engine.
6. The engine must not crank. 6. Make sure that the rotation speed of the engine
7. If it cranks, consult your local KUBOTA Dealer for this returns to the idling rotation immediately when taking
service. the foot off the pedal, after depressing the speed
control pedal several times. If the above does not
C Test: Hydraulic outlet lever safety switch
occur immediately, consult your local KUBOTA dealer
(if equipped)
for this service.
1. Sit on the operator's seat.
2. Shift the hydraulic outlet lever to "ON" position.
3. Return the Speed control pedal to the "NEUTRAL"
position.
BChecking VHT Pressure Release
4. Shift the range gear shift lever to the "NEUTRAL"
position.
5. Shift the hydraulic lift cylinder lever to the "NEUTRAL" To avoid personal injury:
position (if equipped). A Do not touch muffler or exhaust pipes while
6. Turn the key to "START" position. they are hot; severe burns could result.
7. The engine must not crank.
8. If it cranks, consult your local KUBOTA Dealer for 1. Park the vehicle on a level ground and set the parking
service. brake.
2. Start the engine and shut off it soon.
3. Check the points as shown in the figures below.
4. If the result corresponds to either of the following (a) or
(b), consult your local KUBOTA Dealer.
(a) The clearance (x) is more than 1 mm.
(b) Spring needs adjusting.
(1) Range gear shift lever

(2) Hydraulic outlet lever (if equipped)
(3) Hydraulic lift cylinder lever (if equipped)
(4) Speed control pedal
(1) VHT pressure release arm

(2) VHT pressure release valve
58 PERIODIC SERVICE
BChecking Wheel Bolt Torque

A Never operate vehicle with a loose wheel bolts.
A Any time bolts are loosened, retighten to the
specified torque.
A Check all bolts frequently and keep them tight.
Check wheel bolts regularly especially when new. If they

are loose, tighten them as follows.
(1) Spring
(1) Torque wheel bolts to 75 to 90 N-m

(7.6 to 9.2 kgf-m) (55.3 to 66.4 ft-lbs.)
PERIODIC SERVICE 59
Open the evacuator valve once a week under ordinary

BCleaning Air Cleaner Primary Element conditions - or daily when used in a dusty place - to get rid
1. Remove the air cleaner cover and primary element. of large particles of dust and dirt.
2. Clean the primary element:
(1) When dry dust adheres to the element, blow
compressed air from the inside, turning the BAdjusting Alternator Belt Tension
element. Pressure of compressed air must be
under 205 kPa (2.1 kgf/cm , 30 psi).
(2) When carbon or oil adheres to the element, soak
the element in detergent for 15 minutes then wash
A Be sure to stop the engine before checking belt
it several times in water, rinse with clean water
tension.
and dry it naturally. After element is fully dried,
inspect inside of the element with a light and
check if it is damaged or not. Proper A deflection of between 7 to 9 mm
3. Replace the primary element: alternator belt (0.28 to 0.34 in.) when the belt is
Once yearly or after every sixth cleaning, whichever tension pressed in the middle of the span.
comes first.
1. Park the vehicle on a flat surface and raise the cargo

A Check to see if the evacuator valve is blocked with bed.
dust. 2. Stop the engine and remove the key.
A Check the rubber seal. Replace if damaged. 3. Apply moderate thumb pressure to belt between
pulleys.
4. If tension is incorrect, loosen the alternator mounting
bolts and, using a lever placed between the alternator
and the engine block, pull the alternator out until the
deflection of the belt falls within acceptable limits.
5. Replace alternator belt if it is damaged.
(1) Secondary (safety) element

(2) Primary element
(3) Rubber seal
(4) Evacuator valve
(5) Cover
(1) Bolt (A) Check the belt tension

A The air cleaner uses a dry element, never apply oil. (B) To tighten
A Do not run the engine with filter element removed.
A Be sure to refit the cover with the arrow (on the rear of
cover) upright. If the cover is improperly fitted,
evacuator valve will not function and dust will adhere
to the element.
A Do not touch the secondary element except in cases
where replacing is required.
(See "Replacing Air Cleaner Secondary Element" in
"EVERY 1 YEAR" in "PERIODIC SERVICE" section.)
C Evacuator Valve
60 PERIODIC SERVICE
BChecking Fuel Line and Fuel Filter

A Be sure to stop the engine and remove the key
when attempting to make the following checks
and changes.
A Never fail to check the fuel lines periodically.
The fuel lines are subject to wear and aging.
Fuel may leak out onto the running engine,
causing a fire.
The fuel line connections should be checked annually or

every 100 service hours, whichever comes first. (1) Pipe clamps
1. Park the vehicle on a flat surface and raise the cargo (2) Fuel line
bed. (3) Fuel filter
2. The fuel line is made of rubber and ages regardless of (4) Fuel pump
service period.
3. If the fuel line and clamps are found to be damaged or
deteriorated, replace them.
4. Check fuel filter, if it is clogged by debris or
contaminated with water, replace it.
A When the fuel line is disconnected for maintenance or

repair, close both ends of the fuel line with a piece of
clean cloth or paper to prevent dust and dirt from
entering. In addition, particular care must be taken not
to admit dust and dirt into the fuel pump. Entrance of
even a small amount of dust or dirt cause premature
wear and malfunction of the fuel pump and injector
components.
PERIODIC SERVICE 61
BChecking Battery Condition
To avoid the possibility of battery explosion:

For the refillable type battery, follow the
instructions below.
A Do not use or charge the refillable type battery
if the fluid level is below the LOWER (lower limit
level) mark. Otherwise, the battery component
parts may prematurely deteriorate, which may
shorten the battery's service life or cause an
explosion. Check the fluid level regularly and
add distilled water as required so that the fluid
level is between the UPPER and LOWER levels. (1) Battery
1. To slow charge the battery, connect the battery

positive terminal to the charger positive terminal and
To avoid personal injury: the negative to the negative, then recharge in the
A Never remove the vent caps while the engine is standard fashion.
running. 2. A boost charge is only for emergencies. It will partially
A Keep electrolyte away from eyes, hands and charge the battery at a high rate and in a short time.
clothes. If you are spattered with it, wash it When using a boost-charged battery, it is necessary to
away completely with water immediately and recharge the battery as early as possible.
get medical attention. Failure to do this will shorten the battery's service life.
A Wear eye protection and rubber gloves when 3. When exchanging an old battery for a new one, use
working around the battery. battery of equal specification shown in table 1.
The factory-installed battery is non-refillable type. Battery TYPE Volts (V)

If the battery is weak, charge the battery or replace it
526RA 12
with new one.
Reserve Cold Cranking Normal Charging
Capacity (min) Amps Rate (A)
C Battery Charging
80 535 6.5
To avoid personal injury: C Direction for Storage

A When the battery is being activated, hydrogen 1. When storing the vehicle for a long period, remove the
and oxygen gases in the battery are extremely battery from vehicle, adjust the electrolyte to the
explosive. Keep open sparks and flames away proper level (refillable type only) and store in a dry
from the battery at all times, especially when place out of direct sunlight.
charging the battery. 2. The battery self-discharges while it is stored.
A When charging the battery, ensure the vent Recharge it once every three months in hot seasons
caps are securely in place. (if equipped) and once every six months in cold seasons.
A When disconnecting the cable from the battery,
start with the negative terminal first. When
connecting the cable to the battery, start with
the positive terminal first.
A Never check battery charge by placing a metal
object across the posts.
Use a voltmeter or hydrometer.
62 PERIODIC SERVICE
C Adjusting procedures
BAdjusting Toe-in 1. Loosen the lock nut and turn the tie rod to adjust the
rod length until the proper toe-in measurement is
Proper toe-in 0 to 20 mm (0 to 0.79 in.) obtained.
2. Retighten the lock nut.
1. Park vehicle on a flat place.

2. Turn steering wheel so front wheels are in the straight
ahead position.
3. Lock the park brake and stop the engine.
4. Measure distance between tire beads at front of tire, at
hub height.
5. Measure distance between tire beads at rear of tire, at
hub height.
6. Front distance should be shorter than rear distance. If
not, adjust tie rod length.
(1) Lock nuts

(2) Tie-rod
A Keep the length of the left and right tie-rod equal.
(A) Wheel - to - wheel distance at rear

(B) Wheel - to - wheel distance at front
(C) "FRONT"
PERIODIC SERVICE 63
BCleaning Muffler

A Before touching any part of an exhaust system,
be absolutely sure that it has sufficient time to
cool !
A Always wear safety goggles and a (face) mask.
A The particulate matter contained in the muffler
contains chemicals that are harmful to people,
animals and marine life.
A If you are unable to do this work, have it done
by your KUBOTA Dealer.
C Cleaning spark arrester of muffler

This screen type spark arrester was examined, tested,
and qualified in accordance with the USDA Forest Service
Standard 5100-1c, "Spark Arresters for Internal
Combustion Engines" for the RTV900.
Maintenance & cleanout procedure:

The screen type spark arrester should be removed,
cleaned, and inspected after every 100 hours of use.
1. The spark arrester is located inside of the exhaust
pipe, and is fastened with two bolts.
2. Unfasten the bolts and remove the spark arrester.
3. Shake loosened particles out of the screen assembly
and lightly clean the screen with wire brush. Soak in
solvent and again clean with wire brush if necessary. (1) Muffler
4. If any breaks in the screen or weldments are (2) Bolt
discovered, the assembly must be replaced. (3) Spark arrester
5. Return the spark arrester to the muffler body and (4) Gasket
refasten the bolts.
A Visually check the muffler for cracks or holes in the

body, weldment or pipes at regular intervals.
A USDA approval requires clearance between spark
arrester sleeve and exhaust pipe to be no larger than
0.023" (0.584 mm).
A Replace the entire muffler if it is damaged.
A Do not operate the vehicle with a damaged muffler.
64 PERIODIC SERVICE
EVERY 150 HOURS

BCleaning Air Cleaner Primary Element
1. Loosen the knob bolt and remove the intake air guard
from the air cleaner.
(1) Air cleaner fixing band

(2) Secondary (safety) element
(3) Primary element
(4) Rubber seal
(5) Cover
(6) Evacuator valve
(1) Knob bolt

(2) Intake air guard
A Check to see if the evacuator valve is blocked with
(3) Lock lever
(4) Air cleaner fixing band
dust.
A Check the rubber seal. Replace if damaged.
2. Unlock the air cleaner fixing band and remove the air
cleaner. A The air cleaner uses a dry element, never apply oil.
3. Remove the air cleaner cover and primary element. A Do not run the engine with filter element removed.
4. Clean the primary element: A Be sure to refit the cover with the arrow (on the rear of
(1) When dry dust adheres to the element, blow cover) upright. If the cover is improperly fitted,
compressed air from the inside, turning the evacuator valve will not function and dust will adhere
element. Pressure of compressed air must be to the element.
under 205 kPa (2.1 kgf/cm , 30 psi). A Do not touch the secondary element except in cases
(2) When carbon or oil adheres to the element, soak where replacing is required.
the element in detergent for 15 minutes then wash (See "Replacing Air Cleaner Secondary Element" in
it several times in water, rinse with clean water "EVERY 1 YEAR" in "PERIODIC SERVICE" section.)
and dry it naturally. After element is fully dried,
inspect inside of the element with a light and C Evacuator Valve
check if it is damaged or not. Open the evacuator valve once a week under ordinary
5. Replace the primary element: conditions - or daily when used in a dusty place - to get rid
Once yearly or after every sixth cleaning, whichever of large particles of dust and dirt.
comes first.
PERIODIC SERVICE 65
EVERY 200 HOURS

BReplacing Engine Oil Filter
BAdjusting Parking Brake
Proper parking brake lever
1 notch To avoid personal injury:
free play range
A Be sure to stop the engine before changing the
oil filter.
C Adjusting procedure A Allow engine to cool down sufficiently, oil can
1. Release the parking brake. be hot and can burn.
2. Loosen the lock nut, and adjust the cable wire length.
3. Tighten the lock nut, and check the free play. 1. Park the vehicle on a flat surface, raise the cargo bed,
and mount the safety support.
2. Remove the oil filter.
3. Put a film of clean engine oil on the rubber seal of the
new filter.
4. Tighten the filter quickly until it contacts the mounting
surface.
Tighten filter by hand an additional 1/2 turn only.
5. After the new filter has been replaced, the engine oil
normally decreases a little. Make sure that the engine
oil does not leak through the seal and be sure to check
the oil level on the dipstick. Then, replenish the engine
oil up to the prescribed level.
(1) Parking brake lever

(2) Lock nut
(1) Engine oil filter
A To prevent serious damage to the engine, use only a

KUBOTA genuine filter.
66 PERIODIC SERVICE
BChanging Engine Oil

oil.
A Allow engine to cool down sufficiently, oil can
be hot and can burn.

bed.
2. To drain the used oil, remove the drain plug at the
bottom of the engine and completely drain the oil into
an oil pan. (1) Drain plug
All the used oil can be drained out easily when the
engine is still warm.
3. After draining, reinstall the drain plug.
4. Fill with the new oil up to the upper notch on the
dipstick.
[Filter exchanged]
3.1 L (3.3 U.S.qts.)
Oil capacity
[Filter non-exchanged]
2.7 L (2.9 U.S.qts.)
(1) Oil inlet (A) Oil level is acceptable within this range
(2) Dipstick
PERIODIC SERVICE 67
BReplacing Transmission Oil Filter [HST]

oil filter.

2. Remove the oil filters.
3. Put a film of clean transmission oil on the rubber seal
of the new filter. (1) Oil inlet (A) Oil level is acceptable within this range
4. Quickly tighten the filter until it contacts the mounting (2) Dipstick
surface, then, with a filter wrench, tighten it an
additional 1 turn only.
5. After the new filter has been replaced, fill the A To prevent serious damage to the transmission, use
transmission oil up to the upper notch on the dipstick. only a KUBOTA genuine filter.
6. After running the engine for a few minutes, stop the
engine and check the oil level again, add oil to the
prescribed level.
7. Make sure that the transmission fluid doesn't leak past
the seal on the filters.
(1) Transmission oil filter (HST) (Yellow color)

68 PERIODIC SERVICE
BReplacing Transmission Oil Filter

[SUCTION]

oil filter.

2. Remove the rear guard and the hose guard.
3. Remove the oil filter. (1) Oil inlet (A) Oil level is acceptable within this range
4. Put a film of clean transmission oil on the rubber seal (2) Dipstick
of the new filter.
5. Quickly tighten the filter until it contacts the mounting
surface, then, with a filter wrench, tighten it an A To prevent serious damage to the transmission, use
additional 1 turn only. only a KUBOTA genuine filter.
6. After the new filter has been replaced, fill the
transmission oil up to the upper notch on the dipstick.
prescribed level.
8. Make sure that the transmission fluid doesn't leak past
the seal on the filters.
9. Install the rear guard and the hose guard.
(1) Transmission oil filter (Suction) (Orange color)

(2) Rear guard
(3) Hose guard
PERIODIC SERVICE 69
BChanging Hydraulic Lift Oil

[Hydraulic dumping system model]

oil.

2. Raise the cargo bed and mount the safety support.
3. To drain the used oil, remove the drain plug and filling
plug and drain the oil completely into the oil pan. (1) Drain plug (A) Oil level is acceptable within
4. After draining, reinstall the drain plug. (2) Filling plug with dipstick this range
5. Fill with new KUBOTA SUPER UDT fluid up to the
upper notch on the dipstick.
How to check:
Wipe dipstick clean with a rag and screw it into filling
hole. Remove dipstick again to see if the oil level is
between the upper and lower notch.
6. After filling, reinstall the filling plug.
Oil Capacity 8 L (8.5 U.S.qts.)

70 PERIODIC SERVICE
BChanging Hydraulic Auxiliary Tank Oil


oil.

2. Raise the cargo bed and mount the safety support.
3. To drain the used oil, remove the drain plug and filling
plug and drain the oil completely into the oil pan. (1) Drain plug (A) Oil level is acceptable within
4. After draining, reinstall the drain plug. (2) Filling plug this range
5. Fill with the new KUBOTA SUPER UDT fluid up to (3) Dipstick
upper notch on the dipstick.
Oil Capacity 17 L (18 U.S.qts.)

PERIODIC SERVICE 71
BChecking Brake Pedal BChecking Brake Hose and Pipe

1. Check to see that brake hose and pipe are not swollen,
hardened or cracked.
2. Check the brake hose and pipe joints for oil leaks.
3. If there is any abnormality, consult your local KUBOTA
A Stop the engine and chock the wheels before
Dealer for this service.
checking brake pedal.
A If movement is outside of the specifications,
contact your local KUBOTA Dealer for
adjusting the brake.
C Checking the brake pedal free travel
Proper brake pedal 7 to 14 mm (0.3 to 0.6 in.)

free travel on the pedal
1. Release the parking brake.

2. Slightly depress the brake pedal and measure free
travel at the top of the pedal stroke.
3. If brake pedal free travel is outside of the
specifications, contact your local KUBOTA Dealer for
adjusting the brake.
C Checking the brake pedal stroke
Less than 120 mm (4.7 in.)

Pedal stroke
on the pedal
1. Release the parking brake.

2. Step on the pedal and measure the pedal stroke.
3. If brake pedal stroke is outside of the specifications,
contact your local KUBOTA Dealer for adjusting the
brake.
(1) Brake hose
(1) Brake pedal (A) "FREE TRAVEL"

(B) "PEDAL STROKE"
(1) Brake pipe

72 PERIODIC SERVICE
BChecking Front Brake Case BChecking Brake Light Switch

1. Remove the drain plug. 1. Park the vehicle on a flat surface and raise the cargo
2. Check the brake case for brake fluid leak. bed.
3. If there is brake fluid leak, consult your local KUBOTA 2. Turn the key switch to the "ON" position.
Dealer for this service. 3. Step on the brake pedal to check if the brake light
comes on.
4. If it does not, check the bulb or brake light switch.
(1) Brake light switch
BChecking Radiator Hose and Clamp

Park the vehicle on a flat surface and raise the cargo bed.
Check to see if radiator hoses are properly fixed every 200
hours of operation or six months, whichever comes first.
1. If hose clamps are loose or water leaks, tighten bands
securely.
2. Replace hoses and tighten hose clamps securely, if
radiator hoses are swollen, hardened or cracked.
Replace hoses and hose clamps every 2 years or earlier
(1) Drain plug if checked and found that hoses are swollen, hardened or
(2) Allen key cracked.
PERIODIC SERVICE 73
BChecking Power Steering Line

1. Check to see that all lines and hose clamps are tight
and not damaged.
2. If hoses and clamps are found worn or damaged,
replace or repair them at once.
(1) Radiator hoses

(2) Clamp bands
C Precaution at Overheating
Take the following actions in the event the coolant
temperature is close to or more than the boiling point,
which is called "Overheating".
1. Stop the vehicle operation in a safe place and keep the
engine unloaded idling.
2. Don't stop the engine suddenly, but stop it after about
5 minutes of unloaded idling.
3. Keep yourself well away from the vehicle for at least 10
minutes or while the steam is blowing out.
4. Check to see if there is no danger such as burning, get
rid of the causes of overheating according to the
"TROUBLESHOOTING" section of this manual, and
then start the engine again.
(1) Power steering pressure hoses

74 PERIODIC SERVICE
BChanging Power Steering Oil

oil.

bed.
2. To drain the used oil, remove the suction hose on the
gear pump.
3. Drain the oil completely into the oil pan. (1) Power steering oil tank (H) "HIGH"
4. After draining, reinstall suction hose. (L) "LOW"
5. Fill with the new oil up to the "H" mark of the oil tank.
6. Start the engine and then turn the steering wheel
toward the right and left several times (this motion
causes air in the hose to discharge).
7. Check to see if the oil level is between the "H" and "L"
marks on the oil tank.
Oil capacity 5.9 L (6.2 U.S.qts.)
(1) Suction hose

(2) Gear pump
PERIODIC SERVICE 75
BChecking Intake Air Line BChecking Hydraulic Auxiliary Oil Line

1. Check to see if the hoses and hose clamps are tight [Hydraulic utility valve equipped model]
and not damaged. 1. Check to see if the hoses and hose clamps are tight
2. If hoses and clamps are found to be worn or damaged, and not damaged.
replace or repair them at once. 2. If hoses and clamps are found worn or damaged,
replace or repair them at once.
(1) Hose
(2) Hose clamps (1) Hose
(2) Hose clamps
(1) Hose
(2) Hose clamps
76 PERIODIC SERVICE
EVERY 300 HOURS EVERY 400 HOURS

BChecking Tire BChanging Knuckle Case Oil
1. Check to see if tires are not damaged. 1. Remove the tire.
2. If the tires are cracked, bulged, or cut, or they are worn 2. Park the vehicle on a firm, flat and level surface.
out, replace or repair them at once. 3. To drain the used oil, remove the drain and filling plugs
at the LH knuckle case and drain the oil completely
C Tire Tread Depth into the oil pan.
Always replace the tires when the tread depth is worn to 4. After draining, reinstall the drain plug.
minimum allowable. 5. Fill with the new oil up to the filling port level.
7. Use the same procedure to change the RH knuckle
case oil.
Oil capacity (one side) Ref. 0.15 L (0.16 U.S.qts.)
(A) 3 mm (0.12 in.)
(1) Drain plug

(2) Filling plug
BChanging Transmission Fluid

oil.
1. Park the vehicle on a flat surface, raise the cargo bed,

2. To drain the used oil, remove the drain plug at the
bottom of the transmission case and drain the oil
completely into the oil pan.
3. Clean off metal filings with clean rags at the drain plug
with magnet.
PERIODIC SERVICE 77
5. Fill with the new KUBOTA SUPER UDT fluid up to the

upper notch on the dipstick. BReplacing Hydraulic Auxiliary Tank Oil
Filter
6. After running the engine for a few minutes, stop the [Hydraulic utility valve equipped model]
engine and check the oil level again; add oil to
prescribed level.
Oil Capacity 10 L (2.6 U.S.gals.) A Be sure to stop the engine before changing the
oil filter.
1. Park the vehicle on a firm, flat and level surface, raise

the cargo bed and mount the safety support.
2. Remove the oil filter. (Take care of the oil that spills
from filter.)
3. Put a film of clean transmission oil on the rubber seal
of the new filter.
4. Quickly tighten the filter until it contacts the mounting
surface, then, with a filter wrench, tighten it an
additional 1 turn only.
5. After the new filter has been replaced, fill the auxiliary
tank oil up to the upper notch on the dipstick.
(1) Oil inlet (A) Oil level is acceptable within this range prescribed level.
(2) Dipstick
7. Make sure that the hydraulic auxiliary tank oil doesn't
leak past the seal on the filter.
(1) Drain plug with magnet (1) Hydraulic auxiliary tank oil filter (A) Oil level is acceptable
(2) Filling plug within this range
C Cleaning magnetic plug (3) Dipstick
Remove the magnetic plug and clean off metal filings.
A Do not operate the vehicle immediately after changing

the transmission fluid.
Run the engine at medium speed for a few minutes to
prevent damage to the transmission.
78 PERIODIC SERVICE
BChanging Front Axle Case Oil

2. To drain the used oil, remove the drain and filling plugs
at the front axle case and drain the oil completely into
the oil pan.
4. Fill with the new oil up to the upper notch on the
dipstick.
Oil capacity 0.6 L (0.6 U.S.qts.)

(1) Drain plug
A To prevent serious damage to the hydraulic line, use

only a KUBOTA genuine filter.
(1) Drain plug (A) Oil level is acceptable

(2) Filling plug with dipstick within this range
PERIODIC SERVICE 79
EVERY 500 HOURS EVERY 2 YEARS

BReplacing Fuel Filter BChanging Brake Fluid
Consult your local KUBOTA Dealer for this service. Consult your local KUBOTA Dealer for this service.
(See "Checking Brake Fluid Level" in "DAILY CHECK" in
EVERY 800 HOURS "PERIODIC SERVICE" section.)
BAdjusting Engine Valve Clearance

Consult your local KUBOTA Dealer for this service. BFlushing Cooling System and Changing
Coolant
EVERY 1500 HOURS
BChecking Fuel Injection Nozzle Injection
Pressure To avoid personal injury:
Consult your local KUBOTA Dealer for this service. A Do not remove the radiator cap while coolant is
hot. When cool, slowly rotate cap to the first
EVERY 3000 HOURS stop and allow sufficient time for excess
pressure to escape before removing the cap
BChecking Injection Pump completely.
Consult your local KUBOTA Dealer for this service. 1. Stop the engine and let cool down.
2. Remove the protective cover.
EVERY 1 YEAR 3. To drain the coolant, open the radiator drain plug and
remove radiator cap. The radiator cap must be
BReplacing Air Cleaner Primary Element removed to completely drain the coolant.
and Secondary Element 4. After all coolant is drained, close the drain plug.
(See "Cleaning Air Cleaner Primary Element" in "EVERY 5. Fill with clean water and cooling system cleaner.
100 HOURS" or "EVERY 150 HOURS" in "PERIODIC 6. Follow directions of the cleaner instruction.
SERVICE" section.) 7. After flushing, fill with clean water and anti-freeze until
the coolant level is just below the radiator cap.
Install the radiator cap securely.
8. Fill with fresh water up to the "FULL" mark on the
recovery tank.
9. Start and operate the engine for few minutes.
10. Stop the engine and let cool.
11. Check coolant level of recovery tank and add coolant
if necessary.
Coolant capacity 4.0 L (4.2 U.S.qts.)
(1) Drain plug

(2) Protective cover
80 PERIODIC SERVICE
If it freezes, coolant can damage the cylinders and

radiator. If the ambient temperature falls below 0
(32 ) or before a long-term storage, let out cooling water
completely, or mix fresh water with long-life coolant and fill
the radiator and recovery tank with the mixture.
1. Long-life coolant (hereafter LLC) comes in several
types. Use ethylene glycol (EG) type for this engine.
2. Before employing LLC-mixed cooling water, fill the
radiator with fresh water and empty it again.
Repeat this procedure 2 or 3 times to clean up the
inside.
3. Mixing the LLC
Put the LLC in cooling water in the percentage (%) for
a target temperature. When mixing, stir it up well, and
(1) Radiator cap (A) "FULL"
then fill into the radiator.
(2) Recovery tank (B) "LOW" 4. The procedure for the mixing of water and antifreeze
differs according to the make of the antifreeze and the
ambient temperature. Refer to SAE J1034 standard,
more specifically also to SAE J814c.
A Do not start engine without coolant.
A Use clean, fresh water and anti-freeze to fill the
radiator and recovery tank. A When the antifreeze is mixed with water, the
A When the anti-freeze is mixed with water, the antifreeze mixing ratio must be less than 50%.
antifreeze mixing ratio must be less than 50%.
Vol % Freezing Point Boiling Point*
A Securely tighten radiator cap. If the cap is loose or
improperly fitted, water may leak out and the engine Anti-freeze
could overheat.
40 -24 -12 106 222
50 -37 -34 108 226
BAnti-Freeze
* At 1.013 x 10 Pa (760 mmHg) pressure (atmospheric).
A higher boiling point is obtained by using a radiator

To avoid personal injury: pressure cap which permits the development of pressure
A When using antifreeze, put on some protection within the cooling system.
such as rubber gloves. (Antifreeze contains
poison.) 5. Adding the LLC
A If should drink antifreeze, throw up at once and (1) Add only water if the mixture reduces in amount
take medical attention. by evaporation.
A When antifreeze comes in contact with the skin (2) If there is a mixture leak, add the LLC of the same
or clothing, wash it off immediately. manufacturer and type in the same mixture
A Do not mix different types of Antifreeze. percentage.
The mixture can produce chemical reaction
causing harmful substances. * Never add any long-life coolant of different
A Antifreeze is extremely flammable and manufacturer. (Different brands may have
explosive under certain conditions. Keep fire different additive components, and the engine
and children away from antifreeze. may fail to perform as specified.)
A When draining fluids from the engine, place
some container underneath the engine body. 6. When the LLC is mixed, do not employ any radiator
A Do not pour waste onto the grounds, down a cleaning agent. The LLC contains anticorrosive agent.
drain, or into any water source. If mixed with the cleaning agent, sludge may build up,
A Also, observe the relevant environmental adversely affecting the engine parts.
protection regulations when disposing of 7. Kubota's genuine long-life coolant has a service life of
antifreeze. 2 years. Be sure to change the coolant every 2 years.
A The above data represent industry standards that

necessitate a minimum glycol content in the
concentrated antifreeze.
PERIODIC SERVICE 81
A When the coolant level drops due to evaporation, add

water only to keep the antifreeze mixing ratio less than
EVERY 4 YEARS
50%. In case of leakage, add antifreeze and water in BReplacing Brake Hose
the specified mixing ratio before filling into the radiator. Consult your local KUBOTA Dealer for this service.
BReplacing Radiator Hose (Water pipes)

SERVICE AS REQUIRED
Replace the hoses and clamps. BBleeding Fuel System
(See "Checking Radiator Hose and Clamp" in "EVERY Air must be removed:
200 HOURS" in "PERIODIC SERVICE" section.) 1. When the fuel filter or lines are removed.
2. When tank is completely empty.
3. After the vehicle has not been used for a long period
BReplacing Power Steering Hose of time.
Consult your local KUBOTA Dealer for this service.
C Bleeding procedure is as follows:
1. Fill the fuel tank with fuel.
2. Start the engine and run for about 30 seconds, and
BReplacing Fuel Hose then stop the engine.
BReplacing Fuse
BReplacing Engine Breather Hose The vehicle electrical system is protected from potential
Consult your local KUBOTA Dealer for this service. damage by fuses.
A blown fuse indicates that there is an overload or short
somewhere in the electrical system.
BReplacing Brake Master Cylinder (Inner If any of the fuses should blow, replace with a new one of
Parts) the same capacity.
A Before replacing a blown fuse, determine why the fuse

BReplacing Front Brake Seal blew and make any necessary repairs. Failure to
Consult your local KUBOTA Dealer for this service. follow this procedure may result in serious damage to
the vehicle electrical system. Consult your local
KUBOTA Dealer for specific information dealing with
electrical problems.
BReplacing Rear Brake Cylinder Seal
Consult your local KUBOTA Dealer for this service. C Replacement procedure
1. Disconnect the negative cable of the battery.
2. Remove the cover and the fuse box cover.
BReplacing Intake Air Line 3. Pull out the blown fuse using FUSE PULLER in the
Consult your local KUBOTA Dealer for this service. fuse box.
4. Insert a new fuse into the fuse box.
5. Install the fuse box cover and the cover.
BReplacing Remote Hydraulic Hose 6. Connect the negative battery cable.
82 PERIODIC SERVICE
C Protected circuit
Fuse No. Capacity (A) Protected circuit
1 Slow-blow fuse (50) Key switch
2 Slow-blow fuse (60) Alternator
Head lamp,
3 15
Tail lamp, Panel
4 5 Glow lamp
5 10 (Hazard)
6 20 Fan motor
7 15 Eng. Stop
(1) Cover Alternator, Brake lamp,

8 15
(2) Fuse box cover Fan motor relay
(3) Slow-blow fuse box cover
Panel,
9 5
Eng. Stop control
10 10 12V DC output
11 10 Horn
12 15 (Work light)
13 --- Fuse puller
14 5, 10, 15, 20 Spare
15 * 20 Oil cooler fan motor
* Hydraulic utility valve equipped model
BReplacing Slow-Blow Fuses

The slow-blow fuses are intended to protect the electrical
cabling. If any of them have blown out, be sure to pinpoint
the cause. Never use any substitute, use only a KUBOTA
genuine part.
C Replacement procedure
1. Disconnect the negative cable of the battery.
2. Remove the cover and the slow-blow fuse box cover.
3. Pull out the slow-blow fuse.
4. Insert a new slow-blow fuse into the slow-blow fuse
box.
5. Install the slow-blow fuse box cover and the cover.
6. Connect the negative battery cable.
(1) Fuse puller

(2) Fuse
PERIODIC SERVICE 83
(1) Cover
(2) Slow-blow fuse box cover
BReplacing Light Bulb

1. Head lights
Take the bulb out of the light body and replace it with
a new one.
2. Other lights
Detach the lens and replace the bulb.
Light Capacity
Head lights 37.5 W
Tail light 5W
Brake light 21 W
Easy Checker(TM) 3.8 W (14V, 0.27A)
Turn signal light (front) 20 W (if equipped)
Turn signal light (rear) 21 W (if equipped)
Work light 27 W (if equipped)
Instrument panel light 3.8 W (14V, 0.27A)
BCleaning Oil Cooler Net

(See "Cleaning Oil Cooler Net" in "DAILY CHECK" in
"PERIODIC SERVICE" section.)
84 STORAGE
STORAGE
REMOVING THE VEHICLE FROM
STORAGE
1. Check the tire air pressure and inflate the tires if they
A Do not clean the vehicle with engine running.
are low.
A To avoid the danger of exhaust fume
2. Install the battery. Before installing the battery, be sure
poisoning, do not operate the engine in a
it is fully charged.
closed building without proper ventilation.
3. Check the alternator belt tension.
A When storing, remove the key from the key
4. Check all fluid levels (engine oil, transmission oil,
switch to avoid unauthorized persons from
engine coolant and any attached implements).
operating the vehicle and getting injured.
5. Start the engine. Observe all gauges. If all gauges are
functioning properly and reading normal, move the
VEHICLE STORAGE vehicle outside. Once outside, park the vehicle and let
If you intend to store your vehicle for an extended period the engine idle for at least five minutes. Shut the
of time, follow the procedures outlined below. engine off and walk around vehicle and make a visual
These procedures will insure that the vehicle is ready to inspection looking for evidence of oil or water leaks.
operate with minimum preparation when it is removed 6. With the engine fully warmed up, release the parking
from storage. brake and test the brakes for proper adjustment as you
1. Check the bolts and nuts for looseness, and tighten if move forward. Adjust the brakes as necessary.
necessary.
2. Apply grease to vehicle areas where bare metal will
rust also to pivot areas.
3. Unload from cargo bed.
4. Inflate the tires to a pressure a little higher than usual.
5. Change the engine oil and run the engine to circulate
oil throughout the engine block and internal moving
parts for about 5 minutes.
6. With all implements lowered to the ground, coat any
exposed hydraulic cylinder piston rods with grease (if
equipped).
7. Remove the battery from the vehicle. Store the battery
following the battery storage procedures.
(See "Checking Battery Condition" in "EVERY 100
HOURS" in "PERIODIC SERVICE" section.)
8. Keep the vehicle in a dry place where the vehicle is
sheltered from the elements. Cover the vehicle.
9. Store the vehicle indoors in a dry area that is protected
from sunlight and excessive heat. If the vehicle must
be stored outdoors, cover it with a waterproof
tarpaulin.
Put boards under the tires to keep dampness away
from tire.
Keep the tires out of direct sunlight and extreme heat.
A When washing the vehicle, be sure to stop the engine.

Allow sufficient time for the engine to cool before
washing.
A Do not wash with a high-pressure car-washing
machine.
A Cover the vehicle after the muffler and the engine have
cooled down.
TROUBLESHOOTING 85
TROUBLESHOOTING
ENGINE TROUBLESHOOTING
If something is wrong with the engine, refer to the table below for the cause and its corrective measure.
Trouble Cause Countermeasure
A No fuel flow. A Check the fuel tank and the fuel filter.
Replace filter if necessary.
A Air or water is in the fuel system. A Check to see if the fuel line coupler bolt and
nut are tight.
A Bleed the fuel system.
(See "Bleeding Fuel System" in "SERVICE AS
REQUIRED" in "PERIODIC SERVICE"
Engine is difficult to start or section.)
won't start. A In winter, oil viscosity increases, A Use oils of different viscosities, depending on
and engine revolution is slow. ambient temperatures.
A Battery becomes weak and the A Clean battery cables and terminals.
engine does not turn over quick A Charge the battery.
enough. A In cold weather, always remove the battery
from the engine, charge and store it indoors.
Install it on the vehicle only when the vehicle
is going to be used.
A Insufficient or dirty fuel. A Check the fuel system.
Insufficient engine power.
A The air cleaner is clogged. A Clean or replace the element.
A Insufficient fuel. A Refuel.
Engine stops suddenly.
A Bleed the fuel system if necessary.
A Fuel quality is poor. A Change the fuel and fuel filter.
Black A Too much oil. A Check the proper amount of oil.
A The air cleaner is clogged. A Clean or replace the element.
Exhaust fumes are
colored. A The inside of exhaust muffler is A Heat the muffler by applying load to the
Blue dumped with fuel. engine.
white A Injection nozzle trouble. A Check the injection nozzle.
A Fuel quality is poor. A Change the fuel and fuel filter.
A Engine overloaded. A Shift to lower gear or reduce load.
A Low coolant level. A Fill cooling system to the correct level;
check radiator and hoses for loose
connections or leaks.
Engine overheats
A The motor driven fan does not turn. A Check to see if the fuse is not blown.
A Check the electric system.
A Dirty radiator core or grille screens. A Remove all trash.
A Coolant flow route corroded. A Flush cooling system.
If you have any questions, contact your local KUBOTA Dealer.

86 TROUBLESHOOTING
BATTERY TROUBLESHOOTING
Trouble Cause Countermeasure Preventive measure
Starter does not function. A Battery overused until A Charge battery A Charge the battery properly.
lights are dim. sufficiently.
A Battery has not been
recharged.
A Poor terminal A Clean the terminal A Keep the terminal clean and
connection. and tighten securely. tight.
Apply grease and treat with
anti-corrosives.
A Battery life expired. A Renew battery.
From beginning starter A Insufficient charging. A Charge battery A Battery must be serviced
does not function, and sufficiently. properly before initial use.
lights soon become dim.
When viewed from top, A Battery was used with A Add distilled water A Regularly check the
the top of plates look an insufficient amount and charge the electrolyte level.
whitish. of electrolyte. battery.
* Refillable type battery only
A Battery was used too A Charge battery A Charge the battery properly.
much without sufficiently.
recharging.
Recharging is impossible. A Battery life expired. A Replace battery.
Terminals are severely A Poor terminal A Clean the terminal A Keep the terminal clean and
corroded and heat up. connection. and tighten securely. tight.
Apply grease and treat with
anti-corrosives.
Battery electrolyte level A There is a crack or pin A Replace battery.
drops rapidly. holes in the electrolytic
* Refillable type battery only cells.
A Charging system A Consult your local
trouble. KUBOTA Dealer.
A If you have any questions, consult your local KUBOTA Dealer.

A The factory-installed battery is non-refillable type.
TROUBLESHOOTING 87
MACHINE TROUBLESHOOTING
Trouble Cause Countermeasure
Machine operation is not A Hydrostatic transmission fluid is A Replenish oil.
smooth. insufficient.
A Filter is clogged. A Replace the filter.
Machine does not move while A Parking brake is on. A Release the parking brake.
engine is running.
A Transmission fluid level is A Replenish oil.
insufficient.
Brakes not working correctly A Brake fluid level is low. A Check fluid level.
A Air is in brake system. A Consult your KUBOTA Dealer.
A Brake pads are worn. A Consult your KUBOTA Dealer.
Brake noise --- A Consult your KUBOTA Dealer.
If you have any questions, consult your local KUBOTA Dealer.

88 OPTIONS
OPTIONS
Consult your local KUBOTA Dealer for further details.
A Backup Beeper
A Bed Liner
A Cab Heater (cab only)
A Camo Steel Cab
A Console Kit
(for cab, with FM / AM / CD unit / blower / dome light)
A Engine Hand Throttle Kit
A Fabric Cover
A Front Accessory Box
A Front Heavy Load Springs
(required for cab or enclosure or front blade)
A Front Heavy Load Strut
A Front Mud Guard
A Front Trailer Hitch & Pin
A Front Work Light
(for plastic canopy or no canopy, one or two)
A Glove Box
A Golf Cage
A Headrest
A Hydraulic Bed Lift Kit
A Hydraulic Bed Lift Kit with One Remote
A Hydraulic Upgrade Kit
(to put remote feature on the unit with Bed Lift)
A Large Front Guard (Silver)
A Metal Canopy (FOPS)
A Plastic Canopy
A Rear Trailer Hitch & Pin
A Rear Work Light
(for plastic canopy or no canopy, one or two)
A Safety Glass Windshield
(for canopy)
A Snow Blade (72") require Heavy Duty Spring Kit
A Soft Cab
(W/ soft doors and Safety Glass Wind Shield)
A Speedometer
A Steel Cab
(W/ steel doors)
A Strobe Light
A Superwinch ATV 2000
A Tail Lamp Guards
A Turn Signal / Hazard Light Kit
A Warn 2.5CI
A Winch Mounting Kit
A Windshield Single Wiper Kit
(for cab or wind shield) (one or two for one unit)
A Work Lights Kit
(for metal canopy or cab, include two lights for front or
rear)

RTV900 Operator's Manual 操作手册

Uploaded by

Copyright:

Available Formats

RTV900 Operator's Manual 操作手册

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

RTV900 Operator's Manual 操作手册

Uploaded by

Copyright:

Available Formats

OPERATOR'S MANUAL

READ AND SAVE THIS MANUAL

2WD Two Wheel Drive

Safety Alert Symbol Lift Cylinder-Retract

Diesel Fuel Lift Cylinder-Extend

Hourmeter/Elapsed Operating Hours Lift Cylinder-Float

Engine Coolant-Temperature Hazard Warning Lights

Brake Fluid & Parking Brake Master Lighting Switch

Engine Intake/Combustion Air-Filter Audible Warning Device

Battery Charging Condition Fast

Engine Oil-Pressure Slow

Turn Signal/Hazard Lock

Diesel Preheat/Glow Plugs(Low Temperature

Engine Shut-Off Control

Differential Lock Hold

3 DANGER : Indicates an imminently hazardous situation which, if not

3 WARNING : Indicates a potentially hazardous situation which, if not

3 CAUTION : Indicates a potentially hazardous situation which, if not

IMPORTANT : Indicates that equipment or property damage could result if

NOTE : Gives helpful information.

Checking Brake Light Switch .......................................................................................... 72

MACHINE TROUBLESHOOTING ......................................................................... 87

4. Always use the seat belts. Check the seat belts

5. Keep first aid kit and fire extinguisher handy at all

(1) Parking brake lever

9. Do not remove radiator cap while coolant is hot. When

16. Fluid escaping from pinholes may be invisible. Do not

8. DANGER, WARNING AND CAUTION LABELS

9. CARE OF DANGER, WARNING AND CAUTION LABELS

(1) Vehicle identification plate

(1) Engine serial number

Ground front axle 210 (8.3)

General Worksite Worksite Worksite

[General Purpose model]

PCL: Permissible Cargo Load

Rolling weight: Trailer weight + Cargo Load

A Above mentioned specifications are based on level ground condition.

INSTRUMENT PANEL AND CONTROLS

ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS

ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS

To avoid personal injury:

OPERATING THE ENGINE

A Do not use starting fluid or ether.

(1) Parking brake indicator

(1) Range gear shift lever (L) LOW Range

(1) Hydraulic lift cylinder lever (if equipped) (A) "LOCK"

C Check Easy Checker(TM) Lamps:

(1) Speed control pedal (A) "INCREASE"

6. Insert the key into the key switch and

(1) Parking brake / Brake fluid

A Daily checks with the Easy Checker(TM) only, are not

7. Turn the key to "PREHEAT" position and

For 5 minutes after engine start-up, allow the engine to

Ambient temperature Warm-up time requirement

If any lamp stays on, immediately stop the engine and

To avoid personal injury:

When jump starting engine, follow the instructions below

OPERATING THE VEHICLE

BChanging Lubricating Oil for New

2. Selecting light switch position. BHazard Light Switch