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Reliable Industrial Networks

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SIPEC Event

Reliable Industrial Networking with


SCALANCE

Unrestricted © Siemens Industry, Inc. 2017 All rights reserved. Answers for industry
Page 1 PD PA CI
Instructions and Tips for Presentation / Labs

• Please copy the PDF of this presentation onto the digital desktop of each PG prior to the workshop. In this
way, attendees will be able to follow along during the lecture as well as reference during the labs.

• Please print out copies of slide 23 (IP addresses of stations) and slide 80 (Things to Try) for each attendee if it
makes sense – alternatively the attendees can rely on the digital version on the PG desktop.

• The lecture material has a gray background in the header. The labs have a tan background in the header. The
entire deck with labs is targeted at 4 – 5 hours.

• There are speaker notes for all the lecture slides. The labs are detailed step by step, so only a brief
introduction to each lab is required. There is no intention that the presenter must comment on each lab slide.

• Prior to each lecture and lab section, the agenda slide is inserted, and the forthcoming section is highlighted in
bold.

• The presentation is prepared and marked as “Unrestricted” so it can be shared with the attendees

• The last section (Network Monitoring) is optional, and the slides are hidden by default. .
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Page 2 PD PA CI
Goals and Objectives

▪ Introduction – Network Concepts


▪ Comparing Office and Industrial Networks
▪ Portfolio Overview
▪ Hands On
o Setup and Pre-work
o PRONETA
o Switch Diagnostics and Best Practices
✓ Information Folder
✓ System Folder
✓ Layer 2 Folder
o Configuring a redundant ring
o Coupling redundant rings
▪ Interconnecting to IT – Passive Listening
▪ Review Network Monitoring (Optional)

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Page 3 PD PA CI
Network Concepts – OSI Model

The 4 layers
ISO/OSI model
of TCP/IP

Internet, mail 7 Application layer

Data compression, Application- Application protocol:


6 Presentation layer oriented
Encryption layer Telnet, FTP, SMTP

Connections 5 Sessions layer

TCP, UDP 4 Transport layer Transport protocol:


TCP, UDP

Router 3 Network layer Internet protocol:


Transport- IP, ICMP
oriented
layer
Switches 2 Data link layer
Network access
protocol:
1 Physical Ethernet, Token ring
Hubs
layer

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Page 4 PD PA CI
Network Basics – MAC Addressing and the Ethernet frame

• Network Adapter can be a network card in the PC, Switch, Router, S7-Ethernet CP, S7-PN-CPU,…..

• Each Network Adapter has a globally unique address called the MAC address (Media Access Control).

• The MAC address is made up of 6 Bytes which are used to send and receive packets. The first three bytes
are the vendor ID (OUI) and the last three bytes are unique to the device. e.g. 08-00-06-6F-F1-59

• Siemens has nearly 50 OUIs. Common ones amongst networking and automation products are “08-00-06-
xx-xx-xx”, “00-1B-1B-xx-xx-xx”, and “20-87-56-xx-xx-xx”.

• Every Ethernet frame has a field for source and destination MAC address

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Page 5 PD PA CI
Network Basics – IP Addressing

Decimal Binary
Network Address 192.168.52.0 11000000.10101000.00110100.00000000

Subnet Mask 255.255.255.0 11111111.11111111.11111111.00000000

• 32 Bit IPv4 address is defined in 4 decimal digits (0..255) which are separated with a dot, i.e. 141.73.4.238

• A subnet mask is defined for every IP address. The subnet mask is also like the IP address, a 32-bit value.

• A device can only communicate directly with another device on the same subnet.

• IP Network Classes include:


▪ Class A: 1.0 - 127.0 up to 16 Mio. hosts
▪ Class B: 128.0 - 191.255 up to 65.000 hosts
▪ Class C: 192.0 - 223.255.255 254 hosts

• Each Host within a network has a unique IP-Address

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Page 6 PD PA CI
Networking Basics - Subnetting Example #1

This table shows a standard Class C network address that is NOT subnetted.

Decimal Binary
Network Address 192.168.52.0 11000000.10101000.00110100.00000000
Subnet Mask 255.255.255.0 11111111.11111111.11111111.00000000

24
Network address with subnet mask expressed as prefix length: 192.168.52.0/24
Parameters of this network:
• Network Address: 192.168.52.0
• Subnet Mask: 255.255.255.0
• Number of available host addresses: 256 – 2 = 254
• First host address: 192.168.52.1
• Last host address: 192.168.52.254
• Broadcast address: 192.168.52.255

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Page 7 PD PA CI
Networking Basics - Subnetting Example #2

This table shows the previous address after it is subnetted by borrowing one host bit, creating two subnets.

Decimal Binary
Network Address 192.168.52.0 11000000.10101000.00110100.00000000
Subnet Mask 255.255.255.128 11111111.11111111.11111111.10000000

25
Network address with subnet mask expressed as prefix length: 192.168.52.0/25

Parameters of this network: Parameters of the other network:


• Network Address: 192.168.52.0 • Network Address: 192.168.52.128
• Subnet Mask: 255.255.255.128 • Subnet Mask: 255.255.255.128
• Number of available host addresses: • Number of available host addresses: 128 –
128 – 2 = 126 2 = 126
• First host address: 192.168.52.1 • First host address: 192.168.52.129
• Last host address: 192.168.52.126 • Last host address: 192.168.52.254
• Broadcast address: 192.168.52.127 • Broadcast address: 192.168.52.255
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Page 8 PD PA CI
Plant Wide Network Architectures

IT Network Network
Management Monitoring Technical integration into IT
MSTP/RSTP system sharing production data
level

VRRP Routing Redundant layer 3 routing with


the VRRP function, optional:
Operations Dynamic routing protocols OSPF
level and RIP

10 Gigabit Ring

Division of large Ethernet


networks into smaller networks
with their own IP address spaces
Control (subnets) and to allow creation
level Gigabit of VLANs
Gigabit
Ring Ring

Standby coupling
Growing number of Ethernet end
Fast Ethernet devices with transmission rates
Field Ring of 100 Mbps and 1000 Mbps
level

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Page 9 PD PA CI
Agenda

▪ Introduction – Network Concepts


▪ Comparing Office and Industrial Networks
▪ Portfolio Overview
▪ Hands On
o Setup and Pre-work
o PRONETA
o Switch Diagnostics and Best Practices
✓ Information Folder
✓ System Folder
✓ Layer 2 Folder
o Configuring a redundant ring
o Coupling redundant rings
▪ Interconnecting to IT – Passive Listening
▪ Review Network Monitoring (Optional)

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Page 10 PD PA CI
Differences between Office and Industrial Networks

Industry Office

Harsh environment
Environment Climate-controlled offices
temperature, moisture, EMI

Installation Field - commissioned cables Pre-fabricated cables

Plant-specific structure
Topology line, star, ring, tree
Star-shaped structure

Availability No Network downtimes Downtimes up to several minutes

Redundancy Mechanism MRP, High Speed Redundancy, Standby Link aggregation, RSTP, MSTP

Network Administration Engineer Certified IT specialist

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Page 11 PD PA CI
The Benefits of Industrial Grade Products

High Availability
To avoid significant economic losses or other damages

Robustness
Extreme temperatures, dusty or corrosive environments

Flexibility
Optimization and innovation causes changing production layouts

Determinism
Real-time requirements of automation tasks

Security
Threat of unauthorized access; secure remote access, e.g. for OEMs

Mobile Applications
Reliable communication, e.g. for automated guided vehicles, monorails

Safety
Fail-safe communication to provide safety for operators and assets

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Page 12 PD PA CI
Agenda

▪ Introduction – Network Concepts


▪ Comparing Office and Industrial Networks
▪ Portfolio Overview
▪ Hands On
o Setup and Pre-work
o PRONETA
o Switch Diagnostics and Best Practices
✓ Information Folder
✓ System Folder
✓ Layer 2 Folder
o Configuring a redundant ring
o Coupling redundant rings
▪ Interconnecting to IT – Passive Listening
▪ Review Network Monitoring (Optional)

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Page 13 PD PA CI
Industrial Communications: SCALANCE

SCALANCE X – Industrial Ethernet Infrastructure Switches SCALANCE W – Industrial Wireless

XR500
Access Points, Clients
Managed L2/L3

Networking and structuring of plant IP30, IP65, Outdoor


Operations Level
Control Level /

areas and interfacing to IT 802.11 a/b/g/n


XM400

Networking and structuring of


subsystems / plant areas
SCALANCE S – Industrial Security
XR300

Networking of
Subsystems / plant areas Firewall & VPN Products
Managed L2

Secure Remote Access


XB/XC-200

Applications at the machine


Field Level

in networked subsystems FastConnect – Industrial Cables and Connectors


XC100
unmanaged

XB000

Small machines

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Page 14 PD PA CI
Highlights – Fast Connect

▪ Minimal installation time


▪ Easy stripping of outer sheath and braided shield in one step
▪ Simple connection method for Industrial Ethernet FastConnect cables
▪ Easy assembly thanks to preset FastConnect stripping tool
▪ Reliable shield contacting and strain relief
▪ M12 and RJ45 connection method for Industrial Ethernet/PROFINET and PROFIBUS

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Page 15 PD PA CI
Highlights – Unmanaged XB, XC

XB000 Family XC100 Family

• To implement simple machine networks or small • For setting up electrical and/or fiber-optic
Ethernet networks networks and star structures in applications close
to machines
• To turn off nodes during operation
• For high climatic requirements (-40 °C to +70 °C)
• Various fiber-optic port versions (ST/BFOC, SC)

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Page 16 PD PA CI
Highlights – Managed XC, XP

XC200 Family XP200 Family

▪ Extended temperature range from -40 °C to +70 °C ▪ High degree of protection (IP65/67) for use outside of the
▪ Gigabit-capable, can be equipped with SFPs, PROFINET control cabinet and in extreme ambient conditions from -
and EtherNet/IP 40 °C to +70 °C
▪ Certifications for trackside railway applications, marine ▪ PROFINET, EtherNet/IP applications with up to 1 Gbit/s
applications and
IEEE 802.3at Type 2 (max. 120 W)
▪ Additional FW functionalities: Fiber monitoring, VLANs,
▪ Certifications for railway, motor vehicles, marine
HRP standby
applications

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Page 17 PD PA CI
Highlights – Managed XR300

XR300 XR300 WG

▪ For modular network structures, up to 12 x 2-port media ▪ Cost-optimized rack-switch with appropriate range of
modules functions for industrial environments or control rooms
▪ For use in railway applications, EN 50155 and e1/E1 ▪ Versions with 10/100 Mbps and 1 Gbps
o SCALANCE XR324-12M TS ▪ Fiber optic via combo ports
o SCALANCE XR324-12M PoE TS) ▪ Temperature range: 0 to +60 °C
▪ Extended temperature range from -40 °C to +70 °C

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Page 18 PD PA CI
Highlights – Managed L3 XM400, XR500

XM400 Family XR500 Family

▪ Flexible and structured networking of plants / plant areas ▪ Networking/structuring of high-performance industrial networks
▪ Modular expandability using Port Extenders (PE) ▪ Modular adaptability with media modules
▪ Mobile diagnostics and dynamic device data access with NFC ▪ Extended IT functionality: Layer 3, router redundancy
▪ Constructed in SIMATIC Design (S7-1500) ▪ SNMP, Web server, STEP 7, and on-site diagnostics
▪ Combo ports provide alternative connectors (RJ45 or SFP) ▪ Support of high (1 Gbps) or very high (10 Gbps) bandwidth
▪ Layer 3 optionally configured ▪ Variants with different and optionally redundant power supplies
▪ Serial RJ11 Console Port interface ▪ Combo ports provide alternative connectors (RJ45 or SFP)
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Page 19 PD PA CI
Highlights – Scalance W

▪ Support of IEEE 802.11n with up to 450 Mbps gross data rate eliminates existing
capacity limits
▪ All SCALANCE W products support 2.4 and 5 GHz
▪ Some of the products support Multiple In Multiple Out (MIMO): Higher
bandwidth, greater reliability
▪ Thanks to the iFeatures iPCF and iPCF-MC, industrial requirements such as
real-time data transfer can be met trouble-free
▪ Some of the products can be extended using the KEY-PLUG which enables
iFeatures
▪ SCALANCE W700 is now available as a compact device in the SIMATIC design
for even better integration in the cabinet
▪ Selected products are particularly suitable for the transportation sector and have
the relevant approvals
▪ Extensive antenna portfolio suitable for every application

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Page 20 PD PA CI
Highlights – Scalance M/SRC

Management of devices and users


• User management with the configuration of rights
• Device and user management with group management
Connection management:
• Establishment of encrypted connections with OpenVPN and IPsec
• Establishment of permanent or event-based connections (establishment by wake-
up SMS or digital input (DI))
Support during commissioning
• Interface for auto configuration of devices and users
• Support of SCALANCE M-800 mobile wireless devices, SCALANCE S615 and
SINEMA RC Client
Support of SCALANCE M-800 DSL devices planned for the beginning of 2016
Connecting subnets downstream from SCALANCE M /SCALANCE S:
• Support of routing
• Support of 1:1 NAT for mapping locally identical subnets
• Support of NAT for mapping dedicated local IP addresses
• Support of multiple subnets downstream from a SCALANCE M or SCALANCE S

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Page 21 PD PA CI
Agenda

▪ Introduction – Network Concepts


▪ Comparing Office and Industrial Networks
▪ Portfolio Overview
▪ Hands On
o Setup and Pre-work
o PRONETA
o Switch Diagnostics and Best Practices
✓ Information Folder
✓ System Folder
✓ Layer 2 Folder
o Configuring a redundant ring
o Coupling redundant rings
▪ Interconnecting to IT – Passive Listening
▪ Review Network Monitoring (Optional)

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Page 22 PD PA CI
Host and Device IP Addressing

* Subnet mask for all addresses is 255.255.0.0


Station 1a Station 1b
PG:172.16.1.1 SW: 172.16.1.5 PG:172.16.1.2 SW: 172.16.1.10

Station 2a Station 2b
PG:172.16.2.1 SW: 172.16.2.5 PG:172.16.2.2 SW: 172.16.2.10

Station 3a Station 3b
PG:172.16.3.1 SW: 172.16.3.5 PG:172.16.3.2 SW: 172.16.3.10

Station 4a Station 4b
PG:172.16.4.1 SW: 172.16.4.5 PG:172.16.4.2 SW: 172.16.4.10

Station 5a Station 5b
PG:172.16.5.1 SW: 172.16.1.5 PG:172.16.5.2 SW: 172.16.5.10

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Page 23 PD PA CI
LAB 1: Setup - Restore Factory Defaults to the switch

We want to start the labs with no previous configuration on the switch.


Therefore, we will restore the factory default settings.

With Power On:

1. Toggle to display mode A.


▪ Display mode A is active if the LEDS "DM1" and "DM2" are UNLIT.
▪ If the "DM1" and "DM2" LEDs are lit or flashing, you will need to press the "SET/SELECT" 1
repeatedly until the "DM1" and "DM2" LEDs go off.
2
2. Hold down the "SELECT/SET" button for 12 seconds.
▪ After 9 seconds, the "DM1" and "DM2" LEDs start to flash for 3 seconds.
▪ After you have held down the button for 12 seconds, the device restarts and the factory defaults
are restored.

❖ The switch can also be reset while power is initially off


❖ The SELECT/SET button can be disabled via Web Based Management

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Page 24 PD PA CI
LAB 1: Setup - Configure PC IP Address

Before we start, check if your PC has the correct IP address for your subnet

The easiest way to confirm this is using the command line interface and the “ipconfig – all” command

**If the IP address is not correct for your station, then use the following two slides to set the correct IP
address. Otherwise, proceed to the slide titled “Review Web Based Management”.

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Page 25 PD PA CI
LAB 1: Setup - Configure PC IP Address

1) Right Click on the Network Icon in the


Notification Area

2) Click on Open Network and Sharing Center

3) Click Change adapter settings

4) Select the connected network and double click

5) Accept the Windows warning by clicking Yes

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Page 26 PD PA CI
LAB 1: Setup - Configure PC IP Address

1) Click on Internet Protocol Version 4


(TCP/IPv4)

2) Click Properties

3) Select Use the following IP address:

4) Enter IP and Subnet Mask Only as


shown

5) Click OK until all the way out of the


network properties screens.

6) Close any remaining open screens.

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Page 27 PD PA CI
LAB 1: Setup - Review Web Based Management

Now please connect your PC “L” Port (inside network adapter) to the marked port

Port 4 on Switch

Inside Network
Adapter Port on PG

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Page 28 PD PA CI
Agenda

▪ Introduction – Network Concepts


▪ Comparing Office and Industrial Networks
▪ Portfolio Overview
▪ Hands On
o Setup and Pre-work
o PRONETA
o Switch Diagnostics and Best Practices
✓ Information Folder
✓ System Folder
✓ Layer 2 Folder
o Configuring a redundant ring
o Coupling redundant rings
▪ Interconnecting to IT – Passive Listening
▪ Review Network Monitoring (Optional)

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Page 29 PD PA CI
LAB 2: PRONETA – Set the Network Adapter

PRONETA is a no cost Industrial Ethernet Analyzer tool from Siemens that can be used to set the IP
address of our switches, as well as scan the topology of the network.

After starting PRONETA, we want to ensure that it points to the right NIC card that is connected to the
switch.

1. Click on Settings

1
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Page 30 PD PA CI
LAB 2: PRONETA – Set the Network Adapter

2. Click on the second tab, Network Adapter Selection.


3. Select the Network Adapter that corresponds to your connection
4. Click on Home to complete setting up the Network Adapter

2
4

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Page 31 PD PA CI
LAB 2: PRONETA – Set the Network Adapter

5. To scan the network and find our switch, click on Network Analysis.

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Page 32 PD PA CI
LAB 2: PRONETA – Set the Switch IP Address

Notice the left window displays your PC and the switch, while the right window
displays the switch details and fields which can be managed.

1. Right mouse click anywhere on the switch line in the right window
2. Select “Set network parameters” from the drop-down menu

❖ Notice other options in the menu such as flash LED, Open web server, and
Reset network parameters.

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Page 33 PD PA CI
LAB 2: PRONETA – Set the Switch IP Address

3. Set the IP address for your switch:


Station Xa 172.16.X.5
Station Xb 172.16.X.10
[Station# (X)] 1…5

4. Set the Network subnet mask


3
Network mask 255.255.0.0 4

5. Click the Set button to apply the network address


settings.

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Page 34 PD PA CI
LAB 2: PRONETA – Set the Switch IP Address

The network address settings are now updated in the right window.

Now the switch can be accessed opening a browser and typing in the IP address
OR
Alternatively, by selecting the Web Server option in the drop-down menu

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Page 35 PD PA CI
LAB 2: Login to the switch

From a web browser, type in the IP address and access the switch with the
username admin and password admin. Click Login.
When prompted, please change the password to Admin!123

3
4

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Page 36 PD PA CI
LAB 2: Login to the switch

When logging in after a factory reset, the switch requires that the default
password be changed.

High password policy requires at least 8 characters


including at least 1 digit, 1 uppercase letter and 1
special character.

2
Change the new password to Admin!123
Click Set Values
3
4

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Page 37 PD PA CI
Agenda

▪ Introduction – Network Concepts


▪ Comparing Office and Industrial Networks
▪ Portfolio Overview
▪ Hands On
o Setup and Pre-work
o PRONETA
o Switch Diagnostics and Best Practices
✓ Information Folder
✓ System Folder
✓ Layer 2 Folder
o Configuring a redundant ring
o Coupling redundant rings
▪ Interconnecting to IT – Passive Listening
▪ Review Network Monitoring (Optional)

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Page 38 PD PA CI
Diagnostic Approaches

Diagnosing the SCALANCE XC switch configuration may require multiple approaches:

Which connections are down?


Where is the cable break located in the cable?
Which ports are Half or Full duplex?
Which port(s) are assigned to which VLAN?
Does PRONETA find the switch from a VLAN port?
Is it possible to get to the Web based Management from a VLAN port?
What is the ring mode: Active or Passive?
Which switches are on the ring?
Which ports are ring ports?
What is the reconfiguration time for the ring?
Which ports are blocked and which ports are in forwarding mode?

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Page 39 PD PA CI
XC2xx LED Diagnostic Island

❖ Click on the LED icon to display the LED Diagnostic Island for the switch
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XC2xx WBM Menu Structure

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Page 41 PD PA CI
Agenda

▪ Introduction – Network Concepts


▪ Comparing Office and Industrial Networks
▪ Portfolio Overview
▪ Hands On
o Setup and Pre-work
o PRONETA
o Switch Diagnostics and Best Practices
✓ Information Folder
✓ System Folder
✓ Layer 2 Folder
o Configuring a redundant ring
o Coupling redundant rings
▪ Interconnecting to IT – Passive Listening
▪ Review Network Monitoring (Optional)

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Page 42 PD PA CI
Identification and Maintenance

❖ Alternatively, the Versions folder can be used to see the FW version


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Event Log Table - View

System Event Log Table can be reviewed on the Information > Log Table page
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Faults

❖ Example of Link Up and FMP faults ( both configured). Note the Fault Time is equal to the system uptime since the device
system time has not yet been set.

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Page 45 PD PA CI
Redundancy Status

❖ Example showing in-tact ring (left, passive) and broken ring (right, active).
❖ If this were an MRP Client, the name under the Redundancy Function would say MRP Client

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Page 46 PD PA CI
Ethernet Statistics

❖ Use the Packet Type statistics to verify there is not an overly weighted volume of the wrong type of traffic.

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Ethernet Statistics

❖ Verify that no port(s) are experiencing re-occurring errors. Reset the counters if required.

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Fiber Monitoring Protocol

❖ To receive FMP results, FMP must be enabled under Layer 2 > FMP.
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Page 49 PD PA CI
Agenda

▪ Introduction – Network Concepts


▪ Comparing Office and Industrial Networks
▪ Portfolio Overview
▪ Hands On
o Setup and Pre-work
o PRONETA
o Switch Diagnostics and Best Practices
✓ Information Folder
✓ System Folder
✓ Layer 2 Folder
o Configuring a redundant ring
o Coupling redundant rings
▪ Interconnecting to IT – Passive Listening
▪ Review Network Monitoring (Optional)

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Page 50 PD PA CI
System Folder - General Information

❖ If no System Name is assigned, the device name is displayed; e.g. SCALANCE XC206-2SFP
❖ If System Time is not synchronized with a master clock, it will restart after every reboot from Jan 1 st 2000, zero out the System
Up Time, and increment the restart counter

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Page 51 PD PA CI
System Folder – Load & Save

* Config Files, Firmware, and System Event Log Table can be downloaded on the System > Load & Save page
* Config Files and Firmware can be loaded onto the switch.
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Page 52 PD PA CI
System Folder - Agent IP

❖ The MAC Address of the overall switch can be found at System > Agent IP
❖ Be careful changing the IP address from this menu.

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Page 53 PD PA CI
System Folder - System Time

❖ If none of the synchronized time settings (e.g. NTP, SNTP, Simatic Time, etc.) are feasible, use
the PC Time under the Manual Setting tab.
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Page 54 PD PA CI
System Folder – Ports Overview

❖ An overview of all ports can be reviewed on the System > Ports page.
❖ Individual Port settings can be selected by clicking on the Port number.
❖ The individual MAC Address of each port is also listed.
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Page 55 PD PA CI
System Folder – Ports Status & Settings

❖ This port has been disabled. Why might someone disable it?
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System Folder - Fault Monitoring Power Supply

❖ We can monitor the health of one or both power supplies


❖ Also illuminates Fault LED.
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System Folder - Fault Monitoring Link Status

❖ We can generate a fault for link state change (Up OR Down) on any port
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System Folder - Fault Monitoring Redundancy

❖ We can generate a fault message for loss of redundancy (HRP only)


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System Folder – Log Table Fault Messages Review

❖ To view the generated faults, we need to return to the Log Table under Information
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Page 60 PD PA CI
System Folder – Port Diagnostics Cable Tester - Copper

❖ For testing copper cables only


❖ Do not test on data connection used for WBM
interface
❖ 10/100MB cables only test pairs 1-2 and 3-6.
❖ Status can be Open, Wire Break, Short Circuit,
Not Tested, and OK
❖ Distance value will show the distance to the cable
end, cable break, or short-circuit in meters with a
tolerance of +/- 1M

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Page 61 PD PA CI
System Folder – Port Diagnostics Cable Tester – SFP

❖ Good connection
❖ Link Up
❖ Ring Functional
❖ Receive power well within low/high
limits

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System Folder – Port Diagnostics Cable Tester - SFP

❖ Fiber Connection slightly pulled out


❖ Link Up (still)
❖ Ring Functional (still)
❖ Fault from low receive power

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System Folder – Port Diagnostics Cable Tester - SFP

❖ Fiber Connection pulled mostly out


❖ Link Down
❖ Ring Active
❖ Receive power outside of acceptable
tolerances

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Agenda

▪ Introduction – Network Concepts


▪ Comparing Office and Industrial Networks
▪ Portfolio Overview
▪ Hands On
o Setup and Pre-work
o PRONETA
o Switch Diagnostics and Best Practices
✓ Information Folder
✓ System Folder
✓ Layer 2 Folder
o Configuring a redundant ring
o Coupling redundant rings
▪ Interconnecting to IT – Passive Listening
▪ Review Network Monitoring (Optional)

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Layer 2 Folder – Mirroring (General)

Required Steps:
1. Create a Session (General Tab)
2. Assign Ingress and Egress of the Port(s)
to the Session (Port Tab)
3. Enable Mirroring (General Tab)

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Layer 2 Folder – Mirroring (Port)

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Layer 2 Folder - Loop Detection

❖ Special loop detection frames are used to check whether loops exist on the suspected ports
❖ Only possible at ports that were not configured as ring ports or standby ports
❖ Helps to find the loop more quickly but does not eliminate it
❖ Creates additional load: use the sender, forwarder, and blocked functions appropriately
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Agenda

▪ Introduction – Network Concepts


▪ Comparing Office and Industrial Networks
▪ Portfolio Overview
▪ Hands On
o Setup and Pre-work
o PRONETA
o Switch Diagnostics and Best Practices
✓ Information Folder
✓ System Folder
✓ Layer 2 Folder
o Configuring a redundant ring
o Coupling redundant rings
▪ Interconnecting to IT – Passive Listening
▪ Review Network Monitoring (Optional)

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Network availability - Requirement

Reliable networks, capable of withstanding failures are achieved by:


▪ Reliable devices
▪ Fault-tolerant systems
▪ Redundancy Industrial Ethernet

The network should have a topology that allows fast Standby Master Standby Slave

convergence following a fault.

Requirements:
▪ Automatic reconfiguration following line failure
▪ Automatic reconfiguration following port deactivation
▪ Automatic reconfiguration following component failure
▪ Monitoring of redundancy mechanisms
PROFINET/Industrial Ethernet (Twisted Pair)
Industrial Ethernet (Fiber Optic)

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Network availability - Solutions

Line-Redundancy:

Device-Redundancy:

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Network availability - Problem

Problem: Loops!
If there are loops in a network, Broadcast-Frames will circle around the loop.
This causes a very high network load, which makes all useful communication
impossible.

→ In Ethernet Networks, Loops are not allowed!

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Redundant rings – How it works

Starting with our XC200 series you have a Ring Redundancy Manager included.

▪ The Ring manager opens the ring in no failure cases


▪ Looking at the data transmission, the bus is now linear
▪ Cyclic test frames are used to check ring status
▪ As soon as there is a failure the ring manager connects through and informs Ring clients

RM RM
Failure

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Redundant rings

Siemens switches offer different protocols for using redundant rings:

❑ High Speed Redundancy Protocol (HRP):


▪ typical reconfiguration < 300ms with up to 100 ring nodes
▪ only devices that support the HRP function can be used in the ring
▪ devices that do not support HRP must be linked to the ring using
special devices with HRP capability

❑ Media Redundancy Protocol (MRP):


▪ typical reconfiguration < 200ms with up to 50 ring nodes
▪ conforms to the Media Redundancy Protocol (MRP) specified in IEC
62439-2 Release 1.0 (2010-02)
▪ only devices that support the MRP function can be used in the ring
▪ MRP is part of the PROFINET standard

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LAB 3: Pre-Lab Notes : (Configure High Speed Redundancy Protocol)

❖ Configure High Speed Ring Redundancy on your switch according to the pictures
on the next page.
❖ We will be using Ring Ports 7 and 8.
❖ When changing from the default ring ports (1 and 2) we will get a message after
changing ring port 1 that the ring ports are different types. This is normal since we
are moving from copper to fiber.
❖ Note: Ring Redundancy Mode can be selected on the Configuration Menu as well
(but not ring ports).

HRP Manager (.5)

HRP Client (.10)

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LAB 3: Configure High Speed Redundancy Protocol
HRP Manager Station nA HRP Client Station nB

❖ Be sure to click Set Values after you have completed the settings.
❖ The settings will take effect in 1 minute, but you click on the link to take you directly to the Write Startup Config
page to bypass the delay.
❖ Do not connect switches together until the configuration is complete
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LAB 3: Configure High Speed Redundancy Protocol

❖ After the configuration of the High-Speed Redundancy in your switch, please


connect the ring as shown below.
❖ In this 2-switch ring, we could also connect ports 7 together and ports 8
together, however for more than 2 switches, best practices (for debugging)
would be to connect 7 to 8, 7 to 8, 7 to 8, and so on back to the first switch.
❖ After a short time, the ring will be established.

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LAB 3: Check the status of the ring manager

❖ Using the Ring Manager switch (.5), go to


Information > Log Table page to view the
events that took place when the ring connections
were made.
❖ Notice the Ring Manager was Active when the
first connection was made, and that it changed to
passive after the second connection was made
❖ Check the FMP Page

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LAB 3: Check the status of the ring manager

❖ Using the Ring Manager switch (.5), go to Information >


Redundancy > Ring Redundancy to view an overview
of the Redundancy Role/Function and the status.
❖ Notice the RM Led on the Ring Manager switch is solid
green when passive and blinking green when active.
❖ What about the port 7 and 8 LEDs on both the HRP
Manager and HRP Client?

HRP Manager LED HRP Client LED


Diagnostic Island Diagnostic Island
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Page 79 PD PA CI
LAB 3: Ring Redundancy – Things to Try

❖ Disconnect one of the fiber cables:


• What happens to the RM LED on the Ring Manager?
• What events are logged in the Event Log?
• How does the status change on the Ring Redundancy tab?

❖ Switch to the HRP Client and perform the same tasks:


• What events are logged in the Event Log?
• How does the RM LED behave?
• How does the status change on the Ring Redundancy tab?

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Agenda

▪ Introduction – Network Concepts


▪ Comparing Office and Industrial Networks
▪ Portfolio Overview
▪ Hands On
o Setup and Pre-work
o PRONETA
o Switch Diagnostics and Best Practices
✓ Information Folder
✓ System Folder
✓ Layer 2 Folder
o Configuring a redundant ring
o Coupling redundant rings
▪ Interconnecting to IT – Passive Listening
▪ Review Network Monitoring (Optional)

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Page 81 PD PA CI
Coupling redundant rings

How do we couple redundant rings without giving up the high performance in case of a failure or switch over?

No! redundancy

Standby

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Page 82 PD PA CI
Standby connection functionality

The Standby-Connection allows to couple two High Speed Redundancy rings

▪ Available in X200IRT, XC200, XP200, X300, X400, XM400, X500, and XR500
switches
▪ Two switches are defined as standby master and standby slave
▪ In the best case scenario, the master connection is used and the slave blocked

Note:
Standby works only in High Speed
Redundancy Networks, no support for
MRP!

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Standby connection - Details
Standby-Connection from central ring Standby-Connection from sub-rings

Standby Standby
Standby Standby
slave master
master slave
Standby Standby
master slave

Advantage: Advantage:
Less costly solution, because only two switches in the central The switch-over of the standby-master will be performed from every
ring must support the standby-function, e.g.X200IRT, XC200, sub-ring individually
X300, XR500 → no conflicts
Disadvantage: Disadvantage:
The switch-over of the standby-master works for all standby- More expensive solution, because two switches in each of the sub-rings
connections, but not individually! must support the Standby-function, e.g.X200IRT, XC200, X300, XR500
→ causes conflicts

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LAB 4: Configure a standby connection

▪ Before we can use the standby functionality, we have to configure the standby
master and standby slave.
▪ Please choose your partner-ring to connect using the standby functionality
▪ Define a name for the standby connection, i.e., standby-teamX ; X = team
number. The standby connection name must exactly match for the master
and slave.
Standby must only be configured in one ring; therefore, we will do this in two
steps. First only group1 configures standby, after evaluation, group1 will switch
off standby and group2 does the same.

Group2
Standby Connection
(Port 3)

Group1

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LAB 4: Configuring Standby functionality

BEFORE making the physical connections, please configure standby on both


switches in the same ring using port 3 and a name according to the previous
slide.
REMEMBER: The names must match exactly! Complete for both
switches (.5, .10)
❖ We will not configure “Force device to Standby Master”,
therefore the switch with the higher MAC address
will become the Standby Master.
❖ Be sure to click Set Values after completing the
configuration changes.
❖ Take a look at the Log Table under the Information
menu after completing each switch to see the switch
behavior.

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LAB 4: Configuring Standby functionality

❖ We can also tell who is the Standby Master or Standby


Slave as well as the status of the Redundancy by
looking in the Information tab under Ring Redundancy.

❖ Now connect one cable to the respective port 3 on one


of the switches in the partner ring. Can you ping the
other switches using the Ping feature under the System
menu?

❖ Now connect the second cable to the respective port 3


on the remaining switch in the partner ring. Can you
still ping the other switches? This should be possible
(with no loop) if it is configured correctly.

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PRONETA Screen capture of Standby Rings

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Page 88 PD PA CI
Higher availability and fast reconfiguration in a structured Industrial Ethernet
network

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Page 89 PD PA CI
Agenda

▪ Introduction – Network Concepts


▪ Comparing Office and Industrial Networks
▪ Portfolio Overview
▪ Hands On
o Setup and Pre-work
o PRONETA
o Switch Diagnostics and Best Practices
✓ Information Folder
✓ System Folder
✓ Layer 2 Folder
o Configuring a redundant ring
o Coupling redundant rings
▪ Interconnecting to IT – Passive Listening
▪ Review Network Monitoring (Optional)

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Passive Listening

Siemens developed Passive Listening to support redundant connections with fast


recovery between SCALANCE Industrial Ethernet Networks with IT-networks
supporting STP/RSTP without having to understand RSTP.
Example:

Higher availability due to redundant connection


of meshed IT networks with Industrial Ethernet
networks.
With expansion to achieve optimized
reconfiguration if changes are made or errors
occur.
Function: Passive listening

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Passive Listening - Parametrization

The passive listening function is activated by default in the “Layer 2 Configuration" menu.
All ring nodes in a ring coupled to an (R)STP must have Passive Listening activated

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Summary

▪ Industrial grade network products offer significant advantages and overcome pitfalls and hidden costs of
office grade products when applied in an industrial environment.
▪ The SCALANCE family of industrial grade network products offers a comprehensive portfolio to cover
requirements from unmanaged L2 switches to managed L2/L3, as well as wireless WiFi and Cellular,
security appliances, and cables and connectors.
▪ The built-in information and diagnostic features of the SCALANCE X family promote simple and efficient
troubleshooting.
▪ In important differentiation between industrial network applications and office network applications is the
requirement for reliable networks capable of withstanding failures. This is achieved by reliable devices,
fault-tolerant systems, and network redundancy.
▪ With the growing demand for networks to be vertically integrated, the features and functionality of an
industrial network should be capable of connecting to the office network without disruption to the time
sensitive industrial network.

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Thank you for your attention!

Answers for industry.

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Page 94 PD PA CI
Rick Kluth

Rick Kluth
Network Solutions Consultant

Murfreesboro, TN USA

Phone (919) 600-3029

Email: richard.kluth@siemens.com

Answers for industry.

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Page 95 PD PA CI
Patric Dove

Patric Dove
Network Solutions Consultant

8850 Fallbrook Dr
Add Survey Monkey Link and QR code to follow
Houston, TX 77064

Phone (713) 855-7491

Email: patric.dove@siemens.com

Answers for industry.

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