Reliable Industrial Networks
Reliable Industrial Networks
Reliable Industrial Networks
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Page 1 PD PA CI
Instructions and Tips for Presentation / Labs
• Please copy the PDF of this presentation onto the digital desktop of each PG prior to the workshop. In this
way, attendees will be able to follow along during the lecture as well as reference during the labs.
• Please print out copies of slide 23 (IP addresses of stations) and slide 80 (Things to Try) for each attendee if it
makes sense – alternatively the attendees can rely on the digital version on the PG desktop.
• The lecture material has a gray background in the header. The labs have a tan background in the header. The
entire deck with labs is targeted at 4 – 5 hours.
• There are speaker notes for all the lecture slides. The labs are detailed step by step, so only a brief
introduction to each lab is required. There is no intention that the presenter must comment on each lab slide.
• Prior to each lecture and lab section, the agenda slide is inserted, and the forthcoming section is highlighted in
bold.
• The presentation is prepared and marked as “Unrestricted” so it can be shared with the attendees
• The last section (Network Monitoring) is optional, and the slides are hidden by default. .
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Goals and Objectives
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Network Concepts – OSI Model
The 4 layers
ISO/OSI model
of TCP/IP
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Network Basics – MAC Addressing and the Ethernet frame
• Network Adapter can be a network card in the PC, Switch, Router, S7-Ethernet CP, S7-PN-CPU,…..
• Each Network Adapter has a globally unique address called the MAC address (Media Access Control).
• The MAC address is made up of 6 Bytes which are used to send and receive packets. The first three bytes
are the vendor ID (OUI) and the last three bytes are unique to the device. e.g. 08-00-06-6F-F1-59
• Siemens has nearly 50 OUIs. Common ones amongst networking and automation products are “08-00-06-
xx-xx-xx”, “00-1B-1B-xx-xx-xx”, and “20-87-56-xx-xx-xx”.
• Every Ethernet frame has a field for source and destination MAC address
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Network Basics – IP Addressing
Decimal Binary
Network Address 192.168.52.0 11000000.10101000.00110100.00000000
• 32 Bit IPv4 address is defined in 4 decimal digits (0..255) which are separated with a dot, i.e. 141.73.4.238
• A subnet mask is defined for every IP address. The subnet mask is also like the IP address, a 32-bit value.
• A device can only communicate directly with another device on the same subnet.
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Networking Basics - Subnetting Example #1
This table shows a standard Class C network address that is NOT subnetted.
Decimal Binary
Network Address 192.168.52.0 11000000.10101000.00110100.00000000
Subnet Mask 255.255.255.0 11111111.11111111.11111111.00000000
24
Network address with subnet mask expressed as prefix length: 192.168.52.0/24
Parameters of this network:
• Network Address: 192.168.52.0
• Subnet Mask: 255.255.255.0
• Number of available host addresses: 256 – 2 = 254
• First host address: 192.168.52.1
• Last host address: 192.168.52.254
• Broadcast address: 192.168.52.255
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Networking Basics - Subnetting Example #2
This table shows the previous address after it is subnetted by borrowing one host bit, creating two subnets.
Decimal Binary
Network Address 192.168.52.0 11000000.10101000.00110100.00000000
Subnet Mask 255.255.255.128 11111111.11111111.11111111.10000000
25
Network address with subnet mask expressed as prefix length: 192.168.52.0/25
IT Network Network
Management Monitoring Technical integration into IT
MSTP/RSTP system sharing production data
level
10 Gigabit Ring
Standby coupling
Growing number of Ethernet end
Fast Ethernet devices with transmission rates
Field Ring of 100 Mbps and 1000 Mbps
level
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Agenda
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Differences between Office and Industrial Networks
Industry Office
Harsh environment
Environment Climate-controlled offices
temperature, moisture, EMI
Plant-specific structure
Topology line, star, ring, tree
Star-shaped structure
Redundancy Mechanism MRP, High Speed Redundancy, Standby Link aggregation, RSTP, MSTP
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The Benefits of Industrial Grade Products
High Availability
To avoid significant economic losses or other damages
Robustness
Extreme temperatures, dusty or corrosive environments
Flexibility
Optimization and innovation causes changing production layouts
Determinism
Real-time requirements of automation tasks
Security
Threat of unauthorized access; secure remote access, e.g. for OEMs
Mobile Applications
Reliable communication, e.g. for automated guided vehicles, monorails
Safety
Fail-safe communication to provide safety for operators and assets
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Agenda
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Industrial Communications: SCALANCE
XR500
Access Points, Clients
Managed L2/L3
Networking of
Subsystems / plant areas Firewall & VPN Products
Managed L2
XB000
Small machines
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Highlights – Fast Connect
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Highlights – Unmanaged XB, XC
• To implement simple machine networks or small • For setting up electrical and/or fiber-optic
Ethernet networks networks and star structures in applications close
to machines
• To turn off nodes during operation
• For high climatic requirements (-40 °C to +70 °C)
• Various fiber-optic port versions (ST/BFOC, SC)
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Highlights – Managed XC, XP
▪ Extended temperature range from -40 °C to +70 °C ▪ High degree of protection (IP65/67) for use outside of the
▪ Gigabit-capable, can be equipped with SFPs, PROFINET control cabinet and in extreme ambient conditions from -
and EtherNet/IP 40 °C to +70 °C
▪ Certifications for trackside railway applications, marine ▪ PROFINET, EtherNet/IP applications with up to 1 Gbit/s
applications and
IEEE 802.3at Type 2 (max. 120 W)
▪ Additional FW functionalities: Fiber monitoring, VLANs,
▪ Certifications for railway, motor vehicles, marine
HRP standby
applications
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Highlights – Managed XR300
XR300 XR300 WG
▪ For modular network structures, up to 12 x 2-port media ▪ Cost-optimized rack-switch with appropriate range of
modules functions for industrial environments or control rooms
▪ For use in railway applications, EN 50155 and e1/E1 ▪ Versions with 10/100 Mbps and 1 Gbps
o SCALANCE XR324-12M TS ▪ Fiber optic via combo ports
o SCALANCE XR324-12M PoE TS) ▪ Temperature range: 0 to +60 °C
▪ Extended temperature range from -40 °C to +70 °C
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Highlights – Managed L3 XM400, XR500
▪ Flexible and structured networking of plants / plant areas ▪ Networking/structuring of high-performance industrial networks
▪ Modular expandability using Port Extenders (PE) ▪ Modular adaptability with media modules
▪ Mobile diagnostics and dynamic device data access with NFC ▪ Extended IT functionality: Layer 3, router redundancy
▪ Constructed in SIMATIC Design (S7-1500) ▪ SNMP, Web server, STEP 7, and on-site diagnostics
▪ Combo ports provide alternative connectors (RJ45 or SFP) ▪ Support of high (1 Gbps) or very high (10 Gbps) bandwidth
▪ Layer 3 optionally configured ▪ Variants with different and optionally redundant power supplies
▪ Serial RJ11 Console Port interface ▪ Combo ports provide alternative connectors (RJ45 or SFP)
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Highlights – Scalance W
▪ Support of IEEE 802.11n with up to 450 Mbps gross data rate eliminates existing
capacity limits
▪ All SCALANCE W products support 2.4 and 5 GHz
▪ Some of the products support Multiple In Multiple Out (MIMO): Higher
bandwidth, greater reliability
▪ Thanks to the iFeatures iPCF and iPCF-MC, industrial requirements such as
real-time data transfer can be met trouble-free
▪ Some of the products can be extended using the KEY-PLUG which enables
iFeatures
▪ SCALANCE W700 is now available as a compact device in the SIMATIC design
for even better integration in the cabinet
▪ Selected products are particularly suitable for the transportation sector and have
the relevant approvals
▪ Extensive antenna portfolio suitable for every application
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Highlights – Scalance M/SRC
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Agenda
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Host and Device IP Addressing
Station 2a Station 2b
PG:172.16.2.1 SW: 172.16.2.5 PG:172.16.2.2 SW: 172.16.2.10
Station 3a Station 3b
PG:172.16.3.1 SW: 172.16.3.5 PG:172.16.3.2 SW: 172.16.3.10
Station 4a Station 4b
PG:172.16.4.1 SW: 172.16.4.5 PG:172.16.4.2 SW: 172.16.4.10
Station 5a Station 5b
PG:172.16.5.1 SW: 172.16.1.5 PG:172.16.5.2 SW: 172.16.5.10
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LAB 1: Setup - Restore Factory Defaults to the switch
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LAB 1: Setup - Configure PC IP Address
Before we start, check if your PC has the correct IP address for your subnet
The easiest way to confirm this is using the command line interface and the “ipconfig – all” command
**If the IP address is not correct for your station, then use the following two slides to set the correct IP
address. Otherwise, proceed to the slide titled “Review Web Based Management”.
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LAB 1: Setup - Configure PC IP Address
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LAB 1: Setup - Configure PC IP Address
2) Click Properties
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LAB 1: Setup - Review Web Based Management
Now please connect your PC “L” Port (inside network adapter) to the marked port
Port 4 on Switch
Inside Network
Adapter Port on PG
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Agenda
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LAB 2: PRONETA – Set the Network Adapter
PRONETA is a no cost Industrial Ethernet Analyzer tool from Siemens that can be used to set the IP
address of our switches, as well as scan the topology of the network.
After starting PRONETA, we want to ensure that it points to the right NIC card that is connected to the
switch.
1. Click on Settings
1
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LAB 2: PRONETA – Set the Network Adapter
2
4
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LAB 2: PRONETA – Set the Network Adapter
5. To scan the network and find our switch, click on Network Analysis.
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LAB 2: PRONETA – Set the Switch IP Address
Notice the left window displays your PC and the switch, while the right window
displays the switch details and fields which can be managed.
1. Right mouse click anywhere on the switch line in the right window
2. Select “Set network parameters” from the drop-down menu
❖ Notice other options in the menu such as flash LED, Open web server, and
Reset network parameters.
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LAB 2: PRONETA – Set the Switch IP Address
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LAB 2: PRONETA – Set the Switch IP Address
The network address settings are now updated in the right window.
Now the switch can be accessed opening a browser and typing in the IP address
OR
Alternatively, by selecting the Web Server option in the drop-down menu
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LAB 2: Login to the switch
From a web browser, type in the IP address and access the switch with the
username admin and password admin. Click Login.
When prompted, please change the password to Admin!123
3
4
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LAB 2: Login to the switch
When logging in after a factory reset, the switch requires that the default
password be changed.
2
Change the new password to Admin!123
Click Set Values
3
4
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Agenda
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Diagnostic Approaches
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XC2xx LED Diagnostic Island
❖ Click on the LED icon to display the LED Diagnostic Island for the switch
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XC2xx WBM Menu Structure
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Agenda
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Identification and Maintenance
System Event Log Table can be reviewed on the Information > Log Table page
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Faults
❖ Example of Link Up and FMP faults ( both configured). Note the Fault Time is equal to the system uptime since the device
system time has not yet been set.
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Redundancy Status
❖ Example showing in-tact ring (left, passive) and broken ring (right, active).
❖ If this were an MRP Client, the name under the Redundancy Function would say MRP Client
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Ethernet Statistics
❖ Use the Packet Type statistics to verify there is not an overly weighted volume of the wrong type of traffic.
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Ethernet Statistics
❖ Verify that no port(s) are experiencing re-occurring errors. Reset the counters if required.
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Fiber Monitoring Protocol
❖ To receive FMP results, FMP must be enabled under Layer 2 > FMP.
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Agenda
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System Folder - General Information
❖ If no System Name is assigned, the device name is displayed; e.g. SCALANCE XC206-2SFP
❖ If System Time is not synchronized with a master clock, it will restart after every reboot from Jan 1 st 2000, zero out the System
Up Time, and increment the restart counter
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System Folder – Load & Save
* Config Files, Firmware, and System Event Log Table can be downloaded on the System > Load & Save page
* Config Files and Firmware can be loaded onto the switch.
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System Folder - Agent IP
❖ The MAC Address of the overall switch can be found at System > Agent IP
❖ Be careful changing the IP address from this menu.
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System Folder - System Time
❖ If none of the synchronized time settings (e.g. NTP, SNTP, Simatic Time, etc.) are feasible, use
the PC Time under the Manual Setting tab.
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System Folder – Ports Overview
❖ An overview of all ports can be reviewed on the System > Ports page.
❖ Individual Port settings can be selected by clicking on the Port number.
❖ The individual MAC Address of each port is also listed.
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System Folder – Ports Status & Settings
❖ This port has been disabled. Why might someone disable it?
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System Folder - Fault Monitoring Power Supply
❖ We can generate a fault for link state change (Up OR Down) on any port
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System Folder - Fault Monitoring Redundancy
❖ To view the generated faults, we need to return to the Log Table under Information
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System Folder – Port Diagnostics Cable Tester - Copper
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System Folder – Port Diagnostics Cable Tester – SFP
❖ Good connection
❖ Link Up
❖ Ring Functional
❖ Receive power well within low/high
limits
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System Folder – Port Diagnostics Cable Tester - SFP
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System Folder – Port Diagnostics Cable Tester - SFP
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Agenda
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Layer 2 Folder – Mirroring (General)
Required Steps:
1. Create a Session (General Tab)
2. Assign Ingress and Egress of the Port(s)
to the Session (Port Tab)
3. Enable Mirroring (General Tab)
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Layer 2 Folder – Mirroring (Port)
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Layer 2 Folder - Loop Detection
❖ Special loop detection frames are used to check whether loops exist on the suspected ports
❖ Only possible at ports that were not configured as ring ports or standby ports
❖ Helps to find the loop more quickly but does not eliminate it
❖ Creates additional load: use the sender, forwarder, and blocked functions appropriately
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Agenda
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Network availability - Requirement
The network should have a topology that allows fast Standby Master Standby Slave
Requirements:
▪ Automatic reconfiguration following line failure
▪ Automatic reconfiguration following port deactivation
▪ Automatic reconfiguration following component failure
▪ Monitoring of redundancy mechanisms
PROFINET/Industrial Ethernet (Twisted Pair)
Industrial Ethernet (Fiber Optic)
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Network availability - Solutions
Line-Redundancy:
Device-Redundancy:
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Network availability - Problem
Problem: Loops!
If there are loops in a network, Broadcast-Frames will circle around the loop.
This causes a very high network load, which makes all useful communication
impossible.
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Redundant rings – How it works
Starting with our XC200 series you have a Ring Redundancy Manager included.
RM RM
Failure
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Redundant rings
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LAB 3: Pre-Lab Notes : (Configure High Speed Redundancy Protocol)
❖ Configure High Speed Ring Redundancy on your switch according to the pictures
on the next page.
❖ We will be using Ring Ports 7 and 8.
❖ When changing from the default ring ports (1 and 2) we will get a message after
changing ring port 1 that the ring ports are different types. This is normal since we
are moving from copper to fiber.
❖ Note: Ring Redundancy Mode can be selected on the Configuration Menu as well
(but not ring ports).
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LAB 3: Configure High Speed Redundancy Protocol
HRP Manager Station nA HRP Client Station nB
❖ Be sure to click Set Values after you have completed the settings.
❖ The settings will take effect in 1 minute, but you click on the link to take you directly to the Write Startup Config
page to bypass the delay.
❖ Do not connect switches together until the configuration is complete
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LAB 3: Configure High Speed Redundancy Protocol
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LAB 3: Check the status of the ring manager
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LAB 3: Check the status of the ring manager
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Agenda
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Coupling redundant rings
How do we couple redundant rings without giving up the high performance in case of a failure or switch over?
No! redundancy
Standby
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Standby connection functionality
▪ Available in X200IRT, XC200, XP200, X300, X400, XM400, X500, and XR500
switches
▪ Two switches are defined as standby master and standby slave
▪ In the best case scenario, the master connection is used and the slave blocked
Note:
Standby works only in High Speed
Redundancy Networks, no support for
MRP!
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Standby connection - Details
Standby-Connection from central ring Standby-Connection from sub-rings
Standby Standby
Standby Standby
slave master
master slave
Standby Standby
master slave
Advantage: Advantage:
Less costly solution, because only two switches in the central The switch-over of the standby-master will be performed from every
ring must support the standby-function, e.g.X200IRT, XC200, sub-ring individually
X300, XR500 → no conflicts
Disadvantage: Disadvantage:
The switch-over of the standby-master works for all standby- More expensive solution, because two switches in each of the sub-rings
connections, but not individually! must support the Standby-function, e.g.X200IRT, XC200, X300, XR500
→ causes conflicts
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LAB 4: Configure a standby connection
▪ Before we can use the standby functionality, we have to configure the standby
master and standby slave.
▪ Please choose your partner-ring to connect using the standby functionality
▪ Define a name for the standby connection, i.e., standby-teamX ; X = team
number. The standby connection name must exactly match for the master
and slave.
Standby must only be configured in one ring; therefore, we will do this in two
steps. First only group1 configures standby, after evaluation, group1 will switch
off standby and group2 does the same.
Group2
Standby Connection
(Port 3)
Group1
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LAB 4: Configuring Standby functionality
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LAB 4: Configuring Standby functionality
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PRONETA Screen capture of Standby Rings
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Higher availability and fast reconfiguration in a structured Industrial Ethernet
network
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Agenda
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Passive Listening
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Passive Listening - Parametrization
The passive listening function is activated by default in the “Layer 2 Configuration" menu.
All ring nodes in a ring coupled to an (R)STP must have Passive Listening activated
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Summary
▪ Industrial grade network products offer significant advantages and overcome pitfalls and hidden costs of
office grade products when applied in an industrial environment.
▪ The SCALANCE family of industrial grade network products offers a comprehensive portfolio to cover
requirements from unmanaged L2 switches to managed L2/L3, as well as wireless WiFi and Cellular,
security appliances, and cables and connectors.
▪ The built-in information and diagnostic features of the SCALANCE X family promote simple and efficient
troubleshooting.
▪ In important differentiation between industrial network applications and office network applications is the
requirement for reliable networks capable of withstanding failures. This is achieved by reliable devices,
fault-tolerant systems, and network redundancy.
▪ With the growing demand for networks to be vertically integrated, the features and functionality of an
industrial network should be capable of connecting to the office network without disruption to the time
sensitive industrial network.
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Thank you for your attention!
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Rick Kluth
Rick Kluth
Network Solutions Consultant
Murfreesboro, TN USA
Email: richard.kluth@siemens.com
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Patric Dove
Patric Dove
Network Solutions Consultant
8850 Fallbrook Dr
Add Survey Monkey Link and QR code to follow
Houston, TX 77064
Email: patric.dove@siemens.com
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