Kozy-World ®

 
20-6030 BLOW ER
ACCESSORY INSTALLATION
INSTRUCTIONS
 
 
 
 
 
 
 
 
 
 
WARNING: ELECTRICAL GROUNDING INSTRUCTIONS This
appliance is equipped with a three-prong (grounding) plug for your
protection against shock hazard and should be plugged directly into
a properly grounded three-prong receptacle.
 
 
Questions about installation, operation, or troubleshooting?
Befor e r etur ning to your r etailer, call KOZY WORLD at 1-800-
776-9425.
 PACKAGE CONTENTS
 
 
A    
     
 
   
 
 
B
 
 
 
 
 
 
 
 
C
 
 
D
 
 
 
E
 
 
Parts included with this kit

 
Item Part No. Description Qty
A XB001-01 Power Cord 1
B XB002-01Q Blower 1
C XB003-01 Temperature Sensor 1
D XB004-01Q Connect Wire 1
E PF06-0400-A Rocker Switch 1
 
Har d war
e
 
Item Part No. Description Qty
AA GB/T 845-4.2*9.5F M4.2x9.5 Screw 6
BB VL057-01 Cable Tie 6
CC GB/T 845-4.2*9.5 M4.2x9.5 Screw 4
 
AA
 
 
BB
CC
 
 
 
If any of these pieces are missing or damaged, contact the dealer where you purchased this
kit or World Marketing of America at 1-800-776-9425 for referral information.
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 SAFET
Y
   
• Connect to properly grounded outlets only.
IMPORTANT: Read all instruc- • This appliance, when installed must be
tions and warnings carefully electrically grounded in accordance with
before starting installation. Fail- local codes, with the current CSA C22.1
ure to follow these instructions Canadian Electrical Codes or for USA
may result in a possible electric installations, follow local codes and the
National Electric Code, ANSI/NFPA No. 70.
shock, fire hazard and will void
• Do not insert or allow foreign objects to
the warranty.
  enter any ventilation or exhaust opening
• Read all instructions before using this ap- as this may cause an electric shock, fire
pliance. or damage the appliance.
• If possible always unplug this appliance • To prevent possible fire, do not block air
when not in use. intakes or exhaust in any manner.
• Do not operate any heater with a damaged • Use this appliance only as described in this
cord or plug or after the appliance malfunc- manual. Any other use not recommended
tions, has been dropped or damaged in any by the manufacturer may cause fire, electric
manner. shock or injury to persons.
• Any repairs to this appliance should be • Avoid the use of an extension cord because
carried out by a qualified service person. of the risk of overheating the cord and the
• Under no circumstances should this ap- risk of fire. Extension cords are for tempo-
pliance be modified. Parts having to be rary use only. If an extension cord must be
removed for servicing must be replaced used, it must be UL/CSA certified, rated
prior to operating this appliance again. at 10A (1250W), 125V maximum with 16
AWG minimum and constructed of two
• Do not use outdoors.
current carrying conductors with ground. A
• Never locate this appliance where it may heavy duty extension cord with the shortest
fall into a bathtub or other water container. length possible for the connection is recom-
• Do not run cord under carpeting. Do not mended and must not be longer than 50 ft.
cover cord with throw rugs, runners or the (15.2 m). Do not coil or cover the extension
like. Arrange cord away from traffic areas cord.
and where it will not be tripped over.
• To disconnect this appliance, turn controls
to the off position, then remove plug from
outlet.

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3
   PREPARATIO
 
N
Tools Required
• Phillips Screwdriver
• Wire Cutter
 

 
 
GFD2545, see page 4.
GSD3033, GFD4360 and GSD4400, see page 8

BLOWER INSTALLATION - GFD2545

 
 
Protection Tab
 
  Install Power
  Cord and
  Grounding
Terminal
Install  
Blower  
  Install Temperature
Top Cover Sensor to Back of
Firebox after
Removing Top Cover
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Install
Rocker
Switch

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   INSTALLATION -
  GFD2545  
4. Attach the grounding terminal to top cover
WARNING: Before installing with 1) M4.2X8 screw (AA). Refer to wiring
the blower, be certain to turn off diagram, page 15. Be sure to insert the
the unit, and allow time for unit gasket between the protection tab and
the grounding terminal (see Figure 4).
to cool down.  
 
AA
1. Unscrew and remove top cover of the
 
fireplace (see Figure 1).
 
 
 
Grounding
Terminal
 
Gasket
 
Protection Tab
 
 
 
Figure 4 - Installing Grounding Terminal
to Top Cover
 
Figure 1 - Remove Fireplace Top Cover 5. Insert the blower connector (male port)
  into the female port on the wire connector.
2. Attach the power cord to the fireplace top This protects the jacket in the fireplace
(see Figure 5).
cover with 3) M4.2X8 screws (AA) (see  
Figure 2).  
Male Port
AA
 
 
 
 
 
 
Female
Port
 
Figure 2 - Installing Power Cord Figure 5 - Connecting Blower Wire to
  Wire Connector
3. Attach the blower assembly to the top
cover with 4) M4.2X8 screws (CC) (see
Figure 3).
 
 
 
 
 
 
 
CC
 
Figure 3 - Attaching Blower to Top Cover
   
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   INSTALLATION -
 
GFD2545  
6. Insert the female port, which is on the 9. Attach temperature sensor to the back of
white power supply wire (marked with P1), the firebox with 2) M4.2X8 screws (AA)
into the corresponding male port (marked (see Figure 9).
with P1), (see Figure 6).
 
 
 
 
 
 
Temperature
Sensor
AA
   
Figure 6 - Connecting P1 Wires  
 
Figure 9 - Installing Temperature Sensor
7. Insert the male port, which is on the black  
power supply wire (marked with P2), into 10. Insert the wires marked with AUTO, OFF
the corresponding female port (marked and MAN into wire slot in the right corner.
with P2), (see Figure 7). Feed them as close to the bottom of the
firebox as possible (see Figure 10).
 
 
 
 
 
 
 
  MAN
Figure 7 - Connecting P2 Wires OFF
 
8. Bundle the wiring with the cable tie (BB). AUTO
Attach cable tie to the top panel through  
the hole as shown in Figure 8. This is to Figure 10 - Feeding Wire Harness
 
avoid any heat damage to the insulation
11. Connect two black and yellow wires (fe-
board. male ports) marked T1 and T2 with the
Install End of Cable two male ports on the temperature sensor
Tie Through Hole
(see Figure 11).
 
BB
 
 
 
 
 
 
 
Temperature
Sensor
   
Figure 8 - Securing Blower Wires Figure 11 - Temperature Sensor Wires
 
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   INSTALLATION -
 
GFD2545  
12. Remove 2 screws securing grill to stove 16. Connect the AUTO, OFF, MAN wires to
front. Carefully set grill aside (see Fig- the three corresponding male tabs on the
ure 12). rocker switch (see Figure 15).
 
 
 
 
 
 
 
 
AUTO
 
  OFF (O)
Rocker Switch MAN
  Figure 15 - Connecting Wires to Rocker
Figure 12 - Removing Grill from Fireplace Switch
13. Remove logs and carefully set aside. Note  
log placement before removing. 17. Push the rocker switch into the control
14. Remove 2 screws securing control panel. panel (see Figure 16).
Pull the control panel out without discon-  
necting the ignitor wire (see Figure 13).
 

Figure 16 - Installing Rocker Switch

18. Reattach the control panel with two screws
removed in step 14 (see Figure 13).
19. Reinstall logs according to original layout.
  Refer to owner's manual for log place-
Figure 13 - Removing Screws from ment.
Control Panel
20. Install grill with 2 screws removed previ-
  ously (see Figure 12).
15. Feed the AUTO, OFF, MAN connectors
21. Replace top cover (see Figure 1, page 5).
through the rocker switch hole on the left
side of the control panel (see Figure 14). 22. Push the protection tab to embed it into
  the surface of the top cover (see Figure
17).
 
 
 
 
 
 
 
 
Figure 14 - Inserting Rocker Switch Wires Figure 17 - Protection Tab on Top Cover
   
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   INSTALLATIO
N
GSD303
3
 
Install Temperature Install Wiring and
Install Blower Sensor Grounding Terminal
 
 
 
 
 
 
 
 
 
Install Rocker Switch
 
 
GSD4400  
Install Temperature
Sensor
 
 
 
 
Install
Install
Blower Wiring and
Grounding
Terminal
 
 
Install Rocker Switch Install Rocker Switch
 
GFD4360  
Install Temperature
Install Blower Sensor
 
Install
Wiring and
Grounding
Terminal
 
 
Install
Rocker
Switch
 
 
 
 
 
 
 
 
 
 

 
 INSTALLATIO
 
8
N
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   INSTALLATION - GSD3033, GSD4400 AND
  GFD4360  
4. Attach the temperature sensor to the back
WARNING: Before installing of the firebox with 2) M4.2X8 screws (AA)
the blower, be certain to turn off (see Figure 21).
the unit, and allow time for unit
to cool down.
 
1. Remove screws securing blower access
panel to back of stove (see Figure 18).
Place screws in a safe location.
 
Temperature
Sensor
AA
 
 
 
Figure 18 - Removing Blower Access Panel Figure 21 - Attaching Temperature
   
Sensor to Firebox
2. Attach blower to the inside of the blower 5. Insert wires marked with AUTO, OFF and
access panel with 4) M4.2X8 screws (CC) MAN into wire slot in the right corner of
(see Figure 19). the stove body. Feed the wires down and
as close to the bottom of the stove as
possible (see Figure 22).
 
 
 
 
 
 
CC
Blower
Figure 19 - Attaching Blower to Blower
Access Panel
 
3. Attach the power cord to the outside of
the blower access panel with 3) M4.2X8
screws (AA) (see Figure 20).
Power Cord
 
 
 
 
 
 
 
AA
 
  PCSD25RT Only
Figure 20 - Attaching Power Cord to  
Blower Access Panel Figure 22 - Feeding Wire Harness
 
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   INSTALLATION - GSD3033, GSD4400 AND
 
GFD4360  
6. Connect two black and yellow wires (fe- 9. Insert the blower connector (male port)
male ports) marked T1 and T2 with the into the female port on the wire connector.
two male ports on the temperature sensor This protects the jacket in the fireplace
(see Figure 23). (see Figure 26).
 
 
Male Port
 
 
 
 
 
 
Temperature  
Sensor Female
  Port
Figure 23 - Temperature Sensor Wires  
  Figure 26 - Connecting Blower Wire to
7. Insert the female port, which is on the Wire Connector
 
white power supply wire (marked with P1),
10. Attach the grounding terminal to the tab
into the corresponding male port (marked
on the right side of the blower access hole
with P1) (see Figure 24).
with 1) M4.2X8 screw (AA) (see Figure
27).
 
 
 
 
 
 
 
 
  AA Grounding
Figure 24 - Connecting P1 Wires Tab
  Figure 27 - Attach Grounding Wire
8. Insert the male port, which is on the black  
power supply wire (marked with P2), into 11. Push grounding tab inwards (approxi-
the corresponding female port (marked mately 60 degrees) (see Figure 28).
with P2) (see Figure 25).
 
 
Grounding
Tab
 
 
 
 
 
 
Figure 25 - Connecting P2 Wires  
Figure 28 - Adjusting Grounding Tab

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   INSTALLATION - GSD3033, GSD4400 AND
 
GFD4360
12. Bundle the wiring with the cable tie (see
 
15. GSD3033 Remove screws securing front
Figure 29). Attach cable tie to the stove log bracket and control panel (see Figure
through the hole as shown in Figure 29. 31a).
This is to avoid any heat damage. Actual GSD4400 Remove screws securing con-
heater may vary from illustration. The hole trol panel (see Figure 31b).
will be to the right of the blower access GFD4360 Remove screws securing con-
opening. trol panel (see Figure 31c).
 
Cable Tie
 
 
 
 
Fixed
Hole
 
 
 
 
GSD4400
PCSD25RTShown
Shown
 
 
Figure 31a - GSD3033 Log Bracket and
Figure 29 - Securing Blower Wires
Control Panel
 
13. GSD3033 Remove 2 screws securing grill
to stove front. Carefully set grill aside (see
Figure 30).
GSD4400 Rotate handle and open the
door.
 
 
 
BD23 Series
 
 
Figure 31b - GSD4400 Control Panel
 
 
 
 
 
Figure 30 - GSD3033 Removing Grill
 
14. Remove logs and carefully set aside. Note
log placement before removing.
 
 
 
Figure 31c - GFD4360 Control Panel

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   INSTALLATION - GSD3033, GSD4400 AND
 
GFD4360  
16. Feed the AUTO, OFF, MAN connectors 18. Push the rocker switch into the control
through the rocker switch hole on the left panel (see Figure 34).
side of the control panel (see Figure 33).  
   
 
 
 
 
 
 
 
 
   
Figure 32 - Inserting Rocker Switch  
Wires (Hole Location Varies by Model) Figure 34 - Installing Rocker Switch
 
 
20. Reattach the control panel and log bracket
17. Connect the AUTO, OFF, MAN wires to
(if applicable) with screws removed in step
the three corresponding male tabs on the
15 (see Figure 31, page 11).
rocker switch (see Figure 33).
  21. Reinstall logs according to original layout.
  Refer to owner's manual for log place-
  ment.
  22. GSD3033 Replace grill with 2 screws re-
  moved previously (see Figure 30, page 11).
  For other models, close stove door.
  23. Check all wires, then replace blower ac-
AUTO cess panel (see Figure 18, page 9).
OFF (O)
Rocker Switch MAN
Figure 33 - Connecting Wires to Rocker
Switch

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   ELECTRICAL
 
CONNECTION  
A 15 amp, 120 Volt, 60 Hz circuit with a  
properly grounded outlet is required. The WARNING: Electrical outlet
fireplace should be on a dedicated circuit. wiring must comply with local
Other appliances on the same circuit may
cause the circuit breaker to trip, or the fuse to
building codes and other appli-
blow when the heater is in operation. Plan the cable regulations to reduce the
installation to avoid the use of an extension risk of fire, electrical shock and
cord. Extension cords are for temporary use injury to persons.
only. If an extension cord must be used, it must  
be UL/CSA certified, rated at 10A (1250W), WARNING: Do not use this
125V maximum with 16 AWG minimum and
fireplace if any part of it has been
constructed of two current carrying conductors
with ground. A heavy duty extension cord with under water. Immediately call a
the shortest length possible for the connec- qualified service technician to
tion is recommended and must not be longer inspect the fireplace and replace
than 50 ft. (15.2 m). Do not coil or cover the any part of the electrical system
extension cord. which has been under water.
 
 
GROUNDING  
 
INSTRUCTIONS  
   
This heater is for use on 120 volts. The
cord has a plug as shown at A. An adapter
A  
as shown at C is available for connecting  
three-blade grounding-type plugs to two-slot Cover of
receptacles. The green grounding lug ex-
tending from the adapter must be connected
to a permanent ground such as a properly Grounding Pin Grounded
  B
grounded outlet box. The adapter should not Outlet Box
be used if a three-slot grounded receptacle C  
is available. Metal Screw
Adapter
 
Grounding Means

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OPERATIO
N
   
Using rocker switch, turn blower on and position the blower will be controlled by the
check for operation. Turn on rocker switch to temperature sensor. To stop the operation turn
the desired position. In the MAN position the rocker switch to the O position.
blower will remain constantly on. In the AUTO
 
 
CARE AND M AINTENANCE
 
  Periodic cleaning/vacuuming of the appliance
Always disconnect the appliance around the air intake and exhaust, as well as
from the main power supply and the fan heater is recommended. For heavy
allow it to cool before any servic- or continuous use, periodic cleaning must
ing operation. be done more frequently. If the heater blows
  alternating cold and warm air, check the fan
The motors used on the fan heater and flame for free movement and for debris restricting
blower are pre-lubricated for extended bearing air flow. If the fan does not move freely, the
life and require no further lubrication. unit must be turned off and the fan replaced
immediately in order to prevent further dam-
age to the unit.
 
REPLACEM ENT PARTS
Note: Use only original replacement parts. This will protect your warranty coverage for parts
replaced under warranty.
PARTS UNDER
WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement parts, call
Customer Service toll free at 1-800-776-9425 for referral information.
When calling Customer Service or your dealer, have ready:
• Your name
• Your address
• Model and serial number of your heater
• How heater was malfunctioning
• Type of gas used (Propane/LP or Natural gas/NG)
• Purchase date
• Usually, we will ask you to return the defective part to the factory
PARTS NOT UNDER
WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s)
call Customer Service toll free at 1-800-776-9425 for referral information.
When calling Customer Service have ready:
• Model number of your heater
• The replacement part number

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ELECTRICAL W IRING DIAGRAM

   
Any electrical re-wiring of this appliance must  
be done by a qualified electrician. This wiring WARNING: If repairing or
must be done in accordance with local codes replacing any electrical compo-
and/or in Canada with the current CSA C22.1
Canadian Electrical Code, and for US instal-
nent or wiring, the original wire
lations, the National Electrical Code ANSI/ routing, color coding and secur-
NFPA NO 70. ing locations must be followed.
 
Bushing
Strain Relief
 
    WHITE
 

~120V      
60Hz      
Power GREEN BLACK

BLACK
Cord
 
 
RED
 
 
 
 
 
AUTO OFF MAN

Rocker Switch
 
 
  Blower
Temperature Sensor

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Model
Serial No.
Date Purchased
Keep receipt for warranty verification.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Kozy-World ®  
 
 
World Marketing of America, Inc.  
PO Box 192, Rt. 22 West  
MillCreek, PA 17060  
www.worldmkting.com 200071-01
Rev. A
(800) 776-9425 06/13