Vivek 2
Vivek 2
Vivek 2
AN INTERNSHIP REPORT
Submitted by
C2D15
Diploma
In
Mechanical Engineering
DR. S. & S. S. GHANDHY COLLEGE OF ENGINEERING & TECHNOLOGY,SURAT
CERTIFICATE
This is to certify that the internship report submitted along with the project entitled Internship
Report at VAMA INDUSTRIES has been carried out by PRAJAPATI VIVEK B. under my
guidance in partial fulfillment for the degree of Bachelor of Engineering in Mechanical
Engineering, 3th DR. S. & S. S. GHANDHY COLLEGE OF ENGINEERING & TECHNOLOGY
MR.A.M.AMBALIYA MR.GOHIL
Parth Parmar P.
Owner of Vama Industries
DR. S. & S. S. GHANDHY COLLEGE OF ENGINEERING & TECHNOLOGY
MAJURA GATE ,SURAT .395001
DECLARATION
We hereby declare that the Internship / Project report submitted along with the Internship /
Project entitled Internship Report submitted in partial fulfillment for the degree of DR. S. & S. S.
MR.A.M.AMBALIYA and that no part of this report has been directly copied from anystudent’s
reports or taken from any other source, without providing due reference.
2
ACKNOWLEDGEMENT
I am deeply grateful to Mr./Mrs. MR.A.M.AMBALIYA and PARTH P.
PARMAR, my mentors and advisors during this internship, for their invaluable advice
and guidance. Their industry experience and expertise helped me to better understand
the company and the industry, and allowed me to make the most of my internship.
provided me with valuable insights and guidance that helped me to navigate my tasks
and responsibilities. They were always available to answer my questions and provide
thankful for their time and support, and for sharing their valuable insights with me.
ABSTRACT
VAMA INDUSTRY is a small scale industry. They manufacture hydraulic pump for salon chair.
During this internship I learn about vertical machining centre, assembly of different parts, more
knowledge about lathe machine and how to operate this machine. I will be able to get practical
knowledge about different machine and how work is carried out in actual industry
List of Figures
sTable of Contents
Acknowledgement..........................................................................................................................
5
Abstract ..........................................................................................................................................
6
List of Figure ..................................................................................................................................
7
List of Table ................................................................................................................................... 8
Table of Contents ........................................................................................................................... 9
Chapter 1 Over View of Company ............................................................................................... 1
1.1 History ..................................................................................................................
1
1.2 Different Product ..................................................................................................
1
1.3 Capacity of Plant ...................................................................................................
1
Chapter 2 Over view of Plant ......................................................................................................
3
2.1 Different Department ............................................................................................
3
2.2 Equipment Used....................................................................................................
3
2.2.1 Vertical Machining Center .............................................................................
3
2.2.2 Lathe Machine ...............................................................................................
5
2.2.3 Drill Machine .................................................................................................
7
2.2.4 Herbert Turret Lathe ...................................................................................... 7
2.2.5 Tsugami MI06JCM 2 .................................................................................... 8
2.2.6 AMS MCV 450 ............................................................................................. 9
2.2.7 JE 350 .......................................................................................................... 11
2.2.8 JE 110 AC .................................................................................................... 12
2.2.9 Centerless grinder ........................................................................................
13
2.3 Schematic Layout Of Sequence Of Operation ....................................................
15
Chapter 3 Product overview .....................................................................................................
16
3.1 Description of product ........................................................................................
16
3.2 What is hydraulic jack ........................................................................................ 16
3.3 Working principal of hydraulic jack .................................................................. 16
3.4 Different parts of jack ........................................................................................ 17
3.5 Operation carried out on different parts ............................................................. 18
Chapter 4 Learnings ................................................................................................................. 27
4.1 Vertical machining center ...................................................................................
27
1.1 HISTORY
This company is very new company established in year 2018-19. This company is owned
by Mr. PARTH P PARMAR. Father of Mr. PARTH P PARMAR is also a business man, who
had established a company known as MAPPLE ENTERPRISE, which manufacture
shampoo station. Recently the had started a new manufacturing unit for production of tilting
plate used in shampoo station. They had simple lathe, turret lathe, hydraulic press, haas
vertical machining center, center less grinding machine, TIG welding machine etc.
1.3CAPACITY OF PLANT
They had a manufacturing capacity of 1000 pump annually and for tilting plate it is 500
piece per month means 6000 piece annually. Production of footrest depend upon the
quantity of order.
Fig 1.1 HYDRAULIC PUMP
Taper BT 40
Length 975 mm
Width 267 mm
Type Carousel
Capacity 10
Spindle bore 50 mm
CNC turning centers are advanced computer numerically controlled machines. They can
have 3, 4, or even 5 axes, along with a multitude of cutting capabilities, including milling,
drilling, tapping, and of course, turning. Often these machines have an enclosed setup to
ensure any cut material, coolant, and components remain within the machine.
Table 2.9 specification of MI06JCM 2
Standard Specification Mi06JCM-II
MACHINE CAPACITY
AUTOMATIC TOOL
CHANGER
NUMBER OF TOOLS kW 24 / 30 / 40
PALLET CHANGER
(OPT)
LINEAR TYPE - PALLET mm 800 x 435 (2)
SIZE
ROTARY TYPE - PALLET mm 800 x 450 (2)
SIZE
INSTALLATION DATA -
STD. MACHINE
WIDTH x DEPTH mxm 2.2x3.1
Fig 2.6 AMS MCV 450
2.2.7 JE 350
Coolant motor ¼ hp
2.2.8 JE 110 AC
Centerless grinding is a machining process that uses abrasive cutting to remove material
from a workpiece.[1] Centerless grinding differs from centered grinding operations in that
no spindle or fixture is used to locate and secure the workpiece;[2] the workpiece is secured
between two rotary grinding wheels, and the speed of their rotation relative to each other
determines the rate at which material is removed from the workpiece.
Fig 2.9 Centerless grinder
2.2 SCHEMATIC LAYOUT OF SEQUENCE OF OPERATION
Com W V L CENTE
A RLESS
press E M
er L T
C H
GRIND
area D ER CNC
E LATHE DRILL
I
OFFICE
N
G D
R
I
L
L
G
A
T
E
PIPE CUTTING
STORAGE MACHINE
ASSEMBLY AREA
Company indulge in manufacturing of high quality jack, which are use I salon chair.
Currently there are few company which manufacture this kind of jack because of chines
company. This jack is same as other jack, all the mechanism are same. This kind of jack
has very good look because it is used in furniture.
A jack is a mechanical lifting device used to apply great forces or lift heavy loads. A
mechanical jack employs a screw thread for lifting heavy equipment. A hydraulic jack
uses hydraulic power. The most common form is a car jack, floor jack or garage jack,
which lifts vehicles so that maintenance can be performed.
The pressure is defined as force per unit area. Therefore, if a body has two endpoints
different areas, say A1and A2
Such that A1<A2 Then, According to law,
P1=P2
Which means,
F1A1=F2A2
F2=A1/A2(F1)
Thus, the lifting force F2 is greater than the applied force F1 .This is the principle behind a
hydraulic jack.
There are total of 34 parts used in jack. Some parts are purchase readily and some are
manufacture in house.
Fig 3.2 Parts of jack
Face milling is a machining process in which the milling cutting is placed perpendicular to
the workpiece. The milling cutting is essentially positioned “face down” towards the top of
the workpiece. When engaged, the top of the milling cutting grinds away at the top of the
workpiece to remove some of its material.
Contour milling is used to machine flat or irregular surfaces. Contour milling is often
required to cut details into component parts that most other CNC machines couldn't achieve.
Some of the most popular reasons this machining method is used are to drill, create slots &
holes or cut gears into metals or alloys.
Fig 3.14 Contour milling operation
3. Drilling operation
Drilling is a cutting process where a drill bit is spun to cut a hole of circular crosssection in
solid materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit is
pressed against the work-piece and rotated at rates from hundreds to thousands of
revolutions per minute. This forces the cutting edge against the work-piece, cutting off chips
(swarf) from the hole as it is drilled.
4. Grooving operation
The machining of internal circlip and seal ring grooves and of small straight or circular
external grooves, particularly on components that cannot be rotated can be done using t-
cutter.
Fig 3.16Grooving operation
5. Reaming operation
Reaming is a finishing operation of high -precision holes performed with a multi -edge
tool. High surface finish, superb hole quality and close dimensional tolerance are achieved
at high penetration rates and small depths of cut.
6. Tapping operation
Vertical machining center is advance version of milling machine.In this type of machine the
movement of machine is done by G-codes and M-codes.
During internship I learn how to operate VMC and lot of other things like what is work
offset, tool length offset. They have two machine with different controller. Haas machine
has haas controller and AMS MCV 450 has fannuc controller
2. Then we have to move regulating wheel close to work piece such that the work piece
is resting properly on the rest.
3. Then we have to tilt the regulating wheel in the direction perpendicular to the
direction of the slides
4. The move the lower slide on which both rest and regulating wheel is fitted. Then
place work piece on rest . then move the slide untill the workpirce make contact
with both wheel
5. Then tightly fix the leaver which is used to move slide in limiter range.
6. The start the machine and place work in between wheel. Then slowly pull the lever
untill the grinding stsrted.
7. After measuring the work piece make appropiate change.
Operated with Computer Numerical Control (CNC) systems and provided with precise
design instructions, CNC Lathes are machine tools where the material or part is clamped
and rotated by the main spindle, while the cutting tool that work on the material, is mounted
and moved in various axis.
Fig 4.3 CNC Turning Center