Operating Instructions dt1000 Ethernet Ip and dl1000 Ethernet Ip Distance Sensor en Im0097655
Operating Instructions dt1000 Ethernet Ip and dl1000 Ethernet Ip Distance Sensor en Im0097655
Operating Instructions dt1000 Ethernet Ip and dl1000 Ethernet Ip Distance Sensor en Im0097655
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
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written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
Contents
1 About this document........................................................................ 8
1.1 Information on the operating instructions.............................................. 8
1.2 Explanation of symbols............................................................................ 8
1.3 Further information................................................................................... 9
2 Safety information............................................................................ 10
2.1 Intended use............................................................................................. 10
2.2 Improper use............................................................................................. 10
2.3 Cybersecurity............................................................................................ 10
2.4 Limitation of liability................................................................................. 10
2.5 Modifications and conversions................................................................ 11
2.6 Requirements for skilled persons and operating personnel.................. 11
2.7 Operational safety and particular hazards.............................................. 12
2.8 Warning signs on the device.................................................................... 13
2.9 UL conformity............................................................................................ 13
3 Product description........................................................................... 14
3.1 Scope of delivery....................................................................................... 14
3.2 Product characteristics............................................................................ 14
3.3 Design........................................................................................................ 15
3.4 Product ID.................................................................................................. 15
3.5 Switching functions................................................................................... 16
3.6 Measured value technology..................................................................... 17
3.7 Interfaces.................................................................................................. 19
3.7.1 Signal inputs/outputs.............................................................. 19
3.7.2 SSI (synchronous serial interface).......................................... 19
3.7.3 RS-422 interface..................................................................... 20
3.7.4 EtherNet/IP interface.............................................................. 27
3.7.5 Ethernet interface.................................................................... 46
3.8 Display and operating elements.............................................................. 47
5 Mounting............................................................................................. 50
5.1 Mounting procedure................................................................................. 50
5.2 Mounting instructions............................................................................... 50
5.3 Select and mount the reflector (DL1000 only)....................................... 52
5.4 Mounting/Disassembling additional filter (DT1000 only)..................... 53
5.5 Placement of multiple distance sensors................................................. 54
5.6 Mounting the alignment bracket and distance sensor.......................... 56
6 Electrical installation........................................................................ 60
6.1 Safety......................................................................................................... 60
6.2 Wiring instructions.................................................................................... 60
6.2.1 Digital outputs.......................................................................... 61
6.2.2 Analog output........................................................................... 62
6.3 Connect device electrically....................................................................... 63
6.3.1 Pin assignment........................................................................ 63
7 Operation............................................................................................ 65
7.1 Operating concept.................................................................................... 65
7.1.1 Main display level.................................................................... 65
7.1.2 Menu groups............................................................................ 66
7.1.3 Menu items.............................................................................. 66
7.1.4 Parameter input....................................................................... 66
7.1.5 Selection lists........................................................................... 67
7.2 Standard buttons...................................................................................... 67
7.3 Measured value displays.......................................................................... 68
7.3.1 Distance display....................................................................... 68
7.3.2 Signal level display................................................................... 68
7.3.3 Temperature display................................................................ 68
7.3.4 Operating time display............................................................. 69
7.3.5 Speed display........................................................................... 69
7.4 Overview of parameters........................................................................... 69
7.4.1 Measuring behavior................................................................. 69
7.4.2 IO interfaces............................................................................. 70
7.4.3 Device information................................................................... 71
7.5 SOPAS ET configuration software............................................................ 71
8 Reference........................................................................................... 74
8.1 Measurement menu group: Basic settings............................................. 74
8.1.1 Measuring mode...................................................................... 74
8.1.2 Defining the measurement cycle time................................... 75
8.1.3 Defining the distance offset.................................................... 75
8.1.4 Defining the measuring direction........................................... 76
8.1.5 Configuring the rain and snow filter....................................... 76
8.1.6 Activating/deactivating the fog filter...................................... 77
8.2 Measurement menu group: Expert settings........................................... 77
8.2.1 Configuring the distance averaging filter............................... 77
8.2.2 Activating/deactivating the Kalman filter............................... 78
8.2.3 Configuring the speed filter..................................................... 78
8.2.4 Defining the echo selection.................................................... 79
8.2.5 Configuring the distance range............................................... 79
8.2.6 Configuring signal level range limits....................................... 80
8.2.7 Configuring delay time for "No echo"...................................... 80
9 Maintenance...................................................................................... 118
9.1 Cleaning..................................................................................................... 118
9.2 Maintenance plan..................................................................................... 118
10 Troubleshooting................................................................................. 119
10.1 Information for the service case.............................................................. 121
10.2 Returns...................................................................................................... 121
10.3 Repairs...................................................................................................... 121
10.4 Disposal..................................................................................................... 121
12 Accessories........................................................................................ 139
13 Appendix............................................................................................. 140
13.1 Declarations of conformity and certificates............................................ 140
13.2 Licenses.................................................................................................... 140
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The operating instructions are an integral part of the product. Store the instructions
in the immediate vicinity of the device so they remain accessible to staff at all times.
Should the device be passed on to a third party, these operating instructions should be
handed over with it.
These operating instructions do not provide information on operating the machine or
system in which the device is integrated. Information on this can be found in the
operating instructions for the machine or system.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
NOTE
Further documentation for the device can be found on the online product page at:
• www.sick.com/Dx1000
There, additional information has been provided depending on the product, such as:
• Model-specific online data sheets for device types, containing technical data,
dimensional drawing, and specification diagrams
• EU declaration of conformity and certificates for the product family
• Dimensional drawings and 3D CAD dimension models of the device types in
various electronic formats
• Other publications related to the devices described here
• Publications dealing with accessories
2 Safety information
2.1 Intended use
The Dx1000 distance sensor is an opto-electronic measuring device and is used for
optical, non-contact distance measurement of objects.
The distance sensor is used for the detection of distances between the distance
sensor and a measuring object. The measuring object can be a natural object (DT1000
product variant) or a suitable (retro-reflective) reflector (DL1000 product variant). The
required optical properties of the measuring object are specified in the technical data
section of this document.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■ Product should be used only in accordance with its intended use.
■ All information in these operating instructions must be strictly observed.
■ Shut down the product immediately in case of damage.
2.3 Cybersecurity
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive and holistic cybersecurity concept. A suitable concept com‐
prises organizational, technical, procedural, electronic, and physical levels of defense
and provides suitable measures for different types of risks. SICK's products and solu‐
tions must be viewed as a component of this concept.
Information on Cybersecurity can be found at: www.sick.com/psirt .
■ Technical modifications
■ Use of unauthorized spare parts, consumables, and accessories
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■ All work must only ever be carried out by the stipulated persons.
This product documentation refers to the following qualification requirements for the
various activities associated with the device:
■ Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■ Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■ Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions, to be able to carry out work on
electrical systems and to detect and avoid any potential dangers independently.
The electrician must comply with the provisions of the locally applicable work
safety regulation.
CAUTION
Optical radiation: Laser class 1
The accessible radiation does not pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in the event of incorrect use.
■ Do not open the housing. Opening the housing may increase the level of risk.
■ Current national regulations regarding laser protection must be observed.
CAUTION
Hot surface!
The device is equipped with a heater. The viewing window can become hot when the
heater is operating.
■ When performing work directly on the device (e.g. cleaning, disassembly), switch
off the device if necessary and allow it to cool down.
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■ Work on electrical systems must only be performed by qualified electricians.
■ The power supply must be disconnected when attaching and detaching electrical
connections.
■ The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■ National and regional regulations must be complied with.
■ Safety requirements relating to work on electrical systems must be complied with.
WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■ Work on electrical systems must only be performed by qualified electricians.
■ Follow the notes in the operating instructions.
■ Install the grounding for the product and the system in accordance with national
and regional regulations.
A heater is installed in the device. The housing is labeled with a warning sign.
2.9 UL conformity
NFPA79 applications only. Adapters including field wiring cables are available.
For more information visit:
b www.sick.com/Dx1000
CAUTION
Hazardous radiation!
Caution – Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
3 Product description
3.1 Scope of delivery
Included in scope of delivery:
■ Distance sensor
■ Protective caps for connections (on the device)
■ Printed Safety Notes, multilingual (brief information and general safety notes)
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
3.3 Design
1
2
ß 7 3
9 3
8 4
4
3
6 3
3 2 4
3 5
3
1 3
3.4 Product ID
Type label
The following information can be read off the device from the type label:
1 23 4 567 8
RS-422 1 E336916 25
â á à 1 ß 9
Figure 4: Dx1000 type label (example)
1 Conformity mark
2 2D code with part number and serial number
3 Manufacturer
4 Month and year of manufacture
5 EtherNet/IP interface MAC address
Ethernet interface MAC address
6 Serial number
7 Pin assignment connection 3
8 Pin assignment connection 1
9 Pin assignment connection 2
ß Pin assignment connection 4
à Electrical data and environmental data
á Mark according to electric device guidelines
â Warning sings, protection class label
ã Interfaces
ä Part number
å Type code
Device display
The following information can be called up using the info menu on the device display:
• Type code
• Part number, serial number
• Interface version, firmware verification, firmware creation date
• Hardware version
Switching Switching state Voltage at Qi at active state = High Voltage at Qi at active state = Low
function
Switching Switching
state
Voltage Voltage
Inactive Low
SP1 SP2 Low
Output value SP1 SP2 SP1 SP2 Output value
Output value
distance distance
Hysteresis Hysteresis distance Hysteresis Hysteresis
Hysteresis Hysteresis
Switching Switching
state
Voltage Voltage
Switching Schalt-
zustand
Spannung Spannung
Switching Schalt-
zustand
Spannung Spannung
Switching Schalt-
zustand
Spannung Spannung
Substitute values
upon "No echo"
and errors
Distance:
Kalman filter
c On / Off
c Filter depth
Object speed:
Mowing
average filter
c Filter depth
Table 4: Minimum signal level for output of measured values, in distance range > 20 m
Measurement cycle time [ms] Signal level
1 300
4 125
16 70
64 30
128 20
For more information on the distance averaging filter, see "Configuring the distance
averaging filter", page 77.
Fog filter
The measurement certainty with fog can be increased using the connectible fog filter,
"Activating/deactivating the fog filter", page 77.
Kalman filter
The Kalman filter filters the distance and speed value based on a mathematical status
model.
For more information about the Kalman filter: see "Activating/deactivating the Kalman
filter", page 78.see "Activating/deactivating the Kalman filter", page 78.
Speed filter
The speed filter carries out a moving averaging method of the speed value.
For more information about the speed filter: see "Configuring the speed filter",
page 78.see "Configuring the speed filter", page 78.
3.7 Interfaces
Clock Tp
tv tm
Data serial
1 Gn Gn- G1 G0
Monoflop P/S m
Data parallel
Depending on the set SSI coding ("Defining SSI coding", page 103), the SSI telegram is structured according to the
following tables. For more information on the SSI status bits, see table 48, page 120.
Table 6: Gray 24 or binary 24: 24 gray or binary measured value bit
MSB LSB
Bit23 Bit22 Bit21 Bit20 Bit19 Bit18 ... Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
M24* M23 M22 M21 M20 M19 ... M7 M6 M5 M4 M3 M2 M1
* M = Measured value bit
Table 7: Gray 24+1 or binary 24+1: 24 gray or binary measured value bit +1 error bit (binary)
MSB LSB
Bit24 Bit23 Bit22 Bit21 Bit20 Bit19 ... Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
M24 M23 M22 M21 M20 M19 ... M6 M5 M4 M3 M2 M1 S1
DE, AE
1) M = Measured value bit
2) S = Status bit
3) DE = Device error, AE = Application error
Table 8: Gray 24+8 or binary 24+8: 24 gray or binary measured value bit +8 status bit (binary)
MSB LSB
Bit31 Bit30 Bit29 Bit28 ... Bit11 Bit10 Bit9 Bit8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
M24 M23 M22 M21 ... M4 M3 M2 M1 S8 S7 S6 S5 S4 S3 S2 S1
FG FA WG WA Q2 In1/
Q1
1) M = Measured value bit
2) S = Status bit
3) DE = Device error
4) AE = Application error
5) DW = Device warning
6) AW = Application warning
7) Digital output switching state
8) Digital output/Digital input state (depending on configuration)
As an option, the device can be configured so that distance values as well as selected
combined data is output in a continuous data stream (see table 11, page 21) or
output on request.
Two different protocol types are available for continuous output: “CRLF” and “STX/ETX”.
This syntax of this continuous data is based on the DL100 and DME5000 SICK prod‐
ucts.
The “STX/ETX” protocol type is available for output if needed, see "Data in requirement
mode", page 23.
The factory presetting of the Dx1000 is:
• Protocol type: CRLF
• Output of measured values: on request
• Baud rate: 115200 Bit/s (115K2), 8n1 with a resolution of 1 mm
NOTE
Non-volatile storage is possible for the selected protocol type and the mode for continu‐
ous output. The device then automatically begins continuous data output according to
the saved settings after switching on, see "Special functions", page 25.
The following table shows the maximum possible output rate for continuous data out‐
put depending on the data transmission rate, protocol and scope of the output data. If
needed, this output rate can be reduced via the “RS-422 output cycle time” parameter.
Table 12: Maximum output rate in milliseconds
Data transmission STX/ETX protocol CR/LF protocol
rate in Bit/s
Distance Distance + Distance + Distance Distance + Distance +
status RRS or status RRS or
distance + distance +
speed speed
4800 29.5 48.5 42.0 21.5 40.0 34.0
9600 15.0 24.5 21.5 11.0 20.0 17.0
19200 7.5 12.5 11.0 5.5 10.5 9.0
38400 4.0 6.5 5.5 3.0 5.5 4.5
57600 3.0 4.5 4.0 2.0 3.5 3.0
115200 1.5 2.5 2.0 1.5 2.0 2.0
230400 1.0 1.5 1.5 1.0 1.5 1.0
250000 1.0 1.5 1.0 1.0 1.0 1.0
3.7.3.2 Commands
The following variables or methods can be read, written or executed via the RS-422
interface.
Table 13: Commands and responses
Description Command Response
Read sRN sRA
Write sWN sWA
Method sMN sAN
Table 16: Syntax: Requesting distance, speed, RSSI, device temperature and device status
Designation Syntax
Request distance <STX>sRN Distance<ETX>
--> Response <STX>sRA Distance <n*[0...F]><ETX>
Output is coded in hexa‐
decimals (Dint):
Resolution: 1 mm
Example:
Output 3E8 corresponds to <STX>sRA Distance 3E8<ETX>
1000 mm
Request speed <STX>sRN Velocity<ETX>
--> Response <STX>sRA Velocity <n*[0...F]><ETX>
Output is coded in hexa‐
decimals (Dint):
Resolution: 1 mm/s
Example:
Output 7D0 corresponds to <STX>sRA Velocity 7D0<ETX>
2000 mm/s
Output FFFFF830 corre‐
sponds to -2000 mm/s <STX>sRA Velocity FFFFF830<ETX>
Requesting signal level <STX>sRN RSSI<ETX>
(RSSI) <STX>sRA RSSI <n*[0...9]><ETX>
--> Response
Output is coded in hexa‐
decimals (Dint).
Example:
Output 1388 corresponds <STX>sRA RSSI 1388<ETX>
to 5000
Device temperature (°C) <STX>sRN deviceTemperature<ETX>
--> Response <STX>sRA deviceTemperature <n*[0...F]><ETX>
Output is coded in hexa‐
decimals (Sint).
Example:
Output 1F corresponds to
31 °C <STX>sRA deviceTemperature 1F<ETX>
Output F6 corresponds to <STX>sRA deviceTemperature F6<ETX>
-10 °C
Requesting device status <STX>sRN deviceStatusWord<ETX>
double word <STX>sRA deviceStatusWord <n* [0…F]><ETX>
--> Response
Example:
Hexadecimal: 439C <STX>sRA deviceStatusWord 439C<ETX>
Binary (Bit 31…0):
0000 0000 0000 0000
31
Designation Syntax
Restart <STX>sMN mSCreboot<ETX>
--> Response OK <STX>sAN mSCreboot<ETX>
Reboot
Read out interface version <STX>sRN interfaceVersion<ETX>
--> Response <STX>sRA interfaceVersion B 001.004.019<ETX>
Read out firmware creation <STX>sRN firmwareBuildTime<ETX>
date <STX>sRA firmwareBuildTime 14 2016/04/19
--> Response 16:12:23<ETX>
Read out firmware verifica‐ <STX>sRN firmwareVerification<ETX>
tion key <STX>sRA firmwareVerification 13
--> Response 1106-0684-9500-0000<ETX>
Reset to factory settings <STX>sMN resetParamAndReboot<ETX>
--> Response OK <STX>sAN resetParamAndReboot <[0, 1]><ETX>
1) The heater can be switched on via SOPAS ET, the RS-422 interface, the EtherNet/IP interface, or the
Ethernet interface.
When the heater is switched on and the upper or lower temperature warning limit is exceeded, the heater
automatically switches to automated mode.
Executing preset
Table 21: Example: Executing preset
Designation Syntax
To Dx1000 <STX>sMN SetAccessMode 4 81BE23AA<ETX>
Example: 81BE23AA
From Dx1000 <STX>sAN SetAccessMode 1<ETX>
To Dx1000 <STX>sMN activatePreset<ETX>
From Dx1000 <STX>sAN activatePreset<ETX>
To Dx1000 <STX>sMN Run<ETX>
From Dx1000 <STX>sAN Run 1<ETX>
1) “81BE23AA” is the hash value of the password at the time of delivery (“service level”) for the “Service”
user level. If the password has been changed, the respective hash value must be entered here, see
"SOPAS ET configuration software", page 71.
Each device has its own MAC address in relation to the EtherNet/IP interface. This can
be found on the type label. Alternatively, the MAC address can be read out via the
device display or the SOPAS ET configuration software.
3.7.4.1.1 Features
The EtherNet/IP interfaces have the following features:
• Transmission rate 10 or 100 MBit, half or full duplex
• Auto-negotiation (automatic adjustment of transfer rate and duplex procedures)
• Auto-crossover (automated adjustment in the case of crossed Ethernet lines)
• Static IP address assignment, BOOTP (dynamic IP address assignment via BOOTP
server) or DHCP (dynamic IP address assignment via DHCP server)
3.7.4.2 Basics
EtherNet/IP is based on Ethernet and uses the Common Industrial Protocol (CIP) of the
Open DeviceNet Vendor Association (ODVA).
Class
A class (also called “object type”) contains related objects of a device. The classes are
uniquely identified by a “Class Code”, e.g., “F6h” for the “Ethernet Link Object” class.
This class contains all connection-specific attributes such as transmission speed, MAC
address, duplex mode, etc.
Instance
An instance (also called “object”) is a concrete instance of an object type. It consists
of various attributes that describe the properties of this instance. A class can consist
of one or more instances. In the case of multiple instances, these have the same
attributes, the same behavior, and the same services as defined in the CIP.
Example: For the Dx1000, the F6h Ethernet Link Object class consists of 2 instances.
Since the device has 2 independent EtherNet/IP ports, their respective connection-spe‐
cific attributes are represented in a separate instance. Both instances have the same
attributes (e.g., transmission speed or MAC address). The values in the 2 instances
may, however, be different (e.g., 100 Mbit/s transmission speed for EtherNet/IP port 1,
and 10 Mbit/s for EtherNet/IP port 2).
Attribute
The attributes represent the data that a device provides. These contain the current
values (e.g., of a configuration, input or output) or status information. Example: Attrib‐
ute 1 of instance 1 of the F6hex Ethernet Link Object class contains the currently set
transmission speed of EtherNet/IP port 1.
Behavior
The behavior defines how a device responds to external events (e.g., changed process
data) or internal events (e.g., timers expiring).
Services
Services are used to access classes or the attributes of a class and to generate certain
events. These services perform specified actions (e.g., read or write attributes).
3.7.4.2.2 Glossary
Device classification
The EtherNet/IP specification distinguishes between 4 different device classes: Scan‐
ner, Adapter, Client, and Server. The device class results, among other things, from the
functionality of the device and the supported EtherNet/IP communication types.
Device profile
CIP defines specific profiles for widely used devices (e.g., drives, proximity switches,
encoders). A profile describes the communication view of a device. For this, it specifies
for example: Required and optional objects and their access type, structure of input/
output data, configuration data. As a result, devices of the same profile have a consis‐
tent behavior that is independent of the device manufacturer and the network used.
Network topology
The EtherNet/IP network is usually set up as a star topology using external switches. By
using embedded switches in the devices, line and ring topologies (Device Level Ring)
are also possible. DLR guarantees a higher availability due to media redundancy.
Message services
The data exchange between devices can be cyclic or acyclic. Cyclic communication
involves implicit communication via the User Datagram Protocol (UDP) and is used to
transfer time-critical process data via so-called assemblies.
Acyclic communication involves explicit communication via the Transport Control Proto‐
col (TCP) and is used to transfer non-time-critical data (e.g., device configuration or
diagnostics). All data available via implicit communication can also be retrieved via
explicit communication.
Connection types
The EtherNet/IP specification distinguishes 3 different connection types:
• Exclusive owner: Bidirectional exchange of process data (e.g., from the device to
the controller (input data) and from the controller to the device (output data)) and
transfer of configuration data from the controller to the device. Each device can
have a maximum of one exclusive owner connection.
• Input only: Unidirectional exchange of process data (e.g., from the device to the
controller (input data)) and transfer of configuration data from the controller to the
device. Each device can have multiple input only connections.
• Listen only: Unidirectional data exchange from the device to another controller
located within the network (input data). The listen only connection is only possible
if there is already an exclusive owner connection or an input only connection to the
main controller. A device can have multiple listen only connections.
Assembly
An assembly consists of one or more attributes of CIP objects. The blockwise aggrega‐
tion of attributes into input, output and configuration assemblies reduces the volume of
data. A configuration assembly enables all device-specific parameters to be transferred
in a single block instead of successively transferring each parameter via acyclic data
traffic.
Position Sensor
Table 29: Instance attributes of the position sensor object
Attribute ID Name Description Default Type Size Get/Set
Min. [bytes]
Max.
9 Auto Zero Sets current distance output value (attribute 0 BOOL 1 Set
10) to 0 0
OFF = 0 1
ON = 1
10 Position value Current distance 0 DINT 4 Get
signed Format defined via attribute 15 and 110 -100000000
0
100000000
0
11 Position Sensor Specification of the device type 8 UINT 2 Get
Type 8
8
12 Direction count‐ Direction of the increasing distance value 0 BOOL 1 Set
ing toggle Forward = 0 0
Backward = 1 1
15 Position format Format of the distance value 0x2203 UINT 2 Set
0.1 mm = 0x0801 0x0801
100 mm = 0x0805 0x2203
0.1 inch = 0x0806
0.01 inch = 0x0807
Free resolution (see attribute 110) = 0x0808
Counts (0.1 mm) = 0x1001
10 mm = 0x2202
1 mm = 0x2203
51 Offset value Distance offset value [mm] 0 DINT 4 Get
see "Defining the distance offset", page 75 -
-
3.7.4.9 Preset
A preset is used to specify a customer-specific initialization value at an initialization
position as a distance output value. This is helpful, for example, during commissioning,
maintenance or device replacement. The automatically calculated distance offset value
is permanently saved in the device. Triggering the preset overwrites a previously availa‐
ble distance offset. The following applies at the initialization position:
Preset = output distance value = measured distance value x measuring direction +
distance offset
Parameterization of the attributes necessary for the preset is preferably done via the
configuration assembly, which transmits all attributes to the device when the system
starts up. If no configuration assembly is used, corresponding function blocks can
be used for explicit message services. Parameterization as well as the methods for
subsequent triggering of the preset are described below.
NOTE
The preset should be triggered during at standstill or at very low speed.
NOTE
If distance output value 0 mm is to be output at the initialization position, the “Auto‐
zero” function can be used for this purpose.
b Trigger the autozero: To do so, set attribute ID 106 “Preset Control” contained in
the assembly to value 0x04.
✓ Changing bit 2 from 0 to 1 in attribute ID106 “Preset Control” sets the distance
output value to initialization value 0 mm.
NOTE
If distance output value 0 mm is to be output at the initialization position, the “Auto‐
zero” function can be used for this purpose.
b Trigger the autozero: To do so, set attribute ID 106 “Preset Control” to value 0x04
via explicit message services.
✓ Changing bit 2 from 0 to 1 in attribute ID106 “Preset Control” sets the distance
output value to initialization value 0 mm.
1. Install the EDS file in the device library of the configuration tool.
2. Add Dx1000 as a new module from the device library.
3. Enter module properties:
° Module name
° IP network configuration to match specifications (see "Glossary", page 29)
° Selection of the connection for the cyclic I/O data and the data type, e.g.
“Exclusive Owner Position”, data type DINT (see "Connection Manager Object
class (class code 06h)", page 35)
4. Set device parameters via the configuration assembly (controller tag) or parameter
table displayed in the configuration tool.
5. Transmit data to controller.
NOTE
If device parameters are changed via the display, SOPAS ET or explicit EtherNet/IP
message services, which are contained in the configuration assembly or the parameter
table, these are overwritten with the values stored in the controller when restarted.
3. Fill empty configuration assembly with valid data, structure based on the configu‐
ration assembly present in the EDS file (see "Assembly Object class (class code
04h)", page 32).
4. Transmit data to controller.
NOTE
An empty configuration assembly or invalid data contained therein that is not in the
permissible value range of the respective attribute can lead to an error in the controller.
NOTE
If device parameters are changed via the display, SOPAS ET or explicit EtherNet/IP
message services, which are contained in the configuration assembly or the parameter
table, these are overwritten with the values stored in the controller when restarted.
° Module name
° IP network configuration to match specifications (see "Glossary", page 29)
° Selection of the connection for the cyclic I/O data and the data type (see
"Connection Manager Object class (class code 06h)", page 35) e.g:
Input Instance ID 1 (position value) 4 bytes (pure data, no run/idle
header)
Output Instance ID 110 (control) 4 bytes
Configuration Instance ID 120 (configuration) 0 bytes
NOTE
Depending on the configuration tool, the transfer of configuration data can be sup‐
pressed by entering instance ID 120 with length = 0 byte in the connection parameters
for the configuration data or by deactivating the transfer of configuration data via a
selection window.
NOTE
If no configuration assembly is used, device parameters can only be set via display,
SOPAS ET or explicit EtherNet/IP message services. This procedure must be performed
again when replacing the device.
PWR
In1/Q1 3
QA/Q2
LNK1/ACT1
LNK2/ACT2
BF/NS
SF/MS
LNK/ACT
RS/SSI
LED Description
LED SF/MS EtherNet/IP interface: System error
NOTICE
Damage to the product due to improper transport.
■ The device must be packaged for transport with protection against shock and
damp.
■ Recommendation: Use the original packaging as it provides the best protection.
■ Transport should be performed by trained specialist staff only.
■ The utmost care and attention is required at all times during unloading and
transportation on company premises.
■ Note the symbols on the packaging.
■ Do not remove packaging until immediately before you start mounting.
4.2 Unpacking
• To protect the device against condensation, allow it to equilibrate with the ambient
temperature before unpacking if necessary.
• Handle the device with care and protect it from mechanical damage.
• To avoid ingress of dust and water, only remove the protective elements, e.g.
protective caps of the electrical connections just before attaching the connecting
cable.
• Always place the device down on its bottom.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.4 Storage
Store the device under the following conditions:
• Do not store outdoors.
• Store in a dry area that is protected from dust.
• Do not expose to any aggressive substances.
• Protect from sunlight.
• Avoid mechanical shocks.
• Storage temperature: see "Technical data", page 122.
• Relative humidity: see "Technical data", page 122.
• For storage periods of longer than 3 months, check the general condition of all
components and packaging on a regular basis.
5 Mounting
5.1 Mounting procedure
1. Choose a mounting site, bearing in mind the mounting instructions see "Mounting
instructions", page 50.
2. Select and mount the reflector (only for DL1000) see "Select and mount the
reflector (DL1000 only)", page 52.
3. If necessary, mount additional filter, "Mounting instructions", page 50, see
"Mounting/Disassembling additional filter (DT1000 only)", page 53.
4. Mount alignment bracket and distance sensor, see "Mounting the alignment
bracket and distance sensor", page 56.
5. Make the electrical connection, see "Electrical installation", page 60.
6. Align distance sensor, see "Aligning distance sensor", page 57.
2
1
4
3
A B
10
0m
50
m
10
5m m
4
1m
2
3
1
NOTE
You can find suitable reflectors and suitable reflective tape at www.sick.com/Dx1000.
Reflector tilt
b To avoid direct surface reflections, mount the reflector with a tilt of approx.
+1° … +3° in one of the 2 axes (horizontal or vertical).
1 4
4
2
3
1
Avoid shiny surfaces in the measurement area since these cause beam deflections
and therefore faulty measurements due to false echoes. False echoes may be able to
be suppressed by selecting the suitable “Echo selection” parameter, see "Defining the
echo selection", page 79.
4
1
2. Press the additional filter onto the front side of the distance sensor so the snap
hook of the additional filter enrages in the recess in the underside of the housing:
4
1
4
1
3
2. Insert a screwdriver with a thin bald under the snap hook into the recess in the
underside of the housing to loosen the snap hook:
x. 2
s ma
1
4
a
2
3
1
4
2
3
1
Figure 11: Placement of two DT1000 units with light beams in the same direction
1 DT1000
2 Measuring object (natural object)
a Minimum distance
smax Maximum measurement distance
x. 2
s ma
1
1
3
2
4
1
a
4
2
3
1
Figure 12: Placement of two DT1000 units with light beams in the opposite direction
1 DT1000
2 Measuring object (natural object)
a Minimum distance
smax Maximum measurement distance
Formula
a ≥ 0.2 m + 0.004 x smax [m]
Example
■ smax: 200 m
■ Calculation: a ≥ 0.2 m + 0.004 x 200 m = 1 m
1. Mount the alignment bracket above the four slotted holes. The alignment bracket
is suitable for mounting on horizontal and vertical surfaces.
1
4
1
2
3
Figure 15: Inserting the distance sensor into the alignment bracket
1 Alignment bracket
2 Distance sensor
NOTE
When using the alignment laser, make sure this laser is located about 30 mm
above the measuring laser, "Design", page 15. The max. angular deviation
between the measuring laser optics axis and alignment laser optics axis is 4 mrad
(4 mm per meter distance from the front device edge).
Switch alignment laser on/off, "Switching the laser on and off", page 97.
If the alignment laser is not visible when aligning on natural surfaces due to a
large distance or a bright environment, temporary use of (retro-reflective) reflective
tape on the measuring object surface is recommended.
Align the distance sensor so that a level maximum is displayed at the expected
distance. Recommended at large distances at which the light spot of the align‐
ment laser might no longer be detected with precision.
4
1
Figure 16: Align the distance sensor with alignment bracket in the X-direction
4
1
3
Y
Figure 17: Align the distance sensor with alignment bracket in the Y-direction
6 Electrical installation
6.1 Safety
WARNING
Personal injury due to improper supply voltage!
■ Only operate the device using safety extra-low voltage and safe electrical insula‐
tion as per protection class III.
NOTICE
Equipment damage or unpredictable operation due to working with live parts.
Working with live parts may result in unpredictable operation.
■ Only carry out wiring work when the power is off.
■ Only connect and disconnect electrical connections when the power is off.
NOTE
Pre-assembled cables can be found online at:
• www.sick.com/Dx1000
NOTICE
Faults during operation and device or system defects!
Incorrect wiring may result in operational faults and defects.
■ Follow the wiring notes precisely.
• When installing, observe the special requirements which arise as a result of the
surroundings. Apply good professional practice with regard to cable interference:
Best possible separation of cables susceptible to interference (e.g. devices, bus
cables) from faulty cables (e.g. motor control, brakes).
• The transmission rate of the SSI interface depends on the length of the cable:
Table 39: SSI interface: Maximum transmission rate depending on the length of cable
Length of cable Transfer rate
< 25 m 500 kHz
< 50 m 400 kHz
< 100 m 300 kHz
< 200 m 200 kHz
< 400 m 100 kHz
RL
Qi Qi
RL
M M
The “Active status” function (can be configured using the device menu) specifies what
electric voltage level is applied to the digital output based on the switching state of the
respective digital output.
Switching state Active status (adjustable) Voltage at Qi
Active High High
Active Low Low
Inactive High Low
Inactive Low High
RLA
The current output signal is scaled using the settings of the distance values for 4 mA
and 20 mA (see "Operation", page 65).
Output current
in mA
20.5
20.0
4.0
3.8
1 2 Distance
Figure 20: Current output signal, 20 mA distance value is greater than the 4 mA distance value
1 Distance value for 4 mA
2 Distance value for 20 mA
Output current
in mA
20.5
20.0
4.0
3.8
1 2 Distance
Figure 21: Current output signal, 20 mA distance value is less than the 4 mA distance value
(inverted current output signal)
1 Distance value for 20 mA
2 Distance value for 4 mA
NOTE
The connection diagram, and information on inputs and outputs can be found on the
type label on the device.
4 3
4
2 1
2
2 EtherNet/IP (port 1)
Table 41: Pin assignment connection 2: Port 1
Male/female Contact Short form Signal description
connector
M12 female con‐ 1 TX+ Transmit data pos.
nector, 4-pin D-
2 RX+ Receive data pos.
coded
3 TX- Transmit data neg.
3 4
4 RX- Receive data neg.
2 1
3 EtherNet/IP (port 2)
Table 42: Pin assignment connection 2: port 2
Male/female Contact Short form Signal description
connector
M12 female con‐ 1 TX+ Transmit data pos.
nector, 4-pin D-
2 RX+ Receive data pos.
coded
3 TX- Transmit data neg.
3 4
4 RX- Receive data neg.
2 1
4 Ethernet
Table 43: Pin assignment connection 4: Ethernet
Male/female Contact Short form Signal description
connector
M12 female con‐ 1 TX+ Transmit data pos.
nector, 4-pin D-
2 RX+ Receive data pos.
coded
3 TX- Transmit data neg.
3 4
4 RX- Receive data neg.
2 1
7 Operation
7.1 Operating concept
The device is operated via a resistive touch display and is described in the following.
NOTICE
Damage to the display due to improper operation!
The display reacts to pressure.
• Only use the tip of your finger or a suitable pointing device to operate the touch
display.
• Do not use a tool.
NOTE
Alternatively, the following configuration options are available:
• Using the SOPAS ET user interface (PC) (via Ethernet), see "SOPAS ET configura‐
tion software", page 71.
• Via Ethernet TCP/IP, see "Ethernet interface", page 46.
• Via EtherNet/IP, see "EtherNet/IP interface", page 27.
If no inputs are made for a duration of 15 min, the display is automatically dimmed.
Pressing on the display area once increases the brightness.
1 2
3
4 5 6
In the main display level, various measured values and information on the device status
are available.
The arrow buttons are used for switching between the individual displays. Pressing and
holding the menu button down switches to the main menu.
1 2 3
The first level of the menu contains various menu groups to choose between, which are
arranged by topic. To open the selected menu group, press the OK button.
In the next menu level, the individual menu items are represented by buttons. The
currently active selection is displayed with inverted colors.
NOTE
The inverted button display is also used to show the currently active status of a setting.
In the figure, the DHCP client is active in the screenshot on the left while a static IP
address has been assigned in the screenshot on the right.
1 2 3
If numerical parameters can be entered or changed, edit buttons appear on the display.
1
2
3 4
Decimal values can be entered by pressing and holding the “9.” button for numerical
parameter input. Pressing and holding the “0 ±” button reverses the plus/minus sign.
Selection lists are used wherever parameters can be linked to a logical disjunction.
Active parameters are identified by a check mark in the check box. Press on the
respective row to activate/deactivate.
The arrow buttons are used to scroll within the selection list.
The distance display indicates the current measured distance value. This value is
calculated using the actual measured distance plus an optional distance offset value.
The signal level display represents the height of the received signal (RSSI). It can be
displayed as a bar graph or a numerical value.
The numerical signal level is output as a dimensionless value with number values
between 0 and 16383.
The temperature display shows the current inside temperature of the device.
The operating time display depicts the number of operating hours since the first com‐
missioning.
The speed display depicts the current measured speed value of the measuring object
relative to the device.
The display can show positive or negative values. Depending on the defined direction of
measurement, this can indicate a movement to or from the device.
Improving measurements
• Measurement cycle time: "Defining the measurement cycle time", page 75
• Rain and snow filter: "Configuring the rain and snow filter", page 76
• Fog filter: "Activating/deactivating the fog filter", page 77
• Kalman filter: "Activating/deactivating the Kalman filter", page 78
• Averaging filter: "Configuring the distance averaging filter", page 77
• Echo selection: "Defining the echo selection", page 79
• Signal level limits: "Configuring signal level range limits", page 80
•
Defining behavior if “no echo” occurs
• Delay time: "Configuring delay time for "No echo"", page 80
• Mode: "Defining substitute values for "No echo"", page 81
• Substitute values: "Configuring user-defined substitute values", page 81
7.4.2 IO interfaces
Digital inputs
• Digital input: see "Configuring the switching input", page 96
• Switching function: see "Defining the active state for digital input", page 97
Digital outputs
• Switching point distance: see "Defining the switching point for distance value
(distance to object)", page 82
• Distance switching window: see "Defining the switching window for the distance
value", page 84
• Switching point object speed: see "Defining the switching point for the object
speed value", page 86
• Object speed switching window: see "Defining the switching window for the object
speed value", page 88
• Signal level switching window: see "Defining the switching window for the signal
level value", page 92
• Signal level switching point: see "Defining the switching point for the signal level
value", page 90
• Service function switching event: see "Assigning a switching event to the service
functions", page 94
• Monitoring direction speed: see "Defining the monitoring direction for the object
speed value", page 87
• Distance switching point hysteresis: see "Defining the switching point hysteresis
for the distance value", page 83
• Distance switching window hysteresis: see "Defining the switching window hystere‐
sis for the distance value", page 85
• Object speed switching point hysteresis: see "Defining the switching point hystere‐
sis for the object speed value", page 86
• Object speed switching window hysteresis: see "Defining the switching window
hysteresis for the object speed value", page 89
• Signal level switching point hysteresis: see "Defining the switching point hysteresis
for the signal level value", page 91
• Signal level switching window hysteresis: see "Defining the switching window
hysteresis for the signal level value", page 93
• Signal logic: see "Defining the switching point active state for the distance value",
page 83 / see "Defining the switching window active status for the distance
value", page 85 / see "Defining the switching point active state for the object
speed value", page 87
Analog output
• Analog output QA: see "Configuring the QA analog output", page 95
RS 422 connection
• Data transmission rate: see "Defining the RS-422 data transmission rate",
page 100
• Data format: see "Defining the RS-422 data format", page 100
• Protocol: see "Defining the RS-422 data protocol", page 102
• Distance value resolution: see "Defining the distance value resolution for the
RS-422 data transfer", page 102
• Resolution speed value: see "Defining the speed value resolution for the RS-422
data transfer", page 103
• Transmission mode: see "Setting the continuous RS-422 output", page 101
EtherNet/IP connection
see "EtherNet/IP interface", page 27.
SSI connection
• SSI coding: see "Defining SSI coding", page 103
• Distance value resolution: see "Defining the distance value resolution for the SSI
data transfer", page 104
NOTE
The most up-to-date version of the SOPAS ET software can be downloaded from
www.sick.com/SOPAS_ET. The respective system requirements for installing SOPAS ET
are also specified there.
Help with general operation of the SOPAS ET program user interface as well as for the
different options can be found in the SOPAS ET online help. Parameterization via SOPAS
ET is not described in this document.
When using the EtherNet/IP interface, SOPAS ET should only be used for changing
the IP network configuration of the EtherNet/IP interface of the device or for service
purposes.
Device parameterization, with the exception of the IP network configuration via the
EtherNet/IP interface, should be done using the controller-specific EtherNet/IP project
planning tool (e.g. Rockwell RSLogixTM). All device parameters are saved in the control
when doing so. When the device is replaced, this makes it possible to transmit all
device parameters from the control to the new device (exception: IP network configura‐
tion).
Parameters set via SOPAS ET are generally overwritten with the parameters defined in
the EtherNet/IP project planning tool. They are lost as soon as the device is integrated
in an EtherNet/IP network and data exchange starts.
The device should only be parameterized using SOPAS ET out if the EtherNet/IP control‐
ler does not support EDS files and, in the case of alternative integration of the device
as a generic device, neither a manually created configuration assembly is used nor
parameterization is carried out by other means, e.g. by means of a software tool via
EtherNet/IP explicit messaging.
NOTE
Changes to parameters that are made in SOPAS ET are not saved automatically in
the device. After you have completed the configuration, you must save it in the device
permanently by pressing the Save permanent button.
NOTE
If SOPAS ET does not find a connected device, the IP network configuration can be
reset to the factory setting, see "Entering an Ethernet IP address", page 106 (device
restart required).
Log on to device
Certain functions (e.g., Edit parameters) require you to be logged in to the device:
1. > Device > Login > Select user level and enter password:
User levels User rights Password (factory
settings)
Machine operator Show parameters and measured values (No registration
required)
Maintenance Show parameters and measured values Main
Authorized client Show parameters and measured values Client
Change parameters
Service Show parameters and measured values Service level
Change parameters
Run firmware update
NOTE
Change the passwords at initial commissioning to ensure your device is protected.
The hash value of the password defined in SOPAS ET is needed for a parameter change
using the RS-422 interface and the Ethernet interface, see "Setting authorization for
parameter change", page 23 for RS-422 and telegram listing Dx1000 (English, part
number 8021820) for Ethernet.
Example: Hash value “81BE23AA” corresponds to the password “service level”.
Hash values can be calculated:
b > Functions > Calculate hash value > Enter data.
NOTE
Password forgotten?
Please contact SICK service to reset to the factory settings.
Information about the device is displayed in the device window ( > Device > Open) and
the device can also be configured here.
Firmware update
The SOPAS ET configuration software makes it possible to update the device firmware.
You can get the necessary firmware file (firmware package, *.ssp) and key file (*.key)
on request from your responsible SICK sales organization.
NOTICE
System damage during firmware update
The device function is not available during the firmware update.
• Make sure that this does not cause unwanted reactions in your system.
NOTICE
Device damage during firmware update
• Do not interrupt the Ethernet connection and the voltage supply to the device
during the download process.
• Do not terminate the process until the download is complete.
8 Reference
8.1 Measurement menu group: Basic settings
Figure 29: "Axial object tracking" and "Lateral entry of the object" measuring tasks
NOTE
The -6096,000 m and 6096,000 m (-20000,000 ft and 20000,000 ft) distance substi‐
tute values have a special meaning. These values generate NAMUR failure information
on the analog output (3.0 mA/21.5 mA).
The distance substitute values can be selected directly in the numeric input editor by
pressing the “1” or “4” buttons for a long time.
NOTE
The -6096,000 m and 6096,000 m (-20000,000 ft and 20000,000 ft) distance substi‐
tute values have a special meaning. These values generate NAMUR failure information
on the analog output (3.0 mA/21.5 mA).
The distance substitute values can be selected directly in the numeric input editor by
pressing the “1” or “4” buttons for a long time.
NOTE
The following procedure is recommended for configuration:
1 Define input/output to be parameterized.
2 Make selection: In/Q1 as digital input or digital output.
3 Make selection: QA/Q2 as analog output or digital output
4 Configure inputs/outputs.
8.3.1 Defining the switching point for distance value (distance to object)
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The switching state is active if the distance output value is smaller than the switching
point.
The switching point SP designates the distance value at which the switching event is
triggered (see "Switching functions", page 16).
The switching point value refers to the output distance value = measurement direction
x measured distance value + distance offset.
8.3.2 Defining the switching point hysteresis for the distance value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
8.3.3 Defining the switching point active state for the distance value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The active state describes the relationship between the switching state (active or
inactive) and the voltage present on the digital output (high or low) (see "Switching
functions", page 16).
8.3.4 Defining the switching point switching delay for the distance value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The switching delay is used to output state changes with a time delay.
This function is not available via the EtherNet/IP interface.
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The switching state is active if the distance output value is between switching point SP1
and switching point SP2.
Switching points SP1 and SP2 respectively designate the distance value at which the
switching event is triggered (see "Switching functions", page 16).
The values of the switching points refer to the output distance value = measurement
direction x measured distance value + distance offset.
8.3.6 Defining the switching window hysteresis for the distance value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
8.3.7 Defining the switching window active status for the distance value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The active state describes the relationship between the output state (active or inactive)
and the voltage present on the digital output (high or low) (see "Switching functions",
page 16 / see "Signal inputs/outputs", page 19).
8.3.8 Defining the switching window switching delay for the distance value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The switching delay is used to output state changes with a time delay.
This function is not available via the EtherNet/IP interface.
8.3.9 Defining the switching point for the object speed value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The switching point SP designates the speed value at which the switching event is
triggered (see "Switching functions", page 16).
8.3.10 Defining the switching point hysteresis for the object speed value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
8.3.11 Defining the monitoring direction for the object speed value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The “monitoring direction” defines the measuring object direction of movement in rela‐
tion to the device at which a switching event occurs when the object speed is exceeded.
A switching event can be triggered when the switching point for the speed is exceeded
both for an increasing as well as a decreasing distance or if movement goes in both
directions from the measuring object to the device.
8.3.12 Defining the switching point active state for the object speed value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The active state describes the relationship between the switching state (active or
inactive) and the voltage present on the digital output (high or low) (see "Switching
functions", page 16 / see "Signal inputs/outputs", page 19).
8.3.13 Defining the switching point switching delay for the object speed value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The switching delay is used to output state changes with a time delay.
This function is not available via the EtherNet/IP interface.
8.3.14 Defining the switching window for the object speed value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The output state is deactivated if the object speed value is between switching point SP1
and switching point SP2.
Switching points SP1 and SP2 respectively designate the object speed value at which
the switching event is triggered (see "Switching functions", page 16).
This function is not available via the EtherNet/IP interface.
8.3.15 Defining the switching window hysteresis for the object speed value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
8.3.16 Defining the switching window active state for the object speed value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The active state describes the relationship between the output state (active or deac‐
tivated) and the voltage present on the digital output (high or low) (see "Switching
functions", page 16 / see "Signal inputs/outputs", page 19).
This function is not available via the EtherNet/IP interface.
8.3.17 Defining the switching window switching logic for the object speed value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The switching delay is used to output state changes with a time delay.
This function is not available via the EtherNet/IP interface.
8.3.18 Defining the switching point for the signal level value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The output state is active if the signal level value is smaller than the switching point.
Switching point SP designates the signal level value at which the switching event is
triggered (see "Switching functions", page 16).
This function is not available via the EtherNet/IP interface.
8.3.19 Defining the switching point hysteresis for the signal level value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
Unwanted switching can be prevented by entering a hysteresis if the signal level value
fluctuates around the set switching points (see "Switching functions", page 16).
This function is not available via the EtherNet/IP interface.
8.3.20 Defining the switching point active state for the signal level value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The active state describes the relationship between the output state (active or deac‐
tivated) and the voltage present on the digital output (high or low) (see "Switching
functions", page 16).
This function is not available via the EtherNet/IP interface.
8.3.21 Defining the switching point switching delay for the signal level value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The switching delay is used to output state changes with a time delay.
This function is not available via the EtherNet/IP interface.
8.3.22 Defining the switching window for the signal level value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The output state is active if the signal level value is between switching point SP1 and
switching point SP2.
Switching points SP1 and SP2 respectively designate the signal level value at which the
switching event is triggered (see "Switching functions", page 16).
This function is not available via the EtherNet/IP interface.
8.3.23 Defining the switching window hysteresis for the signal level value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
Unwanted switching can be prevented by entering a hysteresis if the signal level value
fluctuates around the set switching points (see "Switching functions", page 16).
The switching point hysteresis for the “Window” switching function is the same for both
SP1 and SP2 window limits.
This function is not available via the EtherNet/IP interface.
8.3.24 Defining the switching window active state for the signal level value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The active state describes the relationship between the output state (active or deac‐
tivated) and the voltage present on the digital output (high or low) (see "Switching
functions", page 16 / see "Signal inputs/outputs", page 19).
This function is not available via the EtherNet/IP interface.
8.3.25 Defining the switching window switching delay for the signal level value
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The switching delay is used to output state changes with a time delay.
This function is not available via the EtherNet/IP interface.
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
For a description of the possible causes of the event, see "Troubleshooting", page 119.
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The active state describes the relationship between the switching state (active or
inactive) and the voltage present on the digital output (high or low) (see "Switching
functions", page 16).
NOTE
The analog output signal is inverted if the distance value for the lower analog output
limit (4 mA) is defined to be larger than the distance value for the upper analog output
limit (20 mA), that means if the output current is reduced as the distance increases.
NOTE
The procedure for configuring the Q1 and Q2 digital outputs is identical. The configura‐
tion is illustrated on switching output Q1.
The switching delay is used to output state changes with a time delay.
This function is not available via the EtherNet/IP interface.
NOTE
The digital input is deactivated ex works. When a digital input is not in use, it is to be
deactivated to ensure the highest possible level of interference immunity.
8.5.7 Defining the distance value resolution for the RS-422 data transfer
Define the resolution of the distance measured value for continuous output. The dis‐
tance values are output in multiples of the set resolution. The resolution in request
mode is always 1 mm.
8.5.8 Defining the speed value resolution for the RS-422 data transfer
Define the resolution of the speed measured value being output. The speed values are
output in multiples of the set resolution.
8.5.10 Defining the distance value resolution for the SSI data transfer
Define the resolution of the output distance measured value. The distance values are
output in multiples of the set resolution.
NOTE
The menu structure of digital outputs Q1 and Q2 is identical. The menu tree is depicted with display images of
digital output Q1.
9 Maintenance
9.1 Cleaning
NOTICE
Equipment damage due to improper cleaning.
Improper cleaning may result in equipment damage.
■ Only use recommended cleaning agents and tools.
■ Never use sharp objects for cleaning.
b Clean the viewing window at regular intervals and in the event of contamination.
First, remove any solid deposits with oil-free compressed air or, if necessary, with
a mixture of water and a few drops of a commercially available rinsing agent and
a soft brush, and then rinse. If required, remove the drying residue with cleaning
cloths that are suitable for optics and a commercially available glass cleaning
spray.
10 Troubleshooting
General faults
General faults are subdivided into warnings and errors. Current measured values con‐
tinue being output when there are warnings; measurement is no longer possible when
there are errors.
Possible faults and rectification measures are described in the table below. In the
case of faults that cannot be rectified using the information below, please contact the
manufacturer. See the back page for your agency.
Warnings and errors are described in a status word which is shown on the device
display and is output via the RS-422 interface in the upper half (byte 3 and byte 2) of a
double word coded in hexadecimals.
The status bits can also be output via the EtherNet/IP interface (attribute ID
101 / assembly ID 100) and via the Ethernet interface, see Telegram Listing Dx1000
(English, part number 8021820).
The lower half of the double word (byte 1 and byte 0) contains, among other things,
the status of the digital outputs, the activity indication of the measuring laser and the
alignment laser as well as other functions. The entire status double word is shown in
table 48.
Ethernet/IP error
Bus errors and system errors are displayed using the BF/NS and SF/MS LEDs, see
"Display and operating elements", page 47.
10.2 Returns
b Only send in devices after consulting with SICK Service.
b The device must be sent in the original packaging or an equivalent padded pack‐
aging.
NOTE
To enable efficient processing and allow us to determine the cause quickly, please
include the following when making a return:
■ Details of the contact person
■ Description of the application
■ Description of the fault that occurred
10.3 Repairs
Repair work on the device may only be performed by qualified and authorized personnel
from SICK AG. Interruptions or modifications to the device by the customer will invalid‐
ate any warranty claims against SICK AG.
10.4 Disposal
CAUTION
Risk of injury due to hot device surface.
The surface of the device can become hot during operation.
• Before performing work on the device (e.g. mounting, cleaning, disassembly),
switch off the device and allow it to cool down.
• Ensure good dissipation of excess heat from the device to the surroundings.
NOTICE
Danger to the environment due to improper disposal of the device.
Disposing of devices improperly may cause damage to the environment.
Therefore, observe the following information:
■ Always observe the national regulations on environmental protection.
■ Separate the recyclable materials by type and place them in recycling containers.
11 Technical data
NOTE
The relevant online data sheet for your product, including technical data, dimensional
drawing, and connection diagrams can be downloaded, saved, and printed from the
Internet:
• www.sick.com/Dx1000
Please note: This documentation may contain further technical data.
11.1 Performance
Product type DL1000 DT1000
Measuring range 0.2 m ... 1,500 m , , , see "Measur‐ 0.2 m ... 460 m , , , see "Measur‐
ing range diagrams", page 124 ing range diagrams", page 124
Resolution 0.001 mm ... 100 mm, adjustable
Reproducibility 1 mm ... 15 mm ,,,,see "Repeata‐ 1 mm ... 15 mm , , , , see "Repeata‐
bility diagrams", page 126 bility diagrams", page 126
Accuracy (distance) Typically ± 15 mm , see "Measurement accuracy diagrams", page 132
Measurement accu‐ Typically ± 10 mm/s
racy (speed)
Response time 3 ms ... 384 ms
Measurement cycle 1 ms, 4 ms, 16 ms 1 ms, 4 ms, 16 ms, 64 ms,
time 128 ms
Max. axial traversing 128 m/s (at 1 ms measurement 128 m/s (at 1 ms measurement
speed cycle time) cycle time)
32 m/s (at 4 ms measurement 128 m/s (at 4 ms measurement
cycle time) cycle time)
8 m/s (at 16 ms measurement 128 m/s (at 16 ms measurement
cycle time) cycle time)
2 m/s (at 64 ms measurement
cycle time)
1 m/s (at 128 ms measurement
cycle time)
Max. acceleration 150 m/s2 150 m/s2 (at 1, 4 or 16 ms meas‐
urement cycle time)
31.3 m/s2 (at 64 ms measure‐
ment cycle time)
7.8 m/s2 (at 128 ms measure‐
ment cycle time)
Light sender Measurement laser, infrared (invisible, wavelength 905 nm, max. out‐
put power ≤ 21 W, pulse length 2.5 ns)
Alignment laser, red (visible, wavelength 650 nm, max. output power
≤ 390 μW, pulse length 50 ms)
Laser class 1 (EN 60825-1, even with simultaneous operation of measurement
and alignment laser)
Complies with 21 CFR 1040.10 and 1040.11 except for tolerances
according to “Laser Notice No. 50”, dated June 24, 2007.
1000
(3281)
800
(2625)
600
(1969)
400
(1312)
200
(656)
0
1 10 100
a: PL240DG
b: PL560DG, PL880DG
Figure 30: Upper end of DL1000 measuring range with PLxxxDG reflectors
1 Upper end of measuring range in m (ft)
2 Measurement cycle time in ms
350
(1148)
300
(984)
250
(820) b
200
(656) c
150 d
(492)
100
(328)
50
(164)
0
1 10 100 1000
14
(0.55)
a
12
(0.47)
10
(0.39)
8
(0.31)
6 b
(0.24)
4 c
(0.16)
2
(0.08)
0
0 200 400 600 800 1000 1200 1400 1600
(656) (1312) (1969) (2625) (3281) (3937) (4593) (5250)
Distance in m (ft) 2
14
(0.55)
12 a
(0.47)
10
(0.39)
8
(0.31)
6
(0.24)
4
(0.16) b
2 c
(0.08)
0
0 200 400 600 800 1000 1200 1400 1600
(656) (1312) (1969) (2625) (3281) (3937) (4593) (5250)
Distance in m (ft) 2
14
(0.55)
12
(0.47)
10
(0.39)
8
(0.31)
6 a
(0.24)
4
(0.16)
2 b
(0.08)
c
0
0 200 400 600 800 1000 1200 1400 1600
(656) (1312) (1969) (2625) (3281) (3937) (4593) (5250)
Distance in m (ft) 2
14
(0.55)
a b c d
12
(0.47)
10
(0.39)
8
(0.31)
6
(0.24)
4
(0.16)
2
(0.08)
0
0 50 100 150 200 250
(164) (328) (492) (656) (820)
Distance in m (ft) 2
Remission factor 3:
a: 6 % c: 18 %
b: 10 % d: 90 %
14
(0.55)
a b c d
12
(0.47)
10
(0.39)
8
(0.31)
6
(0.24)
4
(0.16)
2
(0.08)
0
0 50 100 150 200 250 300 350
(164) (328) (492) (656) (820) (984) (1.148)
14
(0.55) a b c d
12
(0.47)
10
(0.39)
8
(0.31)
6
(0.24)
4
(0.16)
2
(0.08)
0
0 50 100 150 200 250 300 350 400
(164) (328) (492) (656) (820) (984) (1.148) (1.312)
14
(0.55)
a b c d
12
(0.47)
10
(0.39)
8
(0.31)
6
(0.24)
4
(0.16)
2
(0.08)
0
0 50 100 150 200 250 300 350 400 450 500
(164) (328) (492) (656) (820) (984) (1.148) (1.312) (1.476) (1.641)
14
(0.55)
a b c d
12
(0.47)
10
(0.39)
8
(0.31)
6
(0.24)
4
(0.16)
2
(0.08)
0
0 50 100 150 200 250 300 350 400 450 500 550 600
(164) (328) (492) (656) (820) (984) (1.148) (1.312) (1.476) (1.641) (1.805) (1.969)
Figure 40: Typical DL1000 measurement accuracy in range Figure 41: Typical DL1000 measurement accuracy in range
0.2 m … 100 m 100 m … 1,500 m
1 Accuracy (typical) [mm] 1 Accuracy (typical) [mm]
2 Distance [m] 2 Distance [m]
20
10
-10
-20
-30
0 50 100 150 200 250
Distance [m] 2
11.2 Interfaces
Product type DL1000 and DT1000
Inputs/outputs In1/Q1: digital input, digital output (switchable)
QA/Q2: analog output, digital output (switchable)
Digital Input Switching type: Sink for PNP output (open input corresponds to the
LOW input signal)
Input current: 7 mA (typical), at switching voltage < (Uv - 1 V)
Circuit protection: reverse polarity protected
Switching voltage HIGH: min. 13 V (In1)
Switching voltage LOW: max. 8 V (In1)
Switching functions: deactivate measuring laser, activate align‐
ment laser, preset
Digital outputs Switching type: push-pull
Continuous current: max. 100 mA
Circuit protection: short-circuit protected
HIGH residual voltage: min. Uv -4 V
LOW residual voltage: max. 3 V
Capacitive load: max. 100 nF
Inductive load: max. 20 mH
Switching functions: distance to the object, distance switching win‐
dow, switching point for object speed, service functions
Analog output Current: 4 mA ... 20 mA (working range 3.8 mA … 20.5 mA), can
be freely scaled in distance value range
Current limit values: 3.0 mA and 21.5 mA (NAMUR downtime
information)
Maximum load resistance: (Uv - 7 V) / 21.5 mA (corresponds to
510 Ω … 1,070 Ω at Uv = 18 V … 30 V)
Resolution: 16 bit
11.3 Mechanics/electronics
Product type DL1000 and DT1000
Supply voltage Vs DC 18 V ... 30 V, reverse polarity protected, SELV or PELV
Residual ripple ≤ 5 Vss
Power consumption Pv With heater switched off (≤ 22 W)
With heater switched on (≤ 35 W)
Initialization time Typ. 30 s
Housing material Aluminum alloy
Glass
Polycarbonate
PA
Connection type M12 round connector x 1
Display Graphical, resistive touch display, status LEDs
Weight 1,000 g
Enclosure rating IP 65, IP 67 (IEC 60529)
Protection class III (EN 61140)
Electrical safety EN 61010
1) May not fall short of or exceed UV tolerances
2) With external load
3) Plugged in with suitable mating connector
11.5 Classifications
Product type DL1000 and DT1000
ECl@ss 5.0 27270801
ECl@ss 5.1.4 27270801
ECl@ss 6.0 27270801
ECl@ss 6.2 27270801
ECl@ss 7.0 27270801
ECl@ss 8.0 27270801
ECl@ss 8.1 27270801
ECl@ss 9.0 27270801
ETIM 5.0 EC001825
ETIM 6.0 EC001825
UNSPSC 16.0901 41111613
(0.94)
24
(1.42)
36
(0.94)
24
32
(1.26)
85 (3.35)
10.5 (0.41)
18.5 (0.73)
104.4 (4.11)
(1.18)
30
(1.75)
44.6
(0.28)
(0.31)
7
8
20 (0.79) M5
2 4
84 (3.31)
(1.26)
32
1 3
(1.02)
26
91.5 (3.60)
115.5 (4.55)
112.5 (4.43)
106 (4.17)
94 (3.70)
50 (1.97)
4
,4
Ø5
4
13
115 (4.53) 30
90.5 (3.56)
8 (0.31)
(0.16)
(1.30)
33
Ø5
(1.65)
(0. .4
42
21
)
Ø 5.4
(0.21)
(0.16)
4
97 (3.82)
115 (4.53)
172 (6.77)
106 (4.17)
94 (3.70)
90.5 (3.56)
Figure 45: Alignment bracket with device, unit: mm (inch), decimal separator: period
101 (3.98)
R4 1.7
(R
4. 6)
7
152.1 (5.99)
73.4 (2.89)
Figure 46: Additional filter for high temperature applications, unit: mm (inch), decimal separator:
period
12 Accessories
NOTE
Accessories and where applicable mounting information can be found online at:
• www.sick.com/Dx1000
13 Appendix
13.1 Declarations of conformity and certificates
The declarations of conformity and certificates can be downloaded from the Internet at:
• www.sick.com/Dx1000
13.2 Licenses
SICK uses open source software which is published by the rights holders under a
free license. Among others, the following license types are used: GNU General Public
License (GPL version 2, GPL version 3), GNU Lesser General Public License (LGPL), MIT
license, zlib license and licenses derived from the BSD license.
This program is provided for general use without warranty of any kind. This warranty
disclaimer also extends to the implicit assurance of marketability or suitability of the
program for a particular purpose.
More details can be found in the GNU General Public License.
For license texts see www.sick.com/licensetexts.
Printed copies of the license texts are also available on request.