Product data sheet 92.

507

EYR 203, 207: Universal controller, novaFlex

How energy efficiency is improved

For precise control and regulation functions around the clock

Features
• Universal controllers of the EY3600 system family
• Used for control and regulation in HVAC engineering
• EYR 203: 18 inputs and 10 outputs
EYR207F001
• EYR 207: 20 inputs and 10 outputs
• Network and communication capability via novaNet auxiliary module
• Communication with modu250 touch-panel possible via auxiliary module
• Programming/parameterisation via PC with EY3600 CASE software (IEC 1131-3 FBD Editor)
• Control libraries
• Time and calendar function
• Data recording in historical database (HDB)

Technical data
Power supply
Power supply 24 V~, ±20%, 50...60 Hz
Power consumption 10 VA

Ambient conditions
Operating temperature 0...45 °C
Storage and transport temperature –25...70 °C
Humidity 10…90% rh, no condensation

Inputs/Outputs
Digital inputs 8 (2 can be used as pulse counters)
Analogue inputs 5 × 0...10 V
5 × Ni1000/Pt1000 (EYR 203)
7 × Ni1000/Pt1000 (EYR 207)
Digital outputs 2 × 0-I, 2 × 0-I-II
Analogue outputs 4 × 0...10 V

Interfaces and communication

AS network/novaNet With auxiliary module on main pcb
Local operating unit, modu240 1 × RJ-45 socket
modu250 touch-panel With auxiliary module (point to point)
Languages German, French, English, Italian,
Dutch, Spanish, Swedish, Norwegian,
Danish, Portuguese, Finnish (for oth-
er languages, see accessories)
MFA 128
Time commands 320 entries
HDB entries Digital 1792 (block 1)
Analogue 1792 (block 2)

Construction
Dimensions W x H x D 235 × 147.5 × 64.5 mm
Weight 0.8 kg

Standards and directives

Type of protection IP 10
Protection class I (EN 60730-1)
Environment class 3K3 (IEC 60721)
CE conformity as per EMC directive 2004/108/EC EN 61000-6-1, EN 61000-6-2,
EN 61000-6-4 Interference Class A
Low-voltage directive 2006/95/EC EN 60730

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Product data sheet 92.507

Overview of types
Type Properties
EYR203F002 novaFlex with 1 relay, 5 Triacs and 5 Ni1000/Pt1000
EYR207F001 novaFlex with 6 relays and 7 Ni1000/Pt1000

Accessories
Operating units
Type Description
EY-OP240F001 Local operating unit, modu240
EY-OP250F001 modu250 touch-panel, coloured
EY-OP250F002 modu250 touch-panel, monochrome
Microprogram
Type Description
0501149002 Microprogram for modu240 languages: German, French, English, Polish, Slovene, Hungarian,
Romanian, Russian, Czech, Turkish, Slovakian
Connecting cables
Type Description
0367842002 Automation station - modu240 1.5 m (4.9 ft)
0367842003 Automation station - modu240 2.9 m (9.5 ft)
0367842004 Automation station - modu240 6.0 m (19.7 ft)
0367862001 novaNet291 or moduNet292 automation station 1.5 m (4.9 ft)
0367862002 novaNet291 or moduNet292 automation station 2.9 m (9.5 ft)
0367862003 novaNet291 or moduNet292 automation station 6.0 m (19.7 ft)
Data memory
Type Description
0367883001 6× EPROM (empty) (User EPROM)
0367883002 PROM memory, 1 MB empty (user data), pack of 5
Fitting
Type Description
0367829001 Bracket for front fitting for modu240
Auxiliary modules
Type Description
0374413001 Auxiliary module, novaNet
0374448001 Auxiliary module, pt. to pt. for direct connection of modu250, distance max. 6 m

Additional information

Fitting instructions MV 505769

Declaration on materials and the MD 92.507
environment

Description of operation
The EYR 203 and 207 universal controllers are for controlling and regulating operational systems,
such as in HVAC.

Intended use
This product is only suitable for the purpose intended by the manufacturer, as described in the “De-
scription of operation” section.
All related product documents must also be adhered to. Changing or converting the product is not ad-
missible.

Engineering notes
• The novaFlex universal controller can be mounted on a top-hat rail (EN 50022) in a cabinet.
• The station is supplied with 24 V~.
• The ground terminal is connected to the earth connector (PE) and the housing.
• The plant devices are connected using screw terminals. The following conditions must be met:

Conditions for connecting plant devices

Cross-section of the wires Min. 0.8 mm² (AWG 18), max. 2.5 mm² (AWG 13) in accordance with standards
novaNet With twisted cable, max. expansion200 nF / 300 Ω, load 0.6 nF/device

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 Product data sheet 92.507

Digital inputs • Potential-free contacts

• Opto-couplers
• Transistors (open collector)
• Open: > 3.5 V
• Closed: < 1 V
Digital outputs < 250 V~/2(2) A to the relay contacts,
24 V~/1A to the Triacs
Analogue inputs 0...10 V=
Analogue outputs No external voltage; 0...10 V=, < 20 mA
Meters • Potential-free contacts
• Opto-couplers
• Transistor (open collector)
• Open: > 3.5 V
• Closed: < 1 V

Description of inputs/outputs

Temperature measurement
Number of inputs 7 (EYR 207), 5 (EYR 203)
Type of inputs • Ni1000 (without coding)
• Pt1000 (software coding)
Measuring range • Ni1000: –50...+150 °C (–58…+302 °F),
• Pt1000: –100...+500 °C (–148…+932 °F)
The seven or five inputs do not need calibration, already take the line resistance into account and can
be used for Ni1000 and Pt1000.
The sensors are connected with two wires. The maximum length of connecting wires with a cross-
section of 0.8 mm² (AWG 18) is 55 m (180 ft), or 170 m (558 ft) for a cross section of 1.5 mm² (AWG
15). The measuring voltage is pulsed to ensure that the sensor is not heated up.
While the inputs are primarily designed for Ni1000 sensors, they can also be used for Pt1000. The
measurement is selected using the software. The linearisation for Pt1000 ensures that deviations in
the range from -50 to +150 °C are negligible.
The following table applies to the complete measuring range of the Pt1000:

Temperature Absolute difference

-100 °C -0.05 °C
-50 °C to +100 °C < ± 0.02 °C
+150 °C +0.05 °C
200 °C +0.11 °C
300 °C +0.29 °C
400 °C +0.10 °C
500 °C -0.31 °C

Voltage measurement

Voltage inputs
Number of inputs 5
Type of inputs Voltage 0 (2)...10 V
The voltage to be measured is connected between one of the input terminals for voltage (labelled U)
and a ground terminal. The signal can be referenced to earth. The measurement 0(2)...10 V is selec-
ted by the software. The maximum voltage that will not cause permanent damage is < ±50 V. Howev-
er, the range that can be displayed is restricted to 10 V. The internal resistance Ri of the input is
20 kΩ here.

Linear correction EYR 203

Linear correction factors Inputs Module indicator (AI)
a b
1.672 -0.107 0...10 V 0...1
2.090 -0.384 2...10 V 0...1

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Product data sheet 92.507

Linear correction EYR 207

Linear correction factors Inputs Module indicator (AI)
a b
1.280 0.623 0...10 V 0...1
1.600 0.529 2...10 V 0...1

Potentiometer measurement
The potentiometer is connected to the U, ground and 5 V terminals. To avoid overloading the refer-
ence outputs, the lowest potentiometer value should not drop below 1 kΩ. The upper value of 2 kΩ is
prescribed to guarantee a stable, fault-independent measurement.

Current measurement
Current can be measured with an external resistance of 50 Ω (EYR 203) and 100 Ω (EYR 207).

Linear correction EYR 203

Linear correction factors Inputs Module indicator (AI)
a b
16.978 -1.093 0...20 mA 0...1
20.650 -1.562 4...20 mA 0...1

Linear correction EYR 207

Linear correction factors Inputs Module indicator (AI)
a b
6.4 3.115 0...20 mA 0...1
8 3.649 4...20 mA 0...1

Pulse counting

Number of inputs 2 of 8 digital inputs

Type of inputs • Potential-free contacts
• Opto-couplers
• Transistor (open collector)
“Contact closed” status 1 Vmax to ground
Input frequency < 15 Hz (min. status duration 32 ms)
Maximum output current of the inputs 0.4 mA to ground
Debounce time 5 ms
Maximum line resistance 1 kΩ
Protection against external voltage Limited to -0.5 and 15 V
Never apply voltages below 0.5 V or over 15 V, as otherwise irreparable damage may result.
The pulse is recorded on the falling edge and may be present for an unspecified length of time. The
internal counter reading of the novaFlex is queried during every cycle and stored in DW 2 as a dual
partial sum. The novaFlex processor then totals it in the software to actual counter reading in DW 6
after no more than 30 seconds. Using the FP (floating point) format, the counter reading can go up to
approximately 2.147 × 109.

Digital inputs
Number of inputs 8 (2 counters)
Type of inputs • Potential-free contacts, connected to earth
• Opto-couplers
• Transistor (open collector)
“Contact closed” status 1 V max. with respect to ground
Maximum output current of the 0.4 mA to ground
input
Max. admissible line resistance 1 kΩ
Protection against external volt- Limited to -0.5 and 15 V
age
Never apply voltages below 0.5 V or over 15 V, otherwise irreparable damage may result.
The novaFlex universal controller records 8 items of digital information. The inputs to be monitored
are connected between the input terminals and ground. The station applies a voltage of approximate-

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 Product data sheet 92.507

ly 13 V to the terminal. If the contact is open, this corresponds to a 0 bit. If the contact is closed (bit =
1) 0 V is present, with a current of approximately 0.4 mA. Short-term changes of at least 32 ms be-
tween the station queries are stored temporarily and processed during the next cycle.

Digital outputs
Number of outputs 2 × 0-I, 2× 0-I-II
Type of outputs Variant EYR 207:
6 relays (250 V~/ 2(2) A)
Variant EYR 203:
1 relay (250 V~/ 2(2) A)
5 Triacs (24 V~/1(1) A)

Analogue outputs
Number of outputs 4
Type of outputs 4 × 0(2)...10 V=, 20 mA max.
The output voltage is taken from between the corresponding output terminal and a ground terminal.
The outputs can supply 0...20 mA. The outputs are protected against static discharges, but not
against applied AC or DC. This can irreparably damage the protective diode and the output driver.
Therefore, always connect the plant device (e.g. actuator) in the system first. Then check the station
to verify that the two cables have no potential (0 V) with respect to the ground and each other. If this
is the case, you first connect the ground cable and then the signal cable to their terminals on the sta-
tion.
User program
The novaFlex features a high-speed operating program. Every 150 ms it reads all inputs, processes
the parameterised modules, updates the outputs and handles the necessary communication with oth-
er stations or visualisation PCs using the novaNet auxiliary module. Any modifications to the pro-
gramming of the novaFlex (control loops and parameters) are made using the novaNet automation
network.
The novaFlex has a built-in real time clock (RTC) for time programmes. A lithium battery ensures that,
if there is a power failure, the user data (FBD data), time programmes and historical data (HDB) are
retained in the SRAM. This battery also powers the real time clock. The battery enables the data to
be retained and the real time clock to be operated without a power supply for at least 3 years.
The data can be permanently saved using a user EPROM.
Every novaFlex with the novaNet auxiliary module must be given an address (0...127). This is set us-
ing coding switches. Up to 128 novaFlex users can be connected to the novaNet.
For the novaFlex, these are the EY-OP240F001 control panel and the EY-OP250F001 and F002
touch panels. The EY-OP 240 control panel is connected to the station via an RJ-45 socket. It makes
it possible to handle all the novaFlex data (except the HDB) – reading measured values, alarms and
statuses, changing setpoints and issuing positioning commands. The EY-OP 250 touch panel is con-
nected to the station via an RJ-11 socket (Z374448001 point-to-point auxiliary module) or the nova-
Net. It enables all data to be processed.

Commissioning
When the 24 V~ power supply is being connected, it is essential that the technical earth is connected
with the terminal screw provided. The work may only be carried out when the system is disconnected
from the electrical supply.
The novaFlex must be disconnected from the power supply before it is opened up. Protective ESD
measures must be taken before any interventions.
Before it is connected to the novaNet, every station must receive a unique address. The addresses
are divided into ranges. Only the range from 0 to 127 may be used for the novaFlex. This novaFlex
number is set using the DIL switch blocks of the auxiliary module.
The AS address can be set using the 8-digit switch block. The last switch is used to set the parity. The
parity is set so that the number of switches set to “ON”, including the parity switch, is an even number.
Example setting: 8 + 4 + 2 + 1 = 15

Right of amendment reserved © 2015 Fr. Sauter AG 9.1 5/9

Product data sheet 92.507

Off On Wert Off On

1 × 1

2 × 2

4 × 4

8 × 8

16 ×

32 ×

64 ×

Even
Parity ×

Initialisation
Initialisation takes place by pressing the Ini button for half a second. This causes the station to load
the microprogram from the user PROM and start operation according to defined initial conditions.
Both versions, EYR 207 and EYR 203, have a green LED next to the power supply terminals. It lights
up constantly to indicate the operational status (power supply OK).
The novaNet auxiliary module has a yellow LED to indicate telegram traffic when it is sent on the no-
vaNet. If the station stops working or an error is detected in the RAM, this is picked up by the watch-
dog and the station is restarted with the data in the PROM. If this happens, no telegrams are sent out
for the time being, which means that the yellow Send LED stops flashing. If this LED does not light up
at all, then an incorrect or defective EPROM is connected, or none at all. In this case, the station will
no longer work. In standalone mode (without novaNet) the Send LED flashes rapidly (roughly 7 times
per second), because dummy telegram is sent for every cycle.
During the initial commissioning, or when the station is reset manually, the microprogram and the user
data are also loaded again. As soon as this is completed, the yellow Send LED flashes again in time
with the outgoing telegrams.

MFA reference to terminals

EYR 203, 207 connection MFA KC EYR 203 Terminals EYR 207 Terminals
EYR 203 EYR 207
Ni1000/Pt1000 GND Input GND Input
00 51 36 37 42 43
01 51 34 35 40 41
02 51 32 33 38 39
03 51 30 31 36 37
04 51 28 29 34 35
05 51 − 34 33
06 51 − 34 32
Analogue input GND GND U
U 0...10 V 08 50 25 26 29 30
U 0...10 V 09 50 23 24 27 28
U 0...10 V 10 50 21 22 25 26
U 0...10 V 11 50 19 20 23 24
U 0...10 V 12 50 17 18 21 22
Analogue out GND GND U
0-10 V 20 82 10 11 14 15
0-10 V 21 82 10 12 14 16
0-10 V 22 82 15 13 19 17
0-10 V 23 82 15 14 19 18
Pulse counter with GND GND Input
Digital In 52 50 C1 38 39 44 45
Digital In 53 51 C1 38 40 44 46
Digital In GND GND Input
52-31 10 38 39 44 45
53-31 10 38 40 44 46
54-31 10 38 41 44 47
55-31 10 38 42 44 48
56-31 10 47 43 53 49

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 Product data sheet 92.507

EYR 203, 207 connection MFA KC EYR 203 Terminals EYR 207 Terminals
EYR 203 EYR 207
57-31 10 47 44 53 50
58-31 10 47 45 53 51
59-31 10 47 46 53 52
Digital Out COM
0-I 32 20 1+2
0-I 33 20 3+4
0-I 34 20 5+6
0-II 34 20 7+8
0-I 35 20 9+10
0-II 35 20 11+12
Digital Out COM
EYR203F002
0-I (relay) 32 20 1+2
0-I (Triac) 33 20 LS 4
0-I 34 20 LS 5
0-II (Triacs) 34 20 LS 6
0-I 35 20 LS 8
0-II (Triacs) 35 20 LS 9

Disposal
When disposing of the product, observe the currently applicable local laws.
More information on materials can be found in the Declaration on materials and the environment for
this product.

Dimension drawing Top-hat rail mounting

235 64,5
147,5

Accessories
367829
32 74
140

2.5
65

60
M09445

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Product data sheet 92.507

EYR 203 connection diagram

EYR 203 F002 AS-Nr:

Ls Ls
24 V~ Control Panel
Panneau de commande
MM MM Zusatzmodul Pt. zu Pt.
RJ-45
modul auxiliaire Pt. à Pt.
1 auxiliary module Pt. to Pt.
PE
Zusatzmodul novaNet
modul auxiliaire novaNet
auxiliary module novaNet
16 13 V DC
Power
27 5,1 V DC

a b

Ni1000 / Pt1000 U/I/R-Messung

Measurement U/I/R
Mesures U/I/R
Ni Pt Ni Pt Ni Pt Ni Pt Ni Pt

MFA: MFA: MFA: MFA: MFA: MFA:

00 01 02 03 04 08 09 10 11 12

U U U U U

36 37 34 35 32 33 30 31 28 29 25 26 23 24 21 22 19 20 17 18

≥1kΩ 0...10 V 50Ω

5,1 V (27)
Pot. U

Impulszähler
Comptage impulsions Digitale Ausgänge
Pulse counter Digitale Eingänge Analoge Ausgänge
Digital inputs Digital outputs Analog outputs
Entrées digitales Sorties digitales Sorties analogiques
50 51
MFA: MFA:
MZ1 MZ2
32 33 34 35 20 21 22 23
MFA:
52-31 53-31 54-31 55-31 56-31 57-31 58-31 59-31
0... 0... 0... 0...
10 V 10 V 10 V 10 V

38 39 40 41 42 43 44 45 46 47 1 2 4 5 6 8 9 10 11 12 13 14 15

Relay 250 V~ 2(2) A

Triacs: 24 V~ 1(1) A

Bei einer zwingenden Erfüllung der Industrienorm

(EN 61000-6-2), dürfen die Fühlerleitungen nicht länger
als 30 m sein.

En cas de respect obligatoire de la norme industrielle

(EN 61000-6-2), les liaisons de sondes ne doivent pas
être supérieures à 30 m.
A09605e

If the industry standard (EN 61000-6-2) has to be met,

the sensor leads should not exceed 30 metres in length.

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 Product data sheet 92.507

EYR 207 connection diagram

EYR 207

A10662

Bei einer zwingenden Erfüllung der Industrienorm

(EN 61000-6-2), dürfen die Fühlerleitungen nicht länger
als 30 m sein.

En cas de respect obligatoire de la norme industrielle

(EN 61000-6-2), les liaisons de sondes ne doivent pas
être supérieures à 30 m.
If the industry standard (EN 61000-6-2) has to be met,
the sensor leads should not exceed 30 metres in length.

Fr. Sauter AG
Im Surinam 55
CH-4016 Basel
Tel. +41 61 - 695 55 55
www.sauter-controls.com

Right of amendment reserved © 2015 Fr. Sauter AG 9.1 9/9