HAL Make-II Procedure - 10 Dec 2019
HAL Make-II Procedure - 10 Dec 2019
HAL Make-II Procedure - 10 Dec 2019
10 DECEMBER, 2019
Contents
Sl.
Topic Page No.
No.
1 Introduction 1
2 Development Process steps 1
3 Formation of Indigenization Committee 2
4 Formulation and approval of Proposal 3
5 Identification & Hosting of items 8
6 Issue of EoI 9
7 Evaluation of EoI responses 9
8 Issue of Nil Value Project Sanction Order 10
9 Design and Development 10
10 Time Overrun 11
Solicitation of Commercial offers after successful
11 11
D&D
12 Qualification Testing(QT) / Flight Trial Evaluation 12
Commercial Negotiations by Contract Negotiation
13 13
Committee (CNC)
14 Multiple technological solutions 13
15 Intellectual Property Rights (IPRs) 14
16 Project Management, Review and Monitoring 14
17 Foreclosure/ Reduction in quantity 15
18 Deficient delivery 15
19 Additional requirement 16
20 Miscellaneous 16
Annexure-I: Indicative Eligibility Criteria for
21 17
responding to EoI
Annexure-II: Categories & Domains of startups
22 18
eligible for participation in Make-II
Introduction
1. With the emerging dynamism of private sector and with the aim of achieving
substantive self-reliance in defence production, it is imperative that HAL harnesses the
potential of the private sector.
2. The ‘Make-II’ procedure notified by MoD is part of “Make” procedure of the DPP-
2016 with an objective of wider participation of Indian industry and impetus for
MSME/start-ups sector. As per MoD letter No. D.O No. 18(2)/18/MII-
OFB&DPSUs/DP(Plg-MS) dated 07 Mar, 2019, MoD had directed DPSUs to incorporate
a similar procedure into their existing procurement procedures. The present Framework
is being issued in compliance with this directive. In this sub-category of Make-II, no HAL
funding is envisaged for Design & Development (D&D) but there has to be an assurance
of Supply Order to be placed on the lowest bidding Development Agency (DA) on
successful development.
4. The salient points applicable specifically for Make-II framework are detailed in this
procedure. Aspects which are not stated specifically herein are to be guided by the normal
procurement procedure in HAL.
6. Projects with estimated cost (Design & development phase and Procurement
phase) not exceeding Rs 250 Lakhs, will be earmarked for MSMEs/Startups. However, if
no MSME /Startup expresses interest for any such proposal, the same may be opened
up for the general category of vendors.
7. The development & procurement process under this scheme would involve the
following stages/ activities:-
i. Formulation of Proposal by Indigenization Committee (IC).
8. HAL will identify the potential Make-II projects on the basis of requirement of the
customers, Indigenization plan, or other valid considerations. An Indigenization
Committee shall be constituted for this purpose at each Division and carry out functions
as detailed below.
a) An Indigenization Committee shall be constituted with representatives (as
applicable) from Indigenization group/cell, Design Liaison Group, Manufacturing,
Planning and Quality Assurance as members. Further, reps of the concerned R&D
Centre and/or Certification agency may be co-opted if necessary. The committee
will be constituted with the approval of Divisional Head. The senior-most member
of the committee preferably at AGM/ DGM level should be the Head of the
Committee. Head of the Committee may co-opt additional members for specific
cases and specific periods as required.
b) All procurement activities under this Procedure should be handled by a team
comprising of rep(s) from Divisional IMM & Finance.
c) Indigenization Committee and Procurement Team shall, inter-alia, carry out the
following important functions: -
Procurement Team :
i. Issue of EOI/RFP and receipt of responses
ii. Commercial Evaluation of EOI/RFP responses
iii. Issue of Project Sanction Order.
iv. Issue of Production Order
v. Post-Order administration of contractual issues/matters
9.1. The proposal to the CFA at the EOI stage will be structured around the following
considerations:
i. Visibility of orders from HAL’s customers. Firm Orders can be committed to the
DA. Anticipated quantity can be committed if the corresponding Order from
HAL’s customer is already being processed under applicable DPP and if there
is a high probability of it being approved by the CFA. Quantity estimate should
also consider Spares, Floats, replacement after expiry of TTL, etc. as
appropriate. For ROH, in general, 5 years requirement can be taken as a basis
unless a higher demand can be convincingly proved. If any additional quantity
is envisaged (or arises later), a Repeat Order provision can be included in the
EOI/RFP.
ii. Economic viability of the project. Economic viability is to be assessed based
on the estimated unit price of the item to be developed. The estimated unit
price (or benchmark price) will be determined as follows.
1. Import substitution cases: The landed cost of the imported item coupled
with the expected price reduction due to indigenization, declining price trend
in the market, etc. as assessed by the Indigenization Committee, plus the
amortization of the estimated cost of D&D.
2. Other cases: Technical estimate by the Indigenization Committee based on
the price of functionally similar items or nearest comparable items, data in
the public domain or any other reliable source.
3. In both the above cases, the estimated unit price should include taxes,
9.2. The value for determination of the CFA for approving the proposals would be the
estimated unit price multiplied by the total quantity estimated for the Production stage.
9.5 The EOI should contain the following. (Additional information if necessary can also
be included).
i. Scope of Work (SOW) for the project (if any part of the SOW will be done by
HAL, the details have to be mentioned).
ii. Technical specifications / Preliminary specifications of the item to developed
iii. Deliverables from the DA to HAL during the D&D stage. This could include
Engineering unit, SOF unit, etc. to be used for testing and integration and
associated items like Connectors, Mounting trays, Testers, Documentation,
etc. as applicable.
iv. HAL’s estimate of the amortised unit price which is inclusive of the design &
development cost.
v. Required timeframes/schedules for PDR, CDR, realization of Engineering unit,
SOF unit, LQT/QT units, Rig test, Software IV&V, Flight Trials, Field Evaluation
and final certification as applicable should be indicated and vendor should
either confirm or offer his estimate of the schedule which should not be
materially different from what HAL requires.
vi. The aspect of placement of Nil value sanction order/s only to One/Two/Multiple
Vendor to be brought out. Point no : 9.3 (xi) and corresponding Note refers.
vii. If the intention is to shortlist only one or two vendors at the EOI stage, then
Vendor should be requested to quote the fully amortized ROM unit price at the
Production stage. All taxes, duties, etc. included in these cost estimates should
also be sought from the vendor.
viii. Quantities estimated for the Production stage. Firm and Optional quantities can
be stated if so required. Year-wise distribution of Production quantities should
be included if applicable.
10. Approval of Competent Authority as per DoP (not less than Head of Division)
would be obtained for the proposal formulated as per point no. 9.
11. This provisioning will be valid for six months for issuance of EOI. For cases where
EOI is not issued within six months from accord of approval, Head of the Division can
revalidate the approval based on due justification by the Indigenization Committee.
12.1. List of projects identified shall be hosted on HAL’s Make in India web portal and
clearly demarcated as “Make-II” so that vendors become aware that they will have to
make up-front investment in Design & Development (D&D).
14.1 Responses to EOI shall be evaluated as per criteria given in the EOI and a report
shall be finalized by the Indigenization Committee. Prior to this, the Indigenization
Committee and/or the procurement team may interact with the concerned vendors to
obtain clarifications as necessary. At first, those vendors whose technical responses are
acceptable should be shortlisted.
14.2 If multiple vendors are shortlisted, but the intention was stated in the EOI that only
one vendor will be chosen, then the vendor whose quote is the lowest in terms of fully
amortized ROM price should be selected. If two vendors were planned to be selected
as per EOI , then the L-1 and L-2 based on ROM price should be chosen. If any vendor
backs out, the offer should be made to the next vendor in the increasing order of total
cost. [refer note a & b of point no. 9.3 and point no. 9.5(vii)]
14.3 In cases of EOI which had not sought for ROM prices then all the technically
qualified Vendors will be short listed.
14.4 The finalized report with recommendation on shortlisted DA(s) on whom Nil value
Project Sanction Orders are proposed to be issued along with the draft Orders will be put
up to the CFA for approval. CFA will be determined in line with Para 9.2 with the change
that estimated prices will be replaced with prices indicated in the EOI response or as
amended as above. If multiple DA’s are proposed to be issued Project Sanction Order,
the maximum cost among the shortlisted DA’s can be taken as the basis to determine the
CFA. In case ROM price is not sought in EOI, the proposal will be progressed on the
value as determined at 9.2.
15. Generally, Project shall be progressed even if only one EOI respondent is found
meeting the evaluation criteria.
16. Project Sanction Order with ‘Nil’ financial implications to HAL shall be issued after
obtaining approval of the competent authority. The Order should contain the following
stipulations in addition to general terms and conditions.
Estimated Quantity involved during the Production stage.
Unit rates for availing HAL’s facilities and agreed Hours/frequency of utilization
Schedule of D&D and conditions under which time extensions will be granted.
Prerequisites to be met by the DA(s) for them to expect to receive an RFP for
Production stage. This could include successfully crossing defined milestones (like
SOF Unit, LQT, QT, etc.) and the likelihood of meeting the technical specifications
of the item being developed.
In case of urgent/ time bound projects, specific last dates by which PDR,CDR,
LQT, QT or any other milestone should mandatorily be met by the DA(s) to stay in
the race should be mentioned. In case the DA fails to meet these prerequisites
and/or criteria, the Sanction Order will be short closed by HAL without any financial
implications to itself.
In case Acceptability of Multiple Technological Solutions was indicated in the EOI,
the same has to be reiterated in the project sanction order. Besides the distribution
pattern and the methodology of distribution as covered in EOI has to be clearly
mentioned.
17. Indigenization Committee will act as the primary interface for DA(s) during the
design and development stage and will facilitate the following: -
i. Provision of requisite professional inputs/documentation/samples to the DA(s).
ii. Providing clarifications to the DA(s) on functional and/or operational aspects of
the equipment, testing of prototype(s) and certification
iii. Coordination of testing and acceptance of prototype(s)
iv. Coordination with HAL Divisions where the DA needs to utilize HAL
infrastructure and facilities during the course of development and testing.
v. On request by the vendor(s), provision of appropriate sample for study (if
feasible) on loan basis. In case this is not feasible, the vendor(s) may be
permitted to study the sample at HAL premises.
18. The approval of extension of timelines for any ‘Make-II’ project may be
recommended by the Indigenization Committee and approval sought from the Head of
the Division. In case multiple vendors are developing the same item, the time extension
should apply to all the vendors. Such extensions should not critically affect the schedule
of the basic project (or product to be launched) for which the item is being developed.
Vendors who fail to complete the development (or cross predetermined milestones to
make them eligible to receive the RFP) within the extended schedule should be
considered as unsuccessful.
19. In order to ensure that there is no large time gap between the end of development
and placement of the Production Order, the commercial solicitation process through an
RFP should begin sufficiently in advance. At the same time, it should be ensured that
such a process should not be initiated even before sufficient positive indications are
available that the development will likely result in a successful product. Preconditions to
become eligible to receive an RFP will be as mentioned in the Project Sanction Order.
20. The RFP should be issued as per the usual commercial procedures followed by
HAL. Considering the nature of this RFP, all DA’s who have successfully crossed the
predetermined milestone of development (as stated in the Project Sanction Order) would
be shortlisted as technically qualified and the Commercial offers would be solicited from
them. In addition to the normal contents of the RFP, the following specifics should be
mentioned.
(a) Year-wise distribution of quantity as required by HAL (Financial Year basis is
preferable). The RFP should also state that the actual pattern of Ordering can be
different from what is indicated in the RFP and that the Order stream can be
terminated at any point of time due to factors beyond the control of HAL.
(b) The Vendor is required indicate the total D&D price and the production unit price
separately. However the D&D price will be paid pro-rata along with the production
unit price against deliveries.
(c) If the deliveries are spread over several years, the DA should be asked to quote
year-wise prices or an escalation formula along with a base year price. (In case of
strong Learning Curve effects, it could be possible that the prices can remain
constant over the years or even reduce over the years). In such cases where the
cash outgo from HAL will be spread over several years, DCF technique should be
used to determine L-1, L-2, etc. on Present Value basis.
21. Determination of the CFA for RFP issuance: Cases where only one DA is involved
from the beginning will be treated as Single Tender cases. Cases where two DA’s began
development but only one DA successfully developed the item will be treated as
Resultant Single Vendor case. All others will be treated as Limited tender cases with two
DAs. Value for determination of the CFA will be the total cost estimated for the Production
stage. (Unit price including amortization and taxes, etc. as quoted/agreed at the EOI
stage multiplied by the total quantity estimated for the Production stage including optional
quantity if any.
22. Lab , Environmental , integration, Rig tests and Flight trials as agreed at the EOI
stage would be carried out by HAL to validate the performance of the prototype(s) offered
by DA/DA’s. In case multiple DA’s are involved, there could be a clash of priorities in
terms of time slots available. In such cases, HAL should sequence the tests at its
convenience and the DA(s) affected by such shifting of test slots should be given a
corresponding time extension for completing the development. Based on the outcome of
Limited QT/QT/ flight trials as cleared by DGAQA/ CEMILAC, etc. as applicable, the
Indigenization Committee will declare successful DAs, to enable further progression for
procurement.
23. The Procurement team will carry out all processes from opening of commercial
bids & commercial evaluation to final selection of vendor (and in case of multiple
successful DA’s, the quantity distribution to each DA where applicable) and negotiation
of P.O./Contract clauses with the DA(s). Head of the Indigenization Committee should
also be part of the CNC so as to ensure continuity. Besides if any additional member of
IC need to be co-opted the same can be done. Negotiations in case of multivendor
projects having procurement cost less than Rs 5 crore shall be carried out only in special
circumstances with reasons to be recorded. However, CNC will carry out negotiations for
all single vendor cases, other than resultant single vendor cases, irrespective of value of
the project. Generally, no negotiation should be carried out, even in single vendor cases,
if the L-1 price is lower than the import parity price by 20% or more.
24. After negotiations, the extant procurement procedure of HAL would be followed
and the Procurement contract/ Purchase Order would be signed.
25. In cases involving large quantities and where multiple technological solutions are
acceptable, an option may be provided in the EoI and subsequently in the Commercial
RFP for the ‘procurement’ phase for procurement of specified quantities (in the ratio of
60:40) from L1 & L2 vendor who have successfully developed the product, on the
condition that the L2 vendor accepts the price and terms & conditions quoted by the L1
vendor. In case L2 vendor does not agree to match with L1 price, the next successful
DAs say L3 shall be offered to match L1 price and so on progressively.
27. HAL and the successful DA(s) on whom Production Orders have been placed by
HAL shall be co-owners of Intellectual Property generated during the project including
rights of sale and after-sale service of the item developed. Each of the co-owners can
exploit the IP to its benefit, independently or jointly, with or without the consent of other
co-owner(s). Where DA’s have utilized certain HAL facilities offered FOC for development
of the items, the successful DA’s should not directly deal with HAL’s customers for such
items. However, this generic provision doesn’t affect the right of the parties to make any
other mutual agreement as to the exact manner in which the IPR will be utilized on a
case-by-case basis, including non-compete agreements. As the manufacturing and ROH
technology will be available only with the DA(s), in order to enable independent
exploitation of the IP by HAL, the transfer of technology for manufacturing and ROH in
the form of comprehensive and complete documentation (such as production drawings &
Design/technology documents) should be supplied by the DA(s) if so required by HAL.
HAL at its discretion can waive its rights over the IP and permit the DA(s) to retain the
IPR in an exclusive basis. The converse condition also will be permissible.
29. Review of the projects shall be carried out by the Divisional Head and a Quarterly
Status Report should be forwarded to Corporate Indigenization Cell for consolidation and
reporting to DDP/ MoD.
Deficient delivery
31. In case the successful DA (L-1) does not supply the production quantity in
accordance with the contract, the pending quantity will be taken up for procurement as
follows:
- If two DA’s are involved in supply at L-1 rate & terms as per a quantity distribution
arrangement, the DA other than the one in default will be requested to take up the
pending quantity in addition to his own.
Additional requirement
32. If the quantity is likely to turn out to be higher than what is originally assessed
during the EOI stage, the supply Contract with the DA pursuant to the RFP can have
Option/Repeat Order clause to cover the additional quantity likely to materialize later. In
case such increase in quantity could not be anticipated, and no Option/Repeat Order
clause exists, a fresh Single or Limited Tender should be issued depending on whether
one or more successful DA’s is/are available. If due to lapse of time, the other DA might
not be in a position to set up production facilities or to make supplies, then a fresh Single
Tender should be issued to the existing supplier.
Miscellaneous
33. All EOIs and RFPs issued under this procedure should make a reference to this
procedure (which should be accessible to all potential vendors through HAL’s Make-in-
India web portal) and state that although certain terms and conditions may not be present
in the EOI/ RFI, vendors should explicitly state and agree in their responses that they
have read and understood the procedure and that they agree to abide by it in dealing with
issues during their engagement with HAL for any Make-II project.
34. Although this Make-II procedure is broadly modelled on the similar procedure
promulgated through the DPP-2016, it is clarified that no related provision in the DPP-
2016 (or its later versions) shall apply to the HAL procedure by implication, extrapolation,
generalization or wide interpretation. Dispute resolution under this procedure will be as
per the mechanism specified in the EOI/RFP/Contract as applicable at the appropriate
stage when the dispute arises.
35. Headings used in this procedure are merely for convenience of reference and
organization of ideas. As such, the headings in no way shall limit understanding or
interpretation of the subject matter dealt with through this procedure in a holistic manner.
-XXX-
1. All the entities (except start-ups/ MSMEs) satisfying all of the following criteria shall be
considered as an eligible ‘Indian Vendor’ for evaluation of EoI by Indigenisation
Committee (IC).
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