Pioneer DV 525
Pioneer DV 525
Pioneer DV 525
STANDBY/ON
ORDER NO.
RRV2158
DVD PLAYER
DV-525
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type Power Requirement Region No. Remarks
DV-525
KU AC120V 1
KC AC120V 1
WV AC220 - 240V 2
WY AC220 - 240V 2
WY/SP AC220 - 240V 2
CONTENTS
1. SAFETY INFORMATION ....................................... 2 7. GENERAL INFORMATION .................................. 54
2. EXPLODED VIEWS AND PARTS LIST ................. 4 7.1 DIAGNOSIS ................................................... 54
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .. 12 7.1.1 TEST MODE SCREEN DISPLAY ............. 54
4. PCB CONNECTION DIAGRAM ........................... 35 7.1.2 TROUBLE SHOOTING ............................ 56
5. PCB PARTS LIST ................................................ 45 7.1.3 ERROR CODE ......................................... 57
6. ADJUSTMENT ..................................................... 52 7.1.4 DISASSEMBLY ........................................ 61
7.2 PARTS ........................................................... 62
7.2.1 IC ............................................................. 62
7.2.2 DISPLAY .................................................. 73
8. PANEL FACILITIES AND SPECIFICATIONS ....... 74
(24P)
(24P) 4 107 197 205
SPDL CN4 ADAI(AC3)
MOTOR RF RF RFO 64
OEIC 15 10 3 54 170 ADAO
RF IC SD0-SD7 62
18,19 7,6, B1-B4
6-9 46
DSPRF DVD 57-60 78,80-84 MPEG2
22,23 3,2 IC1 BH DECODER 63-66 86,87 DECODER VOUT
56 45
FCS 4
F_RTN
21 LA9701M MY CHIP SREQ
AV-1 YOUT
TRKG PH 56 91 39
F_DRV 57
1 24 IC12 XSACK IC18 COUT
T_DRV FE 55 89 36
42 PD4995A MB86373
3 22
T_RTN TE 2,4-9,
2 23 35 Q105 11 ED0-
PICKUP ED7
ASSY
16M SDRAM
B LOSB
4M DRAM
IC15 IC19
ASSY (12P) (12P) MN414800CSJ-07 MB811171622A
CN302 CN301 CN3 13 12 10 9 32 33 30 31 39 -100FN
(8P) SPDL+
7 2 8 5 31 FDO
SPDL- 3 47
8 1 10 3 32 TDO
20 48
SLDR_R
5 4 6 7 14 SLDO
SLDR_F 17 45
3 6 4 9 15
SPDL & FTS SERVO DSP WORK SRAM FLASH
M
LOAD+ DRIVER IC2 (1M) MEMORY
CN202 7 6 34 SPDO LC78652W
(8P) LOAD- IC3 28 46 IC14 IC13
CARRIAGE 9 4 35
MOTOR M56788FP TC55V1001AF8 VYW1638
14
2 1
C 1 2
CN303
CN401 16M
SYSTEM
CONTROL CPU
SMEB IC11
M
ASSY LOADING MOTOR
PD3410A
A LOMB
ASSY 27M 16M 36/16M
E DVDM ASSY 6
CLOCK GENERATOR
5 1
IC21
CY2081SL-638
H PWSB
(33P)
CN13
ASSY ADAI(AC3)
24
ADAO
25
Q83 F1 Q84
VOUT (V/Cb) (V/Cb) V/Cb/S
8
(Y) Q81 Q82
YOUT VIDEO (Y) Y
10
FILTER
(C/Cr) Q85 Q86 (C/Cr) C/Cr
COUT
6
: RF Signal Route
SEL IR
: Audio Signal Route (L ch) 3
(V/Cb) IR
: V/Cb Signal Route 2
(Y)
: Y Signal Route V+5D 20
(C/Cr)
: C/Cr Signal Route V+12D 19
12
DV-525
I SCRB ASSY
IC2
JA1
AV OUT
(7P) (V,Y)
TK15402M 19
CN2
R/C (C) 15
1 3 5
WY/SP TYPE ONLY
G 11
3 12 10
B 7
J
5 7 9
3
SCCB ASSY
1
Q8,Q9 19
(12P) (8P)
CN1 CN100
1 3 9 6 12 4 7 1
VIDEO
VIDEO
C
R
Y
L
12 10 4 7 1 4 7 1
CN111 CN111
F
(12P) (8P)
AVJB ASSY
(V)
(V)
(C)
(Y)
COAXIAL OUT
OTHERS IC203
BA4560F
VOUTL JA201
96K, 24-bit 16 6
DIN 7 L OUT
2 2ch DAC 5
(C)
(Y)
IC201 3
PCM1716E 13
VOUTR
2
1 R OUT
IC205
16 11 6 1
(33P) SRS IC305
CN101 1 6 6 1
(V) JA504
10 3IN 6OUT COMPOSITE
WY/SP IC701 SRS ON/OFF
9 NJM2179M IC205,IC305 VIDEO AMP VIDEO OUT
TYPE
ONLY TC4W53F (V/Cb) (Y) JA503
26 (V/Cb)
AIN 23 3
3 AMP S VIDEO
(Y) (Y) 21
24 (C) 4 OUTPUT
(C/Cr) BIN 19
28 6 AMP
17 (C/Cr)
JA401 (C/Cr)
31 Cr (RED) COMPONENT
SR IN (V/Cb)
32 TO AUDIO VNR Cb (BLUE) VIDEO
V+12A TO VIDEO CIN 15
NJM78M08FA V+8V 1 6 10 AMP (Y) OUT
14 V+5D 13 Y (GRENN)
Q120 Q150,Q151 IC150
I REG O IC502
15 V+12D REG REG TA7302P IC501 JA505
V+5D V+5DAC LA7137M KU, KC TYPES ONLY
IC206 WY,WV,WY/SP
I O TYPES ONLY
REG
NJM78L05A
13
1 2 3 4
DV-525
E E 1/3- E 3/3
DVDM ASSY
(KU, KC, WY/SP : VWS1388)
(WV, WY : VWS1389)
KU, KC
TYPES ONLY
F F 1/2, F 2/2
AVJB ASSY
(KU, KC : VWV1693)
(WV, WY : VWV1697)
(WY/SP : VWV1698)
C KU, KC
TYPES ONLY
H G
PWSB ASSY FLKY ASSY
(KU, KC : VWG2103) (KU, KC : VWG2050)
D (WV, WY, (WV, WY : VWG2052)
WY/SP : VWG2057) (WY/SP : VWG2053)
14
1 2 3 4
5 6 7 8
DV-525
L MSWB ASSY
(VWG2106)
CN102
K
POWER SUPPLY ASSY
(KU, KC : VWR1311)
(WV, WY, WY/SP : VWR1313)
KU, KC
: AC120V 60Hz
WV, WY, WY/SP
: AC220-240V 50/60Hz
AC POWER CORD
KU, KC : ADG7024
WV : ADG7004
WY, WY/SP : ADG1127 B
D FGSB ASSY
(VWG2009)
PC101
TLP910(O)
R101
680
C
CN201
52044-0345
S301
VSK1011 (S) (S) (S)
(S)
(S)
(S)
(S)
CARRIAGE MOTOR
ASSY
(VXX2650)
(SLIDER)
CN303 C
B LOSB ASSY
B2B-PH-K-S
CN401 SMEB ASSY
(VWG1885) B2B-PH-K-S
(VWG2048)
D
5 6 7
A B C D 8
15
1 2 3 4
DV-525
1/2
SH_2
E 2/3
(DVD) (DVD)
(DVD)
B
CN2
VKN1479 (CD)
E 2/3 (CD)
(DVD)
(F)
K CN201
E 2/3 (CD)
FOFST
(F)
(F) 2
4
(F) (T)
(T) (T)
(T) (T)
(T)
CN4
VKN1464 (T)
(F)
(F)
E 2/3 (F)
C (F) E 2/3
(T)
PICKUP ASSY
E 2/3 SH_1
(F) (F)
(T) (T)
(T) (T)
(F) (F)
CN3
VKN1471
B CN301
D
(S) (S) (F)(F)(T)(T)(S)
(F) (S)
(S)
(S) (S) (T)
16 E 1/3
1 2 3 4
5 6 7 8
DV-525
A
: The power supply is shown with the marked box.
: RF SIGNAL ROUTE
: ROM DATA SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
2/2 (T)
: TRACKING SERVO LOOP LINE
(S)
: SLIDER SERVO LOOP LINE
(DVD) (DVD)
E 3/3 WV, WY
MY_4
E 2/3 ONLY
33k
R1
E 2/3
10k
R4
MY_5
E 2/3
R2
MY_2 10Ω (KU. KC WY/SP)
22kΩ (WV, WY)
B
E 2/3 SH_4
E 2/3
ADDRESS
6
(T) (T)
(F) (F)
(CD)
(CD)
5
C
(S) (S)
(F)
(F)
(T)
(T)
E 2/3
RESET
E 2/3 E 2/3
8 MY_3
DATABUS
7
E 2/3 2/2
11 10 9
E 2/3
D
1/2
5 6 7
E 1/3
8
17
1 2 3 4
DV-525
VYW1656
B
E 3/3 E 1/3
MY_1
E 3/3 E 3/3
E 3/3
AV1_1
E 3/3
E 1/3
MY_5
C
E 1/3
E 1/3
E 1/3
MY_4
E 3/3
E 1/3
MY_3
E 3/3
E 3/3
AV1_2 MY_2
E 1/3
18 E 2/3
1 2 3 4
5 6 7 8
DV-525
E 3/3 E 3/3
SH_7 SH_5
E 3/3
SH_6
E 3/3
WV, WY
ONLY
WV,
WY
ONLY E 3/3
SH_4
E 1/3
C
SH_1 SH_3
E 1/3 E 1/3
SH_2 E 1/3
5→3 CONVERTER
E 3/3
CN1
VKN1473
E 1/3
E 1/3
CN101
FOFST
3→5 CONVERTER
G
D
E 1/3
E 1/3, 3/3
E 1/3 E 1/3 IR
E 3/3
5 6 7
E 2/3
8
19
1 2 3 4
DV-525
E 2/3
AV1_1
E 2/3
AV1_2
(V/CB)
E 2/3
(Y)
(C)
WV, WY ONLY
21
E 2/3 23 22
E 2/3
SH_6
E 2/3
18 19
D
20
20 E 3/3
1 2 3 4
5 6 7 8
DV-525
E 2/3
A
: AUDIO SIGNAL ROUTE
: ROM DATA SIGNAL ROUTE
(V/CB)
: V/CB SIGNAL ROUTE
(Y)
: Y SIGNAL ROUTE
E 2/3 (C)
: C SIGNAL ROUTE
E 2/3
E 1/3
E 2/3 SH_7
E 2/3
MY_1
R825, R826, R827
160F (KU, KC, WY/SP)
180F (WV, WY)
2SA1576A
RESET
2SA1576A
WV, WY
E 2/3
(V/CB)
ONLY
WV, WY
ONLY
F 1/2
(C) CN101
KU, KC, (C)
WY/SP
(C) ONLY
2SA1576A
2SA1576A
E 2/3
WV, WY (Y) (Y)
ONLY
(V/CB) (V/CB)
(C) (C)
Q87-Q92 :
2SA1756A
CN14
VKN1575
D
I CN2
5 6 7
E 3/3 8
21
1 2 3 4
DV-525
CN101
VKN1567
E 3/3
CN13
(Y)
(V/CB)
AUDIO POWER SUPPLY
JA602
F 2/2 GP1F32T
F 2/2
D
JA601
VKB1077
PULSE TRANS.
22 F 1/2
1 2 3 4
5 6 7 8
DV-525
WY/SP A
SRS ON/OFF CIRCUIT
ONLY : The power supply is shown with the marked box.
: AUDIO SIGNAL ROUTE
WV, WY, WY/SP (V/CB)
: V/CB SIGNAL ROUTE
ONLY (Y)
: Y SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
F 2/2
JA201
DKB1031
2/2
EXCEPT
WY/SP
EXCEPT
WY/SP
1/2
F 2/2
WV, WY, WY/SP
ONLY
WY/SP
ONLY
C
SRS CIRCUIT
5 6 7
F 1/2 8
23
1 2 3 4
DV-525
KU, KC
ONLY
(Y)
2PB709A
(Y)
WV, WY,
B WV, WY, WY/SP
KU, KC WY/SP
ONLY
ONLY ONLY
KU, KC
(Y)
ONLY
KU, KC
ONLY
(V/CB) (V/CB)
(V/CB) (V/CB) (V/CB)
(Y) (Y)
KU, KC,
WY/SP
ONLY WV, WY,
WV, WY, WY/SP
WV, WY, WY/SP ONLY
C ONLY ONLY
JA401
RKN1004 VIDEO OUT SELECT
R451 R458 R455 S452
KU, KC
WV, WY, WY/SP
D
F 1/2
24 F 2/2 1 2 3 4
5 6 7 8
DV-525
JA504
VKB1122
CN503
AKP7008
KU, KC
ONLY
JA505
VKB1105
(C) (C)
(V/CB)
(C) (C)
(Y)
(C)
(V/CB)
WY/SP
ONLY
CN111
(V/CB)
WV,WY : VKN1243
F 1/2 WY/SP : VKN1239
(C)
(Y)
(V/CB) (V/CB)
I CN1
F 1/2 (WV, WY)
J CN100 D
(Y) (Y) (WY/SP)
WV, WY
(C) (C) ONLY
5 6 7
F 2/2
8
25
1 2 3 4
DV-525
62k
(WV, WY : VWG2052) R141
(WY/SP : VWG2053) KU, KC : 6.2kΩ
WV, WY : 27kΩ
WY/SP : Not used
47k
B
WV, WY,
WY/SP
ONLY
KU, KC
ONLY
26 G 1 2 3 4
5 6 7 8
DV-525
RED
WV, WY, WY/SP
CN102 CN201 ONLY
52492-0920 52492-0920
YELLOW
B
C102
22/6.3
WV, WY,
WY/SP CN101
ONLY
VKN1274
H PWSB ASSY
(KU, KC : VWG2103)
(WV, WY, WV/SP : VWG2057)
R118-R120 D
KU, KC : 39Ω
WV, WY, WY/SP : 15Ω
5 6 7
G H 8
27
1 2 3 4
DV-525
CN1
VKN1243
(V/CB)
F 2/2
CN111
(V/CB)
(Y)
(C)
(C)
(C)
(C)
CN2
(Y)
VKN1238
(V/CB)
E 3/3 (C)
(C)
CN14
(V/CB)
C
(C)
(Y)
(C) (C)
(V/CB)
28 I
1 2 3 4
5 6 7 8
DV-525
: The power supply is shown with the marked box. : AUDIO SIGNAL ROUTE
(V/CB)
: V/CB SIGNAL ROUTE A
(Y)
: Y SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
JA1
VKB1127
(V/CB)
(V/CB)
(V/CB)
(C) (V/CB)
(V/CB)
(V/CB)
CN100
VKN1239
(V/CB) D
F 2/2
CN111
5 6 7
I J 8
29
1 2 3 4
DV-525
T101
POWER TRANSFORMER
D201
RK14
C201
1000/10
R102 D105
1A4 R110
C108
D202
PR1003
R103 C202
D101-D104 : L102
470/16
IN4005
D101 D102 D203
AK04
B R113 R112
D106 C107
C106 PR1005
D103 D104
PC102 Q103
2SC1740 D110
(1/2) 1SS199 C111
ON3131
C203
470/16
R114 R104 Q101
2SC4056
D109
C110 D204
Q102 RK44
2SC4040
C109 R107 R106
C204
C105 2200/10
D108 D206
C104 C103 MA2510
MA4030 C205
D205 100
AU02Z
D107 R206
1SS199 10
C
P202 L207
PC101
(1/2)
ON3131
L101
C101
T102
POWER TRANSFORMER
D301
R121 PR1003
R101
R122
C123
R130
R123
D302 C301
MA4062 470/10
Z101 Q121
240V 2SK2177
C121 R125 R126
NEUTRAL
F101
REK1078
2A/125V
R124
LIVE
D CN101
R127
Q122
GND 2SC1740 D121
MA4030
AC IN C122 PC121 D122
(1/2) 1SS199
ON3131 R129
30 K 1 2 3 4
5 6 7 8
DV-525
C206 R211
100/16 100/2
L202
20µ P204
C207 CN201
100/16
1 +M6.0V
L203
20µ P205 2 +M6.0V
B
3 GND
R201 VR201
470 R202 1k 4 GND
1k
5 +12V
PC201 R203 6 GND
(2/2) C211
2.7k
ON3131 100/16
C213 7 +12V
0.1
IC201 8 GND
KIA431
R205
1k 9 GND
R204
2.7k 10 +5V
IC202 11 +5V
PQ3RD13
12 +5V
C212
100/16 13 +3.3V
14 +3.3V E 1/3
15 +3.3V CN2
R208
5.6k 16 +3.3V
17 GND
R209 18 GND
D207 5.6k C
19 GND
20 GND
21 GND
22 E+5.5V
23 P. CONT
24 FLAC-A
25 FLAC-B
26 -27V
R301 L301
470 R302 VR301 20µ
1k 1k R306
1k
PC121
(2/2) R303
ON3131 2.2k PC102
(2/2)
C302 ON3131
100/16
R307
R305 C303 560
1k 0.1
IC301 Q301
R304 UN4211
KIA431 2.7k D
5 6 7
K
8
31
1 2 3 4
DV-525
3.11 POWER SUPPLY and MSWB ASSYS (for WV, WY and WY/SP Types)
A
D108
C112 VZF1045
6 10
Q103 C110 L104
VZF1062
R105
5 11
R130 R108
B 4
C111 Q101
VZF1062 C122
L103 C106 R116
R131
14
Q102 R114
D107 R109 2SC3377 D104
1SS270A MTZJ2.4B R111
D105
D103 R113 R112 1SS270A
VZF1077
C117
R110
Q104
2SC1740S
D106 12
R120 (1/2)
C115
VZF1071
D109
(1/2)
VZF1071
13
16
D153
VZF1045
C 15
F101
CN101 VEK1049 D152
YKE31-0120 2.0A/125V L101 VZF1045 T102
LIVE 1 10
AC IN
4 3
C101 R101 1 2 C102 R151 C151
C153
D101 2
VZF1044
NEUTRAL
C104 C103
D102
EG01C
3
NEUTRAL
C105
LIVE
1 2 FG101 S S D 5
CN102 D110
IC151 1SS270A
BP S S FB
D120
C121
C154 8
D151(1/2)
VZF1071
D 1 S999 6
POWER ASG1006
2
C107 C108
P211
D211 L211 VEK1041
VZF1065 39/1.3A 1.0A/60V
D106 G CT 14 +3.3V
+3.3V
E 1/3
R202 R204 15
(2/2)
VZF1071
1k 330 16 +3.3V CN2
17 GND
C411 C201 18 GND
D412 330/35 C412 C313
IC201 0.47/50 47/35 47/35 19 GND
AN1431T 20 GND
R205 21 GND
1.5k
22 EV. +5V
23 P ON/OFF
24 FLAC
R514
10k 25 FLAC
26 -27V
C511
D513 47/50
D511 R511 MTZJ8.2B
10ELS2 33
VZC1057
P611
D611 1A/60V C
D811 VEK1041
VZF1054 (491001) L811
R801 R803
47 1.5k R806 C611 C612
680 0.01/50 0.01/50
D151 R804
(2/2) R802 100 D109
VZF1071 1k (2/2)
VZF1071
C811 C812
330/35 330/35
C801
0.47/50
IC801
AN1431T Q801
R805
1.5k
5 6 7
K
8
33