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Summary

This intensive course provides a comprehensive overview of relief and flare systems for oil and gas
processing facilities. The course begins with the need for pressure control/overpressure protection,
continues with the key engineering and design aspects including code considerations, and concludes
with selecting and sizing the components of a relief and flare system. The material of the course is
applicable to onshore field production facilities, pipelines, gas plants, terminals, refineries, and offshore
production facilities. The use of dynamic simulations for relief load determination is discussed and
demonstrated.

Intended Learning Outcome


On completion of the course delegates will:

Understand the purposes of relief and flare systems and their importance in safe operations

Understand the causes of over-pressure and the ways to control or mitigate them

Appreciate the process engineering principles underpinning relief systems

Determining the set / relieving pressures to meet operational, safety, and code requirements

Selection and sizing of other key components of a relief / flare system

Course Content
Day 1 :

Introduction to course

Typical Relief System

Purpose of relief and flare systems

Principle of process relief devices and process design of relief systems

Overview of typical relief and flare systems

Key components including:

Knockout drum

Flame arresters

Pressure Vacuum Relief Valves (PVRV)

Pressure Relief Valves (PRV)


Rupture / Bursting Discs

Flare Header and flare stacks

Day 2 :

Possible Relief Scenarios

Vessel and Tank Design

Safety implications

Causes of overpressure

Overpressure protection philosophy

Inherent safety

Source isolation and relief

Flammability

Explosions and BLEVE

Operational characteristics

Blowdown/depressurizing - purpose and design/operational considerations

Design and specification considerations for relief valves and header systems, including fluid
characteristics, services conditions, material selection, and header sizing

Environmental considerations

Day 3 :

Operational Considerations of Maintenance, Testing, Certification and Fluid Disposal

Selection and sizing of key components: knockout and seal drums, vent/flare stack, vent/flare tips, and
flare ignition systems

Defining need and quantity of purge gas

Codes and standards including good practices

Environmental considerations

Radiation considerations

Purge gas

Risk-based inspection and testing


Day 4 :

Determining Set / Relieving Pressures to Meet Safety and Code Requirements

Liquids, Pressure and Hydraulic relief

Flow of Liquids

Reynolds number, pressure drop in pipes

Compressible flow

Choked flow

Two-phase and Multi-phase Flow

Design and specification considerations for relief valves and header systems, including:

Fluid characteristics

Service conditions

Material selection

Header sizing

Determination of relief requirements and defining set point pressures

Blow-down / depressurizing: purpose, design and operational considerations

Flare gas recovery, smokeless flaring, and purge gas conservation

Operational and troubleshooting tips

Vent / flare stack,

Flare ignition systems

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