PRODUCT DATA

09 97 23

Elastomeric Coatings

THOROLASTIC
Water-based, 100% acrylic, elastomeric, waterproof coating
Features
Available in smooth, fine, and coarse textures Over 300% ultimate elongation 98% elongation recovery Flexibility at very low temperatures Internally plasticized Resistant to wind-driven rain

Description
Thorolastic is a high-build, waterbased, elastomeric, 100% acrylic, waterproof coating. It elongates over 300% to bridge dynamic cracks and retains its flexibility for years Yield 50 100 ft /gallon (1.2 2.4 m /L) per coat, depending on substrate porosity and texture. Theoretical film thicknesses are listed on page 3. Packaging 5 gallon (18.9 L) pails Color Thorolastic is available in 4 bases (pastel, medium, ultra and neutral) and 48 standard colors through the Elements color program. Color formulations are available through the electronic Thoro Tint Manual. Custom colors are available upon request. For further information, please consult your local BASF distributor or representative.
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Benefits
Design versatility Bridges dynamic cracks Offers durable performance Suitable for all climates Retains flexibility for durable service Helps prevent water penetration into the substrate Allows water vapor to escape from the structure; prevents peeling and blistering 16 mils equal to 8 concrete cover Long-term durability, resists color fading Low maintenance Easy and cost efficient to maintain Environmentally friendly Versatility

Breathable Carbon-dioxide diffusion barrier Excellent color retention and UV resistance High resistance to dirt pickup Recoatable VOC compliant Also available in algae resistant (A+) formula

Texture Smooth, fine, coarse Shelf Life 18 months when properly stored. Storage Store Thorolastic in unopened containers in a clean, dry place away from direct sunlight until ready for use. Keep from freezing temperatures.

Where to Use
APPLICATION

For protecting and decorating

LOCATION

Vertical Exterior Above grade

SUBSTRATE

Stucco Concrete structures Portland cement plaster Brick and concrete masonry units (CMU) EIFS

THORO PRODUCT DATA THOROLASTIC

Technical Data
Composition Thorolastic contains water, acrylic emulsion, fillers and other proprietary ingredients.
SEALANTWATERPROOFING & RESTORATION INSTITUTE

Test Data
THOROLASTIC SMOOTH
PROPERTY RESULTS TEST METHODS

Density, lbs/gal (kg/L)

INSTITUTE

11.2 12.2 (1.34 1.46) 64.2 50 127 135 0.32 0.42 (38 50)

ASTM D 1475 ASTM D 5201

Issued to: BASF Building Systems Product: Thorolastic ASTM D 6904: Resistance to Wind Driven Rain Weight Gain: 1.0 oz. Water Leaks: none Pass 3 ASTM E 96: Moisture Vapor Transmission
WVT(grains/ft .h) 11.7 oz. Perms (grains/ft .h.in.HG) 32.5
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Solids*, % By weight By volume Viscosity, KU VOC content, lbs/gal (g/L)

*Value for white

ASTM D 562 (Stormer) ASTM D 3960

ASTM D 412: Tensile Properties Tensile Strength 233 psi Elongation: 370% ASTM C 1305: Cracking Bridging Ability Results: No cracking

Pass 3 Pass 3

THOROLASTIC FINE
PROPERTY RESULTS TEST METHODS

Pass 3 ASTM D 2697: Solids Content by Volume Results:62.8% Density: 11.4 lbs/gal. Pass 3
Validation Date: 7/12/06 - 7/11/11 No. 706-TSEC711 Copyright 2006

Density, lbs/gal (kg/L) Solids, % By weight By volume Viscosity, KU VOC content, lbs/gal (g/L) THOROLASTIC COARSE
PROPERTY

10.2 11.2 (1.22 1.34) 65.5 56 127 135 0.32 0.42 (38 50)

ASTM D 1475 ASTM D 5201

SEALANT VALIDATION
www.swrionline.org

ASTM D 562 (Stormer) ASTM D 3960

RESULTS

TEST METHODS

Density, lbs/gal (kg/L) Solids, % By weight By volume Viscosity, KU VOC content, lbs/gal (g/L)

9.9 10.9 (1.19 1.31) 64.5 58 127 135 0.32 0.42 (38 50)

ASTM D 1475 ASTM D 5201

ASTM D 562 (Stormer) ASTM D 3960

THOROLASTIC SMOOTH APPLIED AT 16 MILS DFT

PROPERTY RESULTS TEST METHODS

Ultimate elongation, % Elongation recovery, % After 10 minutes After 24 hours Ultimate tensile strength, psi (MPa) Crack bridging, mils (mm) -77 F (-60 C) 32 F (0 C) 73 F (23 C) Flexibility, in (mm) mandrel, at -30 F (-34 C) Pull-off strength adhesion, psi (MPa) Wind-driven rain Water-vapor permeance, perms

344 96.9 98.4 220 (1.5) 12 (0.3) 19.5 (0.5) 27.5 (0.7) 1/8 (3) 210 (1.4) Passes 10

ASTM D 412 ASTM D 412

ASTM D 412 PR EN 1062-7

ASTM D 522 ASTM D 4541 TT-C-555B ASTM D 1653

THORO PRODUCT DATA THOROLASTIC

Test Data
THOROLASTIC SMOOTH APPLIED AT 16 MILS DFT
PROPERTY RESULTS TEST METHODS

Carbon-dioxide diffusion R (equivalent air layer thickness), ft (m) 263 (80) Sc (equivalent concrete thickness), in (cm) 8 (20) Accelerated weathering, 5,000 hrs Visual color change, 5,000 hrs Chalking, 5,000 hrs Freeze/thaw resistance, 60 cycles Salt spray resistance, 300 hrs Dirt pick-up, % after 6 months exposure Mildew resistance Passes Passes Passes Passes Passes 94 .33 No growth

PR EN 1062-6

ASTM G 23, Type D ASTM D 1729 ASTM D 4214 ASTM C 67 ASTM B 117 ASTM D 3719 ASTM D 3273 / 3274

Test results are averages obtained under laboratory conditions. Reasonable variations can be expected.

Theoretical Film Thicknesses

COVERAGE RATE FT2/GAL (M2/L) SMOOTH WET MILS DRY MILS (MICRONS) (MICRONS) WET MILS (MICRONS) FINE DRY MILS (MICRONS) COARSE WET MILS DRY MILS (MICRONS) (MICRONS)

50 (4.6) 80 (7.4) 100 (9.3)

32 (813) 20 (508) 16 (406)

16 (406) 10 (254) 8 (203)

32 (813) 20 (508) 16 (406)

18 (457) 11 (279) 9 (229)

32 (813) 20 (508) 16 (406)

19 (483) 12 (305) 9 (229)

Actual DFT to achieve the stated performance properties is 16 mils (406 microns).

How to Apply
Surface Preparation 1. Surface should be clean and sound. Concrete substrates should have a minimum 28 day cure and be free of all bond-inhibiting contaminants. 2. High-pressure water blast (or abrasive blast on hard, dense surfaces) surface to medium grit sandpaper texture (reference ICRI guide 03732 SP 3). 3. Repair any holes, spalled and damaged concrete with appropriate BASF Construction Chemicals repair materials. Remove any protruding concrete accessories and smooth out any irregularities. 4. Some stains may require chemical removal. Be sure to neutralize the compounds and rinse with clean water.

5. Remove any blisters or delaminated areas and sand edges to smooth rough areas and provide transition to old paint areas. 6. Check adhesion of old paint using ASTM D 3359, measuring adhesion by Tape Method A. 7. Treat cracks greater than 1/32 with (brand) Knife Grade or Brush Grade patching compound. Treat cracks larger than 1/4 as expansion joints and fill with appropriate BASF Construction Chemicals sealant.
CONCRETE

3. Remove all form tie wires and repair holes, small voids, and spalls using the appropriate Thoro repair product. 4. Abrasive-blast very slick, dense concrete surfaces or prime with Thoro CM Primer (see Form No. 1019088). To check for proper adhesion, a test area is recommended.
BRICK AND CONCRETE MASONRY UNITS (CMU)

1. All new CMU should be laid true and fully cured to full load-bearing capacity. 2. Remove all mortar splatter and excess mortar before coating application. 3. Repoint or fill all voids with the appropriate Thoro patching product. 4. New CMU must have a base coat of Thoro Block Filler (see Form No. 1019087) or Thoro Intermix.

1. New concrete must be cured a minimum of 28 days before application. 2. In addition to laitance and all contaminants, remove all form-release agents or previously applied sealers.

THORO PRODUCT DATA THOROLASTIC

PLASTER AND STUCCO

Mixing 1. Mechanically mix Thorolastic at slow speed with a drill and mixing paddle to ensure color uniformity and aggregate disbursement, and minimize air entrapment. 2. In multi-pail applications, mix the contents of each new pail into the partially used pail to ensure color consistency and smooth transitions from pail to pail. Application 1. Pretreat all cracks as detailed in the crack preparation section. 2. Apply Thorolastic in 2 coats by brush, spray, roller, or spray-and-backroll. Coarse texture can only be applied by spraying technique. 3. Apply Thorolastic in 2 coats to achieve a total dry-film thickness (DFT) of 16 20 mils (406 508 microns). 4. Proper wet-film thickness (WFT) must be maintained during application to ensure the performance characteristics desired (see yield rates section). 5. Always work to a natural break and maintain a wet edge during application. 6. The objective is to obtain a pinhole-free, consistent film build on all treated surfaces.
ROLLER

SPRAY

1. Clean the surface and remove all debonded or delaminated plaster or stucco. 2. Repair with Thoroseal Plaster Mix (see Form No. 1019908) modified with Acryl 60 (see Form No. 1019073). 3. Allow new plaster or stucco to cure a minimum of 14 days at 70 F (21 C) and 50% relative humidity or until the pH level has reached 10. Allow longer cure times if temperatures are lower or relative humidity is higher. 4. After cleaning and profiling, prime chalky surfaces with Thoro Primer 2K and allow primer to dry.
EXTERIOR INSULATION AND FINISH SYSTEMS (EIFS)

1. Spray application is recommended for the Coarse Texture. 2. Equipment is available for spraying all grades of Thorolastic. Typically, for smooth, large areas airless equipment is required. For fine and coarse textures, use equipment capable of handling large perlite aggregate, such as rotator/stator or diaphragm pumps with 20 40 psi (0.14 0.28 MPa) air pressure at the gun. Contact Technical Service for recommendations. 3. Backrolling is recommended with spray application. Drying Time 1. Drying time to touch is 6 hours at 70 F (21 C) and 50% relative humidity when material is applied at 18 20 mils (457 508 microns). 2. Recoat in a minimum of 12 24 hours. 3. Thorolastic requires ultraviolet (UV) light to cure. 4. Drying time will be significantly extended in cool or damp weather. 5. Protect the freshly applied Thorolastic coating from rain and condensation for a minimum of 24 hours after application. Clean Up Clean all tools and equipment with soap and water immediately after use. Clean any splatters or spills with water before material dries. Once dried, Thorolastic will be difficult to remove and may require mechanical removal.

1. Refasten or re-adhere any delaminated or loose expanded polystyrene (EPS) insulation according to manufacturers approved methods. 2. Replace or patch any missing or damaged EPS to its original condition. 3. Finish with a trowel acrylic finish to match and blend with existing texture. 4. Allow repaired areas to fully cure. 5. Refer to the EIFS manufacturers product data sheet for appropriate repair and procedures.
EXISTING ACRYLIC COATINGS

1. Sand or grind the edges of the remaining coating to ensure adhesion and a smooth transition of the new material. Sand the edges of the area to a featheredge. 2. Wash down and allow to completely dry. 3. Prime chalky surfaces with Thoro Primer 2K.
CRACK PREPARATION AND PRETREATMENT

1. Use a quality 3/4 1-1/4" (19 32 mm) nap roller cover (lambs wool preferred). 2. Completely saturate the roller and keep it loaded with the coating to build the required mils. Never dry roll. 3. Roll the coating in a consistent fanlike pattern to achieve a uniform mil thickness. 4. Cross roll to achieve a uniform thickness and maintain a wet edge. Backroll material in 1 direction as stroke variations may result in uneven color and texture.
BRUSH

1. For cracks larger than 1/32" (0.8 mm) and up to 1/16" (1.6 mm), use Thorolastic Brush Grade, an acrylic crack filler (see Form No. 1019033). 2. For cracks larger than 1/16 by 1/16" (1.6 by 1.6 mm) but less than 1/4 by 1/4" (6 by 6 mm), use Thorolastic Knife Grade, an acrylic crack filler (see Form No. 1019033). 3. If using products other than Thorolastic Knife Grade or Brush Grade, always apply a test application in a low visibility area to ensure compatibility with patching products. 4. For moving cracks larger than 1/4 by 1/4" (6 by 6 mm), use an internally plasticized polyurethane sealant. Consult with sealant manufacturer to ensure compatibility. Always apply a test application in an inconspicuous location to ensure compatibility and aesthetic approval.

1. Application by brush is recommended only for small inaccessible areas, e.g., on touch-ups. 2. Use a nylon brush only.

THORO PRODUCT DATA THOROLASTIC

For Best Performance

Do not apply to frozen or frost-covered surfaces or at temperatures (substrate or ambient) at or below 40 F (4 C) or when temperatures are expected to drop below 40 F (4 C) within 24 hours after application. Do not apply if rain is expected within 24 hours of application. Do not use on interior applications, undersides of balconies, soffits, below-grade applications or for immersion service. Elongation and crack-bridging abilities are reduced with textured grades. Do not use where there may be hydrostatic water transfer from the backside of the substrate. Do not apply to improperly sealed substrates that are subject to rising dampness or migrating moisture. Do not apply Thorolastic to sloped (less than 60) or horizontal surfaces. Application of nonelastomeric topcoats could reduce the performance properties of Thorolastic. Apply a 4 by 4 ft (1.2 by 1.2 m) test area to verify acceptable color, texture and adhesion before proceeding with any project. Adhesion should be verified by a test area. The test method for measuring adhesion is ASTM D 3359, Measuring Adhesion by Tape, Method A. On the 0 5 scale, a minimum adhesion rating of 4A is required. Make certain the most current versions of product data sheet and MSDS are being used; call Customer Service (1-800-433-9517) to verify the most current version. Proper application is the responsibility of the user. Field visits by BASF personnel are for the purpose of making technical recommendations only and not for supervising or providing quality control on the jobsite.

Health and Safety

THOROLASTIC Caution Thorolastic contains ethylene glycol, zinc oxide and crystalline quartz silica. Risks May cause skin, eye or respiratory irritation. Ingestion may cause irritation. Repeated ingestion may cause kidney damage. Precautions Avoid contact with skin, eyes and clothing. Wash thoroughly after handling. Keep container closed when not in use. DO NOT take internally. Use only with adequate ventilation. Use impervious gloves, eye protection and if the TLV is exceeded or used in a poorly ventilated area, use NIOSH/MSHA approved respiratory protection in accordance with applicable federal, state and local regulations. First Aid In case of eye contact, flush thoroughly with water for at lest 15 minutes. In case of skin contact, wash affected areas with soap and water. If irritation persists, SEEK MEDICAL ATTENTION. Remove and wash contaminated clothing. If inhalation causes physical discomfort, remove to fresh air. If discomfort persists or any breathing difficulty occurs or if swallowed, SEEK IMMEDIATE MEDICAL ATTENTION. Refer to Material Safety Data Sheet (MSDS) for further information. Proposition 65 This product contains material listed by the state of California as known to cause cancer, birth defects or other reproductive harm. VOC Content 0.32 0.63 lbs/gal or 38 75 g/L, or less water and exempt solvents. For medical emergencies only, call ChemTrec (1-800-424-9300).

THORO PRODUCT DATA THOROLASTIC

BASF Construction Chemicals, LLC Building Systems 889 Valley Park Drive Shakopee, MN, 55379 www.BuildingSystems.BASF.com Customer Service 800-433-9517 Technical Service 800-243-6739

LIMITED WARRANTY NOTICE Every reasonable effort is made to apply BASF exacting standards both in the manufacture of our products and in the information which we issue concerning these products and their use. We warrant our products to be of good quality and will replace or, at our election, refund the purchase price of any products proved defective. Satisfactory results depend not only upon quality products, but also upon many factors beyond our control. Therefore, except for such replacement or refund, BASF MAKES NO WARRANTY OR GUARANTEE, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, RESPECTING ITS PRODUCTS, and BASF shall have no other liability with respect thereto. Any claim regarding product defect must be received in writing within one (1) year from the date of shipment. No claim will be considered without such written notice or after the specified time interval. User shall determine the suitability of the products for the intended use and assume all risks and liability in connection therewith. Any authorized change in the printed recommendations concerning the use of our products must bear the signature of the BASF Technical Manager. This information and all further technical advice are based on BASFs present knowledge and experience. However, BASF assumes no liability for providing such information and advice including the extent to which such information and advice may relate to existing third party intellectual property rights, especially patent rights. In particular, BASF disclaims all CONDITIONS AND WARRANTIES, WHETHER EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. BASF SHALL NOT BE RESPONSIBLE FOR CONSEQUENTIAL, INDIRECT OR INCIDENTAL DAMAGES (INCLUDING LOSS OF PROFITS) OF ANY KIND. BASF reserves the right to make any changes according to technological progress or further developments. It is the customers responsibility and obligation to carefully inspect and test any incoming goods. Performance of the product(s) described herein should be verified by testing and carried out only by qualified experts. It is the sole responsibility of the customer to carry out and arrange for any such testing. Reference to trade names used by other companies is neither a recommendation, nor an endorsement of any product and does not imply that similar products could not be used.

For professional use only. Not for sale to or use by the general public.

Form No. 1019110 12/07 Printed on recycled paper including 10% post-consumer fiber.

2007 BASF Printed in U.S.A.